CN218691649U - Loading and unloading device for product classification - Google Patents
Loading and unloading device for product classification Download PDFInfo
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- CN218691649U CN218691649U CN202222033444.8U CN202222033444U CN218691649U CN 218691649 U CN218691649 U CN 218691649U CN 202222033444 U CN202222033444 U CN 202222033444U CN 218691649 U CN218691649 U CN 218691649U
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Abstract
The utility model relates to the field of machining, the utility model provides a unloader on product classification, including material loading subassembly, hardness crack detection subassembly, manipulator subassembly, defective products unloading groove subassembly and certified products unloading subassembly, wherein, one side that defective products unloading groove subassembly and certified products unloading subassembly are located first station product seat unit under the defective products group. The utility model discloses an automatic material loading and unloading unit passes through the gripper and realizes snatching, loosening, removing and categorised to mechanical tappet product, is convenient for collect the defective products of product mistake proofing sensor department, makes the product can the circumferencial direction be the detection of crack, is convenient for will detect the defective products silo of packing into of defective products, will qualified product push away to the qualified products magazine after target in place with the product, and convenient operation is swift, need not artificial letter sorting, has reduced intensity of labour widely, has improved production efficiency.
Description
Technical Field
The utility model relates to the field of machining, especially, relate to a unloader on product classification.
Background
Mechanical tappet products are common parts of products such as automobiles, internal combustion engines, engineering machinery and the like. To the mechanical tappet product of mass production, at the in-process to mechanical tappet product production, need go up by the manual work and go up unloading in order to accomplish each item processing and transport operation, mechanical tappet product is moving and categorised in-process, need carry by the manpower one by one, waste time and energy and degree of automation is low, can't realize snatching, unclamping, remove and classification operation the automation of mechanical tappet product, need artificial letter sorting, greatly increased workman's intensity of labour, reduced production efficiency.
SUMMERY OF THE UTILITY MODEL
Need artificially sort to mechanical tappet product, added workman's intensity of labour, reduced production efficiency's technical problem, the utility model aims to provide a unloader on product classification realizes artifical all functions through unloader on product classification, and convenient operation is swift, need not artificial letter sorting, has reduced intensity of labour widely, has improved production efficiency.
In a first aspect, the utility model provides a loading and unloading device for product classification, which comprises a loading component, a hardness crack detection component, a manipulator component, a defective product unloading slot component and a qualified product unloading component, wherein the defective product unloading slot component and the qualified product unloading component are positioned on one side of a first station product seat unit;
the hardness crack detection assembly is located on one side of the feeding assembly, a defective product discharging tank assembly and a qualified product discharging assembly are arranged on the other side of the feeding assembly, and the manipulator assembly is located above the hardness crack detection assembly, the defective product discharging tank assembly and the qualified product discharging assembly.
As a further scheme of the utility model, the feeding assembly comprises a feeding bottom plate, an upper edge slide rail, a feeding product seat, a product seat fixing block, a rodless cylinder, a defective product box fixing plate, a defective product box stop block and a defective product box;
the feeding bottom plate is fixed on the working table surface of the frame and the protection unit, the upper edge slide rail and the rodless cylinder are fixed above the feeding bottom plate, the product seat fixing block is connected with the upper edge slide rail and the rodless cylinder, and the feeding product seat is fixed above the product seat fixing block.
As a further scheme of the utility model, defective products box fixed plate is fixed in pay-off bottom plate below, defective products box has been placed to defective products box fixed plate top, defective products box is used for collecting the defective products of product mistake proofing sensor department.
As a further aspect of the present invention, the hardness crack detection assembly comprises a crack base fixing plate, a crack detection product base, a crack detection head fixing block, a crack detection column, a servo motor, a crack detection bottom plate, a crack detection coupler, a hardness detector fixing plate, a hardness detector column, a hardness detector bottom plate, and a hardness detection product base;
the crack detection base plate and the hardness detection base plate are fixed on the working table surface of the frame and the protection unit, and the crack base fixing plate is supported and fixed through 4 crack detection stand columns;
a fracture detection product base is fixed above the fracture base fixing plate and used for fixing a product to be detected; a crack detection head fixing block is fixed on the side surface of the crack base fixing plate and used for fixing a crack detection head; a servo motor is fixed below the crack base fixing plate and connected with a crack detection product base through a crack detection coupler.
As a further scheme of the utility model, hardness detection machine fixed plate supports fixedly through 4 hardness detection machine stands, hardness detection machine is installed on the fixed plate of hardness detection machine, hardness detection machine is last to be equipped with hardness detection product base.
As a further scheme of the utility model, the manipulator assembly comprises a rotary manipulator, a manipulator fixing plate, a manipulator supporting column, a manipulator connecting plate, a manipulator gas claw and a manipulator clamping jaw;
the manipulator support column is fixed in on the table surface of frame and protection unit, the manipulator fixed plate supports fixedly through 4 manipulator support columns, the rotation manipulator is installed to manipulator fixed plate top, the end that stretches out of rotating the manipulator is connected fixedly through the manipulator connecting plate and is had the manipulator gas claw.
As a further scheme of the utility model, the defective product blanking slot assembly comprises a 01-station product in-place sensor fixing frame, a 01-station product in-place sensor, a defective product slot, a defective product blanking sensor I, a defective product blanking sensor II, a defective product blanking baffle plate and a 01-station product in-place sensor reflecting plate; the defective product blanking trough assembly is internally provided with a defective product trough.
In an embodiment of the present invention, a first station product seat unit is disposed on one side of the defective product chute assembly, and the first station product seat unit includes a multi-station product seat, a multi-station product seat fixing plate, a multi-station product seat slide rail, a multi-station product seat bottom plate, a stopper screw, a multi-station fixing seat, a tension spring fixing block, and a motion in-place sensor; the plugging screws are provided with 2 screws;
the utility model discloses a multistation product seat, including multistation product seat bottom plate, extension spring, multistation product seat slide rail, multistation product seat bottom plate is through filling in the one end of beating the screw connection extension spring, the other end of extension spring is through filling in the screw connection extension spring fixed block of beating, the extension spring fixed block sets up in multistation fixing base one side, the multistation fixing base is installed on the table surface of frame, multistation product seat slide rail sets up between multistation product seat bottom plate and multistation fixing base, the inductor that targets in place is installed in the motion to multistation product seat bottom plate bottom, multistation product seat fixed plate is installed at multistation product seat bottom plate top, install the multistation product seat on the multistation product seat fixed plate.
As a further scheme of the utility model, the 01-station product in-place sensor fixing frame, the 01-station product in-place sensor and the 01-station product in-place sensor reflecting plate are installed on the first-station product seat unit, the defective product blanking sensor i and the defective product blanking sensor ii are installed on the defective product trough, and a defective product blanking baffle plate is arranged at one end of the defective product trough;
the 01-station product in-place sensor fixing frame, the multi-station fixing seat and the defective material groove are fixed on the working table surface of the rack and the protection unit, and the 01-station product in-place sensor is fixed on the 01-station product in-place sensor fixing frame; the 01 station product in-place sensor reflecting plate is fixed on the qualified product blanking assembly;
defective product unloading sensor I, defective product unloading sensor II, defective product unloading striker plate are fixed on the defective product silo.
As a further scheme of the utility model, the qualified product blanking assembly comprises a qualified product material channel, a qualified product conveyer belt frame, a qualified product conveyer belt support column, a qualified product conveyer belt fixing bottom plate, a qualified product conveyer belt connecting block, a qualified product conveyer belt idler mounting plate, a qualified product conveyer belt driving motor, a motor shield, a material pushing cylinder, a cylinder material pushing head, a qualified product baffle, a qualified product in-place sensor, a qualified product sliding material groove and a qualified product material box;
the qualified product conveying belt fixing bottom plate is fixed on a working table surface of the frame and the protection unit, and a qualified product conveying belt supporting column, a qualified product conveying belt connecting block, a qualified product conveying belt frame and a qualified product conveying belt are sequentially connected above the qualified product conveying belt fixing bottom plate;
and a qualified product material channel, a qualified product conveyor belt idler mounting plate, a qualified product conveyor belt driving motor, a motor shield, a material pushing cylinder, a qualified product baffle, a qualified product in-place sensor and a qualified product chute are fixed above the qualified product conveyor belt frame.
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model provides a unloader in product classification, through automatic unloading unit realize snatching, loosen, remove and categorised to mechanical tappet product through the gripper, be convenient for collect the defective products of product mistake proofing sensor department, make the product can the circumferencial direction be the detection of crack, be convenient for will detect the defective products silo of packing into of defective products, will qualified product push away to the qualified product magazine after target in place with the product, convenient operation is swift, need not artificial letter sorting, intensity of labour has been reduced widely, and production efficiency is improved.
These and other aspects of the invention will be apparent from and elucidated with reference to the embodiments described hereinafter. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed.
Drawings
In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the drawings that are needed in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention. In the drawings:
fig. 1 is a schematic structural view of a product classification loading and unloading device in an embodiment of the present invention;
fig. 2 is a schematic structural view of a feeding assembly in the feeding and discharging device for product classification in the embodiment of the present invention.
Fig. 3 is a schematic structural view of a hardness crack detection assembly in the feeding and discharging device for product classification in the embodiment of the present invention.
Fig. 4 is a sectional view of a hardness crack detection assembly in the feeding and discharging device for product classification in the embodiment of the present invention.
Fig. 5 is a schematic structural view of a mechanical arm assembly in the feeding and discharging device for product classification in the embodiment of the present invention.
Fig. 6 is the embodiment of the utility model provides an in the product classification unloader under the defective products sink component's structure sketch map.
Fig. 7 is a schematic structural view of a multi-station product seat unit in the feeding and discharging device for product classification in the embodiment of the present invention.
Fig. 8 is a schematic structural view of a qualified product blanking assembly in the feeding and discharging device for product classification in the embodiment of the present invention.
Reference numbers in the figures:
01-A: a feeding assembly; 01-B: a hardness crack detection component; 01-C: a manipulator assembly; 01-D: a blanking tank component for defective products; 01-E: qualified product blanking assembly; 88-A: a first station product seat unit.
0101-feeding bottom plate, 0102-upper edge sliding rail, 0103-feeding product seat, 0104-product seat fixing block, 0105-rodless cylinder, 0106-defective product box fixing plate, 0107-defective product box stop block, 0108-defective product box, 0109-crack base fixing plate, 0110-crack detection product base, 0111-crack detection head, 0112-crack detection head fixing block, 0113-crack detection upright column, 0114-servo motor, 0115-crack detection bottom plate, 0116-crack detection coupler, 0117-hardness detector, 0118-hardness detector fixing plate, 0119-hardness detector upright column, 0120-hardness detector bottom plate, 0121-hardness detection product base, 0122-rotating manipulator, 0123-manipulator fixing plate support column, 0124-manipulator support column, 0124-hardness detector, 0118-hardness detector fixing plate 0125-manipulator connecting plate, 0126-manipulator air claw, 0127-manipulator clamping jaw, 0130-01 station product in-place sensor fixing frame, 0131-01 station product in-place sensor, 0132-defective product trough, 0133-defective product blanking sensor I, 0134-defective product blanking sensor II, 0135-defective product blanking baffle plate, 0136-01 station product in-place sensor reflecting plate, 0141-qualified product trough, 0142-qualified product conveyer belt, 0143-qualified product conveyer belt frame, 0144-qualified product conveyer belt supporting column, 0145-qualified product conveyer belt fixing bottom plate, 0146-qualified product conveyer belt connecting block, 0147-qualified product conveyer belt mounting plate, 0148-qualified product conveyer belt driving motor, 0149-motor shield, 0150-material pushing cylinder, 0151-cylinder material pushing, 0152-qualified product baffle, 0153-qualified product in-place sensor, 0154-qualified product chute, 0155-qualified product box, 8801-multi-station product seat, 8802-multi-station product seat fixing plate, 8803-multi-station product seat slide rail, 8804-multi-station product seat bottom plate, 8805-stopper beating screw, 8806-multi-station fixing seat, 8807-tension spring, 8808-tension spring fixing block and 8809-motion in-place sensor.
The purpose of the present invention is to provide a novel and improved method and apparatus for operating a computer.
Detailed Description
This section will describe in detail the embodiments of the present invention, preferred embodiments of the present invention are shown in the attached drawings, which are used to supplement the description of the text part of the specification with figures, so that one can intuitively and vividly understand each technical feature and the whole technical solution of the present invention, but they cannot be understood as the limitation of the protection scope of the present invention.
In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number.
In the utility model discloses an in the description, to the continuous reference numeral of method step be for the convenience examination and understanding, combine the utility model discloses an overall technical scheme and the logical relation between each step, the implementation order between the adjustment step can not influence the utility model discloses technical scheme reaches technical effect.
In the description of the present invention, unless explicitly defined otherwise, words such as setting should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention by combining the specific contents of the technical solutions.
Referring to fig. 1, an embodiment of the present invention provides a feeding and discharging device for product classification, wherein the product includes a mechanical tappet product, specifically, the feeding and discharging device for product classification includes a feeding component 01-a, a hardness crack detection component 01-B, a manipulator component 01-C, a defective product discharging slot component 01-D, and a qualified product discharging component 01-E, wherein the defective product discharging slot component 01-D and the qualified product discharging component 01-E are located on one side of a first station product seat unit 88-a.
The hardness crack detection assembly 01-B is located on one side of the feeding assembly 01-A, the defective product discharging groove assembly 01-D and the qualified product discharging assembly 01-E are arranged on the other side of the feeding assembly 01-A, and the manipulator assembly 01-C is located above the hardness crack detection assembly 01-B, the defective product discharging groove assembly 01-D and the qualified product discharging assembly 01-E.
When the manipulator assembly 01-C works, mechanical tappet products on the feeding assembly 01-A or the first station product seat unit 88-A can be conveniently grabbed and placed in the hardness crack detection assembly 01-B, the defective product blanking tank assembly 01-D and the qualified product blanking assembly 01-E according to requirements.
Referring to fig. 2, the feeding assembly 01-a includes a feeding bottom plate 0101, an upper edge slide rail 0102, a feeding product seat 0103, a product seat fixing block 0104, a rodless cylinder 0105, a defective product box fixing plate 0106, a defective product box stopper 0107, and a defective product box 0108.
The utility model discloses a protection unit, including pay-off bottom plate 0101, last edge slide rail 0102 and no pole cylinder 0105 fix in pay-off bottom plate 0101, product seat fixed block 0104 connects and follows slide rail 0102 and no pole cylinder 0105, product seat fixed block 0104 top is fixed with material loading product seat 0103, guarantees the steady when product is carried.
Defective products box fixed plate 0106 fixes in pay-off bottom plate 0101 below, defective products box 0108 has been placed to defective products box fixed plate 0106 top, defective products box 0108 is used for collecting the defective products of product mistake proofing sensor department.
Referring to fig. 3 and 4, the hardness crack detection assembly 01-B includes a crack base fixing plate 0109, a crack detection product base 0110, a crack detection head 0111, a crack detection head fixing block 0112, a crack detection upright 0113, a servo motor 0114, a crack detection bottom plate 0115, a crack detection coupler 0116, a hardness detector 0117, a hardness detector fixing plate 0118, a hardness detector upright 0119, a hardness detector bottom plate 0120, and a hardness detection product base 0121.
The crack detection bottom plate 0115 and the hardness detector bottom plate 0120 are fixed on the working table of the rack and the protection unit, and the crack base fixing plate 0109 is supported and fixed by 4 crack detection upright columns 0113; a fracture detection product base 0110 is fixed above the fracture base fixing plate 0109 and used for fixing a product to be detected; a crack detection head fixing block 0112 is fixed on the side face of the crack base fixing plate 0109 and used for fixing the crack detection head 0111; a servo motor 0114 is fixed below the fracture base fixing plate 0109, the servo motor 0114 is connected with a fracture detection product base 0110 through a fracture detection coupler 0116, and therefore the product can be detected as a fracture in the circumferential direction.
Referring to fig. 3 and 4, the hardness detector fixing plate 0118 is supported and fixed by 4 hardness detector upright posts 0119, the hardness detector fixing plate 0118 is provided with a hardness detector 0117, and the hardness detector 0117 is provided with a hardness detection product base 0121.
It should be noted that, in the embodiment of the present invention, the hardness detector and the crack detector are made by ideson brand. The hardness detector judges whether the hardness is close to the standard sample value or not in a comparison mode; the crack detector is characterized in that a measuring head is fixed, a product rotates for a circle, and whether the product is qualified or not is judged according to whether the measured value is in a safety range or not. When the product is remodeled, only the clamp and the program corresponding to the hardness detection product base 0121 and the crack detection product base 0110 need to be replaced.
Referring to fig. 5, the manipulator assembly 01-C comprises a rotating manipulator 0122, a manipulator fixing plate 0123, a manipulator support column 0124, a manipulator connection plate 0125, a manipulator air claw 0126 and a manipulator clamping claw 0127. And the manipulator support column 0124 is fixed on the working table of the rack and the protection unit. The manipulator fixing plate 0123 is supported and fixed by 4 manipulator support columns 0124. And a rotating manipulator 0122 is arranged above the manipulator fixing plate 0123 and used for enabling the whole assembly to reach any position in the working range.
The end that stretches out of rotating manipulator 0122 is connected fixedly with manipulator gas claw 0126 through manipulator connecting plate 0125, manipulator clamping jaw 0127 is fixed in on two claws of manipulator gas claw 0126, realizes snatching and unclamping of product.
Referring to fig. 7, a first station product seat unit 88-a is arranged on one side of the defective product chute assembly 01-D, and the first station product seat unit 88-a comprises a multi-station product seat 8801, a multi-station product seat fixing plate 8802, a multi-station product seat slide rail 8803, a multi-station product seat bottom plate 8804, a stopper screw 8805, a multi-station fixing seat 8806, a tension spring 8807, a tension spring fixing block 8808 and a movement in-place sensor 8809. Wherein, 2 are provided for the tucking screw 8805.
The multi-station product seat base plate 8804 is connected with one end of a tension spring 8807 through a stopper screw 8805, the other end of the tension spring 8807 is connected with a tension spring fixing block 8808 through a stopper screw 8805, the tension spring fixing block 8808 is arranged on one side of the multi-station fixing seat 8806, the multi-station fixing seat 8806 is mounted on a working table of the frame, a multi-station product seat slide rail 8803 is arranged between the multi-station product seat base plate 8804 and the multi-station fixing seat 8806, a motion in-place inductor 8809 is mounted at the bottom of the multi-station product seat base plate 8804, a multi-station product seat fixing plate 8802 is mounted at the top of the multi-station product seat base plate 8804, and a multi-station product seat 8801 is mounted on the multi-station product seat fixing plate 8802.
Referring to fig. 6, the defective product chute assembly 01-D includes a 01-station product in-place sensor fixing frame 0130, a 01-station product in-place sensor 0131, a defective product chute 0132, a defective product blanking sensor i 0133, a defective product blanking sensor ii 0134, a defective product blanking striker plate 0135, and a 01-station product in-place sensor reflection plate 0136. Wherein, 4 defective material grooves 0132 are arranged in the defective material blanking groove component 01-D.
01 station product sensor mount 0130 that targets in place, 01 station product sensor 0131 that targets in place and 01 station product sensor reflecting plate 0136 that targets in place install on first station product seat unit 88-A, defective products unloading sensor I0133 and defective products unloading sensor II 0134 install on defective products silo 0132, defective products silo 0132 one end is equipped with defective products unloading striker plate 0135.
The 01-station product in-place sensor fixing frame 0130, the multi-station fixing seat 8806 and the defective material groove 0132 are fixed on the working table surfaces of the rack and the protection unit. The 01-station product in-place sensor 0131 is fixed on the 01-station product in-place sensor fixing frame 0130; and the 01-station product in-place sensor reflecting plate 0136 is fixed on the qualified product blanking assembly 01-E. The 01-station product in-place sensor 0131 adopts a correlative sensor of Kenzhi to detect whether a product corresponding to a program exists in the 01 station.
The defective product blanking sensor I0133, the defective product blanking sensor II 0134 and the defective product blanking striker plate 0135 are fixed on the defective product trough 0132 and are used for detecting whether the defective products are loaded into the defective product trough or not.
Referring to fig. 8, the non-defective product blanking assembly 01-E includes a non-defective product chute 0141, a non-defective product conveyor belt 0142, a non-defective product conveyor belt frame 0143, a non-defective product conveyor belt support column 0144, a non-defective product conveyor belt fixing bottom plate 0145, a non-defective product conveyor belt connection block 0146, a non-defective product conveyor belt idler wheel mounting plate 0147, a non-defective product conveyor belt driving motor 0148, a motor shield 0149, a pusher cylinder 0150, a cylinder pusher head 0151, a non-defective product baffle 0152, a non-defective product in-place sensor 0153, a non-defective product chute 0154, and a non-defective product cassette 0155.
The qualified product conveyer belt fixing bottom plate 0145 is fixed on the rack and the working table surface of the protection unit. Qualified product conveyer belt support column 0144, qualified product conveyer belt connecting block 0146, qualified product conveyer belt frame 0143, qualified product conveyer belt 0142 have connected in proper order above qualified product conveyer belt fixed baseplate 0145.
A qualified product material channel 0141, a qualified product conveyor idler wheel mounting plate 0147, a qualified product conveyor belt driving motor 0148, a motor shield 0149, a material pushing cylinder 0150, a qualified product baffle 0152, a qualified product in-place sensor 0153 and a qualified product sliding groove 0154 are fixed above the qualified product conveyor belt frame 0143.
The cylinder pushing head 0151 is connected to the extending end of the pushing cylinder 0150, so that the product can be conveniently pushed to the qualified product sliding groove 0154 after being in place and finally slides into the qualified product material box 0155.
The work flow of the qualified product blanking assembly 01-E is as follows:
1. get the material hand claw after the switching and put into material loading product seat 0103 with the product, rodless cylinder 0105 carries the product to the tail end.
2. When the rodless cylinder 0105 sends the product to the right place, the manipulator assembly 01-C can grab the product and detect the hardness in the product base 0121, and the measured product is judged to be qualified or not by comparing the numerical values of the standard parts.
3. And after the hardness detection is finished, the manipulator assembly 01-C grabs the product to the crack detection product base 0110 for crack detection. Whether the product is qualified or not is judged by feeding back a numerical value through the crack detection head 0111.
4. When the 01-station product in-place sensor 0131 detects that a product (a product after the last process) exists in the multi-station product seat 8801, the epressen manipulator controls the manipulator clamping jaws 0127 to clamp the product according to the detection result, and the product is placed in the corresponding trough (qualified/unqualified). At this point, the first station product holder unit 88-a is empty of product.
5. When the 01 station product in-place sensor 0131 detects that no product exists in the multi-station product seat 8801, the manipulator assembly 01-C grasps the crack detection product seat 0110 (after crack detection) and places the product in the multi-station product seat 8801.
6. And (3) unqualified products are placed in a defective product blanking slot assembly 01-D, wherein the defective products are divided into 4 types, and the program controls corresponding channels of the defective products.
7. When the product is qualified, the qualified product is put into the qualified product blanking assembly 01-E and is output into the qualified product material box 0155 by the conveying belt, and then is taken away manually.
It should be noted that when the product is remodeled, only the clamps and procedures corresponding to the feeding product seat 0103, the hardness detection product base 0121, the crack detection product base 0110 and the manipulator clamping jaw 0127 need to be replaced.
The first station product seat unit 88-A is the first station of the 12 station product seat units, and the structures of the 12 stations of the first station product seat unit 88-A to the twelfth station product seat unit are the same.
The utility model discloses an automatic material loading and unloading unit passes through the gripper and realizes snatching, loosening, removing and categorised to mechanical tappet product, is convenient for collect the defective products of product mistake proofing sensor department, makes the product can the circumferencial direction be the detection of crack, is convenient for will detect the defective products silo of packing into of defective products, will qualified product push away to the qualified products magazine after target in place with the product, and convenient operation is swift, need not artificial letter sorting, has reduced intensity of labour widely, has improved production efficiency.
The above is only the preferred embodiment of the present invention, and not the scope of the present invention, all the equivalent structures or equivalent flow changes made by the contents of the specification and the drawings or the direct or indirect application in other related technical fields are included in the patent protection scope of the present invention.
Claims (10)
1. The product classification loading and unloading device is characterized by comprising a loading assembly (01-A), a hardness crack detection assembly (01-B), a manipulator assembly (01-C), a defective product unloading groove assembly (01-D) and a qualified product unloading assembly (01-E), wherein the defective product unloading groove assembly (01-D) and the qualified product unloading assembly (01-E) are located on one side of a first station product seat unit (88-A);
the hardness crack detection assembly (01-B) is located on one side of the feeding assembly (01-A), the other side of the feeding assembly (01-A) is provided with a defective product discharging chute assembly (01-D) and a qualified product discharging chute assembly (01-E), and the manipulator assembly (01-C) is located above the hardness crack detection assembly (01-B), the defective product discharging chute assembly (01-D) and the qualified product discharging assembly (01-E).
2. The product classification loading and unloading device as claimed in claim 1, wherein the loading assembly (01-A) comprises a feeding bottom plate (0101), an upper edge slide rail (0102), a loading product seat (0103), a product seat fixing block (0104), a rodless cylinder (0105), a defective product box fixing plate (0106), a defective product box stop block (0107) and a defective product box (0108);
pay-off bottom plate (0101) is fixed in on the table surface of frame and protection unit, go up along slide rail (0102) and rodless cylinder (0105) to fix in pay-off bottom plate (0101) top, product seat fixed block (0104) is connected and is followed slide rail (0102) and rodless cylinder (0105), product seat fixed block (0104) top is fixed with material loading product seat (0103).
3. The product classification loading and unloading device as claimed in claim 2, wherein the defective product box fixing plate (0106) is fixed below the feeding bottom plate (0101), a defective product box (0108) is placed above the defective product box fixing plate (0106), and the defective product box (0108) is used for collecting defective products at the product mistake-proofing sensor.
4. The product classification loading and unloading device according to claim 1, wherein the hardness crack detection assembly (01-B) comprises a crack base fixing plate (0109), a crack detection product base (0110), a crack detection head (0111), a crack detection head fixing block (0112), a crack detection upright post (0113), a servo motor (0114), a crack detection bottom plate (0115), a crack detection coupler (0116), a hardness detector (0117), a hardness detector fixing plate (0118), a hardness detector upright post (0119), a hardness detector bottom plate (0120) and a hardness detection product base (0121);
the crack detection bottom plate (0115) and the hardness detector bottom plate (0120) are fixed on the working table surfaces of the rack and the protection unit, and the crack base fixing plate (0109) is supported and fixed by 4 crack detection upright columns (0113);
a fracture detection product base (0110) is fixed above the fracture base fixing plate (0109) and used for fixing a product to be detected; a fracture detection head fixing block (0112) is fixed on the side face of the fracture base fixing plate (0109) and used for fixing a fracture detection head (0111); the crack detection device is characterized in that a servo motor (0114) is fixed below the crack base fixing plate (0109), and the servo motor (0114) is connected with a crack detection product base (0110) through a crack detection coupler (0116).
5. The product classification loading and unloading device according to claim 4, wherein the hardness detector fixing plate (0118) is supported and fixed by 4 hardness detector columns (0119), the hardness detector fixing plate (0118) is provided with a hardness detector (0117), and the hardness detector (0117) is provided with a hardness detection product base (0121).
6. The product classification loading and unloading device according to claim 1, wherein the manipulator assembly (01-C) comprises a rotating manipulator (0122), a manipulator fixing plate (0123), a manipulator support column (0124), a manipulator connecting plate (0125), a manipulator gas claw (0126) and a manipulator clamping jaw (0127);
the mechanical arm supporting column (0124) is fixed on the working table top of the rack and the protection unit, the mechanical arm fixing plate (0123) is fixedly supported through 4 mechanical arm supporting columns (0124), the rotating mechanical arm (0122) is installed above the mechanical arm fixing plate (0123), and the extending end of the rotating mechanical arm (0122) is fixedly connected with a mechanical arm air claw (0126) through a mechanical arm connecting plate (0125).
7. The product classification loading and unloading device as claimed in claim 1, wherein the defective product unloading chute assembly (01-D) comprises a 01-station product in-place sensor fixing frame (0130), a 01-station product in-place sensor (0131), a defective product chute (0132), a defective product unloading sensor I (0133), a defective product unloading sensor II (0134), a defective product unloading baffle plate (0135) and a 01-station product in-place sensor reflecting plate (0136); wherein, 4 defective product troughs (0132) are arranged in the defective product trough component (01-D).
8. The product sorting loading and unloading device as claimed in claim 7, wherein a first station product seat unit (88-A) is arranged at one side of the defective product unloading chute assembly (01-D), and the first station product seat unit (88-A) comprises a multi-station product seat (8801), a multi-station product seat fixing plate (8802), a multi-station product seat slide rail (8803), a multi-station product seat bottom plate (8804), a stopper-striking screw (8805), a multi-station fixing seat (8806), a tension spring (8807), a tension spring fixing block (8808) and a motion in-place sensor (8809); the plugging screw (8805) is provided with 2 screws;
the multi-station product seat is characterized in that the multi-station product seat bottom plate (8804) is connected with one end of a tension spring (8807) through a stopper screw (8805), the other end of the tension spring (8807) is connected with a tension spring fixing block (8808) through a stopper screw (8805), the tension spring fixing block (8808) is arranged on one side of the multi-station fixing seat (8806), the multi-station fixing seat (8806) is arranged on a working table surface of the frame, the multi-station product seat sliding rail (8803) is arranged between the multi-station product seat bottom plate (8804) and the multi-station fixing seat (8806), a motion in-place inductor (8809) is arranged at the bottom of the multi-station product seat bottom plate (8804), a multi-station product seat fixing plate (8804) is arranged at the top, and a multi-station product seat (8801) is arranged on the multi-station product seat fixing plate (8802).
9. The product sorting loading and unloading device according to claim 8, wherein the 01-station product in-place sensor fixing frame (0130), the 01-station product in-place sensor (0131) and the 01-station product in-place sensor reflecting plate (0136) are mounted on a first-station product seat unit (88-A), the defective product unloading sensor I (0133) and the defective product unloading sensor II (0134) are mounted on a defective product trough (0132), and a defective product unloading baffle plate (0135) is arranged at one end of the defective product trough (0132);
the 01-station product in-place sensor fixing frame (0130), the multi-station fixing seat (8806) and the defective material groove (0132) are fixed on the working table surfaces of the rack and the protection unit, and the 01-station product in-place sensor (0131) is fixed on the 01-station product in-place sensor fixing frame (0130); the 01-station product in-place sensor reflecting plate (0136) is fixed on a qualified product blanking assembly (01-E);
and the defective product blanking sensor I (0133), the defective product blanking sensor II (0134) and the defective product blanking striker plate (0135) are fixed on the defective product trough (0132).
10. The product classification loading and unloading device as claimed in claim 9, wherein the qualified product unloading assembly (01-E) comprises a qualified product chute (0141), a qualified product conveyor belt (0142), a qualified product conveyor belt frame (0143), a qualified product conveyor belt support column (0144), a qualified product conveyor belt fixing bottom plate (0145), a qualified product conveyor belt connecting block (0146), a qualified product conveyor belt idler mounting plate (0147), a qualified product conveyor belt driving motor (0148), a motor shield (0149), a material pushing cylinder (0150), a cylinder material pushing head (0151), a qualified product baffle (0152), a qualified product in-place sensor (0153), a qualified product chute (0154) and a qualified product magazine (0155);
the qualified product conveying belt fixing bottom plate (0145) is fixed on a working table surface of the rack and the protection unit, and a qualified product conveying belt supporting column (0144), a qualified product conveying belt connecting block (0146), a qualified product conveying belt frame (0143) and a qualified product conveying belt (0142) are sequentially connected above the qualified product conveying belt fixing bottom plate (0145);
a qualified product material channel (0141), a qualified product conveyor idler mounting plate (0147), a qualified product conveyor belt driving motor (0148), a motor shield (0149), a pushing cylinder (0150), a qualified product baffle (0152), a qualified product in-place sensor (0153) and a qualified product chute (0154) are fixed above the qualified product conveyor belt frame (0143).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222033444.8U CN218691649U (en) | 2022-08-03 | 2022-08-03 | Loading and unloading device for product classification |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222033444.8U CN218691649U (en) | 2022-08-03 | 2022-08-03 | Loading and unloading device for product classification |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218691649U true CN218691649U (en) | 2023-03-24 |
Family
ID=85628396
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222033444.8U Active CN218691649U (en) | 2022-08-03 | 2022-08-03 | Loading and unloading device for product classification |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218691649U (en) |
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2022
- 2022-08-03 CN CN202222033444.8U patent/CN218691649U/en active Active
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