CN219173448U - Broken piece processing device of photovoltaic glass conveying roller way - Google Patents
Broken piece processing device of photovoltaic glass conveying roller way Download PDFInfo
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- CN219173448U CN219173448U CN202223606078.7U CN202223606078U CN219173448U CN 219173448 U CN219173448 U CN 219173448U CN 202223606078 U CN202223606078 U CN 202223606078U CN 219173448 U CN219173448 U CN 219173448U
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- connecting line
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- roller way
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Abstract
The application discloses a broken piece processing device of a photovoltaic glass conveying roller way, which comprises an image acquisition module, an integrated controller and a falling plate connecting line; the falling plate connecting line is arranged between the two conveying roller ways; the falling plate connecting line comprises two parallel conveying belts which are arranged at intervals and a driving mechanism for controlling the two conveying belts to approach or separate from each other; the image acquisition module is used for acquiring glass passing through the conveying roller way and sending image information to the integrated controller in real time, the integrated controller is used for judging whether the glass of the image information is normal or not, and controlling the driving mechanism on the falling plate connecting line to drive the two conveyor belts to be far away from or close to each other according to a judging result so that the glass falls from the falling plate connecting line or normally passes through the falling plate connecting line. The device can effectively reduce the occurrence of the condition that the blocking piece and the wiping piece are not timely generated in manual treatment, and improves the production efficiency.
Description
Technical Field
The application relates to a broken piece processing device of a photovoltaic glass conveying roller way.
Background
In the process of producing photovoltaic glass by an automatic connecting line, because a part of original glass has certain defects (stones and bubbles), the glass processed by a tempering furnace may be subjected to phenomena of self-explosion, cracking and the like on the connecting line. Because the glass is self-exploded or broken on the connecting line, the glass fragments are large in size and are not easy to fall down from between two adjacent roller tables, and the larger glass fragments are still on the conveying roller tables and can influence the normal conveying of the subsequent glass, so that the collision piece and the blocking piece are caused to scratch, the rejection rate is increased, and the production is forced to stop. Accordingly, workers are typically arranged to remove self-detonating glass on the conveyor line, and to pick the chips out of the conveyor line.
The self-explosion glass is flexibly processed by manually picking out fragments, but certain defects exist, the staff is difficult to concentrate working attention in a high-temperature and high-noise environment for a long time, and the situation that the self-explosion glass is not cleaned timely under negligence to cause blocking can occur.
Disclosure of Invention
In order to reduce the condition that the manual treatment is not timely generated and blocked and wiped, the application provides a broken piece treatment device of a photovoltaic glass conveying roller way. The following technical scheme is adopted:
a broken piece processing device of a photovoltaic glass conveying roller way comprises an image acquisition module, an integrated controller and a falling plate connecting line; the falling plate connecting line is arranged between the two conveying roller ways; the falling plate connecting line comprises two parallel conveying belts which are arranged at intervals and a driving mechanism for controlling the two conveying belts to approach or separate from each other; the conveying direction of the conveying belt is the same as the conveying direction of the conveying roller way;
the image acquisition module is used for acquiring glass passing through the conveying roller way and sending image information to the integrated controller, and the integrated controller is used for judging whether the glass of the image information is normal or not and controlling the driving mechanism on the falling plate connecting line to drive the two conveyor belts to be far away from or close to each other according to a judging result so as to enable the glass to fall from the falling plate connecting line or normally pass through the falling plate connecting line.
Optionally, the falling plate connecting line comprises a supporting frame, the conveying belts and the driving mechanism are arranged on the supporting frame, and the two conveying belts are driven by two synchronous motors respectively; the driving mechanism comprises two groups of synchronous cylinders, and the two groups of synchronous cylinders respectively correspond to the two conveyor belts; each group of synchronous cylinders is provided with two, and the two synchronous cylinders are connected to two ends of the conveyor belt and are used for synchronously pushing the conveyor belt to move along the direction perpendicular to the conveying direction of the conveyor belt.
Optionally, the falling plate connecting line comprises two groups of adjusting mechanisms, the two groups of adjusting machines respectively correspond to the two groups of synchronous cylinders, and the adjusting mechanisms are used for adjusting one group of synchronous cylinders to synchronously move along the direction perpendicular to the conveying direction of the conveying belt.
Optionally, the cylinder body of the synchronous cylinder is fixedly connected with a mounting seat, and the adjusting mechanism comprises a screw rod, a guide rod and a synchronous assembly; the screw rod and the guide rod are arranged on the supporting frame at intervals in parallel; the screw rods are two and are respectively connected to the mounting seats at the two sides in a threaded manner; the guide rods are arranged in two and respectively penetrate through the two mounting seats; the synchronous component is used for driving the two screw rods to synchronously rotate.
Optionally, both ends of the conveyer belt are provided with movable seats, the movable seats are arranged on the installation seat in a sliding way, and a piston rod of the synchronous cylinder is connected to the movable seats and used for pushing the movable seats to move.
Optionally, the synchronization assembly comprises a rotating disc, a connecting rod, a first gear box and a second gear box, wherein the rotating disc is arranged on the first gear box, the connecting rod is provided with two connecting rods which are respectively connected to two sides of the first gear box, and the axial directions of the two rods are parallel to the conveying direction of the conveying belt; the rotating disc drives the connecting rods at two sides to synchronously rotate through the first gear box; the other end of the connecting rod is connected with a second gear box, and the connecting rod and the screw rod are reversed through the second gear box.
Optionally, a handle is disposed on the turntable.
Optionally, both ends of the guide rod, the screw rod and the connecting rod are all installed on the support frame through bearing seats.
Optionally, two ends of the connecting rod are respectively connected with the first gear box and the second gear box through a coupler.
Optionally, the end of the screw rod is connected with the second gear box through a coupler.
In summary, the present application includes the following beneficial effects:
1. the image acquisition module shoots pictures in real time and sends the pictures to the integrated controller, the integrated controller judges whether the glass of the image information is normal, and controls the driving mechanism on the falling board connecting line to drive the two conveyor belts to be far away from or close to each other according to the judging result so that the glass falls from the falling board connecting line or normally passes through the falling board connecting line; therefore, the occurrence of the condition that the blocking piece and the wiping piece are generated in time due to manual treatment can be effectively reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of a connecting line of a drop plate and a conveying roller way on two sides in the embodiment;
fig. 2 is a schematic diagram of a connecting line of the landing board in the present embodiment.
Reference numerals illustrate: 1. a conveying roller way; 2. connecting a falling plate; 3. a conveyor belt; 4. a support frame; 5. a synchronous motor; 6. a synchronous cylinder; 7. a mounting base; 8. a movable seat; 9. a screw rod; 10. a guide rod; 11. a rotating disc; 12. a connecting rod; 13. a first gear box; 14. and a second gear box.
Detailed Description
The present application is described in further detail below with reference to the accompanying drawings.
The embodiment of the application discloses a broken piece processing device of photovoltaic glass rollgang, including image acquisition module, integrated controller, falling board line 2.
The falling plate connecting line 2 is connected and placed between the two conveying roller tables 1. The drop board connecting line 1 comprises two parallel conveyor belts 3 which are arranged at intervals, and a driving mechanism for controlling the two conveyor belts 3 to be close to or far away from each other. The two conveyor belts 3 are driven by two synchronous motors 5 respectively to realize synchronous operation, so that glass can be ensured to be smoothly transferred to the conveying roller table 1 at the other side.
The image acquisition module is used for acquiring glass passing through the conveying roller way 1, comprises a camera, and shoots pictures in real time through the camera and sends the pictures to the integrated controller. The integrated controller is used for judging whether the glass of the image information is normal or not, and controlling the driving mechanism on the falling plate connecting line 2 to drive the two conveyor belts 3 to be far away from or close to each other according to the judging result so that the glass falls from the falling plate connecting line 2 or normally passes through the falling plate connecting line 2. When the integrated controller recognizes that the glass is abnormal, namely the glass self-explosion condition occurs, the integrated controller controls the driving mechanism to enable the two conveying belts 3 to be opened, so that the glass falls down, and then controls the driving mechanism to enable the two conveying belts 3 to be close to each other, and normal glass is connected and transferred between the two conveying roller tables 1.
Specifically, the falling plate connecting line 2 further comprises a supporting frame 4 and two groups of adjusting mechanisms. The conveyor belt 3, the drive mechanism and the adjustment mechanism are all mounted on a support frame 4. The two conveyor belts 3 are driven by two synchronous motors 5 respectively to realize synchronous operation, so that glass can be ensured to be smoothly transferred to the conveying roller table 1 at the other side. The driving mechanism includes two sets of synchronizing cylinders 6, and the two sets of synchronizing cylinders 6 correspond to the two conveyor belts 3, respectively. Each group of synchronous cylinders 6 is provided with two, and two synchronous cylinders 6 are respectively connected to two ends of the conveyor belt 3 for synchronously pushing one conveyor belt 3 to move along the conveying direction perpendicular to the conveyor belt 3.
The two groups of adjusting machines respectively correspond to the two groups of synchronous cylinders 6, and the adjusting mechanism is used for adjusting one group of synchronous cylinders 6 to synchronously move along the direction perpendicular to the conveying direction of the conveyor belt 3. When glass of different batches is conveyed, if the stroke of the synchronous cylinder 6 is insufficient, the two conveyor belts 3 are still insufficient to drop the glass after being mutually far away; at the moment, the distance between the two groups of synchronous cylinders 6 can be adjusted through an adjusting mechanism, namely the distance between the two groups of conveyor belts 3 is adjusted; and then the approaching or separating of the two conveyor belts 3 is controlled by the synchronous cylinder 6.
The cylinder body of the synchronous cylinder 6 is fixedly connected with a mounting seat 7. The movable seat 8 is installed at the both ends of conveyer belt 3, and movable seat 8 slides and sets up on mount pad 7. The piston rod of the synchronous cylinder 6 is connected with the movable seat 8 to push the movable seat 8 to move.
The adjusting mechanism comprises a screw rod 9, a guide rod 10 and a synchronous assembly. The screw rod 9 and the guide rod 10 are arranged at intervals in parallel. The screw rod 9 is provided with two, and threaded connection is in the bottom of the mount pad 7 of both sides respectively. The guide rods 10 are arranged at two, and respectively slide through the bottoms of the two mounting seats 7. The synchronous component is used for driving the two screw rods 9 to synchronously rotate, and then driving the mounting seat 7 to axially move along the screw rods 9.
The synchronizing assembly comprises a rotating disc 11, a connecting rod 12, a first gearbox 13 and a second gearbox 14. The rotating disc 11 is mounted on a first gearbox 13. A handle is mounted on the rotating disc 11 to facilitate manual force application. The connecting rod 12 is provided with two rods which are respectively connected to both sides of the first gear box 13, and the axial directions of the two rods are parallel to the conveying direction of the conveyor belt 3. The rotating disc 11 drives the connecting rods 12 on two sides to synchronously rotate through the first gear box 13. The other end of the connecting rod 12 is connected with a second gear box 14, and the connecting rod 12 and the screw rod 9 are reversed through the second gear box 14. Through rotatory rolling disc 11, the switching-over through first gear box 13 drives two connecting rods 12 and rotates, and the one end that two poles kept away from each other is respectively through the switching-over of second gear box 14, drives the lead screw 9 synchronous rotation of both sides, and then realizes the synchronous motion of both sides mount pad 7, controls a conveyer belt 3 promptly and follows lead screw 9 axial displacement.
Wherein, both ends of the guide rod 10, the screw rod 9 and the connecting rod 12 are arranged on the supporting frame 4 through bearing seats. The two ends of the two rods are respectively connected with the first gear box 13 and the second gear box 14 through a coupling. One end of the screw rod 9, which is far away from the first gear box 13, is connected with a second gear box 14 through a coupling.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (10)
1. A broken piece processing device of a photovoltaic glass conveying roller way is characterized in that: the system comprises an image acquisition module, an integrated controller and a falling board connecting line; the falling plate connecting line is arranged between the two conveying roller ways; the falling plate connecting line comprises two parallel conveying belts which are arranged at intervals and a driving mechanism for controlling the two conveying belts to approach or separate from each other; the conveying direction of the conveying belt is the same as the conveying direction of the conveying roller way;
the image acquisition module is used for acquiring glass passing through the conveying roller way and sending image information to the integrated controller in real time, and the integrated controller is used for judging whether the glass of the image information is normal or not and controlling the driving mechanism on the falling plate connecting line to drive the two conveyor belts to be far away from or close to each other according to a judging result so as to enable the glass to fall from the falling plate connecting line or normally pass through the falling plate connecting line.
2. The broken piece processing device of the photovoltaic glass conveying roller table according to claim 1, wherein: the falling plate connecting line comprises a supporting frame, the conveying belts and the driving mechanism are arranged on the supporting frame, and the two conveying belts are driven by two synchronous motors respectively; the driving mechanism comprises two groups of synchronous cylinders, and the two groups of synchronous cylinders respectively correspond to the two conveyor belts; each group of synchronous cylinders is provided with two, and the two synchronous cylinders are connected to two ends of the conveyor belt and are used for synchronously pushing the conveyor belt to move along the direction perpendicular to the conveying direction of the conveyor belt.
3. The broken piece processing device of the photovoltaic glass conveying roller way according to claim 2, wherein: the falling plate connecting line comprises two groups of adjusting mechanisms, the two groups of adjusting machines respectively correspond to the two groups of synchronous cylinders, and the adjusting mechanisms are used for adjusting one group of synchronous cylinders to synchronously move along the direction perpendicular to the conveying direction of the conveying belt.
4. A photovoltaic glass rollgang fragment processing apparatus according to claim 3, characterized in that: the cylinder body of the synchronous cylinder is fixedly connected with a mounting seat, and the adjusting mechanism comprises a screw rod, a guide rod and a synchronous assembly; the screw rod and the guide rod are arranged on the supporting frame at intervals in parallel; the screw rods are two and are respectively connected to the mounting seats at the two sides in a threaded manner; the guide rods are arranged in two and respectively penetrate through the two mounting seats; the synchronous component is used for driving the two screw rods to synchronously rotate.
5. The broken piece processing device of the photovoltaic glass conveying roller way according to claim 4, wherein: the two ends of the conveyor belt are respectively provided with a movable seat, the movable seats are arranged on the mounting seats in a sliding manner, and piston rods of the synchronous cylinders are connected to the movable seats and used for pushing the movable seats to move.
6. The broken piece processing device of the photovoltaic glass conveying roller way according to claim 4, wherein: the synchronous assembly comprises a rotating disc, a connecting rod, a first gear box and a second gear box, wherein the rotating disc is arranged on the first gear box, the connecting rod is provided with two connecting rods which are respectively connected to two sides of the first gear box, and the axial directions of the two rods are parallel to the conveying direction of the conveying belt; the rotating disc drives the connecting rods at two sides to synchronously rotate through the first gear box; the other end of the connecting rod is connected with a second gear box, and the connecting rod and the screw rod are reversed through the second gear box.
7. The broken piece processing device of the photovoltaic glass conveying roller way according to claim 6, wherein: the rotating disc is provided with a handle.
8. The broken piece processing device of the photovoltaic glass conveying roller way according to claim 6, wherein: the two ends of the guide rod, the screw rod and the connecting rod are all arranged on the supporting frame through bearing seats.
9. The broken piece processing device of the photovoltaic glass conveying roller way according to claim 6, wherein: and two ends of the connecting rod are respectively connected with the first gear box and the second gear box through a coupler.
10. The broken piece processing device of the photovoltaic glass conveying roller way according to claim 6, wherein: the end part of the screw rod is connected with the second gear box through a coupler.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223606078.7U CN219173448U (en) | 2022-12-31 | 2022-12-31 | Broken piece processing device of photovoltaic glass conveying roller way |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223606078.7U CN219173448U (en) | 2022-12-31 | 2022-12-31 | Broken piece processing device of photovoltaic glass conveying roller way |
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| CN219173448U true CN219173448U (en) | 2023-06-13 |
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| CN202223606078.7U Active CN219173448U (en) | 2022-12-31 | 2022-12-31 | Broken piece processing device of photovoltaic glass conveying roller way |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117232585A (en) * | 2023-11-10 | 2023-12-15 | 深圳市苏浪科技有限公司 | Mobile phone display screen detection device and detection method thereof |
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- 2022-12-31 CN CN202223606078.7U patent/CN219173448U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117232585A (en) * | 2023-11-10 | 2023-12-15 | 深圳市苏浪科技有限公司 | Mobile phone display screen detection device and detection method thereof |
| CN117232585B (en) * | 2023-11-10 | 2024-02-02 | 深圳市苏浪科技有限公司 | Mobile phone display screen detection device and detection method thereof |
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