CN208825452U

CN208825452U - A kind of coil production automation equipment

Info

Publication number: CN208825452U
Application number: CN201821369671.5U
Authority: CN
Inventors: 王昌
Original assignee: Amy Skou Automation Components (shenzhen) Co Ltd
Current assignee: Amy Skou Automation Components (shenzhen) Co Ltd
Priority date: 2018-08-24
Filing date: 2018-08-24
Publication date: 2019-05-07
Anticipated expiration: 2028-08-24

Abstract

The utility model discloses a kind of coil production automation equipments, including erecting bed, rotary table is rotatably equipped at the top of the erecting bed, electric control box is installed at the top of the rotary table, stack type feeding-discharging mechanism is fixedly installed at the top of the erecting bed, the top movable of the stack type feeding-discharging mechanism is connected with charging tray, the substandard products box being fixedly installed at the top of the erecting bed below stack type feeding-discharging mechanism, the conveying robot being fixedly installed at the top of the erecting bed above stack type feeding-discharging mechanism, pile warp outer diameter CCD detection station is fixedly installed at the top of the erecting bed.By either simplex sequence concentration, multiple processes produce the utility model simultaneously on one device, to reduce operator, cost of labor and labor intensity greatly reduces, and reduces the carrying of material, the erroneous judgement of personnel can be reduced to improve product quality and production efficiency.

Description

A kind of coil production automation equipment

Technical field

The utility model relates to tooling and fixture technical field, specially a kind of coil production automation equipment.

Background technique

Tooling, i.e. technological equipment, refer to the general name of various tools used in manufacturing process, including cutter, fixture, mold, Measurer, cubing, accessory, small tool and working position apparatus etc., tooling are its general abbreviation, are used to fastening rapidly when fixture is processing Workpiece makes lathe, cutter and workpiece keep the process unit of correct relative position.

It in coil process, needs to detect the performance of coil, the production method of product is either simplex sequence at present Traditional work production, terminal welding, terminal bending, welding surface CCD detection and coiling outer diameter CCD detect each process and require one A operator, but operation high labor cost is carried out using multiple staff, large labor intensity, production efficiency is low, and product Quality is unstable.

Utility model content

The purpose of this utility model is to provide a kind of coil production automation equipments, to solve in above-mentioned background technique The production method of the current coil proposed is the production of either simplex sequence traditional work, terminal welding, terminal bending, welding surface CCD detection Detect each process with coiling outer diameter CCD and require an operator, but using multiple staff operated manually at This height, large labor intensity, production efficiency is low, and the problem that product quality is unstable.

In order to solve the above technical problems, the utility model provides the following technical solutions: a kind of coil production is set with automation It is standby, including erecting bed, it is rotatably equipped with rotary table at the top of the erecting bed, is equipped at the top of the rotary table Electric control box is fixedly installed with stack type feeding-discharging mechanism at the top of the erecting bed, the stack type feeding-discharging mechanism Top movable is connected with charging tray, the substandard products being fixedly installed with below stack type feeding-discharging mechanism at the top of the erecting bed Box, the conveying robot being fixedly installed at the top of the erecting bed above stack type feeding-discharging mechanism, the erecting bed Top be fixedly installed with pile warp outer diameter CCD detection station, be fixedly installed with positioned at pile warp outer diameter CCD at the top of the erecting bed The welding surface CCD for detecting station side detects station, is fixedly installed at the top of the erecting bed and detects work positioned at welding surface CCD It stands the bending CCD detection station of side, the end positioned at bending CCD detection station side is fixedly installed at the top of the erecting bed Sub- bending station is fixedly installed with the terminal positioned at terminal bending station side at the top of the erecting bed and welds station.

Preferably, the bottom of the erecting bed is fixedly connected with organic frame, and the inner wall of the rack is fixedly installed with motor, institute The output shaft for stating motor is fixedly connected with rotary table.

Preferably, the pile warp outer diameter CCD detection station, welding surface CCD detection station, bending CCD detect station, terminal It is in annular spread clockwise that bending station and terminal, which weld station with the center of rotary table,.

Preferably, the electric control box is internally provided with PLC controller.

Preferably, the conveying robot includes fixed frame, cylinder and motor.

Compared with prior art, the utility model has the beneficial effects that

1. the utility model, by being arranged stack type feeding-discharging mechanism, operator only need into charging tray blowing, handling machinery Product is successively moved in terminal welding station welding by hand, and then conveying robot moves in product in rotary table, rotates work Make platform rotation, while terminal bending station, bending CCD detection station, welding surface CCD detection station and pile warp outer diameter CCD detection Station synchronous operation carries out processing detection to product, and after product rotation is turned around, electric control box makes data collection and analysis, It moves manipulator qualified product product are put into charging tray, rejected product is put into substandard products box, then operator stack type feeding The processing and detection for easily completing coil, operator need to be only responsible for picking and placing material when production, remaining movement is automatically performed, passes through Either simplex sequence concentrate on one device multiple processes produce simultaneously, to reduce operator, greatly reduce cost of labor with Labor intensity, and reduce the carrying of material, the erroneous judgement of personnel can be reduced to improve product quality and production efficiency.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the utility model embodiment.

In figure: 1, erecting bed；2, rack；3, rotary table；4, electric control box；5, stack type feeding-discharging mechanism；6, Charging tray；7, substandard products box；8, pile warp outer diameter CCD detects station；9, welding surface CCD detects station；10, bending CCD detects station； 11, terminal bending station；12, terminal welds station；13, conveying robot.

Specific embodiment

In order to solve the production method of current coil as the production of either simplex sequence traditional work, terminal welding, terminal bending, welding Face CCD detection and coiling outer diameter CCD detect each process and require an operator, but are grasped using multiple staff Make high labor cost, large labor intensity, production efficiency is low, and the problem that product quality is unstable, the utility model embodiment mention For a kind of coil production automation equipment.The following will be combined with the drawings in the embodiments of the present invention, to the utility model Technical solution in embodiment is clearly and completely described, it is clear that described embodiment is only the utility model one Divide embodiment, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not having Every other embodiment obtained under the premise of creative work is made, is fallen within the protection scope of the utility model.

Embodiment 1

Referring to Fig. 1, present embodiments providing a kind of coil production automation equipment, including erecting bed 1, erecting bed 1 Top be rotatably equipped with rotary table 3, the top of rotary table 3 is equipped with electric control box 4, electric control box 4 It is internally provided with PLC controller, the top of erecting bed 1 is fixedly installed with stack type feeding-discharging mechanism 5, stack type feeding-discharging mechanism 5 top movable is connected with charging tray 6, and the top of erecting bed 1 is fixedly installed with the substandard products positioned at 5 lower section of stack type feeding-discharging mechanism Box 7, the top of erecting bed 1 are fixedly installed with the conveying robot 13 above stack type feeding-discharging mechanism 5, erecting bed 1 Top is fixedly installed with pile warp outer diameter CCD detection station 8, and the top of erecting bed 1 is fixedly installed with to be detected positioned at pile warp outer diameter CCD The welding surface CCD of 8 side of station detects station 9, and the top of erecting bed 1, which is fixedly installed with, detects station 9 one positioned at welding surface CCD The bending CCD of side detects station 10, and the top of erecting bed 1 is fixedly installed with the terminal positioned at bending CCD detection 10 side of station Bending station 11, the terminal that the top of erecting bed 1 is fixedly installed with positioned at 11 side of terminal bending station weld station 12.

In the present embodiment, by be arranged stack type feeding-discharging mechanism 5, operator only need into charging tray 6 blowing, handling machinery Product is successively moved in terminal welding station 12 and welded by hand, and then conveying robot 13 moves in product in rotary table 3, rotation Revolving worktable 3 rotates, while outside terminal bending station 11, bending CCD detection station 10, welding surface CCD detection station 9 and pile warp Diameter CCD detects station 8 and runs simultaneously, and carries out processing detection to product, the PLC control after product rotation is turned around, in electric control box 4 Device processed, makes data collection and analysis, moves manipulator 13 and qualified product product are put into charging tray 6, rejected product is put into substandard products box 7 Interior, then operator stack type feeding can easily complete the processing and detection of coil, and operator need to be only responsible for when production Material is picked and placed, remaining movement is automatically performed, and multiple processes produce simultaneously on one device by either simplex sequence concentration, to reduce work Cost of labor and labor intensity greatly reduces in industry person, and reduces the carrying of material, can reduce the erroneous judgement of personnel to Improve product quality and production efficiency.

Embodiment 2

Referring to Fig. 1, being further improved on the basis of embodiment 1: the bottom of erecting bed 1 is fixedly connected with organic frame 2, the inner wall of rack 2 is fixedly installed with motor, and the output shaft of motor is fixedly connected with rotary table 3, and rack 2 plays support The effect of erecting bed 1, carrying out rotation by motor is that rotary table 3 provides power, to make 3 turns of rotary table Dynamic, motor is high-accuracy DD servo motor, and pile warp outer diameter CCD detects station 8, welding surface CCD detection station 9, bending CCD detection Station 10, terminal bending station 11 and terminal welding station 12 are in annular spread clockwise with the center of rotary table 3, are passed through By each work station annular spread around rotary table 3, to make the detection of all data orderly carry out simultaneously, and phase It is independent of each other between mutually, repeatedly transhipment causes the possibility of damage of product when reducing artificial detection, and conveying robot 13 includes Fixed frame, cylinder and motor drive conveying robot 13 by motor and cylinder, make handling machinery during the work time Hand 13 works, and shift it can to product.

In this practical description, it should be noted that the orientation of the instructions such as term "vertical", "upper", "lower", "horizontal" or Person's positional relationship is orientation based on the figure or positional relationship, is merely for convenience of this practical and simplified description of description, Rather than the device or element of instruction or hint meaning must have a particular orientation, and are constructed and grasped with specific orientation Make, therefore should not be understood as the limitation practical to this.

In this practical description, it is also necessary to explanation, unless otherwise specific regulation and limitation, term " setting ", " peace Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally Connection, can be mechanical connection, is also possible to be electrically connected, can be and be directly connected to, and be also possible to be connected by intermediary, can To be the connection inside two elements.For the ordinary skill in the art, can understand as the case may be above-mentioned Concrete meaning of the term in this is practical.

While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art, It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.

Claims

1. a kind of coil production automation equipment, including erecting bed (1), it is characterised in that: the top of the erecting bed (1) turns It is dynamic to be equipped with rotary table (3), electric control box (4), the erecting bed are installed at the top of the rotary table (3) (1) it is fixedly installed at the top of stack type feeding-discharging mechanism (5), the top movable connection of the stack type feeding-discharging mechanism (5) Have charging tray (6), the substandard products box being fixedly installed at the top of the erecting bed (1) below stack type feeding-discharging mechanism (5) (7), the conveying robot (13) being fixedly installed at the top of the erecting bed (1) above stack type feeding-discharging mechanism (5), Pile warp outer diameter CCD detection station (8), the fixed peace in the top of the erecting bed (1) are fixedly installed at the top of the erecting bed (1) Station (9) are detected equipped with the welding surface CCD for being located at pile warp outer diameter CCD detection station (8) side, the top of the erecting bed (1) It is fixedly installed with bending CCD detection station (10) for being located at welding surface CCD detection station (9) side, the top of the erecting bed (1) Portion is fixedly installed with the terminal bending station (11) positioned at bending CCD detection station (10) side, the top of the erecting bed (1) It is fixedly installed with terminal welding station (12) positioned at terminal bending station (11) side.

2. coil production automation equipment according to claim 1, it is characterised in that: the bottom of the erecting bed (1) It is fixedly connected organic frame (2), the inner wall of the rack (2) is fixedly installed with motor, the output shaft and rotary work of the motor Platform (3) is fixedly connected.

3. coil production automation equipment according to claim 1, it is characterised in that: the pile warp outer diameter CCD detection Station (8), welding surface CCD detection station (9), bending CCD detection station (10), terminal bending station (11) and terminal Welder Stand (12) with the center of rotary table (3) in annular spread clockwise.

4. coil production automation equipment according to claim 1, it is characterised in that: the electric control box (4) It is internally provided with PLC controller.

5. coil production automation equipment according to claim 1, it is characterised in that: conveying robot (13) packet Fixed frame, cylinder and motor are included.