CN218340391U - Product tapping quality inspection equipment - Google Patents

Abstract

The utility model belongs to the technical field of the quality control equipment is made, specifically be a tooth quality control equipment is attacked to product, be equipped with original product container through the elastic component in the frame, it is equipped with the product follower to be close to diapire department on the lateral wall of original product container, be equipped with vibrating motor on the original product container, the top of conveying mechanism is connected to the product follower towards the outer one end of original product container, be equipped with the support in the frame, the top of support is equipped with through elevating gear and detects the sorting mechanism, it is located directly over between conveying mechanism's both ends to detect the sorting mechanism, it is equipped with inductor and product stopper to correspond in the below that detects the sorting mechanism on the conveying mechanism, the output end signal connection of inductor detects sorting mechanism and product stopper and elevating gear, it is equipped with negative pressure device on the sorting mechanism to detect, only detect through the manual work at present, lead to appearing easily detecting mistake and the problem that work efficiency is low.

Description

Product tapping quality inspection equipment

Technical Field

The utility model belongs to the technical field of the article inspection equipment manufacturing, specifically be a tooth article inspection equipment is attacked to product.

Background

After the product is attacked, whether the hole of being attacked tooth is damaged, generally look over through the manual work, and after the product volume is big, the manual work appears tiredly easily and leads to lou examining or detect the mistake to it is slow to use the speed that manual detection, when needing to deal with large batch product, just must increase the workman's quantity of quality control, thereby also increased the cost, consequently, need design one kind can the automated inspection product attack whether qualified machine of tooth.

SUMMERY OF THE UTILITY MODEL

The utility model aims at prior art's shortcoming, adopt to set up vibrating motor and original product container and hold ware cooperation conveying mechanism and detect the mode of sorting mechanism, designed a product and attacked tooth quality control equipment, can connect and detect the internal thread of product and classify with substandard product and certified products after detecting on the production line continuously, solved at present and only detected through the manual work, lead to appearing easily and detect the problem that mistake and work efficiency are low.

In order to achieve the above object, the utility model provides a following technical scheme:

a product tapping and quality inspection device comprises a rack, wherein an original product container is arranged on the rack through an elastic piece, a product output device is arranged on the side wall of the original product container and close to the bottom wall, a vibration motor is arranged on the original product container, one end of the product output device, facing the outside of the original product container, is connected with the top end of a conveying mechanism, a support is arranged on the rack, a detection and classification mechanism is arranged at the top end of the support through a lifting device and is located right above the position between the two ends of the conveying mechanism, an inductor and a product limiter are arranged on the conveying mechanism and correspond to the position below the detection and classification mechanism, the output end of the inductor is in signal connection with the detection and classification mechanism, the product limiter and the lifting device, a negative pressure device is arranged on the detection and classification mechanism, a defective product receiving mechanism is coaxially arranged on the support in a rotating mode, and the detection and classification mechanism is in signal connection with the defective product receiving mechanism.

Preferably, the original product container is a box with an upward opening, the product output device comprises a product output port, two sliding grooves are respectively formed in the two sides of the product output port on the outer side wall of the box, a baffle is arranged in the two sliding grooves in a sliding mode, the shape and size of the baffle are larger than those of the product output port, the sliding direction of the baffle is perpendicular to the bottom wall of the box, and bolts extending into the sliding grooves are arranged on the outer side wall of each sliding groove.

Preferably, the conveying mechanism includes a conveying frame, the conveying frame is disposed on the rack, the conveying frame is provided with two mutually parallel conveying belts and two mutually parallel position correction belts, a gap is preset between the two conveying belts, conveying surfaces of the two conveying belts are in the same plane and flush with lower edges of the product output devices, a distance between mutually far sides of the two conveying belts is equal to a width of the product output device, the two correction belts are respectively located right above mutually far sides of the two conveying belts, the conveying surface of each correction belt is perpendicular to the conveying surface of the conveying belt, an axis of the correction belt is parallel to an axis of the conveying belt, lower edges of mutually close sides of the two correction belts are in contact with upper edges of mutually far sides of the two conveying belts, the conveying frame is provided with a first servo motor, an output shaft of the first servo motor is in transmission connection with rollers of the conveying belts, end walls of the rollers of the conveying belts are provided with first bevel gears, end portions of the correction rollers of the correction belts are provided with second bevel gears, the first bevel gears are meshed with the second bevel gears, a transmission ratio of the first bevel gears is 8978, and the induction limit device is disposed between the two conveying belts.

Preferably, the product stopper includes gag lever post and lifter, set up on the gag lever post the lifter, the response of inductor upwards just with conveying mechanism's transport face flushes, the inductor is located the lifter with between conveying mechanism's the top.

Preferably, the product stopper includes spacing and electro-magnet, set up on the spacing the electro-magnet, the induction surface of inductor upwards just with conveying mechanism's transport face flushes.

Preferably, the detection and classification mechanism comprises a mounting plate, the upper surface of the mounting plate is fixedly connected with the lifting device, the lower surface of the mounting plate is provided with a detection probe with a circular cross section, the detection probe is provided with a high-precision eddy current sensor, the lower surface of the mounting plate is also provided with a plurality of negative pressure holes, a gap is preset between each negative pressure hole and the detection probe, the upper surface of the mounting plate is provided with the negative pressure device, and the high-precision eddy current sensor is in signal connection with the negative pressure device and the defective product receiving mechanism.

Preferably, the defective product receiving mechanism comprises a sleeve and a spiral slide, the sleeve is coaxially sleeved between two ends of the support through a bearing, the outer side wall of the sleeve is fixedly connected with the upper end of the spiral slide, a second servo motor is arranged on the outer side wall of the conveying mechanism, an output shaft of the second servo motor is in transmission connection with the sleeve through a transmission belt, a gap is preset between the transmission belt and the upper end of the spiral slide, and the second servo motor is in signal connection with the precision eddy current sensor.

Preferably, the rack is provided with a first product collecting box and a second product collecting box which are respectively opened upwards between the lower end of the spiral slide and the terminal of the conveying mechanism, and the opening of the first product collecting box surrounds the projection of the spiral slide on the inner bottom wall of the first product collecting box.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a set up vibrating motor and original product container and put ware cooperation conveying mechanism and detect the mode of sorting mechanism, designed a product and attacked tooth quality control equipment, can connect and detect the internal thread of product and classify substandard product and certified products after will detecting on the production line in succession, solved at present only through artifical the detection, lead to appearing easily and detect the problem that mistake and work efficiency hang down.

2. The utility model adopts the box body with the upward opening as the original product container, which is convenient for putting the tapped product into the original product container; the setting of spout and baffle is in order to control the size of product delivery outlet to guarantee at the in-process of box vibration, only can have a product to leave the box from product delivery outlet once.

3. The utility model discloses a set up two conveyer belts, mainly be in order to install inductor and product stopper between two conveyer belts, the inductor of installation and product stopper can stop relatively the frame and can not influence the motion of conveyer belt like this, and the setting of correcting the area is for the position correction that will enter into the product on the conveyer belt in the box, simultaneously, utilize first bevel gear with the second bevel gear cooperation makes the motion of correcting the area and conveyer belt synchronous.

4. Because the threaded hole on the product is certainly arranged in the outline of the product, when one end of the product on the conveying belt, which is far away from the box body, moves to the inductor, the threaded hole on the product is positioned between the inductor and the initial end of the conveying belt, therefore, the utility model discloses set the inductor to be positioned between the lifting rod and the initial end of the conveying mechanism, after the inductor senses the product, the lifting rod is lifted, and the product moves beyond the inductor and is blocked by the lifting rod; conversely, if the lift lever is set to be positioned between the sensor and the start end of the conveying mechanism, it does not work.

5. The utility model discloses a set up second servo motor and drive the spiral slide and rotate around the support to realize the function that the spiral slide catches the substandard product, the design here is the screw thread slide, mainly can not hit conveying mechanism in order to rotate the in-process that the detection mechanism's below received the substandard product at substandard product receiving mechanism, and can try hard the utility model discloses the area of equipment.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of an original product container of the present invention;

fig. 3 is a schematic structural view of the upper part of the spiral slide in fig. 1 of the present invention after the spiral slide is removed;

fig. 4 is a schematic structural view of the conveying mechanism of the present invention;

fig. 5 is a schematic structural view of the conveying belt and the correcting belt in fig. 4 of the present invention after being removed;

fig. 6 is a schematic structural view of the bottom of the detecting and sorting mechanism of the present invention;

fig. 7 is a schematic structural view of the stopper when the electromagnet is used in the present invention.

Wherein, 1, a frame; 2. an elastic member; 3. a vibrating member; 4. a support; 5. a lifting device; 6. an inductor; 7. a negative pressure device; 8. a box body; 9. a product outlet; 10. a chute; 11. A baffle plate; 12. a bolt; 13. a carriage; 14. a conveyor belt; 15. a correction belt; 16. a first bevel gear; 17. a second bevel gear; 18. a limiting frame; 19. a lifting rod; 20. an electromagnet; 21. mounting a plate; 22. detecting a probe; 23. a high-precision eddy current sensor; 24. a sleeve; 25. a spiral slide; 26. a first servo motor; 27. a second servo motor; 28. a drive belt; 29. a first product collection bin; 30. a second product collection bin; 31. and (4) negative pressure holes.

Detailed Description

Referring to fig. 1-7, a product tapping and quality inspection device comprises a rack 1, wherein an original product container is arranged on the rack 1 through an elastic member 2, a product output device is arranged on a side wall of the original product container, the position, close to a bottom wall, of the original product container is provided with a vibration motor 3, one end, facing the outside of the original product container, of the product output device is connected with a starting end of a conveying mechanism, a support 4 is arranged on the rack 1, the top end of the support 4 is provided with a detection and classification mechanism through a lifting device 5, the detection and classification mechanism is located right above two ends of the conveying mechanism, an inductor 6 and a product limiter are arranged on the conveying mechanism and correspond to the detection and classification mechanism, an output end of the inductor 6 is in signal connection with the detection and classification mechanism and the product limiter and the lifting device, a negative pressure device 7 is arranged on the detection and classification mechanism, a defective product receiving mechanism is coaxially and rotatably arranged on the support 4, and the detection and classification mechanism is in signal connection with the defective product receiving mechanism.

In the embodiment, when the tapping machine is used, a product after tapping is put into an original product container, the original product container is provided with a product output device, the original product container is arranged on a rack through an elastic part 2, so that the original product container vibrates under the action of a vibration motor, the products are conveyed to a conveying mechanism from the product output device one by one, at the moment, after a sensor 6 on the conveying mechanism senses the product, a signal is sent to a product limiting device, a detection and classification mechanism and a lifting device, the product limiting device limits the product, namely the product does not move any more, then the lifting device lowers the detection and classification mechanism to detect the product, if the detection and classification mechanism detects that the tapping of the product is unqualified, for example, the threaded hole is damaged, a negative pressure device 7 arranged on the detection and classification mechanism is started to adsorb and raise the product with the damaged threaded hole, and then a defective product receiving mechanism rotates to the position below the detection and classification mechanism to receive the product with the damaged threaded hole; if it is qualified to detect tapping of product that the sorting mechanism detected, then elevating system directly rises, and negative pressure device does not start, and the product stopper contacts the spacing of product, and qualified product just flows from conveying mechanism the utility model discloses an outside the equipment.

As a preferable mode, the original product container is a box 8 with an upward opening, the product output device includes a product output port 9, two sliding grooves 10 are respectively arranged on two sides of the product output port 9 on the outer side wall of the box 8, a baffle 11 is arranged in the two sliding grooves 10 in a sliding manner, the shape and size of the baffle 11 are larger than those of the product output port 9, the sliding direction of the baffle 11 is perpendicular to the bottom wall of the box 8, and a bolt 12 extending into the sliding groove 10 is arranged on the outer side wall of the sliding groove 10. The box body 8 with the upward opening is used as an original product container, so that tapped products can be conveniently put into the original product container; the chutes 10 and baffles 11 are provided to control the size of the product outlet 9 so as to ensure that only one product leaves the tank 8 at a time from the product outlet 9 during vibration of the tank 8.

Preferably, the conveying mechanism includes a conveying frame 13, the conveying frame 13 is disposed on the machine frame 1, two conveying belts 14 parallel to each other and two correcting belts 15 parallel to each other are disposed on the conveying frame 13, a predetermined gap is provided between the two conveying belts 14, conveying surfaces of the two conveying belts 14 are in the same plane and flush with lower edges of the product feeders, a distance between sides of the two conveying belts 14 away from each other is equal to a width of the product feeders, the two correcting belts 15 are respectively disposed right above the sides of the two conveying belts 14 away from each other, a conveying surface of each correcting belt 15 is perpendicular to the conveying surface of the conveying belt 14, an axis of the correcting belt 15 is parallel to an axis of the conveying belt 14, the lower edges of the sides of the two conveying belts 15 close to each other are in contact with upper edges of the sides of the two conveying belts 14 away from each other, a first servo motor 26 is disposed on the conveying frame 13, an output shaft of the first servo motor 26 is connected to the conveying belts 14, a first bevel gear 16 of the conveying belts 14 is disposed on an end wall of the conveying belt 14, a second bevel gear 8917 of the conveying belt 14 is engaged with the first bevel gear 896, and the bevel gear 8917 is disposed on the sensing gear 16 and the conveying rack 13. By arranging two conveyor belts 14, mainly for mounting inductors 6 and product stops between the two conveyor belts 14, the inductors 6 and product stops thus mounted can be stopped relative to the frame 1 without affecting the movement of the conveyor belts 14, and by arranging the correction belt 15 for correcting the position of the products entering the conveyor belts 14 from inside the box 8, while synchronizing the correction belt 15 with the movement of the conveyor belts 14 by means of the cooperation of the first bevel gear 16 and said second bevel gear 17.

As a preferable mode, the product stopper includes a stopper 18 and a lifting rod 19, the lifting rod 19 is disposed on the stopper 18, the sensing surface of the sensor 6 faces upward and is flush with the conveying surface of the conveying mechanism, and the sensor 6 is located between the lifting rod 19 and the starting end of the conveying mechanism. The lifting rod 19 is lifted to block the products on the conveying belt 14, and the lifting rod 19 is lowered to the position below the conveying surface of the conveying belt 14 to release the limit of the products; since the threaded hole in the product is necessarily arranged within the outline of the product, when the end of the product on the conveyor belt 14 far away from the box body 8 moves to the sensor 6, the threaded hole in the product is positioned between the sensor 6 and the beginning of the conveyor belt 14, therefore, the sensor 6 needs to be arranged between the lifting rod 19 and the beginning of the conveying mechanism, after the sensor 6 senses the product, the lifting rod 18 is lifted, and the product moves beyond the sensor 6 and is blocked by the lifting rod 18; conversely, it is not true if the lifting lever 19 is arranged between the sensor 6 and the beginning of the transport mechanism.

As a preferable mode, the product limiter comprises a limiting frame 18 and an electromagnet 20, the electromagnet 20 is arranged on the limiting frame 18, and the sensing surface of the sensor 6 faces upwards and is flush with the conveying surface of the conveying mechanism. By using the electromagnet 20 as a limiting device, the relative position between the electromagnetic paste 20 and the inductor 6 does not need to be considered, because the electromagnetic paste 20 limits the movement of the product without producing the product beyond the conveying surface of the conveyor belt 14.

As a preferable mode, the detection and classification mechanism includes a mounting plate 21, the upper surface of the mounting plate 21 is fixedly connected to the lifting device, a detection probe 22 with a circular cross section is disposed on the lower surface of the mounting plate 21, a high-precision eddy current sensor 23 is disposed on the detection probe 22, a plurality of negative pressure holes 31 are further disposed on the lower surface of the mounting plate 21, a gap is preset between the negative pressure holes 31 and the detection probe 22, the negative pressure device 7 is disposed on the upper surface of the mounting plate 21, and the high-precision eddy current sensor 23 is in signal connection with the negative pressure device 7 and the defective product receiving mechanism. When the lifting device descends, the detection probe 22 on the mounting plate 21 extends into a threaded hole of a product to detect the threaded hole, at the moment, the lower surface of the mounting plate 21 is attached to the upper surface of the product, when the product is detected to meet the requirement, the high-precision eddy current sensor 23 does not send a signal, then the lifting device ascends, the product limiter relieves the limit of the product, and the product meeting the requirement at the moment leaves under the action of the conveying mechanism; when the screw hole that detects the product is not conform to the requirement, for example the screw hole is damaged, then high accuracy eddy current sensor 23 with signal transmission for negative pressure device 7 with substandard product receiving mechanism, negative pressure device produces the negative pressure, adsorbs the substandard product at the in-process that elevating gear rises, then substandard product receiving mechanism catches the substandard product that negative pressure device adsorbed to make the substandard product not leave from conveyer belt 14 the utility model discloses an equipment (product attack tooth quality control equipment).

As a preferable mode, the defective product receiving mechanism includes a sleeve 24 and a spiral slide 25, the sleeve 24 is coaxially sleeved between two ends of the support 4 through a bearing, the outer side wall of the sleeve 24 is fixedly connected to the upper end of the spiral slide 25, the outer side wall of the conveying mechanism is provided with a second servo motor 27, an output shaft of the second servo motor 27 is in transmission connection with the sleeve 24 through a transmission belt 28, a gap is preset between the transmission belt 28 and the upper end of the spiral slide 25, and the second servo motor 27 is in signal connection with the high-precision eddy current sensor 23. Drive spiral slide 25 through setting up second servo motor 27 and rotate around support 4 to realize that spiral slide 25 catches the function of substandard product, the design here is screw thread slide 25, and the in-process of mainly receiving the substandard product in order to rotate detection mechanism's below at substandard product receiving mechanism can not hit conveying mechanism, and can try hard the utility model discloses the area of equipment.

Preferably, the frame has a first product collecting box 29 and a second product collecting box 30 respectively opening upwards between the lower end of the spiral slide 25 and the end of the conveying mechanism, the opening of the first product collecting box 29 surrounding the projection of the spiral slide 25 on the inner bottom wall of the first product collecting box 29. By providing the first and second product collecting tanks 29 and 30 to collect inferior and qualified products, respectively, the next process can be facilitated.

Claims (8)

1. The product tapping and quality inspection equipment comprises a rack (1) and is characterized in that an original product containing device is arranged on the rack (1) through an elastic piece (2), a product output device is arranged on the side wall of the original product containing device, close to the bottom wall, a vibrating motor (3) is arranged on the original product containing device, the product output device faces the top end of a conveying mechanism connected to one end outside the original product containing device, a support (4) is arranged on the rack (1), a detection and classification mechanism is arranged at the top end of the support (4) through a lifting device (5), the detection and classification mechanism is located right above the two ends of the conveying mechanism, an inductor (6) and a product limiter are correspondingly arranged below the detection and classification mechanism on the conveying mechanism, the output end of the inductor (6) is in signal connection with the detection and classification mechanism and the product limiter and the lifting device, a negative pressure device (7) is arranged on the detection and classification mechanism, a defective product receiving mechanism is coaxially arranged on the support (4) in a rotating mode, and the detection and classification mechanism is in signal connection with the defective product receiving mechanism.

2. The product tapping and product inspecting device as claimed in claim 1, wherein the original product container is a box (8) with an upward opening, the product output device comprises a product output port (9), two sliding grooves (10) are respectively arranged on two sides of the product output port (9) on the outer side wall of the box (8), a baffle (11) is arranged in the two sliding grooves (10) in a sliding manner, the shape and size of the baffle (11) are larger than those of the product output port (9), the sliding direction of the baffle (11) is perpendicular to the bottom wall of the box (8), and a bolt (12) extending into the sliding groove (10) is arranged on the outer side wall of the sliding groove (10).

3. A product tapping and quality testing apparatus according to claim 1, wherein said conveying mechanism comprises a conveying frame (13), said conveying frame (13) is disposed on said machine frame (1), said conveying frame (13) is provided with two mutually parallel conveying belts (14) and two mutually parallel position correcting belts (15), a gap is preset between said two conveying belts (14), conveying surfaces of said two conveying belts (14) are in the same plane and flush with lower edges of said product feeders, a distance between mutually distant sides of said two conveying belts (14) is equal to a width of said product feeders, said two correcting belts (15) are respectively disposed directly above mutually distant sides of said two conveying belts (14), a conveying surface of each of said two correcting belts (15) is perpendicular to a conveying surface of said conveying belts (14), an axis of said two correcting belts (15) is parallel to an axis of said conveying belts (14), lower edges of mutually distant sides of mutually adjacent sides of said two correcting belts (15) are in contact with upper edges of mutually distant sides of said two conveying belts (14), said second correcting belts (15) are provided with axes of said conveying belts (14), a driving motor (16) of said first correcting belt (14) is provided with a bevel gear (17), and an end wall of said conveying belt (14) is provided with a first gear (17) and a first gear (17) of said conveying belt (14), the first bevel gear (16) is meshed with the second bevel gear (17), the transmission ratio of the first bevel gear (16) to the second bevel gear (17) is 1:1, and the inductor (6) and the product limiter are arranged between the two conveying belts (14) on the conveying frame (13).

4. The product tapping and product inspecting device as claimed in claim 1, wherein the product limiter comprises a limiting frame (18) and a lifting rod (19), the lifting rod (19) is arranged on the limiting frame (18), the sensing surface of the sensor (6) faces upwards and is flush with the conveying surface of the conveying mechanism, and the sensor (6) is located between the lifting rod (19) and the starting end of the conveying mechanism.

5. The product tapping and quality control equipment of claim 4, wherein the product limiter comprises a limiting frame (18) and an electromagnet (20), the electromagnet (20) is arranged on the limiting frame (18), and the induction surface of the inductor (6) faces upwards and is flush with the conveying surface of the conveying mechanism.

6. The product tapping and quality inspection device according to claim 1, wherein the detection and classification mechanism comprises a mounting plate (21), the upper surface of the mounting plate (21) is fixedly connected with the lifting device, a detection probe (22) with a circular cross section is arranged on the lower surface of the mounting plate (21), a high-precision eddy current sensor (23) is arranged on the detection probe (22), a plurality of negative pressure holes (31) are further arranged on the lower surface of the mounting plate (21), a preset gap is formed between each negative pressure hole (31) and the detection probe (22), the negative pressure device (7) is arranged on the upper surface of the mounting plate (21), and the high-precision eddy current sensor (23) is in signal connection with the negative pressure device (7) and the defective product receiving mechanism.

7. The product tapping and quality inspection device according to claim 6, wherein the defective product receiving mechanism comprises a sleeve (24) and a spiral slide (25), the sleeve (24) is coaxially sleeved between two ends of the support (4) through a bearing, the outer side wall of the sleeve (24) is fixedly connected with the upper end of the spiral slide (25), the outer side wall of the conveying mechanism is provided with a second servo motor (27), an output shaft of the second servo motor (27) is in transmission connection with the sleeve (24) through a transmission belt (28), a preset gap is formed between the transmission belt (28) and the upper end of the spiral slide (25), and the second servo motor (27) is in signal connection with the high-precision eddy current sensor (23).

8. Product tapping and quality control equipment according to claim 7, characterized in that the rack has a first (29) and a second (30) product collecting bin opening upwards between the lower end of the spiral slide (25) and the end of the conveyor mechanism, respectively, the opening of the first product collecting bin (29) surrounding the projection of the spiral slide (25) on the inner bottom wall of the first product collecting bin (29).

Images