CN219094110U - Welding wire for upper cover and lower cover - Google Patents
Welding wire for upper cover and lower cover Download PDFInfo
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- CN219094110U CN219094110U CN202221624069.8U CN202221624069U CN219094110U CN 219094110 U CN219094110 U CN 219094110U CN 202221624069 U CN202221624069 U CN 202221624069U CN 219094110 U CN219094110 U CN 219094110U
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- grabbing
- conveying
- upper cover
- lower cover
- positioning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a welding wire for upper and lower covers, which comprises a conveying part, a grabbing part, a positioning part, a welding part and a helium gas detection part, wherein the conveying part, the positioning part, the welding part and the helium gas detection part are distributed on the periphery of the grabbing part; the conveying part comprises an upper cover conveying assembly and a lower cover conveying assembly which are arranged in parallel, the upper cover conveying assembly comprises a first rack and a plurality of upper cover carrying plates, a first full-plate station, a first empty-plate station and a first station to be grabbed are sequentially arranged on the first rack, and the first full-plate station, the first empty-plate station and the first station to be grabbed can be used for stacking the plurality of upper cover carrying plates. The beneficial effects of the utility model are as follows: the technical scheme has high degree of automation, low labor intensity and high working efficiency.
Description
Technical Field
The utility model relates to the technical field of welding lines, in particular to a welding line for upper and lower covers.
Background
In some assembly production processes, welding and integrating the separately injection molded units are needed, in the process, manual transfer is needed, the required manpower is high, the labor intensity is high, but the efficiency is low, therefore, an upper cover welding wire and a lower cover welding wire which are efficient and high in automation degree are needed to be developed, and the technical scheme which is the same as the technical scheme of the utility model is not found after searching.
Disclosure of Invention
The present utility model is directed to providing a solution to one or more of the above-mentioned problems of the prior art.
In order to solve the technical problems, the utility model adopts a technical scheme that: the welding wire for the upper cover and the lower cover comprises a conveying part, a grabbing part, a positioning part, a welding part and a helium gas detection part, wherein the conveying part, the positioning part, the welding part and the helium gas detection part are distributed on the periphery of the grabbing part; the innovation point is that: the conveying part comprises an upper cover conveying assembly and a lower cover conveying assembly which are arranged in parallel, the upper cover conveying assembly comprises a first rack and a plurality of upper cover carrying trays, a first full tray station, a first empty tray station and a first station to be grasped are sequentially arranged on the first rack, the first full tray station, the first empty tray station and the first station to be grasped can be used for stacking the plurality of upper cover carrying trays, a plurality of upper cover placing grooves capable of being used for placing upper covers are arranged on the upper cover carrying trays, the upper cover conveying assembly further comprises a first conveying structure, the first conveying structure comprises a first conveying rail, the first conveying rail is arranged on two sides of the first rack, a first conveying frame capable of moving back and forth along the first conveying rail is arranged on the first conveying rail, the top of the first conveying frame can sequentially pass through the first full tray station, the first empty tray station and the first station to be grasped, a first lifting rail is arranged on the first conveying frame, a plurality of first lifting chucks are arranged on the first lifting rail, a first frame capable of moving up and down on the first lifting rail, and a plurality of vacuum chucks are arranged on the first lifting rail;
the lower cover conveying assembly comprises a second rack and a plurality of lower cover carrying trays, a second full tray station, a second empty tray station and a second station to be grasped are sequentially arranged on the second rack, the second full tray station, the second empty tray station and the second station to be grasped can be used for stacking the plurality of lower cover carrying trays, a plurality of lower cover placing grooves for placing the lower covers are formed in the lower cover carrying trays, the lower cover conveying assembly further comprises a second conveying structure, the second conveying structure comprises a second conveying track, the second conveying track is arranged on two sides of the second rack, a second conveying frame capable of moving back and forth along the second conveying track is arranged on the second conveying track, the top of the second conveying frame can sequentially pass through the position of the second full tray station, the position of the second empty tray and the position to be grasped, a second lifting track is arranged on the second conveying frame, a second sucking disc frame capable of moving up and down in the second lifting track is arranged on the second lifting track, and a plurality of sucking discs are vertically arranged on the second lifting frame;
the grabbing part comprises a grabbing robot and grabbing jigs arranged on the grabbing robot, each grabbing jig comprises grabbing plates, one ends of the grabbing plates are provided with butting pieces which are in butt joint with the grabbing robot, two sides of the other ends of the grabbing plates are respectively provided with an upper cover grabbing component and a lower cover grabbing component, each upper cover grabbing component comprises an upper cover grabbing plate and a plurality of upper cover grabbing suckers which are vertically arranged on the upper cover grabbing plate, each lower cover grabbing component comprises a lower cover grabbing plate and a plurality of lower cover grabbing suckers which are vertically arranged on the lower cover grabbing plate, the heights of the lower cover grabbing plates and the upper cover grabbing plates are staggered, the middle parts of the grabbing plates are located on the same side of the lower cover grabbing plates and are provided with first combined grippers, and the middle parts of the grabbing plates are located on the same side of the upper cover grabbing plates and are provided with second combined grippers;
the positioning part comprises a positioning rack, an upper cover positioning unit and a lower cover positioning unit, wherein the upper cover positioning unit and the lower cover positioning unit are installed on the positioning rack, the upper cover positioning unit comprises an upper cover positioning groove and an upper cover positioning pushing cylinder arranged on one side of the upper cover positioning groove, the lower cover positioning unit comprises a lower cover positioning groove and a lower cover positioning pushing cylinder arranged on one side of the lower cover positioning groove, and the upper cover positioning pushing cylinder and the lower cover positioning pushing cylinder are positioned on the same side.
Further, a plurality of upper cover positioning columns are arranged in the upper cover positioning groove.
Further, a plurality of lower cover positioning columns are arranged in the lower cover positioning groove.
The beneficial effects of the utility model are as follows: according to the technical scheme, firstly, fully loaded upper cover carrying plates and lower cover carrying plates are manually stacked on a first full-disc station and a second full-disc station respectively, a first conveying structure sucks and conveys the fully loaded upper cover carrying plates to a first station to be grabbed through a first vacuum chuck, a second conveying structure sucks and conveys the fully loaded lower cover carrying plates to a second station to be grabbed through a second vacuum chuck, grabbing robots of grabbing parts take out the upper cover and the lower cover respectively through grabbing jigs, an upper cover positioning unit and a lower cover positioning unit placed on the positioning parts calibrate positions of the upper cover and the lower cover, the upper cover is covered on the lower cover through grabbing robots, the upper cover and the lower cover are conveyed to a welding part through a first combined gripper to be welded and fixed, the upper cover and the lower cover which are welded through a second combined gripper are taken out to be detected through a helium detection part, grabbing and conveying to a returning position after the upper cover and the lower cover carrying plates are finished, and after grabbing the upper cover and the lower cover carrying plates are grabbed through the first conveying structure to the empty station through the first conveying gripper; the technical scheme has high degree of automation, low labor intensity and high working efficiency.
Drawings
For a clearer description of the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:
fig. 1 is an overall layout of a wire for upper and lower covers of the present utility model.
Fig. 2 is a schematic structural view of an upper cap transfer assembly of the present utility model in which upper and lower caps are welded.
Fig. 3 is a schematic view of a lower cap transfer assembly of the present utility model in which upper and lower caps are welded.
Fig. 4 is a schematic structural view of a gripping jig for welding wires for upper and lower covers according to the present utility model.
Fig. 5 is a schematic view showing the structure of a positioning portion of a bonding wire for upper and lower covers of the present utility model.
Detailed Description
The following description of the technical solutions in the embodiments of the present utility model will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1 to 5, an embodiment of the present utility model includes:
a welding wire for upper and lower covers, comprising a conveying part, a grabbing part 2, a positioning part 3, a welding part 4 and a helium gas detection part 5, wherein the conveying part, the positioning part 3, the welding part 4 and the helium gas detection part 5 are distributed on the periphery of the grabbing part 2; the conveying part comprises an upper cover conveying component 11 and a lower cover conveying component 12 which are arranged in parallel, the upper cover conveying component 11 comprises a first frame 1101 and a plurality of upper cover carrying trays 1105, a first full tray station 1102, a first empty tray station 1103 and a first station 1104 to be grasped are sequentially arranged on the first frame 1101, the first full tray station 1102, the first empty tray station 1103 and the first station 1104 to be grasped can be used for stacking the plurality of upper cover carrying trays 1105, a plurality of upper cover placing grooves capable of placing upper covers are arranged on the upper cover carrying trays 1105, the upper cover conveying component 11 further comprises a first conveying structure, the first conveying structure comprises a first conveying rail 1106, the first conveying rail 1106 is arranged on two sides of the first frame 1101, a first conveying frame capable of moving back and forth along the first conveying rail 1106 is arranged on the first conveying rail 1106, the top of the first conveying frame can sequentially pass through the first full tray station 1102, the first empty tray station 1103 and the first station 1104 to be grasped, a plurality of upper cover placing grooves capable of placing upper covers are arranged on the first conveying frame, a plurality of first lifting rails 1107 are arranged on the first conveying frame, a plurality of lifting and a plurality of suction cups 1107 are vertically arranged on the first lifting and a plurality of lifting and descending suction cups 1107 are arranged on the first lifting and a plurality of lifting and lifting suction cups 1107;
the lower cover conveying assembly 12 includes a second frame 1201 and a plurality of lower cover carrying trays 1205, the second frame 1201 is sequentially provided with a second full tray station 1202, a second empty tray station 1203 and a second station 1204 to be grasped, the second full tray station 1202, the second empty tray station 1203 and the second station 1204 to be grasped can be used for stacking the plurality of lower cover carrying trays 1205, the lower cover carrying trays 1205 are provided with a plurality of lower cover placing grooves for placing lower covers, the lower cover conveying assembly 12 further includes a second conveying structure, the second conveying structure includes a second conveying track 1206, the second conveying track 1206 is arranged on two sides of the second frame 1201, the second conveying track 1206 is provided with a second conveying frame capable of moving back and forth along the second conveying track 1206, the top of the second conveying frame can sequentially pass right above the second full tray station 1202, the second empty tray station 1203 and the second station 1204 to be grasped, the second conveying frame is provided with a second lifting track 1207, the second lifting track 1208 is provided with a second suction cup 1209 capable of moving down on the second lifting track 1207;
the grabbing part 2 comprises a grabbing robot and grabbing jigs arranged on the grabbing robot, the grabbing jigs comprise grabbing plates 21, one ends of the grabbing plates 21 are provided with butt joint pieces 22 which are in butt joint with the grabbing robot, two sides of the other ends of the grabbing plates 21 are respectively provided with an upper cover grabbing component and a lower cover grabbing component, the upper cover grabbing component comprises an upper cover grabbing plate 231 and a plurality of upper cover grabbing suckers 232 which are vertically arranged on the upper cover grabbing plate 231, the lower cover grabbing component comprises a lower cover grabbing plate 241 and a plurality of lower cover grabbing suckers 242 which are vertically arranged on the lower cover grabbing plate 241, the heights of the lower cover grabbing plate 241 and the upper cover grabbing plate 231 are staggered, the same side of the middle part of the grabbing plate 21, which is positioned on the lower cover grabbing plate 241, is provided with a first combined gripper 25, and the same side of the middle part of the grabbing plate, which is positioned on the upper cover grabbing plate 231, is provided with a second combined gripper 26.
The positioning part 3 comprises a positioning frame, an upper cover positioning unit and a lower cover positioning unit, wherein the upper cover positioning unit and the lower cover positioning unit are installed on the positioning frame, the upper cover positioning unit comprises an upper cover positioning groove 3101 and an upper cover positioning pushing cylinder 3102 arranged on one side of the upper cover positioning groove 3101, the lower cover positioning unit comprises a lower cover positioning groove 3201 and a lower cover positioning pushing cylinder 3202 arranged on one side of the lower cover positioning groove 3201, and the upper cover positioning pushing cylinder 3102 and the lower cover positioning pushing cylinder 3202 are positioned on the same side.
Further, a plurality of upper cover positioning columns 3103 are provided in the upper cover positioning groove 3101.
Further, a plurality of lower cover positioning posts 3203 are disposed in the lower cover positioning groove 3201.
The beneficial effects of the utility model are as follows: according to the technical scheme, firstly, fully loaded upper cover loading plates 1105 and lower cover loading plates 1205 are manually stacked on a first full-disc station 1102 and a second full-disc station 1202 respectively, a first conveying structure sucks and transfers the fully loaded upper cover loading plates 1105 to a first station 1104 to be grabbed through a first vacuum chuck 1109, a second conveying structure sucks and transfers the fully loaded lower cover loading plates 1205 to a second station 1204 to be grabbed through a second vacuum chuck 1209, a grabbing robot of a grabbing part 2 takes out the upper cover and the lower cover through grabbing jigs respectively, an upper cover positioning unit and a lower cover positioning unit placed on a positioning part 3 calibrate the positions of the upper cover and the lower cover, the upper cover is covered on the lower cover through the grabbing robot, the upper cover and the lower cover are conveyed to a welding part 4 together through a first combined gripper 25, after welding is finished, the upper cover and the lower cover which are welded through a second combined gripper 1103 are taken out and conveyed to a return-to a detection part 5 to be detected, grabbing is repeatedly carried to a position after the completion, and when the upper cover 1105 and the lower cover are completely welded through the first combined gripper 1103 and the first combined gripper mechanism are conveyed to the empty-disc 1205 through the first vacuum chuck 1109; the technical scheme has high degree of automation, low labor intensity and high working efficiency.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related arts are included in the scope of the present utility model.
Claims (3)
1. The welding line for the upper cover and the lower cover comprises a conveying part, a grabbing part (2), a positioning part (3), a welding part (4) and a helium gas detection part (5), wherein the conveying part, the positioning part (3), the welding part (4) and the helium gas detection part (5) are distributed on the periphery of the grabbing part (2); the method is characterized in that: the conveying part comprises an upper cover conveying component (11) and a lower cover conveying component (12) which are arranged in parallel, the upper cover conveying component (11) comprises a first rack (1101) and a plurality of upper cover carrying trays (1105), a first full tray station (1102), a first empty tray station (1103) and a first station to be grasped (1104) are sequentially arranged on the first rack (1101), the first full tray station (1102), the first empty tray station (1103) and the first station to be grasped (1104) can be used for stacking a plurality of upper cover carrying trays (1105), a plurality of upper cover placing grooves capable of being used for placing upper covers are arranged on the upper cover carrying trays (1105), the upper cover conveying component (11) further comprises a first conveying structure, the first conveying structure comprises a first conveying rail (1106), the first conveying rail (1106) is arranged on two sides of the first rack (1101), a first conveying frame capable of moving back and forth along the first conveying rail (1106) is arranged on the first conveying rail (1106), a first lifting rail (1107) is sequentially arranged on the top of the first conveying frame, the first conveying frame (1107) can be lifted by the first lifting rail (1107) through the first full tray (1107), a plurality of first vacuum chucks (1109) which are vertically and downwards arranged are arranged on the first chuck frame (1108);
the lower cover conveying assembly (12) comprises a second rack (1201) and a plurality of lower cover carrying trays (1205), a second full tray station (1202), a second empty tray station (1203) and a second station (1204) to be grasped are sequentially arranged on the second rack (1201), the second full tray station (1202), the second empty tray station (1203) and the second station (1204) to be grasped can be used for stacking a plurality of lower cover carrying trays (1205), a plurality of lower cover placing grooves for placing lower covers are formed in the lower cover carrying trays (1205), the lower cover conveying assembly (12) further comprises a second conveying structure, the second conveying structure comprises a second conveying track (1206), the second conveying track (1206) is arranged on two sides of the second rack (1201), a second conveying frame capable of moving back and forth along the second conveying track (1206) is arranged on the second conveying track (1206), a plurality of vacuum chuck lifting frames (1207) are sequentially arranged on the second conveying frame (120), and the second lifting frames (1207) are sequentially arranged above the second full tray (1202) and the second conveying frame (1208) in a vertical mode;
the grabbing part (2) comprises a grabbing robot and grabbing jigs arranged on the grabbing robot, each grabbing jig comprises grabbing plates (21), one ends of the grabbing plates (21) are provided with butting pieces (22) which are in butting connection with the grabbing robot, two sides of the other ends of the grabbing plates (21) are respectively provided with an upper cover grabbing component and a lower cover grabbing component, each upper cover grabbing component comprises an upper cover grabbing plate (231) and a plurality of upper cover grabbing suckers (232) which are vertically arranged on the upper cover grabbing plate (231), each lower cover grabbing component comprises a lower cover grabbing plate (241) and a plurality of lower cover grabbing suckers (242) which are vertically arranged on the lower cover grabbing plate (241), the heights of the lower cover grabbing plates (241) and the upper cover grabbing plates (231) are staggered, the same sides of the middle parts of the grabbing plates (21) located on the lower cover grabbing plates (241) are provided with first combined handles (25), and the same sides of the middle parts of the grabbing plates located on the upper cover grabbing plates (231) are provided with second combined handles (26);
the positioning part (3) comprises a positioning rack, an upper cover positioning unit and a lower cover positioning unit, wherein the upper cover positioning unit and the lower cover positioning unit are installed on the positioning rack, the upper cover positioning unit comprises an upper cover positioning groove (3101) and an upper cover positioning pushing cylinder (3102) arranged on one side of the upper cover positioning groove (3101), the lower cover positioning unit comprises a lower cover positioning groove (3201) and a lower cover positioning pushing cylinder (3202) arranged on one side of the lower cover positioning groove (3201), and the upper cover positioning pushing cylinder (3102) and the lower cover positioning pushing cylinder (3202) are located on the same side.
2. A wire for welding upper and lower covers according to claim 1, wherein: a plurality of upper cover positioning columns (3103) are arranged in the upper cover positioning grooves (3101).
3. A wire for welding upper and lower covers according to claim 1, wherein: a plurality of lower cover positioning columns (3203) are arranged in the lower cover positioning grooves (3201).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221624069.8U CN219094110U (en) | 2022-06-27 | 2022-06-27 | Welding wire for upper cover and lower cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221624069.8U CN219094110U (en) | 2022-06-27 | 2022-06-27 | Welding wire for upper cover and lower cover |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219094110U true CN219094110U (en) | 2023-05-30 |
Family
ID=86430081
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221624069.8U Active CN219094110U (en) | 2022-06-27 | 2022-06-27 | Welding wire for upper cover and lower cover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219094110U (en) |
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2022
- 2022-06-27 CN CN202221624069.8U patent/CN219094110U/en active Active
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