CN218282735U - Product detecting and sorting device - Google Patents
Product detecting and sorting device Download PDFInfo
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- CN218282735U CN218282735U CN202222523319.5U CN202222523319U CN218282735U CN 218282735 U CN218282735 U CN 218282735U CN 202222523319 U CN202222523319 U CN 202222523319U CN 218282735 U CN218282735 U CN 218282735U
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Abstract
The utility model discloses a product detection and sorting device, this case simple structure easily realizes, the setting of carousel and blowing seat to follow-up mechanism processes the product of placing in blowing seat. The first detection mechanism is arranged so as to judge whether the charging pins are assembled in place. The setting of detector of making a video recording to judge that explosion-proof pearl assembles well or badly, realize automatic detection, reduced the risk of wrong detection and hourglass inspection, be favorable to follow-up letter sorting mechanism to sort. The first sorting mechanism is convenient for sort out qualified products, so that the qualified products are distinguished, and the mechanized sorting is realized. The setting of second letter sorting mechanism is convenient for will detect unqualified product and sort out to in order to distinguish unqualified product and come out, avoid unqualified product to mix together with qualified product on the one hand, be favorable to improving shipment quality, on the other hand has improved letter sorting speed, is favorable to improving production efficiency.
Description
Technical Field
The utility model relates to a product detection and sorting device.
Background
On the little household electrical appliances of personal care such as current electric shaver, electric toothbrush, electric shaver, need assemble needle and the explosion-proof pearl of charging, but because the unstability of machine in the assembling process, or use for a long time at the machine, or the machine appears the occasional nature trouble and so on the reason and can lead to the condition emergence of bad assembly, like the needle gas leakage that charges, explosion-proof pearl is damaged, explosion-proof pearl neglected loading etc. leads to the false retrieval easily using manual work to detect, leak the problem such as examining, thereby in sorting the non-defective products to the non-defective products, lead to the non-defective products to go out along with the non-defective products together. In addition, the speed of manual sorting is low, and the improvement of production efficiency is not facilitated.
Therefore, how to overcome the above-mentioned drawbacks has become an important issue to be solved by those skilled in the art.
SUMMERY OF THE UTILITY MODEL
The utility model overcomes above-mentioned technique is not enough, provides a product detection and sorting device.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a product detects and sorting device, including frame 1, be equipped with carousel 2 in the frame 1, a plurality of confession product 100 that is equipped with the circumference array distribution on the carousel 2 places the charging seat 21 wherein, still be equipped with in the frame 1 and be used for carrying out the first detection mechanism 3 that the gas tightness detected to the charging needle 200 of assembly on product 100, be used for making a video recording downwards to the explosion-proof pearl 300 of assembly on product 100 and detect so that judge the good or bad detector 4 of making a video recording of assembly, be used for downwards will detect qualified product 100 and sort out first sorting mechanism 5, be used for downwards will detect unqualified product 100 and sort out second sorting mechanism 6.
Preferably, the first detecting mechanism 3 includes a first cylinder 31 provided on the frame 1, and a sealing head 32 driven by the first cylinder 31 and capable of moving toward the mounting port of the charging needle 200 and closing the mounting port, and the sealing head 32 is connected to a vacuum generator.
Preferably, a compressing cylinder assembly 7 for compressing the product 100 downwards is arranged on the frame 1, and the compressing cylinder assembly 7 comprises a pressing block 71 for compressing the product 100 downwards during air tightness detection and a compressing cylinder 72 for driving the pressing block 71 to compress the product 100 downwards.
Preferably, the bottom of the pressing block 71 is recessed upwards to form a groove 721 matched with the product 100.
Preferably, a second cylinder 8 capable of driving the imaging detector 4 to move back and forth is connected to a lower portion of the imaging detector.
Preferably, the first sorting mechanism 5 includes a first guide slide rail 51 disposed on the rack 1, a first movable block 52 moving along the first guide slide rail 51, and a third cylinder 53 driving the first movable block 52 to move along the first guide slide rail 51, the first movable block 52 is connected to a second movable block 55 capable of moving up and down through a fourth cylinder 54, and a first clamping jaw cylinder 56 capable of clamping/unclamping the product 100 and used for sorting the qualified product 100 downwards is installed on the second movable block 55.
Preferably, the second sorting mechanism 6 includes a second guide slide rail 61 arranged on the rack 1 and extending forward and backward, a third movable block 62 moving forward and backward along the second guide slide rail 61, and a fifth cylinder 63 driving the third movable block 62 to move forward and backward, the third movable block 62 is connected with a fourth movable block 65 capable of moving up and down through a sixth cylinder 64, and the fourth movable block 65 is provided with a second clamping jaw cylinder 66 capable of clamping/loosening the product 100 and used for sorting the unqualified product 100 downwards.
Preferably, the frame 1 is provided with a blocking and limiting buffer 9 for limiting the movement of the third movable block 62 and buffering, and the third movable block 62 is provided with a sensor 10 for detecting the movement stroke thereof.
Preferably, the rack 1 is further provided with a first receiving slot 11 for receiving the qualified products 100 sorted by the first sorting mechanism 5 and a second receiving slot 12 for receiving the unqualified products 100 sorted by the second sorting mechanism 6.
Preferably, the rack 1 is further provided with a third detector 13 for detecting whether there is any product 100 placed in the sorted discharging seat 21.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the present case simple structure easily realizes, the setting of carousel and blowing seat to follow-up mechanism processes the product of placing in the blowing seat. The setting of first detection mechanism is convenient for carry out the gas tightness to the needle that charges of assembly on the product and is detected to whether the needle that charges assembles in place in the judgement. The setting of detector of making a video recording is convenient for can make a video recording the detection to the explosion-proof pearl of assembly on the product to in order to judge whether the explosion-proof pearl assembles, realize automatic detection, reduced the false retrieval and missed risk of examining, be favorable to follow-up letter sorting mechanism to sort. The first sorting mechanism is convenient for sort out qualified products, so that the qualified products are distinguished, and mechanized sorting is realized. The setting of second letter sorting mechanism is convenient for will detect unqualified product and sort out to in order to distinguish unqualified product, avoid unqualified product to mix together with qualified product on the one hand, be favorable to improving shipment quality, on the other hand has improved letter sorting speed, is favorable to improving production efficiency.
2. This case first sorting mechanism first direction slide rail, first movable block, third cylinder, fourth cylinder, the setting of second movable block of first sorting mechanism are convenient for can drive first clamping jaw cylinder is followed first direction slide rail extending direction motion, up-and-down motion to in the drive is followed by the product of centre gripping first direction slide rail motion, up-and-down motion are in order to be in a flexible way to be in order to detect qualified product letter sorting out on the one hand, and on the other hand is in order to improve letter sorting speed through mechanized letter sorting.
3. This case the setting of second direction slide rail, third movable block, fifth cylinder, sixth cylinder, fourth movable block of second letter sorting mechanism is convenient for can drive second clamping jaw cylinder seesaw, up-and-down motion to in the drive by the product seesaw of centre gripping, up-and-down motion, in order to sort out in a flexible way with detecting unqualified product 100 on the one hand, on the other hand is in order to improve letter sorting speed through mechanized letter sorting.
4. The setting that stops spacing bolster, on the one hand can prevent through spacing effect of stopping third movable block roll-off second direction slide rail, on the other hand can protect the third movable block through cushioning effect and make it be difficult for being broken by the collision, improves its life. The setting of sensor is convenient for can accurate control the third movable block and the motion stroke of the part of being connected with it, so that drive second clamping jaw cylinder accurately with the product centre gripping/put down the assigned position.
Drawings
Fig. 1 is a perspective view of the present disclosure.
Fig. 2 is a partial structural diagram of the present application.
FIG. 3 is a second partial structural view of the present invention.
Fig. 4 is a structural diagram of the first sorting mechanism of the present invention.
Fig. 5 is a structural diagram of a second sorting mechanism of the scheme.
Fig. 6 is a structural diagram of a third detector in the present case.
Fig. 7 is a structural view of the discharging seat for placing the product.
Detailed Description
The features of the present invention and other related features are further described in detail below by way of examples to facilitate understanding by those skilled in the art:
as shown in fig. 1 to 7, a product detecting and sorting device comprises a frame 1, wherein a turntable 2 is arranged on the frame 1, a plurality of feeding seats 21 are arranged on the turntable 2, the feeding seats are distributed in a circumferential array manner, the feeding seats are used for placing products 100, a first detecting mechanism 3 for detecting the air tightness of charging pins 200 assembled on the products 100, a camera detector 4 for downwards performing camera detection on explosion-proof beads 300 assembled on the products 100 so as to judge the assembling quality, a first sorting mechanism 5 for downwards sorting out qualified products 100, and a second sorting mechanism 6 for downwards sorting out unqualified products 100.
As described above, the product 100 has been transported by the front end equipment and placed on the discharge seat 21 of the turntable 2, and the product 100 has been processed by the front end equipment and equipped with the charging pins 200 and the explosion-proof beads 300.
As described above, the structure of the present application is simple and easy to implement, and the arrangement of the turntable 2 and the material placing seat 21 facilitates the subsequent mechanism to process the product 100 placed in the material placing seat 21. The first detection mechanism 3 is arranged to facilitate the air tightness detection of the charging pin 200 assembled on the product 100, so as to determine whether the charging pin 200 is assembled in place. The setting of the camera shooting detector 4 is convenient for carry out camera shooting detection on the explosion-proof bead 300 assembled on the product 100, so that the explosion-proof bead 300 can be judged to be well assembled, automatic detection is realized, the risks of error detection and omission detection are reduced, and the sorting of a follow-up sorting mechanism is facilitated. The first sorting mechanism 5 is convenient for sorting out the qualified products 100, so that the qualified products 100 can be distinguished, and the mechanized sorting is realized. The setting of second sorting mechanism 6 is convenient for sort out unqualified product 100 that will detect to distinguish unqualified product 100, avoid unqualified product 100 and qualified product 100 to mix together on the one hand, be favorable to improving shipment quality, on the other hand has improved letter sorting speed, is favorable to improving production efficiency.
As shown in fig. 2, the first detecting mechanism 3 includes a first cylinder 31 provided in the frame 1, and a sealing head 32 which is driven by the first cylinder 31 to be movable in the direction of the mounting opening of the charging needle 200 and closes the mounting opening, and the sealing head 32 is connected to a vacuum generator. So, in order to be right the needle 200 that charges carries out the gas tightness and detects, be favorable to judging the needle 200 that charges and assemble bad. In specific implementation, the sealing head 32 is driven by the first cylinder 31 to move towards the mounting opening of the charging needle 200 and tightly block the mounting opening, at the moment, the vacuum generator is started to detect whether the sealing head 32 can generate negative pressure, if so, the airtightness is good, and the charging needle 200 is assembled in place; if not, it indicates that the charging pin 200 is not properly assembled, and the product 100 is determined to be defective and transmits this information to the controller.
As shown in fig. 2, in a specific implementation, a pressing cylinder assembly 7 for pressing the product 100 downward is arranged on the frame 1, and the pressing cylinder assembly 7 includes a pressing block 71 for pressing the product 100 downward during air tightness detection, and a pressing cylinder 72 for driving the pressing block 71 to press the product 100 downward. Therefore, the position of the product 100 can be fixed without influencing the sealing head 32 to block the mounting opening of the charging pin 200, and the first detection mechanism 3 is favorable for air tightness detection.
In specific implementation, as shown in fig. 2, a groove 721 matched with the product 100 is formed in the bottom of the pressing block 71 in an upward concave manner. In this way, on the one hand, the pressing block 71 can be tightly attached to the product 100, so that the product 100 is pressed more tightly, and on the other hand, the protruding part in the product 100 is avoided, so that the product 100 is prevented from being crushed.
In a specific embodiment, as shown in fig. 3, a second cylinder 8 capable of driving the imaging detector 4 to move back and forth is connected to a lower portion of the imaging detector. Therefore, the flexibility is good for the shooting detection of a plurality of products 100 which are arranged in front and back on the material placing seat 21. In specific implementation, the camera detector 4 takes a picture of the explosion-proof bead 300 to obtain an image, compares the image, judges whether the explosion-proof bead 300 is damaged or not and whether the explosion-proof bead 300 is neglected to be installed or not, judges that the product 100 is unqualified if the explosion-proof bead 300 is damaged or not, and transmits the information to the controller. After the detection is completed, the remaining products 100 on the discharging base 21 can be detected by the driving back and forth movement of the second cylinder 8.
As shown in fig. 4, the first sorting mechanism 5 includes a first guide rail 51 disposed on the rack 1, a first movable block 52 moving along the first guide rail 51, and a third air cylinder 53 driving the first movable block 52 to move along the first guide rail 51, the first movable block 52 is connected to a second movable block 55 capable of moving up and down through a fourth air cylinder 54, and a first clamping jaw air cylinder 56 capable of clamping/releasing the product 100 and used for sorting the qualified product 100 downwards is mounted on the second movable block 55.
As described above, the first guide slide rail 51, the first movable block 52, the third air cylinder 53, the fourth air cylinder 54, and the second movable block 55 of the first sorting mechanism 5 are arranged to drive the first clamping jaw air cylinder 56 to move along the extending direction of the first guide slide rail 51, and move up and down, so as to drive the clamped product 100 to move along the first guide slide rail 51, and move up and down, on one hand, so as to flexibly sort out the qualified product 100, and on the other hand, so as to improve the sorting speed through mechanized sorting. In specific implementation, the first sorting mechanism 5 receives the information transmitted by the controller, and sorts out the qualified products 100, which are the charging pins 200 assembled and the explosion-proof beads 300 assembled; a plurality of first clamping jaw air cylinders 56 can be arranged on the second movable block 55 according to the number of the products 100 on the discharging seat 21, so that the qualified products 100 can be sorted conveniently.
As shown in fig. 5, in a specific implementation, the second sorting mechanism 6 includes a second guide slide rail 61 arranged on the rack 1 and extending forward and backward, a third movable block 62 moving forward and backward along the second guide slide rail 61, and a fifth air cylinder 63 driving the third movable block 62 to move forward and backward, the third movable block 62 is connected to a fourth movable block 65 capable of moving up and down through a sixth air cylinder 64, and a second clamping jaw air cylinder 66 capable of clamping/releasing the product 100 and used for sorting the detected unqualified product 100 downward is installed on the fourth movable block 65.
As described above, the second guide slide rail 61, the third movable block 62, the fifth cylinder 63, the sixth cylinder 64, and the fourth movable block 65 of the second sorting mechanism 6 are arranged to drive the second clamping jaw cylinder 66 to move back and forth and up and down, so as to drive the clamped product 100 to move back and forth and up and down, on one hand, to flexibly sort out the unqualified products 100, and on the other hand, to improve the sorting speed through mechanized sorting. In specific implementation, the second sorting mechanism 6 receives the information transmitted by the controller, sorts out the products 100 with unqualified charging pins 200 or unqualified explosion-proof beads 300, and the fourth movable block 65 can be provided with a plurality of second clamping jaw air cylinders 66 according to the number of the products 100 on the discharging seat 21, so as to sort out the plurality of unqualified products 100.
As shown in fig. 5, in a specific implementation, a stopping and limiting buffer 9 for stopping, limiting and buffering the movement of the third movable block 62 is disposed on the frame 1, and a sensor 10 for detecting the movement stroke of the third movable block 62 is mounted on the third movable block 62.
As described above, the blocking and limiting buffer 9 can prevent the third movable block 62 from sliding out of the second guide slide rail 61 through the limiting and blocking effect, and can protect the third movable block 62 from being damaged by collision through the buffering effect, so that the service life of the third movable block is prolonged. The setting of sensor 10 is convenient for can accurate control the third movable block 62 and the motion stroke of the part of being connected with it, so that drive second clamping jaw cylinder 66 accurately with the product 100 centre gripping/put down the assigned position.
As shown in fig. 1, the rack 1 is further provided with a first receiving slot 11 for receiving the qualified products 100 sorted by the first sorting mechanism 5 and a second receiving slot 12 for receiving the unqualified products 100 sorted by the second sorting mechanism 6. In this manner, to facilitate the differentiation of acceptable products 100 from unacceptable products 100. In specific implementation, the shapes of the first receiving groove 11 and the second receiving groove 12 are different, which is beneficial to more intuitively distinguish good products from defective products.
As shown in fig. 6, the rack 1 is further provided with a third detector 13 for detecting whether there is any product 100 placed in the sorted material placing seat 21. In this way, whether the discharge seat 21 is empty or not can be easily confirmed, and the next product 100 transported by the front-end equipment can be prevented from colliding with the unsorted product 100. In practice, a clamping assembly may be provided to facilitate the removal of the unsorted product 100 without obstructing the placement of the next product 100 on the dispensing seat 21.
As described above, the present disclosure is directed to a product detecting and sorting apparatus, and all technical solutions identical or similar to the present disclosure should be considered as falling within the scope of the present disclosure.
Claims (10)
1. The utility model provides a product detects and sorting device, is including frame (1), its characterized in that be equipped with carousel (2) on frame (1), be equipped with a plurality of confession product (100) that the circumference array distributes and place blowing seat (21) wherein on carousel (2), still be equipped with in frame (1) and be used for carrying out first detection mechanism (3) that the gas tightness detected to charging needle (200) of assembly on product (100), be used for making a video recording downwards to explosion-proof pearl (300) of assembly on product (100) and detect so that judge assembly good or bad detector (4) of making a video recording, be used for downwards will detect first sorting mechanism (5) that qualified product (100) were sorted out, be used for downwards will detect second sorting mechanism (6) that unqualified product (100) were sorted out.
2. The product detecting and sorting device according to claim 1, wherein the first detecting mechanism (3) comprises a first cylinder (31) disposed on the frame (1), and a sealing head (32) driven by the first cylinder (31) and capable of moving toward the mounting opening of the charging pin (200) and blocking the mounting opening, the sealing head (32) being connected to a vacuum generator.
3. The product detecting and sorting device according to claim 1, wherein the machine frame (1) is provided with a pressing cylinder assembly (7) for pressing the product (100) downwards, and the pressing cylinder assembly (7) comprises a pressing block (71) for pressing the product (100) downwards during airtightness detection and a pressing cylinder (72) for driving the pressing block (71) to press the product (100) downwards.
4. A product inspecting and sorting device according to claim 3, characterised in that the bottom of the pressing block (71) is upwardly recessed with a groove (721) arranged to cooperate with the product (100).
5. A product detecting and sorting device according to claim 1, characterised in that a second cylinder (8) capable of driving the forward and backward movement is connected below the camera detector (4).
6. The product detecting and sorting device according to claim 1, wherein the first sorting mechanism (5) comprises a first guiding slide rail (51) disposed on the rack (1), a first movable block (52) moving along the first guiding slide rail (51), and a third cylinder (53) driving the first movable block (52) to move along the first guiding slide rail (51), the first movable block (52) is connected with a second movable block (55) capable of moving up and down through a fourth cylinder (54), and the second movable block (55) is provided with a first clamping jaw cylinder (56) capable of clamping/releasing the product (100) and used for sorting qualified products (100) downwards.
7. The product detecting and sorting device according to claim 1, wherein the second sorting mechanism (6) comprises a second guide slide rail (61) which is arranged on the rack (1) and extends forwards and backwards, a third movable block (62) which moves forwards and backwards along the second guide slide rail (61), and a fifth air cylinder (63) which drives the third movable block (62) to move forwards and backwards, the third movable block (62) is connected with a fourth movable block (65) which can move upwards and downwards through a sixth air cylinder (64) in a driving manner, and a second clamping jaw air cylinder (66) which can clamp/unclamp the product (100) and is used for sorting the unqualified product (100) downwards is arranged on the fourth movable block (65).
8. The product detecting and sorting device according to claim 7, wherein the rack (1) is provided with a stopping and limiting buffer (9) for stopping, limiting and buffering the movement of the third movable block (62), and the third movable block (62) is provided with a sensor (10) for detecting the movement stroke of the third movable block.
9. A product inspecting and sorting device according to claim 1, characterised in that the frame (1) is further provided with a first receiving slot (11) for receiving acceptable products (100) sorted by the first sorting means (5) and a second receiving slot (12) for receiving unacceptable products (100) sorted by the second sorting means (6).
10. The product detecting and sorting device according to claim 1, wherein the rack (1) is further provided with a third detector (13) for detecting whether the sorted discharging seat (21) has the product (100) placed therein.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222523319.5U CN218282735U (en) | 2022-09-21 | 2022-09-21 | Product detecting and sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222523319.5U CN218282735U (en) | 2022-09-21 | 2022-09-21 | Product detecting and sorting device |
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| Publication Number | Publication Date |
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| CN218282735U true CN218282735U (en) | 2023-01-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222523319.5U Active CN218282735U (en) | 2022-09-21 | 2022-09-21 | Product detecting and sorting device |
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| CN (1) | CN218282735U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117960626A (en) * | 2024-03-28 | 2024-05-03 | 珠海市维丹电子科技有限公司 | Vehicle-mounted radar finished product testing equipment and control method |
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2022
- 2022-09-21 CN CN202222523319.5U patent/CN218282735U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117960626A (en) * | 2024-03-28 | 2024-05-03 | 珠海市维丹电子科技有限公司 | Vehicle-mounted radar finished product testing equipment and control method |
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