CN107471885A - A kind of flexible automatic manufacturing device of carving machine - Google Patents
A kind of flexible automatic manufacturing device of carving machine Download PDFInfo
- Publication number
- CN107471885A CN107471885A CN201710823776.7A CN201710823776A CN107471885A CN 107471885 A CN107471885 A CN 107471885A CN 201710823776 A CN201710823776 A CN 201710823776A CN 107471885 A CN107471885 A CN 107471885A
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- China
- Prior art keywords
- standard
- carving machine
- pallet
- feed bin
- tool
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B1/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models
- B44B1/06—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/02—Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B3/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled substantially two- dimensionally for carving, engraving, or guilloching shallow ornamenting or markings
- B44B3/06—Accessories, e.g. tool or work holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B2700/00—Machines, apparatus, tools or accessories for artistic work
- B44B2700/12—Accessories; Tool or work holders
Abstract
A kind of flexible automatic manufacturing device of carving machine, including aggregate-storing system, robot transportation system, pallet exchange system, Load System, system of processing and detection management system;The annular feed bin that aggregate-storing system use can rotate, robot transportation system is made up of truss manipulator, Load System is using prepackage platform, pallet exchange system includes the multiple Standard pallets being arranged in annular feed bin difference material position and the standard positioning system coordinated with Standard pallet, workpiece is fixed on Standard pallet by tool, is connected between Standard pallet and standard positioning system by standard interface;System of processing is made up of the carving machine being respectively arranged in annular feed bin both sides, and carving machine is provided with the automatically-controlled door for loading and unloading, and the end of truss manipulator is provided with gripping claw master, and Standard pallet is provided with gripping claw tool shelf.The present invention can process multi items bulk article, without spending time verifying tool to change, ensure the uniformity of positioning precision and the outer clamping precision of machine in high-precision product machine.
Description
Technical field
The present invention relates to precision component Carving Machining field, and in particular to a kind of flexible automatic manufacturing device of carving machine.
Background technology
The existing mach workpiece of finishing impression is all that some lighter in weight, requirement on machining accuracy be higher and the less work of cutting output
Part, the topology layout of carving machine is compared to be carried out similar to vertical machining centre, loading and unloading using manual, and its automaticity is low,
Labor intensity is big during operation and operating efficiency is low, is unfavorable for the production and processing of the extensive part of enterprise.Tradition articulated robot
Loading and unloading use scheme be:One six-joint robot forms a machining cell, blank material master plus two or three lathes
If manually putting on first positioning table, need to perform end using different robots for different products when changing product
End, for the different tool of different product designs, its specificity is very strong, although being carried with multivariant robot,
But it is flexible poor, and higher is required to the processing jig of workpiece.Because the mach workpiece of finishing impression typically belongs to finish
Workpiece, required precision is high, therefore the automatic loading and unloading mechanism that the difficulty for automating loading and unloading is big, a small number of, implementation method and structure
It is more complicated, efficiency is low, precision is low, be unfavorable for producing in batches, it is therefore desirable to which design is a kind of flexible preferably, and is applied to carving machine
Process units.
Following defect be present in the six-joint robot used in the prior art:
The species of converted products is very limited;The proving period that change tool or paw are brought is very long, its locating surface
The disposition of protection, cutting and cutting fluid is complicated;Workpiece needs the artificial material grasping position for moving robot to or expected by solid
Storehouse is put into just on positioning table with reference to piler;Corollary equipment is more, it is necessary to more operating personnel, while the cost of six-joint robot
It is higher.
The content of the invention
It is an object of the invention to for above-mentioned the problems of the prior art, there is provided a kind of automatic production of flexibility of carving machine
Device, multi items bulk article can be processed, without spending time verifying tool to change, meet wanting for high-precision tool standardization
Ask, tool locating surface can protect in processing, ensure that positioning precision is consistent with the outer clamping precision of machine in high-precision product machine
Property.
To achieve these goals, the technical solution adopted by the present invention is:
Including aggregate-storing system, robot transportation system, pallet exchange system, Load System, system of processing and detection pipe
Reason system;The annular feed bin that described aggregate-storing system use can rotate, robot transportation system are erected at annular material by supporting
Truss manipulator on storehouse is formed, and using prepackage platform, pallet exchange system includes being arranged on annular feed bin different material Load System
Multiple Standard pallets on position and the standard positioning system with Standard pallet cooperation, workpiece are fixed on Standard pallet by tool
On, it can be connected between Standard pallet and standard positioning system by standard interface;System of processing is by being arranged in annular feed bin two
The carving machine composition of side, carving machine are provided with the automatically-controlled door for loading and unloading, and the end of the truss manipulator is provided with gripping claw master
Disk, Standard pallet are provided with matched gripping claw tool shelf;When carrying out blowing truss manipulator can by Standard pallet and
Tool is sent into carving machine by automatically-controlled door, and standard positioning system positioning clamps, assembles qualified workpiece and be processed;When reloading
Standard positioning system is opened, Standard pallet and tool can be taken out and be placed into annular material by truss manipulator by automatically-controlled door
In the vacancy material position in storehouse.
The gauge head of detection and localization can be carried out and can accommodate the tool magazine of gauge head by having in described carving machine.
Described truss manipulator is erected on annular material storehouse by support post support, installation manipulator on support post
X-axis, manipulator Z axis and manipulator C axles, the end of truss manipulator is C axle forearms, before described C axles forearm includes support
Arm and the gripping claw master for being arranged on its end.
Described annular feed bin includes the guide rail installation table top of installation on the support frame, and guide rail installation table top upper berth sets ring
Shape guide rail, ring-shaped guide rail is driven by drive mechanism to be rotated, and Standard pallet is arranged on ring-shaped guide rail.
Detent mechanism is installed, detent mechanism is arranged on the automatically-controlled door pair with carving machine loading and unloading in described support frame
It should locate.
Described prepackage platform includes the workbench being arranged on levelling device, and standard positioning system is provided with workbench,
Described Standard pallet can be fixed on the table by standard positioning system.
Automatically-controlled door is opened on the side of annular feed bin by the carving machine of the annular feed bin both sides.
Compared with prior art, the present invention has following beneficial effect:By combine gripping claw tool shelf, Standard pallet with
And standard positioning system forms pallet exchange system, facilitates the replacing of workpiece, improves the flexibility of product.Standard support of the present invention
Connected between disk and standard positioning system by standard interface so that carving machine, annular feed bin, the positioning datum phase one for pre-installing platform
Cause, facilitate and intervene regulation outside machine and do not delay the process time of lathe, while the positioning of the tool and lathe of different product connects
Mouth is consistent, facilitates the cutting of locating surface to protect.To be pre-installed in addition, present invention employs prepackage platform, be filled from the first time of product
Folder is with regard to carrying out precision controlling, it is ensured that the only qualified product of first time clamping, can just be placed on annular feed bin, this is later stage machine
Bed tool is accurately positioned the condition of providing.It is combined present invention employs three axle truss robots with the motion of annular feed bin,
Simplify carrying motion flow, control system is only point-to-point control, and control is simple, saves cost.The present invention can be real
Existing standard setting and on-machine measurement, it is ensured that the accuracy of converted products positioning, the uniformity of product are preferable.
Brief description of the drawings
The overall structure diagram of Fig. 1 present invention;
The structural representation of Fig. 2 truss manipulators of the present invention;
The structural representation of Fig. 3 present invention prepackage platforms;
The installing structural representation of the annular feed bin of Fig. 4 present invention;
The attachment structure schematic diagram of Fig. 5 gripping claw masters of the present invention;
In accompanying drawing:1. the first carving machine;2. truss manipulator;3. the second carving machine;4. pre-install platform;5. annular feed bin;21.
Support post;22. manipulator X-axis;23. manipulator Z axis;24. manipulator C axles;25.C axle forearms;41. standard positioning system;
42. workbench;43. levelling device;51. guide rail installs table top;52. Standard pallet;53. detent mechanism;54. support frame;55.
Ring-shaped guide rail;56. drive mechanism;251. gripping claw masters;252. support forearms;521. tray support plates;522. gripping claw tool shelves.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
Referring to Fig. 1-5, the flexible automatic manufacturing device of the present invention is in structure mainly by the first carving machine 1, truss manipulator
2nd, the second carving machine 3, prepackage platform 4, annular feed bin 5 and control system composition.First carving machine 1 and the second carving machine 3 are at least
Including a tool magazine that can accommodate gauge head, standard positioning system 41 and can be from the automatically-controlled door of lathe side opening;
Truss manipulator 2 includes support post 21, manipulator X-axis 22, manipulator Z axis 23, manipulator C axles 24 and C axles
Forearm 25, X-axis, Z axis can be moved along a straight line, and C axles can be swung in certain angular range, and C axles forearm 25 is by gripping claw master
251st, support forearm 252 forms, and constitutes the end grabbing device of truss manipulator.
Annular feed bin 5 is mainly installed table top 51, Standard pallet 52, detent mechanism 53, support frame 54, annular by guide rail and led
Rail 55, drive mechanism 56 are formed, and guide rail installation table top 51 is installed together with support frame 54, forms the supporting construction of system,
Other structures are arranged in supporting construction, and workpiece is fixed on Standard pallet by tool, and wherein Standard pallet 52 can be set
Put it is multiple, with ring-shaped guide rail sliding block just position, can be moved under the driving of drive mechanism 56 along ring-shaped guide rail, pass through driving machine
Structure 56 and detent mechanism 53 are accurately located on the crawl point of truss manipulator.
Prepackage platform 4 is mainly made up of standard positioning system 41, workbench 42, levelling device 43, and Standard pallet 52 can lead to
Cross standard positioning system 41 to fix on the table, the standard setting system on prepackage platform 4 and first carving machine 1, the second carving machine 3
System 41 is consistent, and workbench 42 can carry out leveling by levelling device 43.
The flexibility of the present invention system of processing that production unit is mainly made up of the first carving machine 1 and the second carving machine 3 automatically,
Aggregate-storing system, standard positioning system 41 and the mark that the robot transportation system that is made up of truss manipulator 2, annular feed bin 5 are formed
The Standard pallet exchange system of the quasi- composition of pallet 52, the prepackage being made up of prepackage platform 4 and Load System and detecting system and one
The management system composition of body, flcxible production unit realize that the principle of automated production is as follows:
1. the standardization of platen and the interface of workpiece;
Make the interface that a standard is formed between tool and carving machine by standard positioning system 41 and Standard pallet 52, with
The Trayconcept that civilian dress has workpiece is moved to another carving machine or aggregate-storing system from a carving machine, and is positioned at pre-determined bit
Put.
During concrete operations, Standard pallet 52, quick-replaceable to Working position are got out first, and carving machine just can weigh immediately
It is new to start.Equally, also outfit standard alignment system 41 and Standard pallet 52 on other lathes, can change fixture rapidly, use
In other manufacturing procedures, without the adjustment workpiece on lathe.The robot crawl interface that standard is reserved on Standard pallet 52 is held
Pawl tool shelf 522, so as to also form a standard interface with the gripping claw master 251 on robot end, for different productions
Product only need fixture to be fixed on Standard pallet 41, and the automatic transporting flow of robot need not change.
2. the preparations such as product clamping and preconditioning are placed on outside lathe and completed;
Prepackage platform 4 forms special presetting station, makes the standard positioning system 41 of presetting station and lathe internally consistent, really
Guarantor has standard interface inside and outside lathe, this makes it possible to outside machine by beating table regulation or automatic detection, it is ensured that each pallet
Clamping workpiece is qualified, can be for transmission to management system for the data of measurement, and the compensation for gauge head inside lathe provides reference,
The difficulty that cleaning is adjusted inside lathe is reduced, thus reduces the lathe nonproductive time used.Because all installations
Adjustment and preparation are carried out all outside lathe, so the downtime of lathe can be greatly lowered.
3. loading and unloading are automatically realized by robot;
For each lathe user, substantially possess 24 hours operation potentiality, but in general, be not all of the time all
Applied.The implementation standardized by first two steps, tuned into the melt in advance, loading and unloading can be automatically realized by means of robot transportation system
Operation, even if operator is not at the scene, lathe also can normal operation.It is single using the automatic production of the flexibility of robot transportation system
Member, according to the size of aggregate-storing system, an order of classes or grades at school can be run in the case of uncared for, a people can manage multiple simultaneously
Automation cell.Which improves lathe to utilize the time, reduces personnel, adds actual benefit.
4. realize the integrated of multiple automatic units;
By the implementation of first three step, by upper ripe line style mobile system of expanding market, cutting fluid/cutting collection
Middle processing, it becomes possible to independent machining cell is stringed together, the system for forming an entirety, along with management systems such as DNC, it
All creation datas, CAM file, offset and production order are integrated together, therefore, machine operation person can confirm that each
The work start and stop of project.Monitoring and warning device are also integrated with a management system, can show the actual motion in workshop.It is logical
Cross computer remote control, it can be seen that the entire production line or the production status of separate unit lathe.
The flexible automatic manufacturing device concrete operations flow of carving machine of the present invention is as follows:
The first step:By pre-install platform 4 workpiece be installed on Standard pallet 52 and beat table examine, confirm it is qualified after be placed on it is standby
On the transfer car(buggy) for expecting area;Second step:Standard pallet tool on transfer car(buggy) is put on annular feed bin 5, annular feed bin 5 is controlling
Blowing station can be moved under the control of system, blowing station is in 90 degree of directions of feed bin;3rd step:According to the first carving machine
1 or second carving machine 3 request first, the gauge head inside lathe first detects inside whether there is Standard pallet 52, does not such as have standard
Pallet 52, truss manipulator 2 move to the feeding position of 0 degree or 180 degree, capture Standard pallet 52 and tool;4th step:Pass through
Truss manipulator 2 is put into Standard pallet and tool the discharge position of the first carving machine 1 or the second carving machine 3, is determined by standard
Position system 41 carries out positioning clamping, the gauge head detection inside lathe, assembles qualified workpiece and is processed;5th step:According to
The request of reloading of one carving machine 1 or the second carving machine 3, the side door of lathe are opened, and standard positioning system 41 unclamps, truss manipulator
2 discharge positions first run to inside lathe, capture Standard pallet 52 and tool;6th step:Annular feed bin 5 runs to sky work
Position, and detected by sensor, truss manipulator 2 is put into the Standard pallet 52 and tool of crawl on idle station;7th step:Purlin
Frame manipulator 2 is moved to a home, and then annular feed bin 5 runs to the undressed station of next workpiece, truss machinery
Hand 2 moves to the feeding position crawl Standard pallet and tool of 0 degree or 180 degree again;8th step:By truss manipulator 2 mark
Quasi- pallet and tool are put into the discharge position of the first carving machine 1 or the second carving machine 3, pass through the locating clip of standard positioning system 41
Tightly, the gauge head detection and inside lathe, assembles qualified workpiece and is processed, and truss manipulator 2 returns to safety outside lathe
Position;The tray for work pieces of other annular feed bins 5 repeats the operating procedure of the 5th to the 8th step, from annular material after all machining
5, the storehouse workpiece machined is placed on finished product area, and Standard pallet 52 returns to prepackage area, in the running of lathe, operation
Personnel can pre-install the prepackage and detection that area carries out workpiece always.
The present invention solves the problems, such as the machining cell flexibility of multi items bulk article, without spending time verifying tool more
Change, meet the requirement of high-precision tool standardization, tool locating surface can protect in processing, ensure that high-precision product machine is default
The uniformity of the outer clamping precision of position precision and machine, gauge head is set on carving machine, on-machine measurement can be completed, locating surface can be realized and cut
Cut protection.
Claims (7)
- A kind of 1. flexible automatic manufacturing device of carving machine, it is characterised in that:Including aggregate-storing system, robot transportation system, support Disk exchange system, Load System, system of processing and detection management system;The annular that described aggregate-storing system use can rotate Feed bin (5), the truss manipulator (2) that robot transportation system is erected on annular material storehouse (5) by supporting are formed, and Load System is adopted With prepackage platform (4), pallet exchange system include being arranged on multiple Standard pallets (52) in the different material positions of annular feed bin (5) and The standard positioning system (41) coordinated with Standard pallet (52), workpiece are fixed on Standard pallet (52) by tool, standard support It is connected between disk (52) and standard positioning system (41) by standard interface;System of processing is by being respectively arranged in annular feed bin (5) The carving machine composition of both sides, carving machine are provided with the automatically-controlled door for loading and unloading, and the end of the truss manipulator (2), which is provided with, holds Pawl master (251), Standard pallet (52) are provided with matched gripping claw tool shelf (522);The truss machinery when carrying out blowing Standard pallet (52) and tool can be sent into carving machine by hand (2) by automatically-controlled door, and standard positioning system (41) positioning clamps, dress It is processed with qualified workpiece;Standard positioning system (41) is opened when reloading, truss manipulator (2) can be by standard support Disk (52) and tool are taken out and are placed into the vacancy material position of annular feed bin (5) by automatically-controlled door.
- 2. the flexible automatic manufacturing device of carving machine according to claim 1, it is characterised in that:Have in described carving machine The gauge head of detection and localization can be carried out and the tool magazine of gauge head can be accommodated.
- 3. the flexible automatic manufacturing device of carving machine according to claim 1, it is characterised in that:Described truss manipulator (2) it is erected at by support post (21) support on annular material storehouse (5), installation manipulator X-axis (22), machine on support post (21) Tool hand Z axis (23) and manipulator C axles (24), the end of truss manipulator (2) are C axles forearm (25), described C axle forearms (25) include support forearm (252) and be arranged on the gripping claw master (251) of its end.
- 4. the flexible automatic manufacturing device of carving machine according to claim 1, it is characterised in that:Described annular feed bin (5) Including the guide rail installation table top (51) in support frame (54), ring-shaped guide rail is laid on guide rail installation table top (51) (55), ring-shaped guide rail (55) is driven by drive mechanism (56) and rotated, and Standard pallet (52) is arranged on ring-shaped guide rail (55).
- 5. the flexible automatic manufacturing device of carving machine according to claim 4, it is characterised in that:Described support frame (54) On detent mechanism (53) is installed, detent mechanism (53) is arranged on the automatically-controlled door corresponding position with carving machine loading and unloading.
- 6. the flexible automatic manufacturing device of carving machine according to claim 1, it is characterised in that:Described prepackage platform (4) bag The workbench (42) on levelling device (43) is included, standard positioning system (41) is provided with workbench (42), it is described Standard pallet (52) can be fixed on workbench (42) by standard positioning system (41).
- 7. the flexible automatic manufacturing device of carving machine according to claim 1, it is characterised in that:The annular feed bin (5) two Automatically-controlled door is opened on the side of annular feed bin (5) by the carving machine of side.
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108639745A (en) * | 2018-06-15 | 2018-10-12 | 苏州市台群机械有限公司 | Glass carving machine automatic production line |
CN108748119A (en) * | 2018-08-08 | 2018-11-06 | 浙江屹立机器人科技有限公司 | A kind of turntable feed bin truss robot |
CN108772738A (en) * | 2018-05-30 | 2018-11-09 | 广东科杰机械自动化有限公司 | A kind of close-coupled lathe |
CN108891176A (en) * | 2018-09-07 | 2018-11-27 | 芜湖慧盈自动化设备有限公司 | A kind of workpiece surface processing capsule and its processing method |
CN109396774A (en) * | 2018-12-12 | 2019-03-01 | 湖南江滨机器(集团)有限责任公司 | A kind of method for making piston and piston production line |
CN109773559A (en) * | 2018-10-29 | 2019-05-21 | 西华大学 | New rotor assembly machining production line automatic loading/unloading gaining machine and control method |
CN111266908A (en) * | 2020-01-21 | 2020-06-12 | 北京优备加科技有限公司 | Automatic tray replacement system and operation monitoring method of automatic tray replacement system |
CN113423533A (en) * | 2019-01-25 | 2021-09-21 | 德马吉森精机株式会社 | Tray conveying system, tray conveying method, and tray conveying program |
CN117566309A (en) * | 2024-01-17 | 2024-02-20 | 西安精雕精密机械工程有限公司 | Automatic feeding device integrating loading station, material warehouse and four-axis robot |
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CN108772738A (en) * | 2018-05-30 | 2018-11-09 | 广东科杰机械自动化有限公司 | A kind of close-coupled lathe |
CN108772738B (en) * | 2018-05-30 | 2019-09-24 | 广东科杰机械自动化有限公司 | A kind of close-coupled lathe |
CN108639745A (en) * | 2018-06-15 | 2018-10-12 | 苏州市台群机械有限公司 | Glass carving machine automatic production line |
CN108748119A (en) * | 2018-08-08 | 2018-11-06 | 浙江屹立机器人科技有限公司 | A kind of turntable feed bin truss robot |
CN108891176A (en) * | 2018-09-07 | 2018-11-27 | 芜湖慧盈自动化设备有限公司 | A kind of workpiece surface processing capsule and its processing method |
CN108891176B (en) * | 2018-09-07 | 2024-03-22 | 芜湖慧盈自动化设备有限公司 | Integrated processing system for workpiece surface treatment and processing method thereof |
CN109773559A (en) * | 2018-10-29 | 2019-05-21 | 西华大学 | New rotor assembly machining production line automatic loading/unloading gaining machine and control method |
CN109396774A (en) * | 2018-12-12 | 2019-03-01 | 湖南江滨机器(集团)有限责任公司 | A kind of method for making piston and piston production line |
CN113423533A (en) * | 2019-01-25 | 2021-09-21 | 德马吉森精机株式会社 | Tray conveying system, tray conveying method, and tray conveying program |
CN111266908A (en) * | 2020-01-21 | 2020-06-12 | 北京优备加科技有限公司 | Automatic tray replacement system and operation monitoring method of automatic tray replacement system |
CN117566309A (en) * | 2024-01-17 | 2024-02-20 | 西安精雕精密机械工程有限公司 | Automatic feeding device integrating loading station, material warehouse and four-axis robot |
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Effective date of registration: 20191209 Address after: Room 303, East Zone, national e-commerce demonstration base, No. 528, tianguba Road, software new town, Xi'an high tech Zone, Shaanxi Province Patentee after: Xi'an Jingdiao Precision Machinery Engineering Co., Ltd Address before: 710100 No. 119, West Avenue, Xi'an, Shaanxi, Changan District Patentee before: Xi'an carved Software Technology Co. Ltd. |