CN214848174U - Full-automatic wire winding welding integrated into one piece machine - Google Patents
Full-automatic wire winding welding integrated into one piece machine Download PDFInfo
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- CN214848174U CN214848174U CN202120790210.0U CN202120790210U CN214848174U CN 214848174 U CN214848174 U CN 214848174U CN 202120790210 U CN202120790210 U CN 202120790210U CN 214848174 U CN214848174 U CN 214848174U
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Abstract
The utility model particularly provides a full-automatic winding and welding integrated forming machine, which comprises a frame, a winding device arranged on the frame, and a displacement device and a welding device arranged on the frame, wherein the displacement device is used for conveying a coil from the winding device to the welding device; the winding device comprises a left winding mechanism and a right winding mechanism, the displacement device comprises a left displacement mechanism and a right displacement mechanism, the welding device is positioned between the left winding mechanism and the right winding mechanism, the left displacement mechanism is used for conveying a coil from the left winding mechanism to the welding device, and the right displacement mechanism is used for conveying the coil from the right winding mechanism to the welding device; through winding device, displacement device, welding set and the cutting device who sets up, can be so that coil and coil welding pass through the machine and accomplish, full automation does not need manual operation during, has improved the yields of production efficiency and product, has also avoided operating personnel injured simultaneously.
Description
Technical Field
The utility model relates to a wire rod wire winding welding technology field especially relates to a full-automatic wire winding welding make-up machine.
Background
At present, the working method of coil welding generally needs to peel off the wire rod, wind into the coil, put the coil, spot welding process, cut processes such as foot, and traditional mode is accomplished by personnel cooperation some simple tool handwork, and needs a plurality of experienced personnel to assist each other to accomplish, and required manual work is many, inefficiency, and careless still can harm personnel's hand slightly.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a through winding device, displacement device, welding set who sets up and cut the mechanism, can be so that coil and coil welding accomplish through the machine, full automation does not need manual operation during, has improved the yields of production efficiency and product, has also avoided operating personnel injured simultaneously.
The utility model adopts the technical proposal that: a full-automatic winding and welding integrated forming machine comprises a rack, a winding device arranged on the rack, a displacement device and a welding device, wherein the displacement device and the welding device are arranged on the rack; winding device includes left side mechanism and the right side mechanism of winding, displacement device includes left displacement mechanism and right displacement mechanism, welding set is located left side mechanism of winding with between the right side mechanism of winding, left side displacement mechanism is used for carrying the coil to welding set by left side mechanism of winding, right displacement mechanism is used for carrying the coil to welding set by right side mechanism of winding.
The further improvement of the technical scheme is that the left winding mechanism comprises a left winding feeding assembly, a left peeling assembly and a left winding assembly which are arranged on the rack, and the left peeling assembly is positioned between the left winding feeding assembly and the left winding assembly.
The technical scheme is further improved in that the left winding assembly comprises a left wire pressing off coil unit, a left winding vertical displacement unit, a left wire cutting unit, a left wire feeding unit and a left wire leading shaping unit, the left winding unit is located between the left wire leading shaping unit and the left wire leading shaping unit, the wire feeding unit is located on one side, away from the left wire leading shaping unit, of the left winding unit, the left wire pressing off unit is installed on the left winding unit, and the left winding unit is installed on the left winding line displacement unit.
The further improvement to above-mentioned technical scheme does, the left side subassembly of skinning including install in the left side displacement module of skinning of frame, install in the left side wire pressing unit and the left motor of skinning of displacement module are skinned to a left side, and install in the left side of skinning the displacement module skin platform and left waste residue collector, the left side is skinned the platform and is located the left side motor of skinning with between the wire pressing unit of a left side, left side waste residue collector is located left side motor one side of skinning.
The further improvement to the technical scheme is that the right winding mechanism comprises a right winding feeding assembly, a right peeling assembly and a right winding assembly which are arranged on the rack, and the right peeling assembly is positioned between the right winding feeding assembly and the right winding assembly.
The technical scheme is further improved in that the right winding assembly comprises a right wire pressing off coil unit, a right winding vertical displacement unit, a right tangent unit, a right wire feeding unit and a right lead shaping unit, wherein the right wire pressing off coil unit, the right winding unit, the right tangent unit, the right wire feeding unit and the right lead shaping unit are arranged on the rack, the right winding unit is arranged between the right lead shaping unit and the right tangent unit, the wire feeding unit is arranged on one side of the right lead shaping unit, the right wire pressing off coil unit is arranged on the right winding unit, and the right winding unit is arranged on the right winding line displacement unit.
The further improvement to above-mentioned technical scheme does, the right side subassembly of skinning including install in the right side of frame is skinned the displacement module, install in the right side is skinned the right line ball unit and the right motor of skinning of displacement module and install in the right side is skinned the right side of displacement module and is skinned platform and right waste residue collector, the right side is skinned the platform and is located the right side is skinned the motor with between the line ball unit of the right side, right side waste residue collector is located the right side is skinned motor one side.
The technical scheme is further improved in that the left displacement mechanism comprises a left displacement module arranged on the rack, a left displacement cylinder arranged on the left displacement module, and a coil fixing jig arranged on the left displacement cylinder; the right displacement mechanism comprises a right displacement module arranged on the rack, a right displacement cylinder arranged on the right displacement module, and a coil fixing jig arranged on the right displacement cylinder.
The welding device comprises a feeding mechanism and a welding mechanism connected with the feeding mechanism, wherein the welding mechanism comprises a welding frame arranged on a rack, a soldering lug displacement unit and a welding cylinder which are arranged on the welding frame, an upper welding pressing needle and a lower welding pressing needle which are arranged on the welding frame, a front welding lug fixing roller and a rear welding lug fixing roller which are arranged on the welding frame, and a soldering lug guide groove arranged on the welding frame; the welding upper pressing pin is mounted on the welding cylinder.
The technical scheme is further improved by further comprising a cutting device, wherein the cutting device is positioned on one side of the welding device; the cutting device comprises a soldering lug shaping mechanism, a coil lead cutting mechanism, a soldering lug fixing mechanism, a soldering lug support cutting mechanism, a soldering lug displacement mechanism and a soldering lug cutting mechanism which are arranged on the rack.
The utility model has the advantages as follows: by the winding device, the displacement device, the welding device and the cutting device, the welding of the winding coil and the coil can be completed through a machine, the whole process is automatic, manual operation is not needed in the process, the production efficiency and the yield of products are improved, and meanwhile, operators are prevented from being injured; and the left side that sets up in the winding device is wound mechanism and right side and is wound the mechanism, can carry out the wire winding of two stations for the production efficiency of coil, and the coil of two job productions welds to welding set through the transportation that left displacement mechanism and right displacement mechanism are asynchronous (have certain time interval promptly), can accelerate coil welded production beat, the condition of coil waste time such as welding set can not appear, has improved coil welded efficiency greatly.
Drawings
Fig. 1 is a schematic structural view of a full-automatic wire winding and welding integrated forming machine of the present invention;
FIG. 2 is a schematic structural view of a left winding assembly and a right winding assembly of the full-automatic winding and welding integrated forming machine of FIG. 1;
FIG. 3 is a schematic structural view of a left peeling assembly of the full-automatic wire-winding and welding integrated forming machine of FIG. 1;
FIG. 4 is a schematic structural diagram of a displacement device in the full-automatic wire-winding and welding integrated forming machine of FIG. 1;
FIG. 5 is a schematic structural diagram of a welding device in the full-automatic wire-winding and welding integrated forming machine of FIG. 4;
fig. 6 is a schematic structural diagram of a cutting device in the full-automatic wire-winding and welding integrated forming machine of fig. 4.
Description of reference numerals: 100-frame, 200-left winding mechanism, 210-left stripping assembly, 211-left stripping displacement module, 212-left wire pressing unit, 213-left stripping motor, 214-left stripping table, 215-left slag collector, 220-left winding assembly, 221-left wire stripping coil unit, 222-left winding unit, 223-left winding up and down displacement unit, 224-left wire cutting unit, 225-left wire feeding unit, 226-left lead shaping unit, 300-right winding mechanism, 310-right winding assembly, 311-right wire stripping coil unit, 312-right winding unit, 313-right winding up and down displacement unit, 314-right wire cutting unit, 315-right wire feeding unit, 316-right lead shaping unit, 400-displacement device, 410-left displacement mechanism, 411-left displacement module, 412-left displacement cylinder, 413-left coil fixing jig, 420-right displacement mechanism, 421-right displacement module, 422-right displacement cylinder, 423-right coil fixing jig, 500-welding device, 510-feeding mechanism, 520-welding mechanism, 521-welding frame, 522-welding piece displacement unit, 523-welding cylinder, 524-welding upper pressing pin, 525-welding lower pressing pin, 526-welding piece front fixing roller, 527-welding piece rear fixing roller, 528-welding piece guide groove, 600-cutting device, 610-welding piece shaping mechanism, 620-coil lead cutting mechanism, 630-welding piece fixing mechanism, 640-welding piece support cutting mechanism, 650-welding piece displacement mechanism, 660-solder lug cutting mechanism.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described more fully below. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1 to 6, the present invention provides a full-automatic winding and welding integrated forming machine, which includes a frame 100, a winding device installed on the frame 100, and a displacement device 400 and a welding device 500 installed on the frame 100, wherein the displacement device 400 is used for conveying a coil from the winding device to the welding device 500; the winding device comprises a left winding mechanism 200 and a right winding mechanism 300, the displacement device 400 comprises a left displacement mechanism 410 and a right displacement mechanism 420, the welding device 500 is positioned between the left winding mechanism 200 and the right winding mechanism 300, the left displacement mechanism 410 is used for conveying a coil from the left winding mechanism 200 to the welding device 500, and the right displacement mechanism 420 is used for conveying the coil from the right winding mechanism 300 to the welding device 500; by the winding device, the displacement device 400, the welding device 500 and the cutting device 600, the welding of the winding coil and the coil can be completed through a machine, the whole process is automatic, manual operation is not needed in the process, the production efficiency and the yield of products are improved, and meanwhile, operators are prevented from being injured; and the left side that sets up in the winding device is wound mechanism 200 and right side and is wound mechanism 300, and left displacement mechanism 410 and right displacement mechanism 420 that set up in the displacement device 400, can carry out the wire winding of two stations for the production efficiency of coil, and the coil interval of two job production welds on welding set 500, can accelerate coil welded production beat, the condition of coil waste time such as welding set 500 can not appear, coil welded efficiency has been improved greatly.
The left winding mechanism 200 includes a left winding loading assembly (not shown), a left peeling assembly 210, and a left winding assembly 220, which are mounted on the frame 100, wherein the left peeling assembly 210 is located between the left winding loading assembly and the left winding assembly 220; the left winding assembly 220 comprises a left wire pressing and releasing coil unit 221, a left winding unit 222, a left winding up and down displacement unit 223, a left wire cutting unit 224, a left wire feeding unit 225 and a left lead shaping unit 226 which are installed on the rack 100, the left winding unit 222 is located between the left lead shaping unit 226 and the left wire cutting unit 224, the wire feeding unit is located on one side, away from the left lead shaping unit 226, of the left winding unit 222, the left wire pressing and releasing unit is installed on the left winding unit 222, and the left winding unit 222 is installed on the left winding up and releasing unit; the left peeling assembly 210 comprises a left peeling displacement module 211 mounted on the frame 100, a left wire pressing unit 212 and a left peeling motor 213 mounted on the left peeling displacement module 211, and a left peeling table 214 and a left waste residue collector 215 mounted on the left peeling displacement module 211, wherein the left peeling table 214 is positioned between the left peeling motor 213 and the left wire pressing unit 212, and the left waste residue collector 215 is positioned on one side of the left peeling motor 213; the left wire winding feeding assembly in the left wire winding mechanism 200 is used for feeding wires, the wires are fed to the left peeling assembly 210 to be peeled, and the peeled wires are conveyed to the left wire winding assembly 220 to be wound into a wire coil.
The right winding mechanism 300 comprises a right winding feeding assembly, a right peeling assembly and a right winding assembly 310 which are arranged on the rack 100, and the right peeling assembly is positioned between the right winding feeding assembly and the right winding assembly 310; the right winding assembly 310 comprises a right wire pressing and releasing coil unit 311, a right winding unit 312, a right winding up and down displacement unit 313, a right wire cutting unit 314, a right wire feeding unit 315 and a right lead shaping unit 316 which are arranged on the rack 100, the right winding unit 312 is positioned between the right lead shaping unit 316 and the right wire cutting unit 314, the wire feeding unit is positioned on one side of the right winding unit 312, which is far away from the right lead shaping unit 316, the right wire pressing and releasing unit is arranged on the right winding unit 312, and the right winding unit 312 is arranged on the right winding up and displacing unit; the right peeling assembly (the right peeling assembly and the left peeling assembly 210 have the same structure and are not shown here) comprises a right peeling displacement module arranged on the frame 100, a right wire pressing unit and a right peeling motor arranged on the right peeling displacement module, and a right peeling table and a right waste residue collector arranged on the right peeling displacement module, wherein the right peeling table is positioned between the right peeling motor and the right wire pressing unit, and the right waste residue collector is positioned on one side of the right peeling motor; the right winding feeding assembly in the right winding mechanism 300 is used for feeding wires, the wires are fed to the right peeling assembly 310 for peeling, and the peeled wires are transported to the right winding assembly 320 to be wound into a wire coil.
The left displacement mechanism 410 comprises a left displacement module 411 arranged on the frame 100, a left displacement cylinder 412 arranged on the left displacement module 411, and a left coil fixing jig 413 arranged on the left displacement cylinder 412; the right displacement mechanism 420 comprises a right displacement module 421 mounted on the frame 100, a right displacement cylinder 422 mounted on the right displacement module 421, and a right coil fixing jig 423 mounted on the right displacement cylinder 422; the left displacement mechanism 410 may feed the left wound coil of the winding assembly 220 to the welding device 500 for welding, and the right displacement mechanism 420 may feed the wound coil of the winding assembly 310 to the welding device 500 for welding.
The cutting device 600 is further included, and the cutting device 600 is positioned on one side of the welding device 500; the cutting device 600 comprises a soldering lug shaping mechanism 610, a coil lead cutting mechanism 620, a soldering lug fixing mechanism 630, a soldering lug support cutting mechanism 640, a soldering lug displacement mechanism 650 and a soldering lug cutting mechanism 660 which are arranged on the rack 100; the soldering lug welded with the coil can be cut on the cutting device, and the cutting length can be adjusted by a worker according to requirements.
The utility model discloses a theory of operation does: after the whole machine is started, the left winding mechanism 200 and the right winding mechanism 300 respectively wind wires on respective stations into wire coils, the wound wire coils are respectively transported to the welding device 500 through the left displacement mechanism 410 and the right displacement mechanism 420, the left displacement mechanism 410 and the right displacement mechanism 420 transport the wire coils out of synchronization, a certain time interval exists, the wire coils are welded on welding lugs through the welding device 500, and the welding lugs welded with the wire coils can be cut on the cutting device 600 according to different lengths; by the winding device, the displacement device 400, the welding device 500 and the cutting device 600, the welding of the winding coil and the coil can be completed through a machine, the whole process is automatic, manual operation is not needed in the process, the production efficiency and the yield of products are improved, and meanwhile, operators are prevented from being injured; and the left side that sets up in the winding device is wound mechanism 200 and right side and is wound mechanism 300, can carry out the wire winding of two stations, has accelerated the production efficiency of coil, and the coil of two job productions welds to welding set 500 through the transportation that left displacement mechanism 410 and right displacement mechanism 420 are asynchronous (have certain time interval promptly), can accelerate coil welded production beat, the condition of coil waste time such as welding set 500 can not appear, coil welded efficiency has been improved greatly.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. A full-automatic winding and welding integrated forming machine is characterized by comprising a rack, a winding device arranged on the rack, a displacement device and a welding device, wherein the displacement device and the welding device are arranged on the rack; winding device includes left side mechanism and the right side mechanism of winding, displacement device includes left displacement mechanism and right displacement mechanism, welding set is located left side mechanism of winding with between the right side mechanism of winding, left side displacement mechanism is used for carrying the coil to welding set by left side mechanism of winding, right displacement mechanism is used for carrying the coil to welding set by right side mechanism of winding.
2. The machine of claim 1, wherein the left winding mechanism comprises a left winding loading assembly, a left peeling assembly and a left winding assembly mounted on the frame, and the left peeling assembly is located between the left winding loading assembly and the left winding assembly.
3. The machine of claim 2, wherein the left winding assembly comprises a left wire releasing coil unit, a left winding up and down displacement unit, a left wire cutting unit, a left wire feeding unit and a left lead shaping unit, the left winding unit is arranged on the frame, the left winding unit is arranged between the left lead shaping unit and the left wire cutting unit, the wire feeding unit is arranged on one side of the left winding unit, which is far away from the left lead shaping unit, the left wire releasing unit is arranged on the left winding unit, and the left winding unit is arranged on the left winding unit.
4. The machine according to claim 2, wherein the left peeling assembly comprises a left peeling displacement module mounted on the frame, a left wire pressing unit and a left peeling motor mounted on the left peeling displacement module, and a left peeling table and a left waste residue collector mounted on the left peeling displacement module, the left peeling table is located between the left peeling motor and the left wire pressing unit, and the left waste residue collector is located on one side of the left peeling motor.
5. The machine of claim 1, wherein the right winding mechanism comprises a right winding loading assembly, a right peeling assembly and a right winding assembly mounted on the frame, and the right peeling assembly is located between the right winding loading assembly and the right winding assembly.
6. The machine according to claim 5, wherein the right winding assembly comprises a right wire winding off-line coil unit, a right winding up-down displacement unit, a right wire cutting unit, a right wire feeding unit and a right lead shaping unit, the right winding off-line coil unit, the right winding off-line displacement unit, the right wire cutting unit, the right wire feeding unit and the right lead shaping unit are mounted on the frame, the right winding off-line coil unit is located between the right lead shaping unit and the right wire cutting unit, the wire feeding unit is located on one side of the right winding off-line coil unit, which is far away from the right lead shaping unit, the right wire winding off-line unit is mounted on the right winding off-line displacement unit, and the right winding off-line coil unit is mounted on the right winding off-line displacement unit.
7. The machine according to claim 5, wherein the right peeling assembly comprises a right peeling displacement module installed on the frame, a right wire pressing unit and a right peeling motor installed on the right peeling displacement module, and a right peeling table and a right waste residue collector installed on the right peeling displacement module, the right peeling table is located between the right peeling motor and the right wire pressing unit, and the right waste residue collector is located on one side of the right peeling motor.
8. The full-automatic winding and welding integrated forming machine according to claim 1, wherein the left displacement mechanism comprises a left displacement module mounted on the frame, a left displacement cylinder mounted on the left displacement module, and a coil fixing jig mounted on the left displacement cylinder; the right displacement mechanism comprises a right displacement module arranged on the rack, a right displacement cylinder arranged on the right displacement module, and a coil fixing jig arranged on the right displacement cylinder.
9. The full-automatic wire winding and welding integrated forming machine according to claim 1, wherein the welding device comprises a feeding mechanism and a welding mechanism connected with the feeding mechanism, the welding mechanism comprises a welding frame arranged on a frame, a welding piece displacement unit and a welding cylinder arranged on the welding frame, an upper welding press pin and a lower welding press pin arranged on the welding frame, a front welding piece fixing roller and a rear welding piece fixing roller arranged on the welding frame, and a welding piece guide groove arranged on the welding frame; the welding upper pressing pin is mounted on the welding cylinder.
10. The machine of claim 1, further comprising a cutting device located at one side of the welding device; the cutting device comprises a soldering lug shaping mechanism, a coil lead cutting mechanism, a soldering lug fixing mechanism, a soldering lug support cutting mechanism, a soldering lug displacement mechanism and a soldering lug cutting mechanism which are arranged on the rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120790210.0U CN214848174U (en) | 2021-04-16 | 2021-04-16 | Full-automatic wire winding welding integrated into one piece machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120790210.0U CN214848174U (en) | 2021-04-16 | 2021-04-16 | Full-automatic wire winding welding integrated into one piece machine |
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| Publication Number | Publication Date |
|---|---|
| CN214848174U true CN214848174U (en) | 2021-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120790210.0U Active CN214848174U (en) | 2021-04-16 | 2021-04-16 | Full-automatic wire winding welding integrated into one piece machine |
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| CN (1) | CN214848174U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114038682A (en) * | 2022-01-10 | 2022-02-11 | 杭州正华电子科技有限公司 | Automatic packaging secondary lead equipment and process for miniature current transformer for instrument |
| CN118099886A (en) * | 2024-03-05 | 2024-05-28 | 东莞市美森智造科技有限公司 | Full-automatic peeling stranded wire crimping welding machine and cable component welding method |
-
2021
- 2021-04-16 CN CN202120790210.0U patent/CN214848174U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114038682A (en) * | 2022-01-10 | 2022-02-11 | 杭州正华电子科技有限公司 | Automatic packaging secondary lead equipment and process for miniature current transformer for instrument |
| CN114038682B (en) * | 2022-01-10 | 2022-04-05 | 杭州正华电子科技有限公司 | Automatic packaging secondary lead equipment and process for miniature current transformer for instrument |
| CN118099886A (en) * | 2024-03-05 | 2024-05-28 | 东莞市美森智造科技有限公司 | Full-automatic peeling stranded wire crimping welding machine and cable component welding method |
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