CN213499934U - Ceramic green body product placing device - Google Patents
Ceramic green body product placing device Download PDFInfo
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- CN213499934U CN213499934U CN202021536211.4U CN202021536211U CN213499934U CN 213499934 U CN213499934 U CN 213499934U CN 202021536211 U CN202021536211 U CN 202021536211U CN 213499934 U CN213499934 U CN 213499934U
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Abstract
The utility model relates to a ceramic green body product placing device, which can comprise a frame, wherein a workbench is arranged on the frame; the punching mechanism is arranged on the workbench and used for cutting off and separating the ceramic green body product from the flow channel and enabling the product to fall on the conveying belt; the visual detection mechanism is arranged right above the conveying belt and used for detecting the state of the ceramic green body product on the conveying belt; the first manipulator is arranged on the workbench and used for transferring the ceramic green-ware products to a first transfer conveyor belt or a turnover mechanism according to the detection result of the visual detection mechanism, wherein the turnover mechanism is used for turning the ceramic green-ware products from back side to front side upwards and placing the ceramic green-ware products on a second transfer conveyor belt; and the second mechanical arm is arranged on the workbench and used for picking up ceramic green products from the first transfer conveying belt and the second transfer conveying belt and placing the ceramic green products on the tray. The utility model discloses can accomplish the balance of ceramic unburned bricks product automatically, save a large amount of human costs, work efficiency is showing and is improving.
Description
Technical Field
The utility model relates to a device is put to pottery unburned bricks product.
Background
The existing ceramic green body product production mode is that after the water gap is removed by injection molding, a person puts a product on a tray according to a required direction, and after the product is put, the product is subjected to high-temperature degreasing and sintering, but the product is only 0.8mm x 3.68mm, and the product is provided with a notch of 0.1mm, and the notch cannot face downwards when the product is put, and the notch of the product can deform due to the fact that the notch of the product faces downwards and can cause the notch of the product to collapse downwards during sintering. Therefore, the difficulty of placing and distinguishing personnel is high, the gap is not in the required direction and needs to be turned over for multiple times, the operation is not easy, and the efficiency is low.
Disclosure of Invention
The utility model aims at providing a device is put to pottery unburned bricks product to solve above-mentioned problem. Therefore, the utility model discloses a specific technical scheme as follows:
a ceramic green body product placement device can comprise
The device comprises a rack, a positioning device and a control device, wherein a workbench is arranged on the rack;
the punching mechanism is arranged on the workbench and used for cutting off and separating the ceramic green body product from the flow channel and enabling the product to fall on the conveying belt;
the visual detection mechanism is arranged right above the conveying belt and used for detecting the state of the ceramic green body product on the conveying belt;
the first manipulator is arranged on the workbench and used for transferring the ceramic green body products to a first transfer conveying belt or a turnover mechanism according to the detection result of the visual detection mechanism, wherein the turnover mechanism is used for turning the ceramic green body products from back surfaces to front surfaces upwards and placing the ceramic green body products on a second transfer conveying belt;
and the second mechanical arm is arranged on the workbench and used for picking up ceramic green-ware products from the first transfer conveying belt and the second transfer conveying belt and placing the ceramic green-ware products on the tray.
Further, the die cutting mechanism may include:
a mounting bracket fixed on the working platform,
the punching cylinder is fixedly arranged on the mounting bracket;
the punch is in driving connection with the punching cylinder, and the end face of the punch is a plane;
the upper die is movably arranged on the mounting bracket up and down and is provided with a first through hole for the punch to pass through;
the lower die is fixed right below the upper die and is provided with a second through hole corresponding to the first through hole;
the profiling jig plate is fixed on the lower die and used for placing products with flow channels, the profiling jig plate is provided with flow channel positioning grooves corresponding to the shapes of the flow channels and punching holes corresponding to the products, and the punching holes are aligned with the first through holes and the second through holes.
Further, the mounting bracket comprises four guide pillars, a cylinder mounting plate and a punch mounting plate, the four guide pillars are vertically arranged on the workbench, the cylinder mounting plate is fixed at the top ends of the four guide pillars, the punch mounting plate is arranged on the four guide pillars in a lifting manner through a linear bearing, the punching cylinder is fixedly arranged on the cylinder mounting plate, a piston rod of the punching cylinder is connected with the punch mounting plate, and the punch is arranged on the lower surface of the punch mounting plate.
Further, the drift mounting panel sets firmly many perpendicular downwardly extending's guide arm, the guide arm lower extreme is equipped with the locating part, be used for with it establishes to go up mould movable sleeve on the guide arm, go up the mould with install a plurality of springs between the drift mounting panel.
Further, spring mounting holes are formed in the upper die and the punch mounting plate.
Further, the first manipulator is a spider-hand robot, and the second manipulator is a four-axis manipulator.
The tray lifting frame is provided with a plurality of tray interlayers which are arranged up and down, one tray is placed in each tray interlayer, the lifting motor is in driving connection with the tray lifting frame and used for driving the tray lifting frame to descend so that the trays in the tray interlayers are transferred to the tray conveying module one by one, and the tray positioning assembly is used for positioning the trays on the tray conveying module on a placing station and shifting the trays filled with products to a cache area.
Further, tray locating component includes locating piece, lift cylinder, cylinder mounting bracket and linear motion module, locating piece fixed connection in the piston rod of lift cylinder, lift cylinder fixed mounting be in on the cylinder mounting bracket, the cylinder mounting bracket is fixed on the slider of linear motion module.
Further, the first transfer conveyor belt and the second transfer conveyor belt are positioned parallel to each other between the conveyor belt and the pallet conveyor assembly and perpendicular thereto.
Further, the tray interlayer is composed of a pair of supporting bars installed on the inner side of the tray lifting frame, and the upper surfaces of the two ends of the supporting bars incline downwards.
The utility model adopts the above technical scheme, the beneficial effect who has is: the utility model discloses can accomplish the balance of ceramic unburned bricks product automatically, save a large amount of human costs, work efficiency is showing and is improving.
Drawings
To further illustrate the embodiments, the present invention provides the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the embodiments. With these references, one of ordinary skill in the art will appreciate other possible embodiments and advantages of the present invention. Elements in the figures are not drawn to scale and like reference numerals are generally used to indicate like elements.
Fig. 1 is a perspective view of the ceramic green body product placement device of the present invention;
FIG. 2 is another perspective view of the ceramic green product placement device shown in FIG. 1;
FIG. 3 is a perspective view of the punching mechanism of the ceramic green product placement device shown in FIG. 1;
fig. 4 is a perspective view of a tray supply mechanism of the ceramic green product placement device shown in fig. 1.
Detailed Description
The present invention will now be further described with reference to the accompanying drawings and detailed description.
As shown in FIGS. 1 and 2, a ceramic green product placement device may include
A frame 1 on which a worktable 11 is arranged;
the punching mechanism 2 is arranged on the workbench 11 and is used for cutting off and separating the ceramic green-ware products from the runner and enabling the products to fall on the conveying belt 3; the specific structure of the blanking mechanism 2 is described below;
a visual inspection mechanism 4, installed right above the conveyor belt 3, for inspecting the state of the ceramic green product on the conveyor belt 3, for example, the state of the ceramic green product may be right side up, back side up, or the like; the visual inspection means 4 are generally constituted by an industrial camera and a coaxial light source, the structure of which is well known and not described herein;
the first manipulator 5 is mounted on the workbench 11 and is used for transferring the ceramic green body product to the first transfer conveyor belt 6 or the turnover mechanism 7 according to the detection result of the visual detection mechanism 3, specifically, when the detection result is that the front surface is upward, the first manipulator 5 directly transfers the ceramic green body product to the first transfer conveyor belt 6, when the detection result is that the side surface is upward, the first manipulator 5 firstly transfers the ceramic green body product to the first transfer conveyor belt 6 through the 6 th shaft and then transfers the ceramic green body product to the turnover mechanism 7, and when the detection result is that the back surface is upward, the first manipulator 5 transfers the ceramic green body product to the turnover mechanism 7; the turnover mechanism 7 is used for turning the ceramic green products from back side to front side upwards and placing the ceramic green products on a second transfer conveyor belt 8; in the present embodiment, the first manipulator 5 employs a spider robot, which is a six-axis manipulator;
and a second robot 6, said second robot 6 being mounted on said work table 11 for picking up ceramic green products from the first transfer conveyor 6 and the second transfer conveyor 8 and placing them on the tray 100; preferably, the second robot 6 is a four-axis robot.
As shown in fig. 1 and 3, the punching mechanism 2 may include a mounting bracket 22, a punching cylinder 23, a punch 24, an upper die 25, a lower die 26, a copying jig plate 27, and the like. The mounting bracket 22 is fixed on the working platform 11, and the punching cylinder 23 is fixedly mounted on the mounting bracket 22. The punch 24 is drivingly connected to the punching cylinder 23 and its end face is flat. The upper die 25 is vertically movably mounted on the mounting bracket 22 and has a first through hole 251 through which the punch 24 passes. The lower die 26 is fixed directly below the upper die 21 and above the conveyor belt 3 by a support frame 28, and has a second through-hole (not shown) corresponding to the first through-hole 251 so that the punched ceramic green product can fall onto the conveyor belt 3. The profiling jig plate 27 is fixed on the lower die 26 and used for placing a product with a flow passage. The profiling jig plate 27 is provided with a flow channel positioning groove 271 corresponding to the shape of the flow channel and a punching hole 72 corresponding to the product, and the punching hole 272 is aligned with the first through hole 251 and the second through hole, so that in the punching process, the punch 24 can downwards penetrate through the first through hole 251 and the second through hole to enter the punching hole 272 under the action of the punching cylinder 23, and the product and the flow channel are punched and separated.
In the present embodiment, the mounting bracket 22 includes four guide posts 221, a cylinder mounting plate 222 and a punch mounting plate 223, the four guide posts 221 are erected on the working table 11, the cylinder mounting plate 222 is fixed on top ends of the four guide posts 221, the punch mounting plate 223 is liftably mounted on the four guide posts 221 through a linear bearing 224, the punching cylinder 23 is fixedly mounted on the cylinder mounting plate 222 and a piston rod thereof is connected with the punch mounting plate 223, and the punch 24 is mounted on a lower surface of the punch mounting plate 223.
Further, the punch mounting plate 223 is fixedly provided with a plurality of guide rods 225 extending vertically downward, and the lower ends of the guide rods 225 are provided with a limiting member 226 (e.g., a nut) for movably sleeving the upper die 25 on the guide rods 225. A plurality of springs 227 (e.g., four) are mounted between the upper die 25 and the punch mounting plate 223. When the punch punches downwards, the upper die 25 moves upwards, the spring 227 is compressed, the reaction force of the spring enables the upper die 25 to compress a product, the situation that the product is damaged due to deviation in the punching process is guaranteed, and the product quality is improved.
In the present embodiment, spring mounting holes are provided in the upper die 25 and the punch mounting plate 223 to facilitate mounting of the spring 227. It should be understood that spring 227 may also be directly fit over guide rod 225.
In addition, as shown in fig. 1 and 4, the ceramic green product placing device may further include a tray supply mechanism 10, wherein the tray supply mechanism 10 is mounted on the rack 1 and includes a tray lifting frame 101, a lifting motor 102, a tray conveying assembly 103, and a tray positioning assembly 104. The tray crane 101 has a plurality of tray compartments 1011 disposed up and down, and each tray compartment 1011 accommodates one tray 100. In the present embodiment, the tray compartment 1011 is formed of a pair of support bars installed on opposite inner sides of the tray crane 101, the upper surfaces of both ends of the support bars being inclined downward so as to facilitate the entrance and exit of the tray 100. The lifting motor 102 is in driving connection with the tray lifting frame 101 and is used for driving the tray lifting frame 101 to descend so that the trays in the tray interlayer are transferred to the tray conveying module 103 one by one. The pallet transport module 103 may be pneumatic or electric. The tray positioning assembly 104 is used for positioning the trays 100 on the tray conveying module at the placing station and shifting the trays filled with the products to the buffer area. Specifically, the tray positioning assembly 104 includes a positioning block 1041, a lifting cylinder 1042, a cylinder mounting rack 1043 and a linear motion module 1044, the positioning block 1041 is fixedly connected to a piston rod of the lifting cylinder 1042, the lifting cylinder 1042 is fixedly mounted on the cylinder mounting rack 1043, and the cylinder mounting rack 1043 is fixed on a slider of the linear motion module 1044. The linear motion module 1044 may be pneumatic or electric. After the tray 100 moves to the tray conveying module 103, the lifting cylinder 1042 acts to drive the positioning block 1041 to descend so as to position the tray 100 on the placing station; after the product is full, the lifting cylinder 402 moves to drive the positioning block 1041 to ascend, and the linear motion module 1044 moves the tray 100 to the buffer area. The depositing stations are usually arranged near the ends of the first transfer conveyor 6 and the second transfer conveyor 8 in order to save depositing time.
In the present embodiment, the first relay conveyor belt 6 and the second relay conveyor belt 8 are positioned parallel to each other between the conveyor belt 3 and the tray conveyor assembly 103 and perpendicular thereto. The arrangement mode has a compact structure, and the product transfer time is saved, so that the efficiency of the whole product balance is improved.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. A ceramic green body product placing device is characterized by comprising
The device comprises a rack, a positioning device and a control device, wherein a workbench is arranged on the rack;
the punching mechanism is arranged on the workbench and used for cutting off and separating the ceramic green body product from the flow channel and enabling the product to fall on the conveying belt;
the visual detection mechanism is arranged right above the conveying belt and used for detecting the state of the ceramic green body product on the conveying belt;
the first manipulator is arranged on the workbench and used for transferring the ceramic green body products to a first transfer conveying belt or a turnover mechanism according to the detection result of the visual detection mechanism, wherein the turnover mechanism is used for turning the ceramic green body products from back surfaces to front surfaces upwards and placing the ceramic green body products on a second transfer conveying belt;
and the second mechanical arm is arranged on the workbench and used for picking up ceramic green-ware products from the first transfer conveying belt and the second transfer conveying belt and placing the ceramic green-ware products on the tray.
2. The ceramic green product placement device according to claim 1, wherein the punching mechanism comprises:
a mounting bracket fixed on the working platform,
the punching cylinder is fixedly arranged on the mounting bracket;
the punch is in driving connection with the punching cylinder, and the end face of the punch is a plane;
the upper die is movably arranged on the mounting bracket up and down and is provided with a first through hole for the punch to pass through;
the lower die is fixed right below the upper die and is provided with a second through hole corresponding to the first through hole;
the profiling jig plate is fixed on the lower die and used for placing products with flow channels, the profiling jig plate is provided with flow channel positioning grooves corresponding to the shapes of the flow channels and punching holes corresponding to the products, and the punching holes are aligned with the first through holes and the second through holes.
3. The ceramic green product placement device according to claim 2, wherein the mounting bracket comprises four guide posts, a cylinder mounting plate and a punch mounting plate, the four guide posts are erected on the worktable, the cylinder mounting plate is fixed on the top ends of the four guide posts, the punch mounting plate is arranged on the four guide posts in a lifting manner through linear bearings, the punching cylinder is fixedly arranged on the cylinder mounting plate and a piston rod of the punching cylinder is connected with the punch mounting plate, and the punch is arranged on the lower surface of the punch mounting plate.
4. The ceramic green body product placing device according to claim 3, wherein a plurality of guide rods extending vertically downward are fixedly arranged on the punch mounting plate, the lower ends of the guide rods are provided with limiting members for movably sleeving the upper die on the guide rods, and a plurality of springs are arranged between the upper die and the punch mounting plate.
5. The ceramic green product placement device according to claim 4, wherein spring mounting holes are provided in the upper die and the punch mounting plate.
6. The ceramic green product placement device according to claim 1, wherein the first robot is a spider robot and the second robot is a four-axis robot.
7. The ceramic green body product placing device as claimed in claim 1, further comprising a tray supplying mechanism, wherein the tray supplying mechanism is mounted on the rack and comprises a tray lifting frame, a lifting motor, a tray conveying assembly and a tray positioning assembly, the tray lifting frame is provided with a plurality of tray interlayers arranged up and down, each tray interlayer is used for placing a tray, the lifting motor is in driving connection with the tray lifting frame and is used for driving the tray lifting frame to descend so that the trays in the tray interlayers are transferred to the tray conveying module one by one, and the tray positioning assembly is used for positioning the tray on the tray conveying module on a placing station and shifting the tray filled with the product to a buffer area.
8. The ceramic green body product placement device according to claim 7, wherein the tray positioning assembly comprises a positioning block, a lifting cylinder, a cylinder mounting bracket and a linear motion module, the positioning block is fixedly connected to a piston rod of the lifting cylinder, the lifting cylinder is fixedly mounted on the cylinder mounting bracket, and the cylinder mounting bracket is fixed on a slide block of the linear motion module.
9. The ceramic green product placement device according to claim 7, wherein the first transfer conveyor belt and the second transfer conveyor belt are positioned parallel to each other between the conveyor belt and the tray conveyor assembly and perpendicular thereto.
10. The ceramic green product placement device as defined in claim 7, wherein the tray partition is formed of a pair of support bars installed on opposite inner sides of the tray lift, upper surfaces of both ends of the support bars being inclined downward.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021536211.4U CN213499934U (en) | 2020-07-29 | 2020-07-29 | Ceramic green body product placing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021536211.4U CN213499934U (en) | 2020-07-29 | 2020-07-29 | Ceramic green body product placing device |
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| CN213499934U true CN213499934U (en) | 2021-06-22 |
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| CN202021536211.4U Active CN213499934U (en) | 2020-07-29 | 2020-07-29 | Ceramic green body product placing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113524421A (en) * | 2021-08-19 | 2021-10-22 | 福建省德化县豪鹏机械有限公司 | Automatic blank-taking incision production line for ceramic grouting |
-
2020
- 2020-07-29 CN CN202021536211.4U patent/CN213499934U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113524421A (en) * | 2021-08-19 | 2021-10-22 | 福建省德化县豪鹏机械有限公司 | Automatic blank-taking incision production line for ceramic grouting |
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