CN216228225U - Material conveying device for machining center - Google Patents
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Abstract
本实用新型涉及加工中心用物料输送装置,包括有底座、纵梁、钳形延伸部、托举平台、升降机构;底座底部设置有滚轮;纵梁至少有四个,分别设置在底座的边缘,纵梁上开设有滑槽;托举平台边缘设置有滑架,托举平台通过滑架可沿纵向上下滑动;升降机构设置在底座边缘,用以驱动滑架在滑槽内升降;钳形延伸部由两个托板组成且设置在纵梁上;托举平台为多个,且沿纵梁纵向排列,相邻的托举平台之间的滑架通过机架相互连接并共同升降;托举平台的边缘还开设有供叉车的叉架插入的开口,开口开设在与托板相对的另一侧;托板组成钳形形状,当金属胚子从托举平台滑出时由托板托住,金属胚子通过托板输送到工作台上。
The utility model relates to a material conveying device for a machining center, which comprises a base, a longitudinal beam, a pincer-shaped extension, a lifting platform, and a lifting mechanism; a roller is arranged at the bottom of the base; there are at least four longitudinal beams, which are respectively arranged on the edge of the base, The longitudinal beam is provided with a chute; the edge of the lifting platform is provided with a sliding frame, and the lifting platform can slide up and down in the longitudinal direction through the sliding frame; the lifting mechanism is arranged on the edge of the base to drive the sliding frame to rise and fall in the sliding groove; the clamp-shaped extension The part consists of two pallets and is arranged on the longitudinal beam; there are multiple lifting platforms, which are arranged longitudinally along the longitudinal beam, and the carriages between the adjacent lifting platforms are connected to each other through the frame and lift together; The edge of the platform is also provided with an opening for the fork of the forklift to be inserted, and the opening is opened on the other side opposite to the pallet; The metal embryos are transported to the workbench through the pallet.
Description
技术领域technical field
本实用新型涉及输送装置,尤其涉及向加工中心输送胚料的输送装置。The utility model relates to a conveying device, in particular to a conveying device for conveying blanks to a machining center.
背景技术Background technique
模具是在金属胚料(即原料)的基础上,使用诸如加工中心等机床经过切削钻孔等加工制造而成的,其特点就是在一整块金属材料基础上制成的,重量与尺寸成正比。但一般能够用加工中心这样的数控机床来加工的模具,在尺寸上都不算小,因此其金属胚料重量更加沉,一般是由运输车辆将金属胚料直接运送至厂房内,再使用叉车等工程车辆从运输车上运下,并直接运送至加工中心进行上料。这种上料方式的优点是不需要多少人力就能完成搬运,上料时虽然还是有部分环节需要工人与叉车一同给加工中心上料,但叉车也能提供一定的帮助;缺点是叉车体积太大,且需要专人驾驶,关键是其每次只能叉起一块金属胚料,还需要在宽阔的通道中行驶,这降低了生产效率。由于厂房内的消防需求,因此只能采购电动叉车,目前电动叉车价格略高于内燃机叉车,单辆叉车的价格一般在16000元至30000元之间,价格过于昂贵。The mold is made on the basis of metal blanks (ie raw materials), using machine tools such as machining centers through cutting and drilling. proportional. However, the molds that can generally be processed by CNC machine tools such as machining centers are not small in size, so the weight of the metal blanks is heavier. Generally, the metal blanks are transported directly to the workshop by a transport vehicle, and then a forklift is used. and other engineering vehicles are transported from the transport vehicle and directly transported to the processing center for loading. The advantage of this feeding method is that it does not require much manpower to complete the handling. Although there are still some links that require workers and forklifts to load the machining center together, the forklift can also provide certain help; the disadvantage is that the forklift is too bulky It is large and requires a special person to drive. The key is that it can only fork one piece of metal blank at a time, and it also needs to travel in a wide passage, which reduces production efficiency. Due to the fire protection needs in the workshop, only electric forklifts can be purchased. At present, the price of electric forklifts is slightly higher than that of internal combustion engine forklifts. The price of a single forklift is generally between 16,000 yuan and 30,000 yuan, which is too expensive.
而加工中心在上料时相比其他机床存在一些特殊的需求,普遍构型具是在一底座上围合有围挡板,底座上设置有长宽小于底座的加工台,加工台距离围挡板还存在一定的间距,因此其他输送工具在抵达加工中心的围挡板时,还不能进行上料,必须要再伸入到围挡板内直至抵达加工台上才能够进行上料,目前只有叉车的叉架能够满足需要。Compared with other machine tools, the machining center has some special requirements when feeding materials. The general configuration is that a base is enclosed with a baffle plate, and the base is provided with a processing table whose length and width are smaller than that of the base. There is still a certain distance between the plates, so when other conveying tools reach the surrounding baffle of the machining center, they cannot be loaded, and must be extended into the surrounding baffle until they reach the processing table. The forklift of the forklift can meet the needs.
因此需要一种适配加工中心的模具输送方案,既要具有叉车的输送效果,还需要提高输送效率,同时要降低成本。Therefore, there is a need for a mold conveying solution adapted to the machining center, which not only has the conveying effect of a forklift, but also needs to improve the conveying efficiency and reduce the cost.
发明内容SUMMARY OF THE INVENTION
为解决上述问题,提供了加工中心用物料输送装置装置,所提供的技术方案如下,包括有底座、纵梁、钳形延伸部、托举平台、升降机构;In order to solve the above problems, a material conveying device for a machining center is provided, and the technical solution provided is as follows, including a base, a longitudinal beam, a pincer-shaped extension, a lifting platform, and a lifting mechanism;
底座,其底部设置有滚轮;a base, the bottom of which is provided with a roller;
纵梁,其至少有四个,分别设置在底座的边缘,纵梁上开设有滑槽;There are at least four longitudinal beams, which are respectively arranged on the edge of the base, and the longitudinal beams are provided with chute;
托举平台,其边缘设置有滑架,托举平台通过滑架可沿纵向上下滑动;The lifting platform is provided with a sliding frame on its edge, and the lifting platform can slide vertically up and down through the sliding frame;
升降机构,其设置在底座边缘,用以驱动滑架在滑槽内升降;Lifting mechanism, which is arranged on the edge of the base to drive the carriage to rise and fall in the chute;
钳形延伸部,其由两个托板组成且分别的设置在两个纵梁上,两个托板之间的间距小于托举平台任意一边的长度;The pincer-shaped extension is composed of two supporting plates and is respectively arranged on the two longitudinal beams, and the distance between the two supporting plates is less than the length of any side of the lifting platform;
托举平台为多个,且沿纵梁纵向排列,相邻的托举平台之间的滑架通过机架相互连接并共同升降;托举平台的边缘还开设有供叉车的叉架插入的开口,开口开设在与托板相对的另一侧;托板组成钳形形状,当金属胚子从托举平台滑出时由托板托住,金属胚子通过托板输送到工作台上。There are multiple lifting platforms, and they are arranged longitudinally along the longitudinal beams. The carriages between adjacent lifting platforms are connected to each other through the frame and lift together; the edge of the lifting platform is also provided with an opening for the insertion of the fork of the forklift. , the opening is opened on the opposite side of the pallet; the pallet is formed into a pincer shape, when the metal embryo slides out of the lifting platform, it is supported by the pallet, and the metal embryo is transported to the workbench through the pallet.
在上述技术方案的基础上,滑架为丁字形结构,由水平部分的尾部和垂直部分的头部组成,滑架的头部伸入到滑槽内,其尾部与托举平台连接,头部与滑槽紧密配合。On the basis of the above technical solution, the carriage has a T-shaped structure, which consists of the tail of the horizontal part and the head of the vertical part. The head of the carriage extends into the chute, the tail is connected to the lifting platform, and the head Fits tightly with the chute.
在上述技术方案的基础上,升降机构至少为两个,分别设置在底座两侧的纵梁之间。On the basis of the above technical solution, there are at least two lifting mechanisms, which are respectively arranged between the longitudinal beams on both sides of the base.
在上述技术方案的基础上,托举平台为两个。On the basis of the above technical solutions, there are two lifting platforms.
在上述技术方案的基础上,托举平台为三个。On the basis of the above technical solutions, there are three lifting platforms.
在上述技术方案的基础上,滑架为H形结构,纵梁分为两组,底座的两侧各设置有一组,每组纵梁的滑槽相对布置,滑架的两端分别在同一组纵梁的两个滑槽内滑动,托举平台的左右两侧各设置有一个滑架并通过滑架在纵梁上滑动。On the basis of the above technical solution, the carriage has an H-shaped structure, the longitudinal beams are divided into two groups, and one group is provided on each side of the base, the chutes of each group of longitudinal beams are arranged oppositely, and the two ends of the carriage are respectively in the same group The two sliding grooves of the longitudinal beam slide, and the left and right sides of the lifting platform are respectively provided with a sliding frame and slide on the longitudinal beam through the sliding frame.
有益效果:通过托举平台可以承载多个胚料,只需推动底座或者纵梁便可将胚料移送到需要上料的加工中心,即能实现原有的叉车的效果,又能够实现一定的储料功能。根据加工中心的实际情况,特别设计了钳形延伸部,使物料能够无障碍的输送到工作台上。提供了升降机构来控制托举平台的升降,通过托举平台的升降,可以在实现储料效果的基础上还能实现根据加工中心不同的物料需求,提供不同规格的物料,只需将储存有相应规格物料的托举平台升降到钳形延伸部的高度上即可进行输料。Beneficial effects: The lifting platform can carry multiple blanks, and the blanks can be transferred to the processing center that needs to be loaded by simply pushing the base or the longitudinal beam, which can not only achieve the effect of the original forklift, but also achieve certain Storage function. According to the actual situation of the machining center, a pincer-shaped extension is specially designed, so that the material can be transported to the workbench without obstacles. A lifting mechanism is provided to control the lifting of the lifting platform. Through the lifting of the lifting platform, the material storage effect can be realized, and materials of different specifications can be provided according to the different material requirements of the processing center. The lifting platform of the material of the corresponding specification can be lifted to the height of the pincer extension to carry out the material conveying.
附图说明Description of drawings
图1为本实用新型与叉车的对比视图。Figure 1 is a comparison view of the utility model and a forklift.
图2为本实用新型的主视示意图。FIG. 2 is a schematic front view of the utility model.
图3为本实用新型的后视示意图。FIG. 3 is a schematic diagram of the rear view of the utility model.
图4为本实用新型的侧视示意图。4 is a schematic side view of the utility model.
图5为本实用新型的侧视剖面图。Figure 5 is a side sectional view of the utility model.
图6为本实用新型的底座、纵梁和钳形延伸部的结构示意立体图。6 is a schematic perspective view of the structure of the base, the longitudinal beam and the pincer-shaped extension of the present invention.
图7为本实用新型的托举平台的结构示意立体图。7 is a schematic perspective view of the structure of the lift platform of the present invention.
图8为本实用新型的H形结构的滑架的结构示意立体图。8 is a schematic perspective view of the structure of the carriage of the H-shaped structure of the present invention.
图9为本实用新型的图8连接升降机构的结构示意立体图。FIG. 9 is a schematic perspective view of the structure of the connecting lifting mechanism in FIG. 8 of the present invention.
具体实施方式Detailed ways
实施例一。Example 1.
本实施例提供了叉车的替代方案,能够实现叉车在输送金属胚子时的效果,还具有叉车不具有的效果。This embodiment provides an alternative solution to the forklift, which can achieve the effect of the forklift when transporting the metal embryos, and also has the effect that the forklift does not have.
需要先确定的是,本实施例具有钳形延伸部3的一侧为正面,相对于钳形延伸部3的另一侧为背面。本实施例的使用流程和结构原理如下:What needs to be determined first is that in this embodiment, the side with the pincer-
一、装料过程1. The charging process
1.转动底座1,使背面对着装在金属胚料的运输车;2.使用叉车将运输车上的金属胚料输送到托举平台4上;3.启动升降机构5,带动已经装在金属胚料的托举平台4升降,使空载的托举平台4升降到合适的高度;4.再使用叉车将运输车上的金属胚料输送到空载的托举平台4上;1. Turn the
二、卸料过程2. Unloading process
1.推动底座1或者纵梁2,将金属胚料输送到加工中心;2.转动底座1,使正面朝向加工中心并紧贴;3.当底座1和/或纵梁2紧贴加工中心时,钳形延伸部3的托板6伸入到加工中心内与工作台接触,并且与工作台相平齐;4.启动升降机构5,带动需要卸料的托举平台4运动到与托板6同高度;5.将托举平台4上的金属胚料从其上推下,金属胚料经过托板6,最终输送到工作台上;6.推动底座1前往其他加工中心继续卸料。1. Push the
在本实施例中,根据加工中心工作台的高度,设定钳形延伸部3的托板6与加工台在同一高度上,该托板6是固定在纵梁2上的,纵梁2越接近加工中心,托板6距离工作台越近,直至托板6抵在工作台的边缘。推动位于托举平台4上的金属胚,可使其滑向托板6,再借助托板6滑入到工作台上,完成上料。In this embodiment, according to the height of the working table of the machining center, the
升降机构5可采用任何可行的产品,但需要满足以下要求,其一是升降行程满足多层托举平台4中的任意一层升降到钳形延伸部3所在的高度上,其二是在进行储存物料时,能够长时间的满足托举平台4稳定的悬停在某一指定的高度上,满足长时间储存物料的基本需求。现有产品中有多种方案可以满足上述要求,例如液压缸或者电动推杆等,在本实施例以及其他所有实施例中,不限制升降机构5的数量,但优选底座1两侧应至少各设置有一个升降机构5,即至少两个升降机构5,且每个升降机构5均应在纵梁2中间的位置,保证升降机构5施加给托举平台4的力能够使托举平台4稳定的升降。The
托举平台4的滑架8在纵梁2上的滑槽7内滑动,升降机构5可与滑架8连接,理论上每个托举平台4可配备独立的升降机构5,但为简化结构提高效率,将多个托举平台4的滑架8通过机架连接在一起,使多个托举平台4同时升降,此时可仅需一个升降机构5即可控制所有托举平台4升降,即使根据需要提供了不止一个升降机构5提供升降,也能够尽可能的压缩所需的升降机构5的数量。需要注意的是,虽然可替代叉车进行胚料的输送,但仍需使用叉车将胚料从运输车叉下,并输送到托举平台4上。而本实施例存在的意义就是替代叉车并且提高整个物料输送缓环节的实用性。增加与加工中心的适配程度,在此发明意义的指导下,胚料从叉车到托举平台4之间的输送过程中不允许再借助任何人力,故而为能够使叉架上的胚料无障碍的转移到托举平台4上,在托举平台4上开设了开口9,钳形延伸部3开设在托举平台4正面一侧的纵梁2上,而叉车输料时需要避开钳形延伸部3,因此开口9开设在托举平台4的背面。叉车的叉架插入到开口9后,控制叉架下降,将胚料留在托举平台4上。为使托举平台4升降动作更加顺滑,可在滑架8上设置滑轮,滑架8可通过滑轮在滑槽7内滑动。The
钳形延伸部3由两个托板6组成,两个托板6形成钳形形状。虽然托板6固定在纵梁2上,但由于其起到了向工作台输送物料的桥梁作用,若两个托板6之间的间距与托举平台4等宽,则无法承托物料,因此托板6之间的间距必须缩小,间距要小于托举平台4边缘长度或宽度,且两个托板6必须对称布置,使两个托板6距离托举平台4中轴线的距离相等。这就是的托板6需要向相对内侧延伸,The
滑架8可采用任何形状、任何结构,但更优选采用丁字形形状或者T字形形状。丁字形的滑架8的尾部11与托举平台连接,其头部10朝向两侧分叉,因此滑架8可同时在同一侧的前、后两个滑槽7内滑动,例如托举平台4右侧具有一前一后两个纵梁2,其滑架8可在位于其右侧的两个纵梁2的滑槽7内滑动。The
在本实施例中还可存在托举平台4为三个或三层的方案,为减轻升降机构5的负担,可将托举平台4分为上下两组进行单独控制,如将第一层和第二层(或最底部和位于中间的托举平台4)托举平台4作为下组,由一个升降机构5控制升降,将第三层托举平台4单独作为上组,由另一个升降机构5控制升降,该控制第三层的升降机构5可通过机架固定在纵梁2的顶端。In this embodiment, there can also be a solution in which the
实施例二。Example two.
本实施例优化了滑架8的结构,在本实施例中滑架8采用H形状的结构代替丁字形结构,H形结构相比丁字形结构的优点在于,H形结构在纵向上的长度长于丁字形结构在纵向上的长度,滑架8的纵向长度越长,托举平台4就越容易保持水平状态。而且还能更好的适配多层托举平台4方案,以两层托举平台4为例,上层和下层的滑架8可首尾相接,进一步增加滑架8在纵向上的长度,使托举平台4稳定性更好。同时为减少摩擦力,H形结构的滑架8仍可设置滑轮,并通过滑轮在滑槽7内滑动。In this embodiment, the structure of the
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CN202123010620.8U Expired - Fee Related CN216228225U (en) | 2021-12-02 | 2021-12-02 | Material conveying device for machining center |
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2021
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220408 |