CN219545789U - Box separating and arranging mechanism - Google Patents

Abstract

The utility model discloses a box separating and arranging mechanism, which comprises the following steps: a lifting mechanism, a separating mechanism and a conveyor belt; the lifting mechanism comprises a driving part, a guiding optical axis, a linear bearing, a baffle plate and a connecting plate; the separating mechanism comprises a slide block connecting plate, a limit screw, a floating joint, an air cylinder, a supporting plate and a linear sliding rail. According to the utility model, the servo electric cylinders and the cylinder mechanisms at two sides are used for lifting and separating the parts above the first-layer material box, after the first-layer material box leaves the box separating area through the conveyor belt, the electric cylinders can drop the rest multi-layer material boxes again, and the actions are repeated again until all the multi-layer material boxes are separated into single-layer material boxes. The utility model can reduce the labor intensity, improve the loading and unloading speed, and solve the problems of long occupied time of operators and large occupied area of production lines.

Description

Box separating and arranging mechanism

Technical Field

The utility model relates to the technical field of automatic equipment, in particular to a box separating and arranging mechanism.

Background

At present, the conventional realization mode of branch case is that operating personnel will the workbin one by one on the conveyer belt, treat that first workbin leaves the material loading region after, just can carry the second workbin again, occupy operator's time greatly, and this kind of mode can lengthen the length of whole conveyer line, lead to the production line area too big, and the conventional realization mode of whole case is just opposite, after full-load workbin arrives the region of unloading, the operator needs to wait in the region of unloading always, carry the workbin one by one on the turnover car, intensity of labour is big, occupation time is long, and high strength physical work can also lead to the operator physical weakness, cause the workbin to drop, bring personal injury to the operator.

The box separating and arranging mechanism is an important component part of feeding and discharging on a production line, plays a vital role in the production beat of the production line, and the speed of feeding and discharging boxes is an effective mode for improving the efficiency of the production line. Meanwhile, in the mode, a great amount of time for operators is occupied, the feeding area or the discharging area is required to wait for the feeding box to be conveyed in place all the time, once the operators leave the position, the buffer area of the feeding station of the production line can be subjected to material breaking, and the discharging area is not taken away in time to fill the feeding box of the production line, so that the production line is stopped and waiting is caused.

Disclosure of Invention

In order to overcome the defects or shortcomings of the prior art, the box separating and arranging mechanism provided by the utility model is structurally improved, the servo electric cylinders and the cylinder mechanisms at two sides are used for lifting and separating the parts above the first-layer material boxes, and after the first-layer material boxes leave the box separating area through the conveyor belt, the electric cylinders can fall the residual multi-layer material boxes again, and the actions are repeated again until all the multi-layer material boxes are separated into single-layer material boxes.

A box separating and arranging mechanism, comprising: two identical lifting mechanisms, two identical separating mechanisms positioned above the lifting mechanisms, and a conveyor belt positioned between the two lifting mechanisms;

the lifting mechanism comprises a driving part, a guiding optical axis, a linear bearing, a baffle plate and a connecting plate;

the number of the guide optical axes is not less than two, and the axial direction of the guide optical axes and the driving direction of the driving part are arranged in the same vertical direction;

the linear bearings and the guide optical shafts are the same in number and fixed on the baffle plate and are coaxially arranged with the guide optical shafts, and the guide optical shafts can reciprocate in the linear bearings;

the connecting plate is positioned above the driving part and the linear bearing and is fixedly connected with the driving part and the linear bearing at a vertical angle, and the driving part can drive the connecting plate to lift;

the separating mechanism comprises a sliding block connecting plate, a limit screw, a floating joint, an air cylinder, a supporting plate and a linear sliding rail;

the number of the linear slide rails is not less than two, and the linear slide rails are fixed above the connecting plate;

the support plates are L-shaped, the number of the support plates is the same as that of the linear slide rails, the bottoms of the support plates are of an I-shaped structure, the support plates are matched with the shape of the grooves of the linear slide rails, and the support plates can slide along the grooves of the linear slide rails;

the diameter of the top end of the floating joint is larger than that of the rear end, and the rear end of the floating joint is connected with one end of a piston rod of the air cylinder and can move along with the piston rod of the air cylinder in the horizontal direction;

the sliding block connecting plates stretch over the supporting plates, step grooves are formed in the middle of the sliding block connecting plates and matched with the floating connectors in shape, and the floating connectors are mounted in the step grooves of the sliding block connecting plates and drive the sliding block connecting plates to move along with the direction of piston rods of the cylinders;

the limiting screw is arranged above the connecting plate and positioned on the inner side of the L-shaped edge of the supporting plate, and when the supporting plate moves to the position of the limiting screw, the limiting screw stops moving due to blocking of the limiting screw.

Further, the driving part is a servo electric cylinder.

Further, the short side of the L-shaped support plate is parallel to the sliding block connecting plate, and the long side of the L-shaped support plate is perpendicular to the sliding block connecting plate.

The beneficial effects of the utility model are as follows:

reduces the labor intensity, improves the loading and unloading speed, and solves the problems of long occupied time of operators and large occupied area of production lines.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the box separating and assembling mechanism of the present utility model;

FIG. 2 is a schematic isometric view of a lifting mechanism and a separating mechanism of the present utility model;

FIG. 3 is a schematic view of a lifting mechanism of the present utility model;

FIG. 4 is a schematic view of a separation mechanism of the present utility model;

in the figure: 100-lifting mechanism; 110-driving part, 120-guiding optical axis, 130-linear bearing, 140-baffle, 150-connecting plate, 200-separating mechanism, 210-slide connecting plate, 220-limit screw, 230-floating joint, 240-cylinder, 250-supporting plate, 260-linear slide rail and 300-conveyor belt.

Detailed Description

The following detailed description of embodiments of the utility model is, therefore, to be taken in conjunction with the accompanying drawings, and it is to be understood that the scope of the utility model is not limited to the specific embodiments.

Throughout the specification and claims, unless explicitly stated otherwise, the term "comprise" or variations thereof such as "comprises" or "comprising", etc. will be understood to include the stated element or component without excluding other elements or components.

For a long time, a great deal of experiments and researches are carried out on the whole box separating structure by designers, the whole box separating structure is a key process of automatic loading and unloading, the loading and unloading speed directly influences the output of a production line, and the whole box separating mechanism can separate and sort the feed boxes more conveniently.

The operator directly pushes the multi-layer feed boxes into the box separating mechanism, the box separating action is automatically completed by the equipment, the follow-up production line is convenient to use, meanwhile, the operator does not need to wait, directly pushes the skip into a discharging area, and the fully loaded multi-layer feed boxes can be taken away.

As shown in fig. 1, a box separating and arranging mechanism includes: two identical lifting mechanisms 100, two identical separating mechanisms 200 located above said lifting mechanisms 100, a conveyor belt 300 located between two of said separating mechanisms 200;

as shown in fig. 3, the lifting mechanism 100 includes a driving part 110, a guiding optical axis 120, a linear bearing 130, a baffle 140, and a connecting plate 150; the driving part 110 is arranged in the vertical direction; the guide optical axes 120 are not less than two; the number of the linear bearings 130 is the same as that of the guide optical axes 120, the linear bearings are fixed on the baffle 140 and are coaxially arranged with the guide optical axes 120, and the guide optical axes 120 can move in the vertical direction in the linear bearings 130; the connecting plate 150 is located above the driving part 110 and the linear bearing 130, and is fixedly connected with the driving part 110 and the linear bearing 130 at a vertical angle; the driving section 110 is preferably a servo cylinder.

As shown in fig. 4, the separation mechanism 200 includes a slider connection plate 210, a limit screw 220, a floating joint 230, a cylinder 240, a support plate 250, and a linear slide rail 260; at least two linear slide rails 260 are fixed above the connecting plate 150; the support plates 250 are L-shaped, the number of the support plates is the same as that of the linear slide rails 260, the bottoms of the support plates are of an I-shaped structure, and the support plates are matched with the shape of the grooves of the linear slide rails 260 and can slide along the grooves of the linear slide rails 260; the top end diameter of the floating joint 230 is larger than the rear end diameter, and the rear end of the floating joint is connected with one end of a piston rod of the cylinder 240; the sliding block connecting plate 210 spans over the plurality of supporting plates 250, the middle part of the sliding block connecting plate is provided with a step groove which is matched with the shape of the floating joint 230, and the floating joint 230 is installed in the step groove of the sliding block connecting plate 210 to drive the sliding block connecting plate to move along with the direction of the piston rod of the air cylinder 240; the limit screw 220 is disposed above the connection plate 150 and located at the inner side of the L-shaped edge of the support plate 250, and when the support plate 250 moves to the position of the limit screw 220, the movement is stopped due to the blocking of the limit screw 220; the short side of the L-shaped support plate 250 is parallel to the slide connection plate 210, the long side of the L-shaped support plate 250 is perpendicular to the slide connection plate 210, and the long side of the L-shaped support plate exceeds the slide connection plate 210 and can be inserted into a groove of a feed box.

The box separation operation process comprises the following steps: when an operator needs to supply raw materials to a production line, the turnover vehicle is pushed to the front end of the track of the conveyor belt 300, the multi-layer feed box is manually pushed into the box separating area, the longitudinally installed sensor of the box separating area can automatically separate the feed box at the bottom layer according to the detected layer height, after the separated feed box leaves the box separating area, the multi-layer feed box is placed on the conveyor belt 300 again, and the separation action is repeated.

The whole box operation process comprises the following steps: when the production line produces a plurality of fully loaded bins, the first bin reaching the whole bin area can be jacked up by the lifting mechanisms at the two sides, after the second bin reaches the whole bin area, the lifting mechanisms descend to stack the two bins, and meanwhile, the bottom bin is lifted up again to a certain height, so that a space is reserved for the third bin in place. The above actions are repeated. When the operator returns to take the box products, the stacked box is directly pushed into the transfer cart to finish the discharging,

at the same time, the time division box and the whole box are automatically operated through sensor identification, so that the time that an operator needs to wait at the station all the time is avoided.

Only the planar area of one feed box is occupied after the boxes are overlapped, so that the occupied space of the production line is greatly saved.

The box separating and arranging mechanism is a common feeding mechanism of the production line, has the advantages of reducing the labor intensity of workers, improving the feeding and discharging speeds and the like, is an optimal scheme for improving the efficiency of the production line, and is an important component part of the production line, and the occupied area, the structure size and the convenience of manual operation are important.

The foregoing is merely an example of the present utility model, and the specific structures and features of common knowledge known in the art are not described herein too much, so that those skilled in the art will readily understand that the scope of the present utility model is not limited to such specific embodiments. Variations and modifications can be made without departing from the scope of the utility model, which is to be considered as limited to the details of construction and the utility of the patent.

Claims (3)

1. The utility model provides a divide case whole case mechanism which characterized in that includes: -two identical lifting mechanisms (100), -two identical separating mechanisms (200) located above said lifting mechanisms (100), -a conveyor belt (300) located between two of said lifting mechanisms (100);

the lifting mechanism (100) comprises a driving part (110), a guiding optical axis (120), a linear bearing (130), a baffle plate (140) and a connecting plate (150);

the number of the guide optical axes (120) is not less than two, and the axial directions of the guide optical axes and the driving direction of the driving part (110) are arranged in the same vertical direction;

the number of the linear bearings (130) is the same as that of the guide optical shafts (120), the linear bearings are fixed on the baffle plate (140) and are coaxially arranged with the guide optical shafts (120), and the guide optical shafts (120) can reciprocate in the linear bearings (130);

the connecting plate (150) is positioned above the driving part (110) and the linear bearing (130), and is fixedly connected with the driving part (110) and the linear bearing (130) at a vertical angle, and the driving part (110) can drive the connecting plate (150) to lift;

the separating mechanism (200) comprises a sliding block connecting plate (210), a limit screw (220), a floating joint (230), an air cylinder (240), a supporting plate (250) and a linear sliding rail (260);

the number of the linear slide rails (260) is not less than two, and the linear slide rails are fixed above the connecting plate (150);

the support plates (250) are L-shaped, the number of the support plates is the same as that of the linear slide rails (260), the bottoms of the support plates are of an I-shaped structure, the support plates are matched with the shape of the grooves of the linear slide rails (260), and the support plates can slide along the grooves of the linear slide rails (260);

the top end diameter of the floating joint (230) is larger than the rear end diameter, and the rear end of the floating joint is connected with one end of a piston rod of the air cylinder (240) and can move horizontally along with the piston rod of the air cylinder (240);

the sliding block connecting plates (210) transversely span over the supporting plates (250), step grooves are formed in the middle of the sliding block connecting plates and matched with the shapes of the floating joints (230), and the floating joints (230) are installed in the step grooves of the sliding block connecting plates (210) and drive the sliding block connecting plates to move along the direction of piston rods of the air cylinders (240);

the limiting screw (220) is arranged above the connecting plate (150) and is positioned on the inner side of the L-shaped edge of the supporting plate (250), and when the supporting plate (250) moves to the position of the limiting screw (220), the limiting screw (220) stops moving due to blocking.

2. The box dividing and arranging mechanism according to claim 1, wherein the driving part (110) is a servo cylinder.

3. The box-dividing and box-arranging mechanism according to claim 2, wherein the short side of the L-shape of the support plate (250) is parallel to the slider connecting plate (210), and the long side of the L-shape of the support plate (250) is perpendicular to the slider connecting plate (210).