CN218855382U - Automatic die changing system - Google Patents

Automatic die changing system Download PDF

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Publication number
CN218855382U
CN218855382U CN202222948495.3U CN202222948495U CN218855382U CN 218855382 U CN218855382 U CN 218855382U CN 202222948495 U CN202222948495 U CN 202222948495U CN 218855382 U CN218855382 U CN 218855382U
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mold
processing
module
unit
mould
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林于宝
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Weifang Zhong Chuan Zip Fastener Accessory Co ltd
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Zhongchuan Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model discloses an automatic retooling system. The automatic die changing system comprises a die disassembling and assembling module, a die conveying module, a plurality of processing modules and a control module. The mould dismouting module is used for placing first mold processing. The mould conveying module comprises a displacement unit and a taking and placing unit. The displacement unit is suspended on the mould dismounting module and is used for driving the pick-and-place unit to shift to the mould dismounting module or the plurality of processing modules. The taking and placing unit can be movably connected with the displacement unit and is used for clamping or placing the first processing mould or the processing mould. A plurality of processing modules are adjacently arranged and correspond to the displacement unit, and the processing modules comprise processing dies. The control module is electrically connected with the mould dismounting module, the plurality of processing modules, the displacement unit and the taking and placing unit. Therefore, the utility model discloses an automatic retooling system can promote the speed of retooling.

Description

Automatic die changing system
Technical Field
The utility model relates to a retooling system especially relates to an automatic retooling system that can promote retooling speed.
Background
In the current production process of modern industry, although a large amount of machines are used to replace manpower or animal power as main productivity, most of the materials and molds are still transported by manpower, so that the production efficiency still cannot reach the optimal state, and the personnel cost cannot be reduced.
Therefore, how to overcome the above-mentioned drawbacks by improving the structural design has become one of the important issues to be solved in the art.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that, not enough to prior art provides an automatic retooling system.
In order to solve the technical problem, the utility model provides an automatic die change system, transport module, a plurality of processing module and control module including mould dismouting module, mould. The mould dismouting module is used for placing at least one first processing mould. The mould conveying module comprises a displacement unit and a taking and placing unit. The displacement unit is suspended on the mold dismounting module and used for driving the taking and placing unit to shift to the mold dismounting module or the plurality of processing modules. The picking and placing unit can be movably connected with the displacement unit and is used for clamping or placing the first processing die or clamping or placing the processing die. The plurality of processing modules are adjacently arranged and correspond to the displacement unit, and at least one processing module comprises the processing die. The control module is electrically connected with the mould dismounting module, the plurality of processing modules, the displacement unit and the taking and placing unit. The mould dismounting module, the plurality of processing modules, the displacement unit, the taking and placing unit and the control module are arranged on the same production line.
Preferably, the displacement unit is configured to move the pick-and-place unit to the mold disassembling and assembling module or one of the processing modules, and the pick-and-place unit is configured to clamp the first processing mold and place the first processing mold into one of the processing modules.
Preferably, the pick-and-place unit comprises a clamping element and a first auxiliary element. The clamping element can be movably connected with the displacement unit, and the first auxiliary element can be movably connected with the displacement unit or the clamping element; the clamping element is used for clamping one part of at least one first processing mould, and the first auxiliary element is used for fixing the other part of at least one first processing mould; alternatively, the clamping element is used for clamping one part of at least one processing mould, and the first auxiliary element is used for fixing the other part of at least one processing mould.
Preferably, the mold disassembling and assembling module includes a mold carrying unit and a mold clamping unit. A mold carrying unit is adjacent to one of the processing modules for placing at least one of the first processing molds. The mould clamping unit is adjacent to the mould carrying unit and is provided with a first clamping element and a second clamping element, the first clamping element and the second clamping element are oppositely arranged, the first clamping element is used for clamping one part of at least one first processing mould, and the second clamping element is used for clamping the other part of at least one first processing mould. The mold clamping unit clamps at least one first processing mold through the first clamping element and the second clamping element, and drives the first clamping element and the second clamping element to approach or separate from each other so as to disassemble at least one first processing mold or assemble at least one first processing mold.
Preferably, the automatic mold changing system further comprises a mold storage module, a plurality of mold carrying position modules, and a mold transfer module. The mould storage module is adjacent to the mould dismounting module and is used for placing at least one machining mould. Each die is provided with a positioning module which is correspondingly arranged on one side of one of the processing modules. The mould transmission module is arranged between the mould dismounting module and one of the processing modules, and is used for placing at least one processing mould.
Preferably, the displacement unit is configured to move the pick-and-place unit to displace between two of the processing modules, and the pick-and-place unit is configured to clamp a third processing mold in one of the processing modules and place the third mold in the other processing module.
The utility model discloses an one of them beneficial effect lies in, the utility model provides an automatic retooling system can be used for placing at least one first mold processing through "mould dismouting module. The mould conveying module comprises a displacement unit and a taking and placing unit. The displacement unit is suspended on the mold dismounting module and used for driving the taking and placing unit to shift to the mold dismounting module or the plurality of processing modules. The taking and placing unit can be movably connected with the displacement unit and is used for clamping or placing the first processing mould or is used for clamping or placing the processing mould. The plurality of processing modules are adjacently arranged and correspond to the displacement unit, and at least one processing module comprises the processing die. The control module is electrically connected with the mould dismounting module, the plurality of processing modules, the displacement unit and the taking and placing unit. The mould dismounting module, the plurality of processing modules, the displacement unit, the taking and placing unit and the control module are arranged on the same production line, so that the mould changing speed is increased.
For a further understanding of the nature and technical content of the present invention, reference should be made to the following detailed description and accompanying drawings, which are provided for reference and illustration purposes only and are not intended to limit the invention.
Drawings
Fig. 1 is a schematic flow chart of an automatic mold changing method according to a first embodiment of the present invention.
Fig. 2 is a schematic view of a first usage state of the automatic mold changing system according to the first embodiment of the present invention, and is also a schematic view of a first structure.
Fig. 3 is a schematic view of a second usage state of the automatic mold changing system according to the first embodiment of the present invention.
Fig. 4 is a schematic diagram of a third usage state of the automatic mold changing system according to the first embodiment of the present invention.
Fig. 5 is a schematic diagram of a fourth usage state of the automatic mold changing system according to the first embodiment of the present invention.
Fig. 6 is a schematic view illustrating a use state of the pick-and-place unit of the automatic mold changing system according to the first embodiment of the present invention.
Fig. 7 is a second schematic structural diagram of the automatic mold changing system according to the first embodiment of the present invention.
Fig. 8 is a schematic structural diagram of a processing module of the automatic mold changing system according to the first embodiment of the present invention.
Fig. 9 is a schematic partial structural view of a conveying assembly of an automatic mold changing system according to a first embodiment of the present invention.
Fig. 10 is a schematic view of a first usage state of the processing module of the automatic mold changing system according to the first embodiment of the present invention.
Fig. 11 is a schematic view of a second usage state of the processing module of the automatic mold changing system according to the first embodiment of the present invention.
Fig. 12 is a schematic view of a first usage state of the mold dismounting module of the automatic mold changing system according to the first embodiment of the present invention.
Fig. 13 is a schematic view of a second usage status of the mold dismounting module of the automatic mold changing system according to the first embodiment of the present invention.
Fig. 14 is a schematic view of a third usage state of the mold dismounting module of the automatic mold changing system according to the first embodiment of the present invention.
Fig. 15 is a schematic flow chart of an automatic mold changing method according to a second embodiment of the present invention.
Fig. 16 is a schematic view of a first usage state of an automatic mold changing system according to a second embodiment of the present invention.
Fig. 17 is a schematic view of a second usage state of the automatic mold changing system according to the second embodiment of the present invention.
Fig. 18 is a schematic flow chart of an automatic mold changing method according to a third embodiment of the present invention.
Fig. 19 is a schematic view of a first usage state of the automatic mold changing system according to the third embodiment of the present invention.
Fig. 20 is a schematic view of a second usage state of the automatic mold changing system according to the third embodiment of the present invention.
Fig. 21 is a schematic view of a third usage state of the automatic mold changing system according to the third embodiment of the present invention.
Fig. 22 is a schematic view of a fourth usage state of the automatic mold changing system according to the third embodiment of the present invention.
Detailed Description
The following description is provided for the embodiments of the present invention relating to the "automatic mold changing system and the automatic mold changing method" by specific embodiments, and those skilled in the art can understand the advantages and effects of the present invention from the disclosure of the present invention. The utility model discloses the concrete embodiment of accessible other differences is implemented or is used, and each item detail in this specification also can be based on different viewpoints and application, does not deviate from the utility model discloses a carry out various modifications and changes under the design. The drawings of the present invention are for illustrative purposes only and are not intended to be drawn to scale. The following embodiments will further explain the related art of the present invention in detail, but the disclosure is not intended to limit the scope of the present invention.
It will be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are used primarily to distinguish one element from another. Additionally, the term "or" as used herein is intended to include any one or combination of the associated listed items, as the case may be.
First embodiment
Please refer to fig. 1 to 14, which are schematic diagrams illustrating a flow of an automatic mold changing method according to a first embodiment of the present invention and a schematic diagram illustrating a flow of an automatic mold changing system according to a first embodiment of the present invention, a schematic diagram illustrating a first use state of an automatic mold changing system, a schematic diagram illustrating a second use state, a schematic diagram illustrating a third use state, a schematic diagram illustrating a fourth use state, a schematic diagram illustrating a use state of a pick-and-place unit, a second structure, a schematic diagram illustrating a structure of a processing module, a schematic diagram illustrating a part of a structure of a conveying assembly, a schematic diagram illustrating a first use state of a processing module, a schematic diagram illustrating a second use state of a processing module, a schematic diagram illustrating a first use state of a mold dismounting module, a schematic diagram illustrating a second use state of a mold dismounting module, and a schematic diagram illustrating a third use state of a mold dismounting module. As shown in the drawings, the first embodiment of the present invention provides an automatic mold changing method, which can be applied to an automatic mold changing system Z. The automatic die changing system Z basically comprises a die dismounting module 1, a plurality of processing modules 2, a die conveying module 3 and a control module 4; the automatic mold changing system Z may further include a mold storage module 5, a plurality of mold-equipped position modules 6A, 6B, and 6C, and a mold transfer module 7.
The utility model discloses an automatic retooling method can include several following steps at least:
first, the pick-and-place unit 31 of the mold transporting module 3 is moved to one of the plurality of processing modules 2 by the moving unit 30 of the mold transporting module 3 (step S102).
For example, as shown in fig. 1, 2 and 6, the mold-conveying module 3 of the automatic mold-changing system Z may include a displacement unit 30 and a pick-and-place unit 31. The displacement unit 30 can be suspended on the mold disassembling and assembling module 1 and the plurality of processing modules 2, and the displacement unit 30 can also be suspended on the mold storage module 5, the plurality of mold carrying position modules 6A, 6B, 6C and the mold transfer module 7; the displacement unit 30 can be used for driving the pick-and-place unit 31 to be displaced to the mold disassembling and assembling module 1, the plurality of processing modules 2, the mold storage module 5, the plurality of mold positioning modules 6A, 6B and 6C or the mold transferring module 7; the displacement unit 30 may be a bit line storage crane or other types of cranes, but not limited thereto. The pick-and-place unit 31 can be movably connected to the displacement unit 30, and the pick-and-place unit 31 is used for clamping or placing the first processing mold M1 or clamping or placing the processing mold MA; the pick-and-place unit 31 may be a mechanical pick-and-place device for picking and placing an object, and the first processing mold M1 and the processing mold MA may be a die casting mold or other types of molds. Further, the pick-and-place unit 31 may have a holding device 310 and a first auxiliary device 311. The clamping member 310 is movably connected to the displacement unit 30, and the clamping member 310 is used for clamping a portion of at least one first processing mold M1; wherein the clamping element 310 may be a movable mechanical jaw structure. The first auxiliary element 311 can be movably connected to the displacement unit 30 or the clamping element 310, and the first auxiliary element 311 can be used for fixing another part of at least one first processing mold M1; the first auxiliary element 311 may be a movable mechanical claw structure. In addition, the pick-and-place unit 31 may further include a second auxiliary device 312, wherein the second auxiliary device 312 may be movably connected to the displacement unit 30 or the clamping device 310; the second auxiliary element 312 may be a mechanical tray seat structure. Therefore, when the clamping member 310 clamps the processing mold with the first auxiliary member 311, the second auxiliary member 312 may be located below the processing mold and contact the bottom of the processing mold to prevent the processing mold from falling off from the pick-and-place unit 31. Wherein, the second auxiliary element 312 further comprises a supporting seat member 3120 and a stop member 3121. Support member 3120 may be a chassis, tray structure. The stop member 3121 is movably disposed on the supporting seat member 3120, and the stop member 3121 may be a mechanical stop mechanism. Therefore, when the second auxiliary element 312 is not in use, the stop 3121 can be in a horizontal state (e.g. parallel to the ground), and when the processing mold is placed on the supporting seat 3120, the stop 3121 can be controlled to rotate and assume a vertical state (e.g. perpendicular to the ground) to stop the processing mold, so as to prevent the processing mold from falling off from the supporting seat 3120.
Furthermore, in the present invention, the plurality of processing modules 2 can be divided into processing modules 2A, 2B and 2C, but not limited thereto, and in practical applications, the number of the processing modules 2 can be more than three; moreover, one side of each processing module 2A, 2B, 2C is provided with a corresponding mold standby module 6A, 6B, 6C, and the carrying platform surface of each mold standby module 6A, 6B, 6C may have a first standby area 60 and a second standby area 61. Wherein, processing module 2A, 2B, 2C can be the die casting machine, and mould is equipped with position module 6A, 6B, 6C and can be for putting thing microscope carrier or supporter, and first is equipped with position district 60 and second and is equipped with position district 61 and can be used for placing processing mould MA, but does not use this as the limit.
Therefore, when replacing the mold for one of the processing modules 2A, the pick-and-place unit 31 can be driven to move to the position corresponding to the processing module 2A by controlling the displacement unit 30 of the mold conveying module 3.
Next, the pick-and-place unit 31 is used to clamp the processing mold MA in one of the processing modules 2 (step S104).
For example, referring to fig. 1 and 2, when the pick-and-place unit 31 is shifted to a position corresponding to the processing module 2A, the pick-and-place unit 31 may be controlled to clamp the processing mold MA in the processing module 2A; the pick-and-place unit 31 can be used to clamp one part of the processing mold MA by the clamping element 310 and fasten another part of the processing mold MA by the first auxiliary element 311 to firmly clamp the processing mold MA.
Next, the pick-and-place unit 31 is driven by the displacement unit 30 to be displaced to the mold dismounting module 1 (step S106).
For example, as shown in fig. 1 and 4, after the clamping element 310 clamps the processing mold MA, the control displacement unit 30 can drive the pick-and-place unit 31 to displace, and the processing module 2A is displaced to the mold disassembling module 1.
Next, as shown in fig. 1 and 5, the pick-and-place unit 31 may be used to place the processing mold MA on the mold assembling and disassembling module 1, and the pick-and-place unit 31 may be used to clamp at least one first processing mold M1 on the mold assembling and disassembling module 1 (step S108).
For example, the utility model discloses a mould dismouting module 1 can include mould load-bearing unit 10 and mould clamping unit 11. The mold-carrying unit 10 is adjacent to one of the processing modules 2 or the mold transfer module 7, and the mold-carrying unit 10 can be used to place at least one first processing mold M1. Wherein, the mold carrying unit 10 can be a carrying platform structure; in the present embodiment, the mold transfer module 7 is disposed between the mold attachment/detachment module 1 and the processing module 2A as an example, but not limited thereto, and in practical applications, the processing module 2A may be disposed directly beside the mold attachment/detachment module 1 as shown in fig. 7. The mold transfer module 7 may be a storage line, such as a general production line, or may be a carrier structure, but not limited thereto. Moreover, one side of the mold disassembling and assembling module 1 can also be provided with a mold storage module 5, the mold storage module 5 can be a platform structure, and the mold storage module 5 can be used for placing a plurality of assembled processing molds and a plurality of processing molds in a disassembled state; the processing mold may be a die-casting mold, but is not limited thereto. And the mold clamping unit 11 may be adjacent to the mold carrying unit 10; the mold clamping unit 11 may be an automatic robot platform capable of being assembled or disassembled.
Therefore, when the pick-and-place unit 31 is located at a position corresponding to the mold carrying unit 10 of the mold disassembly and assembly module 1, the machining mold MA can be placed on the mold disassembly and assembly module 1 by the pick-and-place unit 31; during the process of placing the processing mold MA on the mold dismounting module 1 by the pick-and-place unit 31, the first auxiliary element 311 is first driven to separate from another part of the processing mold MA, and then the clamping element 310 is driven to separate from one part of the processing mold MA. Then, the first processing mold M1 on the mold carrying unit 10 is clamped by the clamping element 310 and the first auxiliary element 311 of the pick-and-place unit 31. In addition, it is worth noting that the automatic mold changing method of the present invention may also be configured such that after the pick-and-place unit 31 picks up the processing mold MA, the pick-and-place unit 31 is driven by the displacement unit 30 to move to the mold standby module 6A beside the processing module 2A, and the processing mold MA is placed behind the mold standby module 6A; then, the pick-and-place unit 31 is driven by the displacement control unit 30 to move from the mold standby module 6A to the mold disassembling module 1, so as to clamp the first processing mold M1.
Next, as shown in fig. 1 and 5, the displacement unit 30 drives the pick-and-place unit 31 to be displaced from the mold disassembling and assembling module 1 to one of the processing modules 2 (step S110). For example, after the pick-and-place unit 31 clamps the first processing mold M1 on the mold carrying unit 10, the displacement unit 30 can be controlled to drive the pick-and-place unit 31 to directly displace from the mold disassembling and assembling module 1 to the processing module 2A.
Next, as shown in fig. 1 and fig. 5, the pick-and-place unit 31 is used to place at least one first processing mold M1 into one of the processing modules 2 (step S112). For example, after the pick-and-place unit 31 moves to the processing module 2A, the pick-and-place unit 31 may be controlled to place the first processing mold M1 into the processing module 2A.
Therefore, the utility model discloses an automatic retooling method is through foretell technical scheme, and usable mould transports the setting of module 3, not only can save cost of labor and speed when the retooling, convenience and elasticity when still can promoting the retooling. Furthermore, the utility model discloses an automatic die change method also can be through the fixed mold processing's of first auxiliary component 311 part to and utilize second auxiliary component 312 to be located the below of mold processing and contact mold processing's bottom, in order to provide the mechanism that twice prevent the mould and drop, and then increase constructor's security.
It should be noted that, as shown in fig. 1 and fig. 8 to fig. 11, each of the processing modules 2A, 2B, and 2C of the present invention includes a base assembly 20, an injection assembly 21, a mold fixing assembly 22, a detection assembly 23, and a conveying assembly 24. The injection assembly 21 is disposed on the base assembly 20. The mold fixing component 22 is disposed on the base component 20 and connected to the material injection component 21. The detection assembly 23 is connected to the die fixing assembly 22. The transfer assembly 24 is located on the base assembly 20 adjacent to the die assembly 22. Therefore, after the first processing mold M1 is transported to the mold fixing assembly 22 by the pick-and-place unit 31 and the first processing mold M1 is detachably fixed to the mold fixing assembly 22, the nozzle (not shown in the figure) of the injection assembly 21 injects the mold material into the first processing mold M1 through the mold fixing assembly 22. Then, the first processing mold M1 is separated by the mold fixing component 22, so that the finished product or the semi-finished product in the first processing mold M1 falls onto the conveying component 24, and is conveyed to another place through the conveying component 24. The conveying assembly 24 may have a material transporting element 240, a lifting fixing element 241 and a lifting vibration element 242. The part transporting element 240 is located between the lifting fixing element 241 and the lifting vibration element 242, and the part transporting element 240 may be a conveyor belt, a conveyor rail, or other type of conveying element. The elevating fixing element 241 may be an elevating fixing base, and the elevating vibration element 242 may be an elevating vibration device of ultrasonic vibration or other vibration type.
Therefore, when the mold fixing assembly 22 separates the processing mold into the male mold part and the female mold part, and the semi-finished products P1, P2, P3 (or the finished products) are dropped onto the conveying assembly 24, the semi-finished products P1, P2, P3 can be conveyed by the part conveying element 240. In the process of transferring the semi-finished products P1, P2, P3, when each semi-finished product moves to a predetermined position, the semi-finished product can be clamped by the lifting fixing element 241 and the lifting vibration element 242 and the semi-finished product is vibrated, so that the material on the semi-finished product can fall off; for example, when the semi-finished product P2 reaches the position corresponding to the lifting fixing element 241, the lifting fixing element 241 is controlled to perform a lifting action to lift the semi-finished product P2, and the lifting vibration element 242 also descends and contacts the semi-finished product P2; at this time, the lifting fixing element 241 and the lifting vibration element 242 are in a state of clamping the semi-finished product P2. Then, the lifting vibration element 242 generates vibration, and the vibration is transmitted to the semi-finished product P2, so that the part P21 on the semi-finished product P2 is separated from the rack P20. Thereby achieving the effect of separating the material P21. Wherein the parts P21 leaving the stack P20 can be collected by a collecting device provided on the base assembly 20 or the conveying assembly 24.
In addition, when the first processing mold M1 is in the mold opening state, the detecting component 23 may detect whether the finished product or the semi-finished product in the first processing mold M1 falls off from the first processing mold M1, and when the finished product or the semi-finished product is still on the first processing mold M1, the detecting component 23 may prompt an operator by generating a warning signal or warning information (e.g., sound and light).
Further, before step S102, the automatic mold changing method of the present invention may further include the following steps:
the first male die part M10 and the first female die part M11 are carried by the die dismounting module 1 (step S1000); and
the first male mold part M10 and the first female mold part M11 are assembled by the mold disassembling and assembling module 1 to form a first processing mold M1 (step S1002). In step S1002, the step of forming the first working mold further includes:
the first male mold part M10 is held by the first holding element 110 of the mold dismounting module 1, and the first female mold part M11 is held by the second holding element 111 of the mold dismounting module 1; and
the first processing mold M1 is formed by driving the first clamping element 110 and the second clamping element 111 toward each other to combine the first male mold part M10 with the first female mold part M11.
For example, as shown in fig. 1 and 12 to 14, the mold clamping unit 11 of the present invention may have a first clamping element 110 and a second clamping element 111, the first clamping element 110 and the second clamping element 111 are disposed opposite to each other, the first clamping element 110 is used for clamping a portion of at least one first processing mold M1, and the second clamping element 111 is used for clamping another portion of at least one first processing mold M1; furthermore, the mold clamping unit 11 can clamp at least one first processing mold M1 through the first clamping element 110 and the second clamping element 111, and drive the first clamping element 110 and the second clamping element 111 to approach or separate from each other, so as to disassemble at least one first processing mold M1 or assemble at least one first processing mold M1. The first clamping element 110 and the second clamping element 111 may be mechanical clamping jaw structures.
Therefore, the operator can place the first male mold part M10 and the first female mold part M11 on the mold carrying unit 10 by equipment transportation or manual handling. Next, the mold clamping unit 11 can clamp the first male mold part M10 by the first clamping member 110 and clamp the first female mold part M11 by the second clamping member 111. Next, the first mold half M1 is formed by driving the first clamping element 110 and the second clamping element 111 to gradually approach each other so as to combine the first male mold part M10 and the first female mold part M11 with each other.
Conversely, the mold clamping unit 11 may also clamp a part of the first working mold M1 by the first clamping member 110 and clamp another part of the first working mold M1 by the second clamping member 111; then, by gradually separating the first clamping element 110 and the second clamping element 111 correspondingly to each other, one portion of the first processing mold M1 is separated from the other portion, so that the first processing mold M1 is disassembled into the first male mold part M10 and the first female mold part M11.
Therefore, the utility model discloses an automatic retooling method utilizes two fixture automatic both ends of cliping the mould about mould clamping unit 11 through foretell technical scheme to disassemble into two parts article with the mould, with the efficiency of playing automatic form removal, still can use manpower sparingly cost and time cost.
According to the above, as shown in fig. 1 to 14, the present invention further provides an automatic mold changing system Z, which comprises a mold disassembling module 1, a plurality of processing modules 2, a mold conveying module 3 and a control module 4. The mold dismounting module 1 is used for placing at least one first processing mold M1. A plurality of processing modules 2 are adjacently arranged, wherein one processing module 2 is adjacent to the mold dismounting module 1. The mold transporting module 3 includes a displacement unit 30 and a pick-and-place unit 31. The displacement unit 30 is suspended on the mold disassembling and assembling module 1 and the plurality of processing modules 2. The pick-and-place unit 31 is movably connected to the displacement unit 30. The control module 4 is electrically connected to the mold disassembling module 1, the plurality of processing modules 2, the displacement unit 30 and the pick-and-place unit 31. The die dismounting module 1, the plurality of processing modules 2, the displacement unit 30, the pick-and-place unit 31 and the control module 4 are arranged on the same production line.
It should be noted that the control module 4 of the present invention can control the mold clamping unit 11, the plurality of processing modules 2, the displacement unit 30, and the pick-and-place unit 31 to perform corresponding operations according to the operation of the operator or default software.
However, the above-mentioned example is only one possible embodiment and is not intended to limit the present invention.
Second embodiment
Fig. 15 to 17 are a schematic flow chart of an automatic mold changing method, a schematic first use state diagram of an automatic mold changing system, and a schematic second use state diagram of the automatic mold changing system according to a second embodiment of the present invention, and refer to fig. 1 to 14. As shown in the figure, in this embodiment, the automatic mold changing method of the present invention may further include the following steps:
the pick-and-place unit 31 is driven by the displacement unit 30 to be displaced to another processing module 2B or one of the module positioning modules 6A, 6B and 6C (step S120);
next, the pick-and-place unit 31 is used to clamp another processing module 2B or a second processing mold M2 with one of the mold positioning modules 6A, 6B, 6C (step S122);
next, the displacement unit 30 drives the pick-and-place unit 31 to displace to the mold dismounting module 1 (step S124); and
next, another second processing mold is disassembled by the mold disassembling module 1 so that the second processing mold is disassembled into a second male mold part and a second female mold part (step S126).
For example, as shown in fig. 15 to 17, the automatic mold changing system Z of the present invention can further drive the pick-and-place unit 31 to move to the processing module 2B by controlling the displacement unit 30, and then the pick-and-place unit 31 is used to clamp the second processing mold M2 in the processing module 2B. Next, the second processing mold M2 is transported to the mold disassembly and assembly module 1 by the displacement unit 30 and the pick-and-place unit 31 to be disassembled.
Next, after the second processing mold M2 is placed on the mold carrying unit 10 of the mold dismounting module 1 by the pick-and-place unit 31, one portion of the second processing mold M2 is clamped by the first clamping element 110 and the other portion of the second processing mold M2 is clamped by the second clamping element 111 by controlling the mold clamping unit 11. Next, by gradually separating the first clamping element 110 and the second clamping element 111 from each other, one portion of the second processing mold M2 is separated from the other portion, so that the second processing mold M2 is disassembled into a second male mold part and a second female mold part (similar to the first male mold part M10 and the first female mold part M11 in fig. 12 to 14, which are not specifically shown here).
Further, the mold carrying unit 10 may further include a first carrying seat 100, a second carrying seat 101, and a plurality of sensing elements 102. The first carrying seat 100 and the second carrying seat 101 are respectively located on the carrying surface of the mold carrying unit 10, and the height of the first carrying seat 100 is different from the height of the second carrying seat 101; because the thicknesses of the male mold part and the female mold part are different, the mold splitting part with a large thickness is placed on the bearing seat with a small height (such as the second bearing seat 101), and the mold splitting part with a small thickness is placed on the bearing seat with a large height (such as the first bearing seat 100), so that after the male mold part and the female mold part are placed on the first bearing seat 100 and the second bearing seat 101, the upper surfaces of the two mold splitting parts can be in a linear horizontal state. A plurality of sensing elements 102 can be respectively located in the first carrier 100 and the second carrier 101, and the sensing elements 102 can be weight sensors or other types of sensors. Therefore, after the second processing mold M2 is disassembled by the mold clamping unit 11, the second male mold part can be placed on the first bearing seat 100 by the first clamping element 110, and the second female mold part can be placed on the second bearing seat 101 by the second clamping element 111; at this time, the sensing elements 102 in the first carrying seat 100 and the second carrying seat 101 sense that the first carrying seat 100 and the second carrying seat 101 have carrying objects, and generate corresponding signals correspondingly, and transmit the signals to the control module 4; therefore, the use state of the bearing platform can be judged. Wherein, the plurality of sensing elements 102 can be connected with the control module 4 in a wired or wireless way.
However, the above-mentioned example is only one of the possible embodiments and is not intended to limit the present invention.
Third embodiment
Fig. 18 to fig. 22 are a schematic flow chart of an automatic mold changing method, a schematic first use state, a schematic second use state, a schematic third use state, and a schematic fourth use state of an automatic mold changing system according to a third embodiment of the present invention, and please refer to fig. 1 to fig. 17 together. As shown in the figure, in this embodiment, the automatic mold changing method of the present invention may further include the following steps:
the pick-and-place unit 31 is driven by the displacement unit 30 to be displaced to another processing module 2 (step S130);
next, the pick-and-place unit 31 is used to clamp the third processing mold M3 of another processing module 2 (step S132);
next, the pick-and-place unit 31 is driven by the displacement unit 30 to be displaced to another processing module 2 (step S134); and
next, the pick-and-place unit 31 is used to place the third processing mold M3 into another processing module 2 (step S136).
For example, as shown in fig. 18 to 22, the displacement unit 30 of the automatic mold changing system Z of the present invention may be configured to drive the pick-and-place unit 31 to displace between two processing modules 2, and the pick-and-place unit 31 may be configured to clamp the third processing mold M3 in one of the processing modules 2 and place the third processing mold M3 in the other processing module 2.
Further, when one of the processing modules 2C needs to be replaced with a corresponding mold temporarily, and the processing modules 2A and 2B have corresponding molds, the pick-and-place unit 31 may be driven by the control of the displacement unit 30 to move to the processing module 2B, and the pick-and-place unit 31 is used to clamp the third processing mold M3 in the processing module 2B. Then, the pick-and-place unit 31 is driven by the displacement unit 30 to be displaced to the processing module 2C, and the third processing mold M3 is placed in the processing module 2C by the pick-and-place unit 31.
It should be noted that, with reference to fig. 19 and 20, when the processing mold MB is already in the processing module 2C, the processing mold MB may be taken out and placed in the mold standby module 6C by the displacement unit 30 and the pick-and-place unit 31, and then the above-mentioned process is performed.
Therefore, the utility model discloses an automatic retooling method can omit the setting that the mould forwarded module 7 through foretell technical scheme, can not only directly transport the processing board with the processing mould, also can let the mould between the processing board replace, promptly support the retooling according to actual demand each other.
However, the above-mentioned example is only one possible embodiment and is not intended to limit the present invention.
Advantageous effects of the embodiments
The utility model discloses an one of them beneficial effect lies in, the utility model provides an automatic retooling system Z can be used for placing at least one first mold processing M1 through "mould dismouting module 1. The mold transporting module 3 includes a displacing unit 30 and a pick-and-place unit 31. The displacement unit 30 is suspended on the mold assembling and disassembling module 1, and the displacement unit 30 is used for driving the pick-and-place unit 31 to move to the mold assembling and disassembling module 1 or the plurality of processing modules 2. The pick-and-place unit 31 can be movably connected to the displacement unit 30, and the pick-and-place unit 31 is used for clamping or placing the first processing mold M1 or clamping or placing the processing mold M. The plurality of processing modules 2 are adjacently arranged and correspond to the displacement unit 30, and at least one of the processing molds 2 comprises a processing mold. The control module 4 is electrically connected to the mold disassembling module 1, the plurality of processing modules 2, the displacement unit 30 and the pick-and-place unit 31. The technical scheme that the mold dismounting module 1, the plurality of processing modules 2, the displacement unit 30, the pick-and-place unit 31 and the control module 4 are arranged on the same production line is that the mold changing speed is increased.
Another beneficial effect of the present invention is that the automatic mold changing system Z provided by the present invention can shift to one of the plurality of processing modules 2 by "driving the pick-and-place unit 31 of the mold transporting module 3 through the displacement unit 30 of the mold transporting module 3; the picking and placing unit 31 is used for clamping the processing mold M in one of the processing modules 2; the displacement unit 30 drives the pick-and-place unit 31 to displace to the die disassembly and assembly module 1; placing the processing mold M on the mold disassembling and assembling module 1 by using the taking and placing unit 31, and clamping at least one first processing mold M1 of the mold disassembling and assembling module 1 by using the taking and placing unit 31; the displacement unit 30 drives the pick-and-place unit 31 to be displaced from the mold dismounting module 1 to one of the processing modules 2; and the pick-and-place unit 31 is used for placing at least one first processing mold M1 into one of the processing modules 2' so as to improve the mold changing speed.
Furthermore, the automatic die-changing system Z of the present invention can utilize the setting of the die conveying module 3, not only saving the labor cost and speed during die-changing, but also improving the convenience and elasticity during die-changing; further, the utility model discloses an automatic retooling system Z and automatic retooling method also can be through the fixed mold processing's of first auxiliary component 311 part to and utilize second auxiliary component 312 to be located the below of mold processing and contact mold processing's bottom, in order to provide the mechanism that the twice prevented the mould from dropping, and then increase constructor's security. And, the utility model discloses also can utilize two fixture automatic both ends of carrying the mould about the mould clamping unit 11 to disassemble into two parts article with the mould, with the efficiency that plays automatic form removal, still can use manpower sparingly cost and time cost. In addition, the arrangement of the mold transfer module 7 can be omitted, so that the processing mold can be directly conveyed to the processing machine, and the molds between the processing machines can be replaced mutually according to the actual requirement, and the mold replacement can be urgently supported.
The above disclosure is only a preferred and practical embodiment of the present invention, and is not intended to limit the scope of the claims, so that all the modifications of the equivalent technology made by the disclosure and the attached drawings are included in the scope of the claims.

Claims (6)

1. An automatic die change system, comprising:
the mould dismounting module is used for placing at least one first processing mould;
a mold transport module comprising:
the displacement unit is suspended on the mold disassembling and assembling module and is used for driving the taking and placing unit to displace to the mold disassembling and assembling module or the plurality of processing modules; and
the taking and placing unit can be movably connected with the displacement unit and is used for clamping or placing the first processing mould or clamping or placing the processing mould;
a plurality of processing modules, the processing modules being adjacently arranged and corresponding to the displacement unit, at least one of the processing modules including the processing mold; and
the control module is electrically connected with the mould dismounting module, the plurality of processing modules, the displacement unit and the pick-and-place unit;
the mould dismounting module, the plurality of processing modules, the displacement unit, the taking and placing unit and the control module are arranged on the same production line.
2. The automatic die change system of claim 1 wherein the displacement unit is configured to drive the pick-and-place unit to displace to the die disassembly module or one of the processing modules, the pick-and-place unit configured to grip the first processing die and place the first processing die into one of the processing modules.
3. The automatic die change system of claim 1, wherein the pick-and-place unit comprises:
a clamping element movably connected to the displacement unit; and
a first auxiliary element movably connected to the displacement unit or the clamping element;
wherein the clamping element is used for clamping one part of at least one first processing mould, and the first auxiliary element is used for fixing the other part of at least one first processing mould; alternatively, the clamping element is used for clamping one part of at least one processing die, and the first auxiliary element is used for fixing the other part of at least one processing die.
4. The automated mold change system of claim 1, wherein the mold disassembly and assembly module comprises:
a mold carrying unit adjacent to one of the processing modules for placing at least one of the first processing molds; and
a mold clamping unit adjacent to the mold carrying unit, the mold clamping unit having a first clamping element disposed opposite to a second clamping element for clamping a portion of at least one of the first working molds and a second clamping element for clamping another portion of at least one of the first working molds;
the mold clamping unit clamps at least one first processing mold through the first clamping element and the second clamping element, and drives the first clamping element and the second clamping element to approach or separate from each other so as to disassemble at least one first processing mold or assemble at least one first processing mold.
5. The automated mold change system of claim 1, further comprising:
the mould storage module is adjacent to the mould dismounting module and is used for placing at least one machining mould;
the plurality of die set positioning modules are correspondingly arranged on one side of one of the processing modules; and
and the mould transmission module is arranged between the mould dismounting module and one of the processing modules, and is used for placing at least one processing mould.
6. The automatic die change system of claim 1, wherein the displacement unit is configured to move the pick-and-place unit to displace between two of the processing modules, the pick-and-place unit being configured to clamp a third processing die in one of the processing modules and to place the third processing die in the other processing module.
CN202222948495.3U 2022-11-01 2022-11-01 Automatic die changing system Active CN218855382U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222948495.3U CN218855382U (en) 2022-11-01 2022-11-01 Automatic die changing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222948495.3U CN218855382U (en) 2022-11-01 2022-11-01 Automatic die changing system

Publications (1)

Publication Number Publication Date
CN218855382U true CN218855382U (en) 2023-04-14

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Family Applications (1)

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Patentee before: Zhongchuan Technology Co.,Ltd.

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