CN219576178U - Automatic plug wire assembling equipment - Google Patents

Abstract

The utility model relates to the technical field of plug wire production equipment, in particular to automatic plug wire assembly equipment, which comprises a plug wire assembly device, a plug wire assembly device and a plug wire assembly device, wherein the plug wire assembly device comprises a plug wire assembly device, a plug wire assembly device and a plug wire assembly device, wherein the plug wire assembly: the automatic assembly machine comprises a frame, a plurality of wire conveying assemblies for conveying head insert wires and tail insert wires in the first direction at the top of the frame, a cam mechanism is arranged in the frame in the first direction, the top of the frame is simultaneously in transmission connection with the cam mechanism and is in transmission connection with the tail insert shell automatic assembly mechanism, the tail insert copper sheet press-fitting mechanism, the tail insert inner core assembly mechanism, the tail insert shell and tail insert inner core assembly mechanism, the head insert inner core assembly device, the head insert copper sheet press-fitting mechanism, the head insert copper sheet and head insert inner core assembly mechanism, the plug copper knife assembly mechanism, the insurance tube automatic installation mechanism and the head insert shell automatic assembly device which are sequentially arranged in the conveying direction of the wire conveying assemblies. The utility model aims to provide automatic plug wire assembling equipment, which solves the problem that automatic plug wire assembling cannot be realized automatically in the plug wire production process.

Description

Automatic plug wire assembling equipment

Technical Field

The utility model relates to the technical field of plug wire production equipment, in particular to automatic plug wire assembly equipment.

Background

Electric energy is one of the indispensable energy sources in life and work, and electric energy is generally conducted by adopting electric wires, and in practice, plug wires and electric wires are flexibly arranged for flexible conduction so as to meet the demands of work and life.

The plug wire is generally provided with a head plug and a tail plug at two ends of a wire, wherein the head plug mainly comprises a head plug outer shell, a head plug inner core and a protective tube and a copper knife which are arranged in the head plug inner core; the tail insert mainly comprises a tail insert outer shell, a tail insert inner core and a copper sheet. In traditional plug line production process, need the manual work to insert shell, head insert inner core, protective tube, copper sword, tail insert the shell, tail insert the inner core, the copper sheet carries out the assembly one by one, this production method cost of labor is high, inefficiency to the problem that hurts the hand and equipment is not in place takes place easily, can't satisfy a large amount of plug line production, consequently designs a novel equipment, in order to solve the problem that can't realize the automatic equipment of plug line at present.

Disclosure of Invention

The utility model aims to provide automatic plug wire assembling equipment, and the technical scheme provided by the utility model solves the problem that automatic plug wire assembling cannot be realized at present.

In order to achieve the aim of the utility model, the utility model provides automatic plug wire assembling equipment, which comprises a rack, a plurality of groups of wire conveying components for conveying a head plug wire and a tail plug wire along a first direction on the top of the rack, wherein a cam mechanism is arranged in the rack along the first direction, the top of the rack is provided with a tail plug shell automatic assembling mechanism, a tail plug copper sheet press-mounting mechanism, a tail plug inner core assembling mechanism, a tail plug shell and tail plug inner core sleeving mechanism, a head plug inner core assembling device, a head plug copper sheet press-mounting mechanism, a head plug copper sheet and head plug inner core assembling mechanism, a plug copper knife assembling mechanism, a fuse automatic mounting mechanism and a head plug shell automatic assembling device which are simultaneously connected with the cam mechanism in a transmission mode and are sequentially arranged along the conveying direction of the wire conveying components.

Preferably, each group of the wire transmission assemblies comprises a head wire clamp and a tail wire clamp for respectively clamping the head wire and the tail wire; and the rack is also provided with a wire driving structure for driving the wire conveying assemblies to move along the first direction.

Preferably, a wire fixed-length assembly, a plurality of wire straightening assemblies and a wire cutting and stripping assembly are sequentially arranged before the tail plug shell automatic assembly mechanism and before the head plug inner core assembly device.

Preferably, the rack is further provided with a plurality of detection mechanisms arranged towards the wire conveying assembly.

Preferably, the automatic tail plug shell assembling mechanism is used for assembling the tail plug shell onto the tail plug wire; the tail plug shell comprises a tail plug shell conveying assembly, a tail plug shell clamping assembly, a tail plug shell transferring assembly and a tail plug shell threading assembly.

Preferably, the tail insert core assembly mechanism comprises a tail insert core conveying assembly, a tail insert copper sheet guiding assembly, a tail insert core upper top assembly and a tail insert copper sheet assembly, wherein the tail insert core conveying assembly is arranged towards the wire conveying assembly along the second direction.

Preferably, the assembly mechanism of the head insert copper sheet and the head insert core comprises a head insert core positioning assembly, a head insert core driving assembly, a head insert core supporting assembly, a head insert wire folding line assembly and a head insert wire pressing assembly, wherein the head insert core positioning assembly is arranged towards the wire conveying assembly along the second direction.

Preferably, the automatic mounting mechanism of the plug safety tube is used for mounting and embedding the safety tube on the plug inner core; the safety tube conveying assembly is used for conveying the safety tube towards the wire conveying assembly along a second direction, and the safety tube mounting assembly, the head insert inner core supporting assembly and the safety tube positioning assembly are arranged on the safety tube conveying assembly; the working end of the fuse mounting assembly is capable of passing through the fuse positioning assembly.

Preferably, the automatic head plug shell assembling device comprises a first conveying assembly, a feeding assembly and a clamping assembly, wherein the first conveying assembly is used for conveying the head plug shell along a first direction towards the wire conveying assembly, and a cover plate mounting mechanism used for mounting the safety cover plate on the head plug shell is arranged on the outer side of the first conveying assembly.

From the above, the plug wire automatic assembly device provided by the utility model has the following beneficial effects:

1. the lead is clamped by the lead conveying component and the head plug lead and the tail plug lead are sequentially conveyed to the processing station along the first direction, so that automatic assembly of the head plug shell, the head plug inner core, the safety tube, the copper knife, the safety cover plate, the tail plug shell, the tail plug inner core and the copper sheet is realized, and the purposes of reducing the production cost and improving the production efficiency and the qualification rate are further achieved;

2. the automatic tail plug shell assembling mechanism, the automatic tail plug core assembling mechanism, the head plug core assembling device, the head plug copper sheet and head plug core assembling mechanism, the plug copper knife assembling mechanism, the automatic safety tube installing mechanism and the automatic head plug shell assembling device are uniformly subjected to power transmission through the cam mechanism, so that the requirements of a plurality of power mechanisms are reduced, the integrated accurate control is realized, and the purposes of reducing the production cost and reducing the maintenance work are achieved;

3. the plug wire is processed and shaped by adopting the wire fixed-length assembly, the plurality of wire straightening assemblies and the wire cutting and stripping assemblies, so that the plug wire can be smoothly assembled on the head plug wire and the tail plug wire by the head plug shell, the head plug inner core, the protective tube, the copper knife, the protective cover plate, the tail plug shell, the tail plug inner core, the copper sheet and the like in the subsequent assembly process, thereby being beneficial to improving the assembly efficiency and ensuring the effective conduction effect of the plug wire.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments of the present utility model or the prior art will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the present utility model and that other drawings may be obtained from them without inventive faculty for a person skilled in the art.

FIG. 1 is a schematic diagram of an embodiment of an automatic plug cord assembly apparatus;

FIG. 2 is a second schematic diagram of an embodiment of an automatic plug cord assembly apparatus;

FIG. 3 is a schematic view of an automatic tail plug housing assembly mechanism of an automatic plug wire assembly device according to an embodiment of the present utility model;

fig. 4 is a schematic diagram of a tail plug inner core assembly mechanism of the automatic plug wire assembly device according to the embodiment of the utility model;

fig. 5 is a schematic diagram of a plug core assembly device of the plug wire automatic assembly device according to an embodiment of the present utility model;

FIG. 6 is a schematic diagram of an assembly mechanism of a copper plug sheet and an inner plug core of an automatic plug wire assembly device according to an embodiment of the present utility model;

fig. 7 is a schematic diagram of a plug copper blade assembly mechanism of the plug wire automatic assembly device according to the embodiment of the utility model;

FIG. 8 is a schematic view of an automatic fuse mounting mechanism for an automatic plug cord assembly apparatus according to an embodiment of the present utility model;

FIG. 9 is a schematic view of a fuse positioning assembly and a fuse mounting assembly of an automatic fuse mounting mechanism according to an embodiment of the present utility model;

FIG. 10 is a schematic view of an automatic plug housing assembly device of an automatic plug wire assembly apparatus according to an embodiment of the present utility model;

FIG. 11 is a schematic view of a cam mechanism of an automatic plug cord assembly apparatus according to an embodiment of the present utility model;

FIG. 12 is an exploded view of a header insert of an automatic header wire assembly apparatus according to an embodiment of the present utility model;

FIG. 13 is an exploded view of a tail insert of an automatic plug cord assembly apparatus according to an embodiment of the present utility model;

reference numerals: 1. a frame, 10, a wire transfer assembly; 11. tail plug wire clip; 12. the head is inserted with a wire clip; 13. a cam mechanism; 20. a tail insert housing; 30. tail insertion inner core; 40. a head insert inner core; 60. a copper knife; 70. a protective tube; 80. a safety cover plate; 90. a head insert housing; 2. automatic assembling mechanism for tail plug shell; 3. tail insert inner core assembly mechanism; 4. the head insert inner core assembling device; 5. the head insert copper sheet and head insert inner core assembling mechanism; 6. a plug copper knife assembling mechanism; 7. an automatic mounting mechanism for the protective tube; 8. the automatic assembling device of the plug shell; 21. a tail insert housing transport assembly; 22. a tail insert housing clamping assembly; 23. a tail insert housing transfer assembly; 24. the tail plug shell threading assembly; 31. a tail insert core conveying assembly; 32. a tail copper sheet guiding component; 33. the tail insert inner core is provided with a top assembly; 34. tail copper sheet assembly component; 41. a head insert core transport assembly; 42. a head insert core clamping assembly; 43. a head plug lead centering component; 44. a first head insert wire pressing assembly; 51. a head insert inner core positioning assembly; 52. a head insert core drive assembly; 53. a first plug core support assembly; 54. a head-inserted wire fold line assembly; 55. the second head is inserted into the wire pressing component; 61. a copper knife conveying assembly; 62. a copper knife positioning assembly; 63. a copper tool clamping assembly; 64. a copper knife blanking assembly; 71. a protective tube conveying assembly; 72. a protective tube mounting assembly; 73. a second plug core support assembly; 74. a protective tube positioning assembly; 85. a first transport assembly; 86. a feeding assembly; 87. a clamping assembly; 88. a cover plate mounting mechanism; x, a first direction; y, second direction; z, third direction.

Detailed Description

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In traditional plug line production process, need the manual work to insert shell, head insert inner core, protective tube, copper sword, tail insert the shell, tail insert the inner core, the copper sheet carries out the assembly one by one, this production method cost of labor is high, inefficiency to the problem that hurts the hand and equipment is not in place takes place easily, can't satisfy a large amount of plug line production, at the novel equipment of consequently designing a section, in order to solve the problem that can't realize the automatic equipment of plug line at present.

In order to solve the above technical problems, this embodiment provides an automatic plug wire assembling device, which has the following specific structural features: as shown in fig. 1 to 13, the device comprises a frame 1, a plurality of wire transmission assemblies 10 for transmitting a head wire and a tail wire along a first direction X on the top of the frame 1, wherein a cam mechanism 13 is arranged in the frame 1 along the first direction X, and the top of the frame 1 is provided with a tail insert shell automatic assembly mechanism 2 which is simultaneously connected with the cam mechanism 13 in a transmission manner and is sequentially arranged along the transmission direction of the wire transmission assemblies 10, and the tail insert shell automatic assembly mechanism is used for sleeving a tail insert shell 20 on the tail wire; the tail copper insert sheet press-fitting mechanism is used for riveting the tail copper insert sheet on the tail lead insert; the tail insertion inner core assembly mechanism 3 is used for assembling the copper sheets on the tail insertion leads into the tail insertion inner cores 30; the tail insert outer shell and tail insert inner core sleeving mechanism is used for assembling the tail insert outer shell 20 and the tail insert inner core 30 together; the plug inner core assembling device 4 is used for sleeving the plug inner core 40 on the plug guide wire; the head copper insert sheet press-fitting mechanism is used for riveting the head copper insert sheet on the head lead; the head insert copper sheet and head insert inner core assembling mechanism 5 is used for assembling the copper sheet on the head insert lead on the head insert inner core 40; a plug copper knife assembling mechanism 6; for mounting and embedding the copper blade 60 on the head insert core 40; a safety tube automatic mounting mechanism 7 for mounting and embedding a safety tube 70 on the head insert core 40; the automatic plug housing assembling device 8 is used for sleeving the plug housing 90 assembled with the safety cover plate 80 on the plug inner core 40.

Specifically, a plurality of groups of wire conveying assemblies 10 are adopted to clamp wires and sequentially convey the head-inserted wires and the tail-inserted wires to a tail-inserted shell automatic assembly mechanism 2, a tail-inserted copper sheet press-fitting mechanism, a tail-inserted inner core assembly mechanism 3, a tail-inserted shell and tail-inserted inner core sleeving mechanism, a head-inserted inner core assembly device 4, a head-inserted copper sheet press-fitting mechanism, a head-inserted copper sheet and head-inserted inner core assembly mechanism 5, a plug copper knife assembly mechanism 6, a safety tube automatic installation mechanism 7 and a processing station of a head-inserted shell automatic assembly device 8 along a first direction X, so that the effect of automatic assembly of the head-inserted shell 90, the head-inserted inner core 40, the safety tube 70, the copper knife 60, the safety cover plate 80, the tail-inserted shell 20, the tail-inserted inner core 30 and the copper sheet is realized, and the purposes of reducing production cost and improving production efficiency and qualification rate are further achieved; the cam mechanism 13 is used for uniformly carrying out power transmission on the tail plug shell automatic assembly mechanism 2, the tail plug copper sheet press-fitting mechanism, the tail plug inner core assembly mechanism 3, the tail plug shell and tail plug inner core sleeving mechanism, the head plug inner core assembly device 4, the head plug copper sheet press-fitting mechanism, the head plug copper sheet and head plug inner core assembly mechanism 5, the plug copper knife assembly mechanism 6, the insurance tube automatic installation mechanism 7 and the head plug shell automatic assembly device 8, so that the requirements of a plurality of power mechanisms are reduced, the integrated accurate control is realized, and the purposes of reducing the production cost and maintenance work are achieved; the plug wire is processed and shaped by adopting the wire fixed-length assembly, the plurality of wire straightening assemblies and the wire cutting and stripping assemblies, so that the plug wire is smoothly assembled onto the plug wire and the tail wire by the head insert housing 90, the head insert inner core 40, the safety tube 70, the copper knife 60, the safety cover plate 80, the tail insert housing 20, the tail insert inner core 30, the copper sheet and the like in the subsequent assembly process, thereby being beneficial to improving the assembly efficiency and ensuring the effective conduction effect of the plug wire.

Further, each of the wire transfer assemblies 10 includes a lead clamp 12 and a tail clamp 11 for clamping a lead and a tail, respectively; the frame 1 is further provided with a wire driving structure for driving a plurality of groups of wire conveying assemblies 10 to move along a first direction X, the wire driving structure can be a chain extending along the first direction X, so that the head wire inserting clamp 12 and the tail wire inserting clamp 11 are alternately fixed on the chain, and it can be understood that a driving mechanism connected with the chain transmission is further arranged below the frame 1 for enabling the chain to run, and the purpose that the head wire inserting clamp 12 and the tail wire inserting clamp 11 drive the head wire and the tail wire inserting to convey can be achieved by driving the chain transmission through the driving mechanism.

The tail-inserted wire is conveyed to a primary processing area on the frame through the tail-inserted wire clamp 11 to be subjected to centering, length fixing, straightening and shaping, tail wire skin peeling processing, which are all the prior art and are not repeated here; and then the detection mechanism detects the processed tail inserted wire, and then the tail inserted wire clamp 11 transmits the tail inserted wire to the processing station of the tail inserted shell automatic assembly mechanism 2.

Further, a wire fixed length assembly, a plurality of wire straightening assemblies and a wire cutting and stripping assembly are sequentially arranged before the tail plug outer shell automatic assembly mechanism 2 and before the head plug inner core assembly device 4.

The length of the head plug wire or the tail plug wire is fixed through the wire length fixing assembly, and the three wire straightening assemblies straighten the head plug wire or the tail plug wire so that the head plug wire or the tail plug wire can enter a processing station to be sequentially processed in a subsequent assembly process, and then the insulating layer of the head plug wire or the tail plug wire is peeled through the wire cutting and peeling assembly so that the conductor in the head plug wire or the tail plug wire is exposed, thereby facilitating subsequent assembly processing.

Further, the rack is also provided with a plurality of detection mechanisms which are arranged towards the wire conveying assembly.

The detection mechanism is used for detecting each assembly process of the plug wire, when one step is detected to be unqualified in the middle of assembly, the assembly of the plug wire is stopped until blanking is achieved, the aim of screening defective products is fulfilled, the effect of improving the qualification rate of products is achieved, meanwhile, the consumption of parts is reduced, the effect of reducing the production cost is achieved, for accurate detection, the detection mechanism comprises a tail insert shell detection assembly, a tail insert inner core and copper sheet detection assembly, a head insert inner core detection assembly and a head insert copper sheet in-place detection assembly, a head insert copper sheet in-place detection assembly and a protective tube detection assembly, so that the installation conditions of the tail insert shell, the tail insert copper sheet, the tail insert inner core, the head insert copper sheet, the protective tube and the like are detected in real time in the processing process of the plug wire respectively, and the accuracy of defective product detection is further improved; in other embodiments, the tail insert shell detection component, the tail insert inner core and copper sheet detection component, the head insert inner core detection component, the head insert copper sheet place in-place detection component, the protective tube detection component can respectively detect and position the position of a workpiece by adopting different laser sensors, when the laser sensors are not positioned at the position of the workpiece, the problems that the tail insert shell, the tail insert copper sheet, the tail insert inner core, the head insert copper sheet, the protective tube and the like are in installation deviation or lack installation in the installation process can be proved, and then the effect of detecting defective products is achieved.

Further, the automatic tail housing assembling mechanism 2 includes a tail housing conveying assembly 21 disposed toward the wire conveying assembly 10 along the second direction Y for conveying the tail housing 20; the tail plug housing clamping assembly 22 is arranged above the output end of the tail plug housing conveying assembly 21, and is used for clamping the tail plug housing 20 conveyed by the tail plug housing conveying assembly 21 and driving the tail plug housing 20 to rotate so as to enable the tail plug housing 20 to face the lead; the tail insert shell transferring assembly 23 is arranged at the output end of the tail insert shell conveying assembly 21 and below the tail insert shell clamping assembly 22 in a lifting manner, and is used for transferring the tail insert shell 20 on the tail insert shell conveying assembly 21 towards the tail insert shell clamping assembly 22 along the third direction Z; the tail insertion housing threading assembly 24 is movably arranged between the tail insertion housing clamping assembly 22 and the wire conveying assembly 10, and the tail insertion housing threading assembly 24 acts on the tail insertion housing 20 and enables the tail insertion housing 20 to move towards the wire conveying assembly 10 so as to enable wires to be arranged on the tail insertion housing 20 in a penetrating mode.

In this embodiment, after the tail inserting wires are shaped by the wire fixed-length assembly, the wire straightening assembly and the wire cutting and stripping assembly, the tail inserting shell 20 is conveyed towards the wire conveying assembly 10 by the tail inserting shell conveying assembly 21, the tail inserting shell 20 conveyed by the tail inserting shell conveying assembly 21 along the second direction Y is clamped by the tail inserting shell clamping assembly 22 and driven to rotate so as to enable the tail inserting shell 20 to feed towards the tail inserting wires, then the tail inserting shell 20 is acted on the tail inserting shell 20 by the tail inserting shell threading assembly 24 and the tail inserting wires are penetrated on the tail inserting shell 20, and further the effect of automatically assembling the tail inserting shells is achieved; the shell is inserted to the tail through the shell transfer subassembly 23 is inserted to the tail and is inserted shell conveying assembly 21's output along third direction Z towards tail and insert shell clamping assembly 22 transfer, reaches the effect of guaranteeing that shell clamping assembly 22 is inserted to tail smoothly centre gripping tail and is inserted shell 20 and carry out the material loading, has improved the stability that shell clamping assembly 22 continuously centre gripping material loading is inserted to the tail, and then realizes the effect that the shell equipment production efficiency is inserted to the tail.

After the tail plug shell 20 is assembled, detecting whether the tail plug shell is installed in the tail plug wire through a tail plug shell detection assembly, and riveting a tail plug copper sheet at the end part of the tail plug wire through a tail plug copper sheet press-fitting mechanism after the tail plug shell detection assembly is qualified, wherein the tail plug copper sheet press-fitting mechanism is in the prior art and is not repeated herein; detecting whether the tail copper insert is installed in place or not through the tail inner insert core and the copper insert detection assembly; and after the tail insert inner core and the copper sheet detection assembly are detected to be qualified, the tail insert wire clamp 11 is used for conveying the tail insert wires to a processing station of the tail insert inner core assembly mechanism 3.

Further, the tail insertion core assembly mechanism 3 includes a tail insertion core conveying assembly 31 disposed toward the wire transfer assembly 10 in the second direction Y for conveying the tail insertion core 30; the tail copper insert sheet guiding component 32 is movably arranged above the tail inner insert core conveying component 31; the tail insert core upper ejection assembly 33 is disposed at one end of the tail insert core conveying assembly 31 and located below the tail insert copper sheet guiding assembly 32, and is used for ejecting the tail insert core 30 into the tail insert copper sheet guiding assembly 32 along the third direction Z; the tail copper insert assembly component 34 is disposed above the tail copper insert guide component 32 and is disposed in the tail copper insert guide component 32 along the third direction Z in a penetrating manner, and is configured to cooperate with the tail copper insert guide component 32 to turn over the tail copper insert, and press the turned tail copper insert into the tail copper insert core 30.

In this embodiment, the paired pigtails and the pigtail housings 20 on the pigtails are transferred to the processing area of the pigtail core assembly mechanism by the pigtail clip 11; the copper sheet guiding component 32 is moved towards the lead conveying component 10 along the second direction Y above the copper sheet conveying component 31, so that two copper sheets inserted at one end of the lead enter the copper sheet guiding component 32, then the copper sheet conveying component 31 is used for conveying the copper sheet 30 towards the lead conveying component 10 along the second direction Y, the top component 33 on the copper sheet guiding component 32 is positioned below the copper sheet guiding component 32 at one end of the copper sheet conveying component 31, the copper sheet 30 conveyed by the copper sheet conveying component 31 is jacked into the copper sheet guiding component 32 along the third direction Z, finally the copper sheet assembling component 34 above the copper sheet guiding component 32 is penetrated into the copper sheet guiding component 32, the copper sheets inserted into the copper sheet 30 are overturned under the combined action of the copper sheet assembling component 34 and the copper sheet guiding component 32, the overturned copper sheets inserted into the copper sheet 30, and the automatic assembly of the copper sheet inserted into the copper sheet is realized.

After the tail copper insert sheet and the tail inner core are assembled, detecting whether the tail copper insert sheet is installed in the tail inner core through the tail inner core and the copper sheet detecting component, assembling the tail outer shell 20 and the tail inner core 30 together through the tail outer shell and the tail inner core sleeving mechanism after the tail inner core and the copper sheet detecting component are detected to be qualified, bending the assembled tail lead out of the frame 1 through the lead bending component so as to facilitate the tail lead to be moved out of a processing area, and finally moving the assembled tail lead out of the frame through an external manipulator; then, the opposite-head plug wire is sequentially conveyed to a wire fixed-length assembly, three wire straightening assemblies, a wire cutting and stripping assembly and a processing area through a head plug wire clamp 12, and the machining of centering and fixed-length, straightening and shaping, head stripping, wire plugging and the like are performed; the wire fixed-length assembly, the wire cutting and stripping assembly and the wire straightening assembly are all in the prior art, and are not repeated here;

the head plug wire clamp 12 is used for conveying the head plug wires to the processing station of the head plug inner core assembly device 4 through the wire fixed length assembly, the wire straightening assembly and the wire cutting and stripping assembly.

Further, the core assembly device 4 includes a core feed assembly 41 disposed toward the wire transfer assembly 10 in the second direction Y for feeding the core 40; the core inserting clamping assembly 42 is arranged below the discharging end of the core inserting conveying assembly 41, and is used for clamping and feeding the core inserting 40 conveyed by the core inserting conveying assembly 41 towards the wire along the second direction Y and inserting the wire into the core inserting 40; a head insert wire centering assembly 43, located between the wire transfer assembly 10 and the head insert core conveying assembly 41, configured to center the wire in a lifting manner along a third direction Z; the first plug wire pressing component 44 is located above the plug wire centering component 43 and is arranged in a lifting mode along the third direction Z and used for fixing wires in the working area of the plug wire centering component 43.

In the present embodiment, the wire is clustered and centered by the wire centering component 43 and the first wire pressing component 44, so that the tail end of the wire is concentrated towards the wire core 40, and the wire core 40 is conveyed towards the wire conveying component 10 by the wire core conveying component 41; then, the head insert core conveyed by the head insert core conveying assembly 41 is clamped and fed towards the wire through the head insert core clamping assembly 42, when the wire passes through the head insert core, the head insert wire centering assembly 43 and the first head insert wire pressing assembly 44 are far away from the wire, so that the head insert core clamping assembly (42) continuously moves the head insert core 40 towards the wire conveying assembly 10, the wire further passes through the head insert core 40 to prevent the wire from falling off on the head insert core 40 again, further processing and assembling work of the head insert core 40 is affected, the function of stable automatic assembling of the head insert core 40 is realized, and the aim of improving the production efficiency of the head insert core group is fulfilled; in the process of bunching and centering the wires by the head inserting wire centering assembly 43 and the first head inserting wire pressing assembly 44, the wires are conveniently and smoothly inserted into the head inserting inner core 40, the effect of guaranteeing the assembly stability of the head inserting inner core 40 is achieved, and the purpose of improving the production efficiency of the head inserting inner core group is further achieved.

The butt-inserted lead wire and the butt-inserted inner core 40 are conveyed to a head-inserted copper sheet processing area on the rack through the head-inserted inner core detection assembly through the head-inserted lead wire clamp 12, and after the butt-inserted inner core 40 is detected to be qualified by the head-inserted inner core detection assembly; the tail ends of the head inserting wires are riveted and pressed with copper sheets through the head inserting copper sheet pressing mechanism, and the process is the prior art and is not repeated here; then placing the copper sheet into position through a head copper sheet inserting assembly to detect whether the head copper sheet is installed in position or not; after the in-place detection assembly of the copper plug is detected to be qualified, the lead clip 12 is made to transmit the lead and the core 40 to the processing station of the copper plug and core assembly mechanism 5.

Further, the copper plug and core plug assembling mechanism 5 includes a core plug positioning assembly 51 disposed along the second direction Y toward the wire conveying assembly 10 for embedding and positioning the core plug 40; a core driver assembly 52 movably disposed between the core positioning assembly 51 and the wire transfer assembly 10 along a second direction Y for driving the core to move along the second direction Y toward the core positioning assembly 51; a first core support assembly 53 movably disposed between the core drive assembly 52 and the wire transfer assembly 10; the first plug-in wire folding line assembly 54 is arranged on one side of the first plug-in core support assembly 53, and the working end is movably arranged between the first plug-in core support assembly 53 and the plug-in core positioning assembly 51, so as to match the first plug-in core support assembly 53 to fold the plug-in wire; the second plug wire pressing assembly 55 moves above the first plug core supporting assembly 53 along the second direction Y toward the wire conveying assembly 10, and is used for pressing the bent plug wires and the plug copper sheets on the plug wires into the plug core 40 in cooperation with the plug core driving assembly 52.

In this embodiment, the first core-inserting support component 53 moves towards the first inserting wire passing through the core 40 to support the first inserting wire through the core-inserting positioning component 51 towards the wire conveying component 10 along the second direction Y, and meanwhile, the broken line component 54 moves towards the first inserting wire, so that the first inserting wire with the end provided with the copper sheet is bent under the combined action of the first core-inserting support component 53 and the broken line component 54, and the function of automatically bending the wire is achieved; the first plug core supporting component 53 and the plug wire folding line component 54 are far away from the bent plug wire, the plug core driving component 52 drives the plug core 40 to move towards the plug core positioning component 51 along the second direction Y, so that the plug core 40 is embedded into the plug core positioning component 51 to be positioned, the bent plug wire is attached to the plug core 40, meanwhile, the second plug wire pressing component 55 moves towards the plug core 40 along the second direction Y, and the bent plug wire and the plug copper sheet at the tail end of the bent plug wire are further embedded into the plug core 40 under the action of the second plug wire pressing component 55 and the plug core driving component 52, so that the effect of automatically assembling the plug copper sheet and the plug core 40 is achieved.

Further, the plug copper tool assembly mechanism 6 includes a copper tool transporting assembly 61 for transporting the copper tool 60 toward the wire transporting assembly 10 in the second direction Y, a copper tool positioning assembly 62 between the copper tool transporting assembly 61 and the wire transporting assembly 10 for acting on the socket core 40, and a copper tool holding assembly 63 for holding the copper tool 60 toward the socket core 40 and fitting the copper tool 60 on the socket core 40 under the copper tool positioning assembly 62 and the copper tool transporting assembly 61 and moving toward the socket core 40 in the second direction Y; the copper knife feeding assembly 64 moving up and down along the third direction Z and acting on the copper knife 60 is disposed above the output end of the copper knife conveying assembly 61, so that the copper knife 60 conveyed by the copper knife conveying assembly 61 smoothly falls on the copper knife holding assembly 63.

In this embodiment, the pin wire clamp 12 is made to place the pin wire in place through the pin copper sheet in place detection assembly, after the pin copper sheet in place detection assembly detects that the assembly of the pin core 40 and the pin copper sheet is qualified, the pin wire clamp 12 is made to convey the pin wire and the pin core 40 to the processing station of the plug copper-blade assembly mechanism 6, the copper-blade conveying assembly 61 conveys the copper blade 60 towards the wire conveying assembly 10 along the second direction Y, the pin core 40 is positioned by the copper-blade positioning assembly 62 located between the wire conveying assembly 10 and the copper-blade conveying assembly 61, the copper-blade blanking assembly 64 is made to move towards the copper blade 60 on the copper-blade conveying assembly 61 along the third direction Z, and the top of the copper blade 60 is acted on to enable the copper blade 60 to fall on the copper-blade clamping assembly 63, and finally the copper-blade clamping assembly 63 is made to clamp the copper blade 60 to move towards the pin core 40 along the second direction Y, and enable the copper blade 60 to be embedded on the pin core 40, and further the automatic assembly function of the plug copper blade 60 is achieved, and the purpose of reducing production cost and improving production efficiency is achieved.

When the copper blade 60 and the head insert core 40 are assembled, the head insert wire clamp 12 is made to convey the head insert wire and the head insert core 40 to the processing station of the automatic fuse mounting mechanism 7.

Further, the automatic fuse mounting mechanism 7 includes a fuse conveying assembly 71 for conveying the fuse 70 toward the wire conveying assembly 10 in the second direction Y, a fuse mounting assembly 72 rotatably disposed between the fuse conveying assembly 71 and the wire conveying assembly 10, and a second socket core supporting assembly 73 movably disposed between the fuse mounting assembly 72 and the wire conveying assembly 10 and acting on one side of the socket core 40; the safety tube positioning assembly 74 is movably arranged on the safety tube mounting assembly 72 and rotates along with the safety tube mounting assembly 72, and the safety tube positioning assembly 74 is used for fixing the safety tube 70 conveyed by the safety tube conveying assembly 71 and moving along with the safety tube mounting assembly 72 towards the other side of the head insert core 40; the working end of the fuse mounting assembly 72 passes through the fuse positioning assembly 74 to enable the fuse 70 on the fuse positioning assembly 74 to be mounted into the head insert 40.

In this embodiment, the safety tube 70 is conveyed toward the wire conveying assembly 10 along the second direction Y by the safety tube conveying assembly 71, and then the safety tube mounting assembly 72 rotatably arranged between the safety tube conveying assembly 71 and the wire conveying assembly 10 is used to make the safety tube mounting assembly 72 act on the safety tube 70 and make the safety tube 70 embedded in the head insert core 40, so as to achieve the purpose of automatically mounting the safety tube 70; the second head insert core supporting component 73 positioned between the safety tube installing component 72 and the lead wire conveying component 10 moves towards the head insert core 40 to be close to and acts on one side of the head insert core 40 while the safety tube installing component 72 acts on the safety tube 70, so that the second head insert core supporting component 73 supports the head insert core 40 to be kept static in the process that the safety tube installing component 72 acts on the safety tube 70 to be embedded along the other side of the head insert core 40, and the safety tube 70 is smoothly installed; the fuse positioning assembly 74 movably arranged on the fuse mounting assembly 72 is adopted, so that the fuse positioning assembly 74 rotates along with the fuse mounting assembly 72 and faces the fuse conveying assembly 71, the fuse 70 conveyed by the fuse conveying assembly 71 is positioned by the fuse positioning assembly 74 and moves along with the fuse mounting assembly 72 towards the head insert core 40, the fuse 70 is prevented from being displaced, and the effect of improving the mounting precision of the fuse 70 is achieved while the fuse 70 moves towards the head insert core 40.

Further, the automatic head insert housing assembling device 8 includes a first conveying assembly 85 for conveying the head insert housing toward the head insert core along a first direction, a feeding assembly 86 for moving the head insert housing toward the head insert core at an output end of the first conveying assembly and sleeving the head insert housing on the head insert core, and a clamping assembly 87 disposed above the head insert core in a lifting manner; the outside of the first transport assembly is provided with a cover mounting mechanism 88 for mounting a safety cover to the head insert housing.

In this embodiment, after the installation of the fuse 70 is completed, the head-inserting wire clamp 12 transmits the head-inserting wire and the head-inserting core 40 to the processing station of the head-inserting shell automatic assembling device 8 through the fuse detecting component, after the fuse detecting component detects the assembly of the fuse, the head-inserting shell 90 is conveyed towards the head-inserting core 40 through the first conveying component 85, the output end of the first conveying component 85 faces to the lower part of the cover plate installing mechanism 88, when the head-inserting shell 90 is conveyed to the lower part of the cover plate installing mechanism 88, the cover plate installing mechanism 88 installs the fuse cover plate 80 into the head-inserting shell 90, then the head-inserting shell 90 with the fuse cover plate 80 installed is moved towards the head-inserting core 40 through the feeding component 86, and meanwhile, the clamping component 87 acts on the top of the head-inserting core 40 to position the head-inserting core 40, and the feeding component 86 is sleeved on the head-inserting shell 90 to the periphery of the head-inserting core 40, so that the head-inserting shell 90 and the head-inserting core 40 can be automatically assembled under the combined action of the clamping component 87 and the feeding component 86; after the plug is assembled, the assembled plug is moved out of the frame 1 by an external manipulator, and the plug wire is automatically assembled.

In the above process, when a detection mechanism in the middle detects that the product is unqualified, the subsequent steps stop the conveying of the components such as the head insert shell 90, the head insert inner core 40, the safety tube 70, the copper knife 60, the safety cover plate 80, the tail insert shell 20, the tail insert inner core 30 core, the copper sheet and the like, so that the head insert wire clamp 12 and the tail insert wire clamp 11 drive the head insert wire and the tail insert wire to skip the assembly process, the last blanking step is directly performed, and the unqualified product is directly blanked out of the rack 1 through an external mechanical arm, thereby achieving the purposes of avoiding material waste, reducing production cost and improving product yield.

Further, the cam mechanism comprises a cam shaft arranged below the frame, the cam on the cam shaft drives the assembly process through the connecting rod structure respectively, the aim of uniform driving is achieved, and the power device is further arranged on the frame to drive the cam shaft to drive the cam on the cam shaft to operate.

The above-described embodiments do not limit the scope of the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the above embodiments should be included in the scope of the present utility model.

Claims (10)

1. An automatic equipment of plug line, its characterized in that: including frame (1), a plurality of groups are in frame (1) top along first direction (X) conveying head insert wire and tail insert wire transfer module (10), be provided with cam mechanism (13) along first direction (X) in frame (1), frame (1) top have simultaneously with cam mechanism (13) transmission is connected and is followed tail insert shell automatic assembly mechanism (2), tail insert copper sheet press-fit mechanism, tail insert inner core assembly mechanism (3), tail insert shell and tail insert inner core suit mechanism, head insert copper sheet press-fit mechanism, head insert copper sheet and head insert inner core assembly mechanism (5), plug copper sword equipment mechanism (6), insurance pipe automatic installation mechanism (7), head insert shell automatic assembly device (8) that transfer direction of wire transfer module (10) set gradually.

2. The automatic plug cord assembling apparatus according to claim 1, wherein: each group of the wire conveying assemblies (10) comprises a head wire inserting clamp (12) and a tail wire inserting clamp (11) for respectively clamping a head wire inserting and a tail wire inserting; the frame (1) is also provided with a wire driving structure for driving the wire conveying assemblies (10) to move along the first direction (X).

3. The automatic plug cord assembling apparatus according to claim 1, wherein: the automatic tail plug shell assembling mechanism comprises a tail plug shell automatic assembling mechanism (2) and a head plug inner core assembling device (4), wherein a wire fixed-length assembly, a plurality of wire straightening assemblies and a wire cutting and stripping assembly are sequentially arranged.

4. The automatic plug cord assembling apparatus according to claim 1, wherein: the machine frame (1) is also provided with a plurality of detection mechanisms which are arranged towards the wire conveying assembly (10).

5. The automatic plug cord assembling apparatus according to claim 1, wherein: the automatic tail plug shell assembling mechanism (2) is used for assembling the tail plug shell (20) onto the tail plug wire; the device comprises a tail plug shell conveying assembly (21), a tail plug shell clamping assembly (22), a tail plug shell transferring assembly (23) and a tail plug shell threading assembly (24).

6. The automatic plug cord assembling apparatus according to claim 1, wherein: the tail insert inner core assembly mechanism (3) is used for assembling the copper sheet on the tail insert lead into the tail insert inner core (30); comprises a tail insert core conveying component (31) arranged towards the wire conveying component (10) along a second direction (Y), a tail insert copper sheet guiding component (32), a tail insert core upper top component (33) and a tail insert copper sheet assembling component (34).

7. The automatic plug cord assembling apparatus according to claim 1, wherein: the head insert inner core assembling device (4) is used for sleeving the head insert inner core (40) on the head insert guide wire; comprises a head insert core conveying component (41) arranged towards the wire conveying component (10) along a second direction (Y), a head insert core clamping component (42), a head insert wire centering component (43) and a first head insert wire pressing component (44).

8. The automatic plug cord assembling apparatus according to claim 1, wherein: the head insert copper sheet and head insert inner core assembling mechanism (5) is used for assembling the copper sheet on the head insert lead on the head insert inner core (40); the wire conveying device comprises a head insert core positioning assembly (51), a head insert core driving assembly (52), a first head insert core supporting assembly (53), a head insert wire folding line assembly (54) and a second head insert wire pressing assembly (55), wherein the head insert core positioning assembly is arranged towards the wire conveying assembly (10) along a second direction (Y).

9. The automatic plug cord assembling apparatus according to claim 1, wherein: the automatic safety tube mounting mechanism (7) is used for mounting and embedding the safety tube (70) on the head insert core; comprising a fuse delivery assembly (71) for delivering a fuse in a second direction (Y) towards the wire delivery assembly (10), and a fuse mounting assembly (72), a second core plug support assembly (73), a fuse positioning assembly (74); the working end of the fuse mounting assembly (72) is capable of passing through the fuse positioning assembly (74).

10. The automatic plug cord assembling apparatus according to claim 1, wherein: the automatic head plug shell assembling device (8) is used for sleeving a head plug shell (90) assembled with a safety cover plate (80) on a head plug inner core (40), and comprises a first conveying assembly (85) for conveying the head plug shell along a first direction (X) towards the wire conveying assembly (10), a feeding assembly (86) and a clamping assembly (87), wherein a cover plate mounting mechanism (88) for mounting the safety cover plate on the head plug shell is arranged on the outer side of the first conveying assembly (85).