CN219402854U

CN219402854U - Automatic device for double-station door ring laser cutting

Info

Publication number: CN219402854U
Application number: CN202223562592.5U
Authority: CN
Inventors: 安健; 王波; 曾超
Original assignee: Nantong Pushler Auto Parts Co ltd
Current assignee: Nantong Pushler Auto Parts Co ltd
Priority date: 2022-12-30
Filing date: 2022-12-30
Publication date: 2023-07-25
Anticipated expiration: 2032-12-30

Abstract

The embodiment of the application provides a duplex position portal ring laser cutting automation equipment, include: the seven-axis robot comprises a six-axis robot, an end effector and a movable axis; two cutting clamps are symmetrically arranged at one side close to the movable shaft, and a leak hole gauge is arranged at the middle position of the two cutting clamps; cutting machines are arranged at the corresponding positions of the two cutting clamps; a plurality of boxing material frames are symmetrically arranged at the other side close to the movable shaft, and a feeding tool is arranged at the middle position of each boxing material frame; and one side of the feeding tool, which is far away from the movable shaft, is provided with an unpacking material frame. According to the utility model, the seven-axis robot is adopted for processing, and the seven-axis robot is matched with the seventh axis, namely the movable axis, and then the workpiece is carried through the end effector, so that the processing efficiency of the equipment is further improved, the manual requirement is reduced, and the cost and the risk of manual misoperation are reduced.

Description

Automatic device for double-station door ring laser cutting

Technical Field

The specification belongs to the technical field of laser processing, and particularly relates to a double-station door ring laser cutting automation device.

Background

In the prior art, in the current production flow of cutting pieces, after a product to be cut is conveyed to a cutting machine to be fixed, the product to be cut is conveyed to a leak detection tool after being cut by the cutting machine, and after the leak detection tool is detected, the detected product is conveyed to a material frame to be packaged.

Because the product cutting equipment is bigger, the spatial layout of the whole production flow cannot be centralized, the product needs to be carried manually to walk back and forth, and a plurality of potential safety hazards exist in daily production manually. The whole production flow mainly depends on manual transportation, and each cutting machine needs more manpower and has higher labor cost. The detection is mainly carried out through visual inspection, the error rate is higher, and unqualified products are used for flowing to the rear end of the production process, so that loss is caused.

In view of the above problems, no effective solution has been proposed at present.

It should be noted that the foregoing description of the background art is only for the purpose of providing a clear and complete description of the technical solution of the present utility model and is presented for the convenience of understanding by those skilled in the art. The above-mentioned technical solutions are not to be considered as known to those skilled in the art merely because these solutions are described in the background section of the utility model

Disclosure of Invention

This description aim at provides a duplex position portal ring laser cutting automation equipment to solve artifical inefficiency and inconvenient problem.

The utility model provides a duplex position door ring laser cutting automation equipment, include:

the seven-axis robot comprises a six-axis robot, an end effector and a movable axis;

two cutting clamps are symmetrically arranged at one side close to the movable shaft, and leak hole detectors are arranged at the middle positions of the two cutting clamps;

cutting machines are arranged at the corresponding positions of the two cutting clamps;

a plurality of boxing material frames are symmetrically arranged at the other side close to the movable shaft, and a feeding tool is arranged at the middle position of each boxing material frame;

and one side of the feeding tool, which is far away from the movable shaft, is provided with an unpacking material frame.

Preferably, the end effector and the cutting jig are compatible with pre-and post-processing products.

Preferably, the end pick-up, the feeding tool, the cutting fixture and the leak hole gauge are all provided with sensors.

Preferably, a material frame positioning tool is arranged at the side of the boxing material frame.

Preferably, the position of the leak hole gauge corresponds to the position of the feeding tool.

Preferably, two of the cutting jigs are respectively close to both ends of the moving shaft.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, the seven-axis robot is adopted for processing, the seven-axis robot is matched with the seventh axis, namely the movable axis, and then the workpiece is carried through the end effector, so that the processing efficiency of the equipment is further improved, and the robot is arranged, so that the manual requirement is reduced, and the cost and the risk of manual misoperation are reduced.

2. According to the utility model, two cutting clamps are arranged on one side of the movable shaft, and the two cutting clamps correspond to one cutting machine. And a seven-axis robot is adopted to feed the two cutting clamps simultaneously, so that the machining efficiency of the equipment can be greatly improved.

3. According to the utility model, the leak hole detection tool is arranged at the middle position of the two cutting clamps, and the leak hole detection tool is compatible with products before and after processing, so that the structure is greatly convenient for clamping and detecting the products before and after processing.

4. According to the utility model, the sensors are arranged on the end pick-up device, the feeding tool, the cutting fixture and the leak hole detection tool, so that the specific position in the workpiece processing process can be detected, the processing condition of a processed product can be fed back at the first time, and the rejection rate is greatly reduced.

Drawings

In order to more clearly illustrate the embodiments of the present description or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some of the embodiments described in the present description, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is an overall structure diagram of a double-station door ring laser cutting automation device provided in an embodiment of the present disclosure;

fig. 2 is a structural diagram of a positioning tool of a double-station door ring laser cutting automation device provided in an embodiment of the present disclosure.

In the figure: 1. seven-axis robot; 11. a six-axis robot; 12. an end effector; 13. a movable shaft; 2. cutting a clamp; 3. leak detection tool; 4. a cutting machine; 5. boxing the material frame; 51. positioning a tool; 6. feeding tools; 7. and (5) unpacking the material frame.

Detailed Description

In order to make the technical solutions in the present specification better understood by those skilled in the art, the technical solutions in the embodiments of the present specification will be clearly and completely described below with reference to the drawings in the embodiments of the present specification, and it is obvious that the described embodiments are only some embodiments of the present specification, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are intended to be within the scope of the present disclosure.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "middle", "lower", "inner", "outer", "front", "rear", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or component to be referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model. The terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art. Hereinafter, an embodiment of the present utility model will be described in terms of its overall structure.

Referring to fig. 1, an embodiment of the present application provides a dual-station door ring laser cutting automation device, including:

seven-axis robot 1, seven-axis robot 1 includes six-axis robot 11, end effector 12, and moving axis 13;

two cutting clamps 2 are symmetrically arranged at one side close to the movable shaft 13, and a leak hole gauge 3 is arranged at the middle position of the two cutting clamps 2;

the corresponding parts of the two cutting clamps 2 are provided with cutting machines 4;

a plurality of boxing material frames 5 are symmetrically arranged at the other side close to the movable shaft 13, and a feeding tool 6 is arranged at the middle position of the boxing material frames 5;

one side of the feeding tool 6 far away from the movable shaft 13 is provided with an unpacking material frame 7.

In the actual setting of the person skilled in the art, a seven-axis robot 1 is provided in the middle of the device. The seven-axis robot includes a six-axis robot 11, an end effector 12, and a moving axis 13. It is understood that the moving axis 13 is the seventh axis. The product to be processed is carried by the end pick-up 12 of the seven-axis robot 1, and the position thereof is set by the structure of the movable axis 13. The seven-axis robot 1 can greatly increase the efficiency of the device in feeding and discharging the processed workpiece. Meanwhile, the seven-axis robot 1 is applied to the equipment, so that manual carrying can be replaced. According to fig. 1, after the seven-axis robot 1 replaces manual work, the processing efficiency can be improved, the dependence of production on manual work is reduced, equipment replacement cost is used, the production effect is improved in the long term, and the production cost is reduced. Reduces human errors, improves the product quality and increases the competitiveness of the product in the market.

Two cutting jigs 2 are symmetrically provided at one side near the moving axis 13. The moving axis 13 is the seventh axis of the seven-axis robot 1 by disposing two cutting jigs 2 in the vicinity of the moving axis 13, that is, disposing two cutting jigs 2 at the side of the seven-axis robot 1. Two cutting jigs 2 are provided at the side of the seven-axis robot 1, and each cutting jig 2 corresponds to one cutting machine 4. Further, a single seven-axis robot 1 may be provided with two cutting jigs 2 and two cutters 4.

In the operation of a person skilled in the art, one seven-axis robot 1 is controlled to feed two cutting jigs 2 while laser cutting processing is performed using two cutting machines 4, respectively. The processing structure enables two cutting machines 4 to work simultaneously, and simultaneously a seven-axis robot 1 is adopted for feeding. And then can realize that a seven-axis robot 1 satisfies the processing demand of duplex position, and then can greatly increase the speed that this equipment was processed.

Preferably, the two cutting jigs 2 are respectively close to both ends of the moving shaft 13. In the arrangement of the apparatus by a person skilled in the art, typically, two cutting jigs 2 are disposed close to both ends of the moving shaft 13, respectively, and further disposed at both ends of the seven-axis robot 1. The two cutting jigs 2 are arranged at positions to which the end pick 12 of the seven-axis robot 1 can move, that is, within the working range of the seven-axis robot 1. It can be further appreciated that the two cutting jigs 2 are disposed close to the two ends of the movable shaft 13, so that the structure of the apparatus can be rationally arranged, thereby improving the efficiency of the apparatus in processing and avoiding damage to the product due to the structure of the apparatus.

A leak hole gauge 3 is arranged at the middle position of the two cutting fixtures 2. After the product is cut by the laser, the seven-axis robot 1 moves the product to the leak detector 3 through the end effector 12. The leak inspection tool 3 fixes the processed product and then detects it. The leak detection tool 3 is arranged between the two cutting clamps 2, so that a cut product can be conveniently conveyed to the leak detection tool 3 through the seven-axis robot 1 for detection.

A plurality of boxing material frames 5 are symmetrically arranged on the other side of the movable shaft 13. As can be seen from fig. 1, a plurality of boxing material frames 5 are arranged on the other side of the movable shaft 13, that is, a boxing material frame 5 is arranged on the side of the seven-axis robot 1 opposite to the cutting fixture 2. The multiple boxing material frames 5 are arranged on the side edges of the seven-axis robot 1, so that the seven-axis robot 1 can convey products which are detected to be qualified and finished to the boxing material frames 5 through the end pick-up 12.

In summary, the multiple boxing material frames 5 and the two cutting fixtures 2 are respectively arranged at two sides of the seven-axis robot 1, and by adopting the structure, one seven-axis robot 1 can feed the two cutting fixtures and simultaneously can carry the processed and detected products to the boxing material frames 5. The structure greatly improves the convenience of the device for processing and detecting and boxing products.

The intermediate position of a plurality of vanning material frames 5 is provided with material loading frock 6. One side of the feeding tool 6 far away from the movable shaft 13 is provided with an unpacking material frame 7. The feeding tool 6 and the unpacking material frame 7 are arranged at the position nearby the same side as the boxing material frame 5. Such a structure can avoid interference with the operations of the cutting jig 2, the cutter 4, and the leak detection 3. The rejection rate of the product can be effectively reduced structurally.

Preferably, the end effector 12 and the cutting jig 2 are compatible with the product before and after processing. The fixing and clamping of the product by the end effector 12 and the cutting jig 2 are set by those skilled in the art to be compatible with the product before and after processing. That is, for both pre-and post-processing products, the tooling 12 and the cutting jig 2 can secure them.

In this embodiment, the compatibility between the tooling 12 and the cutting jig 2 is set, so that the device has better product transportation performance and a wider range of workpieces to be handled. The apparatus can operate under a variety of processing conditions.

Preferably, the end effector 12, the feeding tool 6, the cutting jig 2 and the leak detector 3 are all provided with sensors. In the whole processing process, the product to be processed is manually conveyed to the feeding tool 6, and then the starting button is pressed. The seven-axis robot 1 conveys the product to the cutting jig 2 through the end pick 12. Specifically, two products are respectively carried to the two cutting jigs 2, ready to work simultaneously. After the two cutting clamps 2 fix the product, the product is cut by laser through the cutting machine 4. After the product is cut, the product is conveyed to the leak detection tool 3 through the end effector 12, the leak detection tool 3 detects the product, and a qualified person is conveyed to the boxing material frame 5 through the seven-axis robot 1 for boxing treatment. If the leak detector 3 detects that the result of the determination is failed, the end effector 12 of the seven-axis robot 1 needs to be moved to a failed area, and the subsequent processing is performed.

The above processing steps continue to advance during the cycle. It will be appreciated that in order to improve accuracy in a particular cycle, one skilled in the art will be able to provide sensors in the end effector 12, the loading fixture 6, the cutting fixture 2 and the leak detector 3. The sensor can track and feed back the specific position of the product in detail. And further, stable transfer of products in the processing process can be realized.

Preferably, a material frame positioning tool 51 is arranged at the side of the boxing material frame 5. In order to accurately position and mount the boxing material frame 5. The person skilled in the art is provided with a positioning fixture 51 at the side wall of the boxing material frame 5. The positioning fixture 51 is arranged to enable the positioning of the boxing material frame 5 to be more accurate.

It will be appreciated that in actual operation, the boxing material box 5 is to prevent post-processing and inspection of acceptable products. If deviation exists in the setting position of the boxing material frame 5, irreversible damage is easily caused to the product in the process of transferring and boxing the processed product, and the rejection rate of the product is further increased.

Preferably, the position of the leak detector 3 corresponds to the position of the feeding tool 6. In a specific arrangement, the leak detector 3 is arranged at a position in the middle of one side of the seven-axis robot 1, and the feeding tool 6 is arranged at a position in the middle of the other side of the seven-axis robot 1. In concrete structure, the position of leak detection tool 3 corresponds with the position of material loading frock 6, and this kind of structure can fix a position other parts of this equipment, sets up simultaneously in intermediate position also can make things convenient for seven robots 1 to carry and material loading.

Although various specific embodiments are described in this application, the application is not limited to the details of the industry standard or examples, which are intended to indicate that the same, equivalent or similar embodiments or variations as described in the above examples may be achieved by the use of custom or modified embodiments. Examples of ways of data acquisition, processing, output, judgment, etc. using these modifications or variations are still within the scope of alternative embodiments of the present application.

Although the present application has been described by way of example, one of ordinary skill in the art will recognize that there are many variations and modifications to the present application without departing from the spirit of the present application, and it is intended that the appended embodiments include such variations and modifications without departing from the application.

Claims

1. Double-station door ring laser cutting automation equipment, characterized by, include:

2. The dual-station door ring laser cutting automation device of claim 1, wherein the end effector and the cutting fixture are compatible with pre-and post-processing products.

3. The double-station door ring laser cutting automation device of claim 1, wherein the end effector, the loading tool, the cutting fixture and the leak detector are all provided with sensors.

4. The double-station portal ring laser cutting automation device of claim 1, wherein a material frame positioning fixture is arranged at the side of the boxing material frame.

5. The double-station door ring laser cutting automation device of claim 1, wherein the position of the leak detector corresponds to the position of the feeding tool.

6. The double-station door ring laser cutting automation device of claim 1, wherein two cutting jigs are respectively adjacent to two ends of the moving shaft.