CN112517774A - Automatic assembling equipment and assembling method for riveting and extruding jack and protective sleeve - Google Patents

Automatic assembling equipment and assembling method for riveting and extruding jack and protective sleeve Download PDF

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Publication number
CN112517774A
CN112517774A CN202011237482.4A CN202011237482A CN112517774A CN 112517774 A CN112517774 A CN 112517774A CN 202011237482 A CN202011237482 A CN 202011237482A CN 112517774 A CN112517774 A CN 112517774A
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CN
China
Prior art keywords
plate
jack
protective sleeve
assembly
cylinder
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Pending
Application number
CN202011237482.4A
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Chinese (zh)
Inventor
陈浩然
杨小宁
任振军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AVIC Shenyang Xinghua Aero Electrical Appliance Co Ltd
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AVIC Shenyang Xinghua Aero Electrical Appliance Co Ltd
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Publication date
Application filed by AVIC Shenyang Xinghua Aero Electrical Appliance Co Ltd filed Critical AVIC Shenyang Xinghua Aero Electrical Appliance Co Ltd
Priority to CN202011237482.4A priority Critical patent/CN112517774A/en
Publication of CN112517774A publication Critical patent/CN112517774A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/027Combined feeding and ejecting devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/14Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by turning devices, e.g. turn-tables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24Assembling by moulding on contact members

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention provides automatic assembling equipment for riveting and point extruding a jack and a protective sleeve, which comprises a rack assembly, a rotary tool assembly, a jack staggered material distribution assembly, a jack feeding assembly, a protective sleeve detection assembly, a protective sleeve direction selection assembly, a protective sleeve feeding assembly, a bidirectional riveting assembly, an adjustable stroke point extruding assembly and a finished product blanking assembly. The invention further provides an assembling method of the automatic assembling equipment. The automatic assembling equipment is full-automatic equipment, can realize automatic assembling, riveting and point extruding of the jack part and the protective sleeve part, can automatically feed and discharge materials, does not need manual operation, is safe and stable, and solves the problems of low manual assembling efficiency, large workload, complex assembling method and high requirement on the proficiency of operators. The assembling time and consistency of the jack and the protective sleeve are greatly improved, the quality problem is avoided, and the method has important application value for the assembling process of the jack and the protective sleeve.

Description

Automatic assembling equipment and assembling method for riveting and extruding jack and protective sleeve
Technical Field
The invention belongs to the technical field of electric connector part assembly, and relates to automatic assembly equipment and an assembly method for riveting and extruding a jack and a protective sleeve.
Background
At present, the jack and the protective sleeve are assembled manually, the jack (100) shown in fig. 1 has an open end at one end, the protective sleeve (200) has a closed end (200-1) at one end, and during assembly, as shown in fig. 2, the open end of the jack (100) needs to be inserted into the reverse end of the closed end (200-1) of the protective sleeve (200).
The four-point extruding position of the jack (100) is in interference fit with the inner wall of the protective sleeve (200), so that riveting and pressing are needed during assembly, and four-point extruding is carried out at the four-point extruding position shown in figure 2 after pressing, so that the protective sleeve (200) and the jack (100) cannot be separated, and the assembly is firm.
At present foretell assembling process is the manual work and passes through frock manual assembly, and the manual work is placed the jack in location frock, lacks to insert it behind the definite protective sheath direction, taps protective sheath with the sledgehammer, and the while is until target in place, then places on crowded some frock, adjusts the crowded point position of requirement and extrudees.
The manual assembly inefficiency, the amount of labour is too big, and assembly process is loaded down with trivial details, has proposed higher requirement to operator's proficiency, and the part size of assembly is less simultaneously, and the diameter only has 1.5mm, is difficult to accurate judgement riveting through visual observation and whether targets in place, if assemble and target in place the back and continue to carry out the riveting, then can cause the damage of piling the riveting to the holding end of protective sheath, lead to the part to scrap, and the percent of pass is low. When the point extruding tool is used for extruding points, the riveted assembly needs to be clamped to the point extruding tool, so that the assembly time of a product is increased. Therefore, an automatic device is needed to rivet and extrude the jack and the protective sleeve, so that one device can complete the assembly and processing of two processes, and the production efficiency and the assembly consistency of products are improved.
Disclosure of Invention
In order to solve the technical problems, the invention provides automatic assembling equipment and an assembling method for riveting and point-extruding a jack and a protective sleeve.
In order to achieve the purpose, the invention adopts the following technical scheme: an automatic assembling device for riveting and extruding a jack and a protective sleeve comprises a rack assembly, a rotary tool assembly, a jack staggered material distributing assembly, a jack feeding assembly, a protective sleeve detecting assembly, a protective sleeve direction selecting assembly, a protective sleeve feeding assembly, a bidirectional riveting assembly, an adjustable stroke point extruding assembly and a finished product blanking assembly;
the automatic material distribution device comprises a rack assembly, a rotary tool assembly, a jack staggered material distribution assembly, a jack loading assembly, a protection sleeve direction selection assembly, a protection sleeve direction detection assembly, a two-way riveting assembly, an adjustable stroke extrusion point assembly and a finished product blanking assembly, wherein the rack assembly comprises a case and an outer cover, the upper surface of the case is provided with a workbench, the rotary tool assembly is installed in the middle of the upper surface of the case, the jack staggered material distribution assembly is installed on one side of the periphery of the rotary tool assembly, the jack loading assembly is installed on one side of the jack staggered material distribution assembly, the protection sleeve direction selection assembly is installed on the right side of the jack staggered material distribution assembly, the protection sleeve direction selection assembly;
the jack staggered material distribution assembly realizes orderly queuing of jacks in the direction with the open ends upward, and the jack loading assembly picks up the jacks from the jack staggered material distribution assembly and places the jacks on the rotary tool assembly; the protective sleeve direction selecting assembly realizes the conveying of the protective sleeve, identifies the closed end of the protective sleeve, and vertically places the protective sleeve with the closed end facing upwards; the protective sleeve feeding assembly is used for taking the protective sleeve down from the protective sleeve direction selecting assembly and accurately inserting the protective sleeve into a jack arranged on the rotary tool assembly; the protective sleeve detection assembly is used for detecting whether the protective sleeve is accurately installed on the jack on the rotary tool assembly by the protective sleeve feeding assembly; the rotary tool assembly conveys the accurately installed protective sleeve and the jack to the bidirectional riveting assembly for riveting, the stroke-adjustable extrusion point assembly conducts four-point extrusion action on the jack in place for riveting and the four-point extrusion position of the protective sleeve, and the finished product blanking assembly takes down and collects the finished product qualified pieces and the unqualified pieces of the neglected-loading protective sleeve after four-point extrusion respectively from the rotary tool assembly.
Further, the rotary tool assembly comprises a first motor, a belt, a first gear, a cam divider input shaft, a cam divider mounting frame, a cam divider, a rotary disc, a fixed disc cover plate, a plurality of telescopic cylinders, a telescopic cylinder connecting plate, a tool positioning clamp, a tool opening clamp and a tool clamping jaw mechanism, the first motor is fixed on the upper surface of the case and is arranged outside the jack feeding assembly, the cam divider mounting frame is fixed above the upper surface of the case, the cam divider is arranged on the divider mounting frame, the output end of the first motor is connected with the cam divider input shaft through the belt and the first gear, the output shaft of the cam divider is connected with the rotary disc, the rotary disc rotates along with the output shaft of the cam divider, the upper part of the cam divider is fixedly connected with the fixed disc, a fixed disc cover plate is fixedly arranged above the fixed disc, an input shaft of the cam divider is driven to rotate through a first motor, so that the rotating disc is driven to intermittently rotate at 45 degrees in the circumferential direction through an output shaft of the cam divider, 8 tool clamping jaw mechanisms are evenly distributed on the upper surface of the rotating disc along the circumferential direction and are used for clamping jacks, 8 long guide grooves are formed in the upper surface of the fixed disc from inside to outside along the radial direction and correspond to the tool clamping jaw mechanisms, short guide grooves are respectively formed in the positions, corresponding to the guide grooves, on the fixed disc cover plate along the radial direction, L-shaped telescopic cylinder connecting plates are arranged in the long guide grooves corresponding to five stations, namely the jack feeding assembly, the finished product blanking assembly, the protective sleeve feeding assembly, the bidirectional riveting assembly and the adjustable stroke point assembly, and are connected with telescopic cylinders, on telescopic cylinder arranged fixed disc apron, at jack material loading subassembly, the L type telescopic cylinder connecting plate of finished product unloading subassembly station is opened through the frock and is pressed from both sides and cooperate with frock clamping jaw mechanism, realize that frock clamping jaw mechanism opens, press from both sides and cooperate with frock clamping jaw mechanism through the frock locating clip at the three station's of protective sleeve material loading subassembly, two-way riveting subassembly and adjustable stroke extrusion point subassembly L type telescopic cylinder connecting plate, realize tightening up of frock clamping jaw mechanism, jack on the control frock clamping jaw mechanism is stable not rocked.
Furthermore, the jack staggered material distribution component comprises a first bottom plate, a jack vibration plate, a jack discharging material channel, a guide rail bottom plate, a jack staggered material mechanism, a jack distribution mechanism and an induction optical fiber mechanism, wherein the guide rail bottom plate is fixed on the first bottom plate, 2 guide rails are arranged on the guide rail bottom plate in parallel in the horizontal direction at intervals, the jack vibration plate is installed on one side above the first bottom plate, the jack discharging material channel for conveying jacks is arranged at the discharging port of the jack vibration plate, the jack staggered material mechanism and the jack distribution mechanism which are installed on the guide rail bottom plate are sequentially arranged at the outlet of the jack discharging material channel, the jack staggered material mechanism is fixed at one end of 2 guide rails on the guide rail bottom plate, the jack distribution mechanism is in sliding connection with the 2 guide rails, opposite movement with the jack staggered material mechanism is realized, and the induction optical fiber mechanism is installed at the position between the jack staggered material mechanism and the jack distribution, the jack distributing mechanism is used for sensing jacks output by the jack distributing mechanism to enable the jack distributing mechanism to start to act.
Furthermore, the jack staggering mechanism comprises a staggering air cylinder, a staggering air cylinder mounting plate, 2 staggering air cylinder mounting plate fixing supports, a staggering air cylinder connecting plate, a staggering spring baffle, a first spring, a staggering block cover plate and a staggering clamping block, wherein the 2 staggering air cylinder mounting plate fixing supports are respectively fixed on the guide rail bottom plate vertically and at the left end, the staggering air cylinder mounting plate is horizontally fixed above the 2 staggering air cylinder mounting plates, the staggering air cylinder is mounted at the tail end above the staggering air cylinder mounting plate, a piston rod of the staggering air cylinder is connected with the staggering air cylinder connecting plate, and the staggering block is fixed at the front end of the staggering air cylinder mounting plate; the staggered block comprises a rectangular block body, a first rectangular groove is formed in the front end of the upper surface of the rectangular block body, a staggered block cover plate is installed above the first rectangular groove, a first jack material channel for conveying jacks is arranged at the front end of the first rectangular groove along the length direction, the first jack material channel corresponds to the jack material channel in position, jacks output from the jack material channel directly enter the first jack material channel, a first channel for the staggered block to penetrate through is formed in the rectangular block body along the width direction, and a first notch extending to the front edge of the first jack material channel is formed in the rectangular block body at the front end of the first channel; the material staggering clamping block comprises a first strip-shaped connecting section, a first clamping block is arranged at the front end of the first strip-shaped connecting section, the rear end face of the rectangular block body is provided with a spring hole for installing a first spring, the rear side of the rectangular block body is provided with a material staggering spring baffle plate, the front end face of the material staggering spring baffle plate is provided with a second rectangular groove, a first strip-shaped connecting section of the material staggering clamping block penetrates through the first channel and then is fixed in the second rectangular groove of the material staggering spring baffle plate, meanwhile, two ends of the first spring are respectively contacted with the material staggering spring baffle and the material staggering block, in an initial state, a gap is formed between the front end surface of the material staggering spring baffle and the tail end surface of the material staggering block, the jack can pass through the material channel of the second jack, after the first spring is stressed and compressed, the elastic force enables the material staggering spring baffle to drive the first clamping block of the material staggering clamping block to be tightly attached to the material staggering block, and the insertion hole is clamped in the first insertion hole material channel of the material staggering block.
Furthermore, the jack material distribution mechanism comprises a material distribution cylinder, a material distribution cylinder joint, a material distribution cylinder connecting block, a limiting block, a material distribution slide block mounting plate, a material distribution swing cylinder, a material distribution spring baffle, a second spring, a material distribution block, an jack baffle and a material distribution clamping block, wherein the material distribution cylinder is fixed at the front end of the jack material distribution mechanism, the front end of a piston rod of the material distribution cylinder is fixed with the top end of the material distribution cylinder connecting block through the material distribution cylinder joint, the bottom of the material distribution cylinder connecting block is movably arranged in the limiting block, adjusting bolts are respectively installed at the left end and the right end of the limiting block, the adjusting bolt at the left end is used for limiting the left moving range and the right moving range of the connecting block, the adjusting bolt at the right end is used for limiting the front position and the rear position of the connecting block, a material distributing tilt cylinder mounting plate is vertically fixed above the material distributing slide block mounting plate, the rear end face above the material distributing tilt cylinder mounting plate is fixed with the material distributing tilt cylinder, and the front end of a piston rod of the material distributing tilt cylinder penetrates through the material distributing tilt cylinder mounting plate to be fixed with a material distributing block;
the distributing block comprises an L-shaped block body, a third rectangular groove is formed in the upper surface of the front end of a short arm of the L-shaped block body, a second jack material channel is formed in the front end of the third rectangular groove, the second jack material channel and the first jack material channel are in the same straight line, a jack baffle is fixed above the third rectangular groove through bolts, a blocking portion is arranged in front of the right end of the jack baffle, a rectangular notch is formed in the left side of the blocking portion, when the jack baffle is fixed with the L-shaped block body, the second jack material channel exposed is arranged below the rectangular notch, the jacks can pass through the second jack material channel and then are prevented from moving forward through the blocking portion, and a second channel longitudinally formed along the short arm is formed in the short arm of the L-shaped block body; the material distributing clamping block comprises a second strip-shaped connecting section, a second clamping block is arranged at the front end of the second strip-shaped connecting section, two ends of a second spring are respectively contacted with the rear end of the L-shaped block body and the material distributing spring baffle plate, a fourth rectangular groove is formed in the bottom end of the material distributing spring baffle plate, the second strip-shaped connecting section of the material distributing clamping block penetrates out of a second channel in the L-shaped block body and is fixed in the fourth rectangular groove to realize connection with the material distributing spring baffle plate, a gap is formed between the tail end faces of the L-shaped block body of the material distributing block on the front end face of the material distributing spring baffle plate in an initial state, the jack can pass through the material channel of the second jack, and after the second spring is stressed and compressed, the elastic force enables the material distributing spring baffle plate to drive the second clamping block of the material distributing clamping block to be attached to the material distributing block, so that the jack is clamped in the material channel;
the material distributing cylinder drives the piston rod to drive the material distributing cylinder connecting block and the material distributing sliding block mounting plate to move left and right along the guide rail, so that the material distributing block is driven to move left and right to achieve contact or separation of the material distributing block and a wrong material block, the material distributing block is in a contact state with the wrong material block in an initial state, the inserting holes can pass through the material distributing cylinder, the material distributing cylinder rotates in a reciprocating mode in 90 degrees along the circumferential direction to drive the material distributing block to achieve 90-degree reciprocating motion, and the inserting holes are changed from.
Furthermore, the jack feeding assembly comprises a second bottom plate, a first support column, a second support column, a first line supporting plate, a first circular cylinder, a first floating joint, a first feeding mounting plate, a first linear guide rail, a first slider mounting plate, a first circular cylinder connecting block, a first slider baffle, a first lifting cylinder, a first clamping jaw cylinder limiting plate, a first clamping jaw fixing plate, a first positioning block and a jack clamping jaw;
the second bottom plate is fixed on the upper surface of the case and is positioned at the right side of the jack staggered material distribution assembly, the first support and the second support are respectively and vertically fixed at the left side and the right side above the second bottom plate, the first line supporting plate is horizontally erected above the first support and the second support, the front ends of the first support and the second support are fixedly provided with a first feeding mounting plate, the front end of the first feeding mounting plate is horizontally and at intervals fixedly provided with a first linear guide rail, the 2 first linear guide rails are respectively provided with a first sliding block, the front ends of the 2 first sliding blocks are fixed with a first sliding block mounting plate, the right end face of the first sliding block mounting plate is provided with a first circular cylinder connecting block, the first circular cylinder is horizontally arranged at the left end of the first support, the connecting end of the first circular cylinder connecting block passes through the feeding mounting plate and is arranged between the first support and the second support, the output end of the first circular cylinder is provided with a first floating joint, the first circular cylinder drives a first circular cylinder connecting block and a first slider mounting plate to reciprocate leftwards and rightwards along a first linear guide rail through the first floating joint, a first lifting cylinder is mounted above the front end of the first slider mounting plate, a first slider baffle is fixed at the front end of the lower side of the first slider mounting plate, a first clamping jaw cylinder limiting plate is arranged above the first slider baffle, the first slider baffle is connected with a first clamping jaw fixing plate in a sliding mode along the vertical direction, the front end of the first clamping jaw fixing plate is sequentially fixed with a first positioning block and a first clamping jaw cylinder, the bottom end of the first clamping jaw cylinder is provided with a pair of oppositely-arranged jack clamping jaws, and the first clamping jaw cylinder drives the pair of jack clamping jaws to open and close;
the first clamping jaw air cylinder limiting plate is provided with an opening through which the bottom end of the first lifting air cylinder penetrates, the bottom end of the first lifting air cylinder penetrates through the opening and is connected with the first clamping jaw fixing plate through the first floating joint, so that the first lifting air cylinder can vertically reciprocate in the vertical direction, the first clamping jaw fixing plate and the first clamping jaw air cylinder are driven to vertically reciprocate, and the first clamping jaw air cylinder limiting plate is used for limiting the upper limit of the first clamping jaw air cylinder in movement.
Furthermore, the protective sleeve direction selection assembly comprises a feeding part and a detection direction selection part arranged on one side of the feeding part, the feeding part comprises a third bottom plate, a protective sleeve vibration disc and a protective sleeve conveying track, the protective sleeve vibration disc is arranged on the third bottom plate, and the protective sleeve conveying track is arranged at the discharge end of the protective sleeve vibration disc and used for conveying the protective sleeve to the detection direction selection part;
the detection direction selection part comprises a fourth bottom plate;
the 2 vertical supports are fixed on the fourth bottom plate in a front-back parallel mode;
the bracket mounting plate is horizontally mounted on the 2 vertical brackets;
the second linear guide rail is arranged on 1 vertical bracket at the front position in the 2 vertical brackets along the vertical direction;
the second sliding block is connected with the second linear guide rail in a sliding manner;
the direction-selecting slide block connecting plate is fixedly arranged with the second slide block;
the vertical moving cylinder is arranged at the bottom end of the sliding connection plate;
the third buffer is arranged at the front end of the bracket mounting plate;
the fourth buffer is arranged below the second linear guide rail;
the supporting plate is fixed on the upper front end face of the sliding block mounting plate;
the bearing seat mounting plate is horizontally arranged above the supporting plate;
the bearing seat is arranged on the bearing seat mounting plate;
the motor mounting plate is vertically arranged at the front end of the bearing seat mounting plate;
the second motor is arranged on the motor mounting plate and is connected with the bearing seat through a coupler;
the clamping jaw air cylinder connecting shaft is connected with the bearing seat;
the protective sleeve clamping jaw air cylinder is connected with the clamping jaw air cylinder connecting shaft;
2 protective sleeve clamping jaws are arranged on a protective sleeve clamping jaw cylinder one above the other, and the protective sleeve clamping jaw cylinder drives the 2 protective sleeve clamping jaws to open and close;
the mounting seat is mounted on the support mounting plate and is provided with a square through hole;
the guide shaft is vertically fixed on the support mounting plate and is arranged in the square through hole;
the fourth spring is sleeved on the guide shaft;
the striker plate is arranged in the square through hole in the vertical direction, the top end of the guide shaft penetrates into the striker plate, the top end of a fourth spring is in contact with the bottom end of the striker plate, the striker plate can move up and down in the square through hole along the guide shaft under the elastic acting force of the fourth spring, a U-shaped opening for a protective sleeve to pass through is formed in the top end of the striker plate, a boss is arranged on the end face of the inner side of the striker plate, the 2 protective sleeve clamping jaws are arranged above the boss, in the initial state, the fourth spring is in a natural state, the top end of the striker plate extends out of the mounting seat to block the outlet of a protective sleeve conveying track, and the 2 protective sleeve clamping jaws are all arranged above the boss of the striker;
the material detecting block is arranged above the mounting seat and is arranged on the right side of the square through hole, and a track for conveying the protective sleeve is arranged above the material detecting block;
the photoelectric sensor is arranged between the material detection block and the protective sleeve clamping jaw, the left end of the material detection block is arranged above the photoelectric sensor, and the photoelectric sensor is used for detecting whether the protective sleeve enters the material detection block or not;
the first guide rail mounting plate is transversely fixed at the tail end above the mounting seat, and an opening is formed in the rear end of the first guide rail mounting plate;
the third linear guide rail is transversely erected above the left end and the right end of the first guide rail mounting plate;
the 2 optical fiber mounting block assemblies are respectively arranged at the left end and the right end of the opening of the first guide rail mounting plate and are slidably mounted on the third linear guide rail;
2 cylinder connecting blocks which are respectively slidably mounted with the third linear guide rail and vertically fixed with the optical fiber mounting block component;
the detection cylinder is arranged below the first guide rail mounting plate and horizontally mounted on one of the cylinder connecting blocks, the extending end of the detection cylinder is connected with the other cylinder connecting block, and when the detection cylinder is closed, the 2 optical fiber mounting block assemblies move oppositely along the third linear guide rail;
the first limiting block is fixed on the inner side of any one of the 2 optical fiber mounting block assemblies and used for limiting the moving positions of the 2 optical fiber mounting block assemblies;
the optical fiber installation block assembly comprises an installation block body, optical fibers, a light blocking block, a fifth spring and a detection needle, wherein the optical fibers are arranged in the installation block body, a groove is formed in the front end of the installation block body, a through hole corresponding to the position of the optical fibers is formed in the end face of the groove, the detection needle transversely penetrates through two ends of the groove, the fifth spring and the light blocking block are sleeved on the detection needle, the two ends of the detection needle protrude out of the end face of the installation block body during initial state, and the light blocking block is arranged on the outer side of the through hole under the elastic action of the fifth spring.
Furthermore, the protective sleeve detection assembly comprises a fifth bottom plate, a vertical mounting plate, a horizontal connecting plate, a fourth linear guide rail, a first moving plate, a second lifting cylinder, a sensor, a detection rod, a sixth spring, a detection rod mounting block and a limiting plate, wherein the vertical mounting plate is vertically fixed above one end of the fifth bottom plate, the second lifting cylinder is mounted on the vertical mounting plate and is connected with the horizontal connecting plate through a floating joint, the fourth linear guide rail is arranged at the front end of the vertical mounting plate, the first moving plate is mounted at the front end of the fourth linear guide rail, the upper part of the first moving plate is fixed with the horizontal connecting plate, the sensor is mounted above the front end surface of the first moving plate, the detection rod mounting block is mounted below the first moving plate and is arranged at an interval with the sensor, the detection rod penetrates through the detection rod mounting block along the vertical direction and can move up and down along the detection rod mounting block, a limiting plate is arranged in the detection rod mounting block, and a sixth spring is sleeved on the periphery of the detection rod between the limiting block and the upper end face of the detection rod mounting block; the second promotes jar initial state and is the state of stretching out, and the sensor detection window is not sheltered from to the test bar upper end, and when the jack that is holding unknown whether to insert protective case was being taken to the rotating disc rotatory to the test bar below, the second promoted the cylinder and descends, and first motion board drives installation piece, test bar, sixth spring, limiting plate and sensor and together descends, and test bar bottom and jack contact detect whether install protective case.
Further, the bidirectional riveting component comprises a connecting support, a second guide rail mounting plate, a fifth linear guide rail, an upper slide block, a lower slide block, a riveting cylinder connecting piece, a riveting cylinder mounting plate, an upper limiting plate, a lower limiting plate, a riveting sliding mounting plate, a second moving plate, a riveting head, a riveting plate, a hydraulic buffer, a lower limiting plate base, a second limiting plate and a limiting screw, wherein the second guide rail mounting plate is vertically fixed at the front end of the connecting support, the fifth linear guide rail is vertically installed at the front end of the second guide rail mounting plate, the upper slide block and the lower slide block are respectively installed at the upper end and the lower end of the fifth linear guide rail, the riveting cylinder is installed on the riveting cylinder mounting plate, the upper limiting plate is arranged below the riveting cylinder mounting plate, the left end and the right end of the upper limiting plate are provided with, the upper ends of the 2 riveting sliding mounting plates are respectively inserted from the gaps of the upper limiting plate and fixed with the riveting cylinder mounting plate, the bottom end of the riveting cylinder is connected with a second moving plate through a riveting cylinder connecting piece, a riveting head is mounted at the front end of the second moving plate, and the second moving plate is fixed on the upper sliding block;
the riveting plate is provided with a hydraulic buffer, the riveting plate is fixed above the lower limiting plate, the lower limiting plate is fixed with the lower ends of the 2 riveting sliding mounting plates and the lower sliding block, the bottom end of the lower limiting plate is fixed with the lower limiting plate base, a second limiting block is arranged above the front end of each 2 riveting sliding mounting plates, and a limiting screw used for ensuring that no compression joint exists is vertically arranged on the second limiting block.
Furthermore, the stroke-adjustable point extruding component comprises a sixth bottom plate, a mounting bracket, a vertical plate, a single-shaft driver, a coupling, a point extruding motor, a point extruding slider connecting plate, a point extruding component mounting plate and a point extruding component; the mounting bracket is vertically fixed on the sixth bottom plate, a vertical plate is mounted at the rear end of the mounting bracket, the single-shaft driver is mounted at the front end of the mounting bracket, a point extrusion slider connecting plate is mounted at the front end of the single-shaft driver, a coupler is mounted at the output end of the point extrusion motor, the output end of the point extrusion motor is connected with the point extrusion slider connecting plate, the point extrusion slider connecting plate is driven to move up and down along the single-shaft driver, the point extrusion assembly mounting plate is fixed at the front end of the point extrusion slider connecting plate, and a point extrusion assembly for realizing four point extrusion of the jack and the protective sleeve is; the extrusion point motor drives the extrusion point sliding block connecting plate to drive the extrusion point assembly mounting plate to move up and down, so that the extrusion point assembly is driven to move up and down, the position of the extrusion point assembly relative to the jack and the protective sleeve is adjusted, and four extrusion points are carried out on the jack and the protective sleeve.
Further, the finished product blanking assembly comprises a seventh bottom plate, 2 stand columns, a second line supporting plate, a blanking mounting plate, a second gear, a blanking motor, a toothed belt, a sixth linear guide rail, a blanking slider mounting plate, a blanking lifting cylinder, a finished product clamping jaw, a second clamping jaw cylinder limiting plate, a second positioning block, a second clamping jaw cylinder fixing plate, a second slider baffle, a fifth buffer and a material receiving box; the feeding mechanism comprises a seventh bottom plate, 2 stand columns, a second circuit supporting plate, a feeding mounting plate, a feeding sliding block mounting plate, a feeding lifting cylinder, a feeding motor, a feeding sliding block mounting plate, a feeding lifting cylinder and a feeding lifting motor, wherein the seventh bottom plate is fixed on the upper surface of a case, the 2 stand columns are respectively and vertically fixed on the left side and the right side above the seventh bottom plate, the second circuit supporting plate is horizontally erected above the 2 stand columns, the feeding mounting plate is fixed at the front ends of the 2 stand columns, 1 second gear is respectively arranged on the left side and the right side in front of the feeding mounting plate, the 1 second gear is connected with a feeding motor arranged behind the feeding mounting plate, a toothed belt is sleeved among the 2 second gears, sixth linear guide rails are respectively arranged at the upper end and the lower end in front of the feeding mounting plate in the horizontal direction, the feeding sliding block mounting plate is simultaneously connected with the, a second slider baffle is fixed at the front end of the lower side of the blanking slider mounting plate, a second clamping jaw air cylinder limiting plate is arranged above the second slider baffle, the second slider baffle is connected with a second clamping jaw air cylinder fixing plate in a sliding manner along the vertical direction, the front end of the second clamping jaw air cylinder fixing plate is fixed with a second positioning block and a second clamping jaw air cylinder in sequence, a pair of finished product clamping jaws which are arranged oppositely are arranged at the bottom end of the second clamping jaw air cylinder, and the second clamping jaw air cylinder drives the pair of finished product clamping jaws to open and close;
an opening for the bottom end of the blanking lifting cylinder to pass through is formed in the second clamping jaw cylinder limiting plate, the bottom end of the blanking lifting cylinder passes through the opening and is connected with the second clamping jaw cylinder fixing plate, so that the blanking lifting cylinder can reciprocate up and down in the vertical direction, the second clamping jaw cylinder fixing plate and the second clamping jaw cylinder are driven to reciprocate up and down, and the second clamping jaw cylinder limiting plate is used for limiting the upper limit of movement of the first clamping jaw cylinder;
the material receiving box is arranged between the 2 stand columns and is located below the second clamping jaw air cylinder, a partition plate is arranged inside the material receiving box to divide the material receiving box into two parts, material inlet openings are formed in the upper portions of the two parts respectively, one part is used for containing qualified parts, and the other part is used for containing unqualified parts which are not packaged in a neglected packaging protection suit.
The invention also provides an assembling method of the automatic assembling equipment for riveting and extruding the jack and the protective sleeve, which comprises the following steps:
placing jacks in a jack staggered material powder component, and sequentially queuing the jacks in an upward opening end direction by the jack staggered material powder component;
picking up the jacks from the jack staggered material distribution component by the jack loading component and placing the jacks on a rotary tool component;
placing the protective sleeve on the protective sleeve direction selection assembly, identifying a closed end of the protective sleeve by the protective sleeve direction selection assembly, and vertically placing the protective sleeve with the closed end facing upwards;
taking the protective sleeve vertically placed with the end of the protective sleeve facing upwards from the protective sleeve direction selecting assembly by the protective sleeve feeding assembly, and accurately placing the protective sleeve on the jack placed on the rotary tool assembly in the step two;
step five, detecting whether the protective sleeve is accurately installed on the jack on the rotary tool assembly by the protective sleeve detecting assembly, carrying out subsequent assembly if the protective sleeve is installed on the jack, and not needing to carry out subsequent assembly if the protective sleeve is not installed on the jack;
sixthly, the rotating tool assembly conveys the accurately installed protective sleeve and the jack to the bidirectional riveting assembly for riveting;
step seven, the rotary tool assembly conveys the jack and the protective sleeve which are riveted in place to the adjustable stroke extruding point assembly, and four-point extruding action is carried out on the four-point extruding positions of the jack and the protective sleeve;
and step eight, the rotary tool assembly conveys the jack and the protective sleeve which are extruded by four points to a finished product blanking assembly, and the finished product blanking assembly respectively takes down and respectively collects the finished product qualified piece and the unqualified piece which are not provided with the protective sleeve after being extruded by four points from the rotary tool assembly.
Compared with the prior art, the invention has the following beneficial effects: the automatic assembling equipment is full-automatic equipment, can realize automatic assembling, riveting and point extruding of the jack part and the protective sleeve part, can automatically feed and discharge materials, does not need manual operation, is safe and stable, and solves the problems of low manual assembling efficiency, large workload, complex assembling method and high requirement on the proficiency of operators. The assembling time and consistency of the jack and the protective sleeve are greatly improved, and the quality problem is avoided. And the full-automatic assembling method for riveting and extruding the jack and the protective sleeve is provided, and the method has important application value for the assembling process of the jack and the protective sleeve.
Drawings
FIG. 1 is a schematic view of an unassembled jack and protective sleeve;
FIG. 2 is a schematic view of the assembled socket and protective sleeve;
FIG. 3 is a schematic structural view of an automatic assembling device for riveting and extruding a jack and a protective sleeve according to the invention;
FIG. 4 is a schematic view of the mounting location of the components of the present invention on the chassis;
FIG. 5 is a schematic structural view of a rotary tooling assembly;
FIG. 6 is an exploded view of a part of the tooling gripper mechanism;
FIG. 7 is a schematic view of a mating structure of a tooling positioning clamp and a tooling clamping jaw mechanism;
FIG. 8 is a schematic view of the cooperating structure of the tool opening clamp and the tool clamping jaw mechanism (the tool cover plate is not shown);
FIG. 9 is a schematic structural view of a jack skip distribution assembly;
FIG. 10 is a schematic view of the structure of a fault block;
FIG. 11 is a schematic structural view of a distributor block;
FIG. 12 is a schematic structural view of a jack loading assembly;
FIG. 13 is a schematic view of the mounting positions of the jack loading assembly, the jack skip distributing assembly and the rotary tool assembly;
fig. 14 is a schematic view of a protective sleeve orientation selection assembly;
FIG. 15 is a schematic view of the fiber mounting block assembly of the protective sleeve orientation assembly;
fig. 16 is an exploded view of the mounting seat, striker plate, guide shaft, photoelectric sensor, detection block and protective sleeve jaw cylinder of the protective sleeve direction-selecting assembly, and the component to which the protective sleeve jaw is mounted;
fig. 17 is a schematic structural view of a protective sleeve feeding assembly;
FIG. 18 is a schematic view of a compact mounting structure of the feeding assembly of the protection sleeve;
FIG. 19 is a schematic view of the mounting arrangement of the protective sleeve inspection assembly;
FIG. 20 is a schematic structural view of a bi-directional riveting assembly;
FIG. 21 is a schematic view of the relative positions of the bi-directional riveting assembly and the rotary disk;
FIG. 22 is a schematic structural view of an adjustable stroke pinch point assembly;
FIG. 23 is a schematic view of a pinch plate configuration in an adjustable stroke pinch assembly;
FIG. 24 is a schematic view of the mating structure of the rotating ring and the pinch point contact, wherein (a) is a schematic view of the pinch point contact not undergoing a pinch point state; (b) is a schematic view of an extruded state;
FIG. 25 is a schematic structural view of a finished blanking assembly;
in the figure: 100. the display device comprises a jack 200, a protective sleeve 200-1, a terminating end 300, an indicator light and a touch screen mounting bracket 400;
1. a rack component 11, a case 12 and a housing;
2. the device comprises a rotary tool assembly, 21, a first motor, 22, a belt, 23, a first gear, 24, a cam divider input shaft, 25, a cam divider mounting frame, 26, a cam divider, 27, a rotary disc, 28, a fixed disc, 29, a fixed disc cover plate, 210, a telescopic cylinder, 211, a telescopic cylinder connecting plate, 212, a tool positioning clamp, 213, a tool opening clamp, 214 and a tool clamping jaw mechanism; 2141. the fixture comprises a rectangular fixture base, 2142, a fixture clamping jaw, 21421, a short arm, 21422, a long arm, 21423, a containing groove, 21424, a locating hole, 21425, a square groove, 21426, a clamping jaw inner inclined plane, 21427, a clamping jaw outer inclined plane, 2143, a spring locating pin, 2144, a third spring, 2145, a part locating block, 2146, a fixture cover plate, 21461 and a limiting groove;
3. jack staggered material distributing component 31, first base plate, 32, jack vibrating disk 33, jack discharging channel 34, guide rail base plate 35, staggered material cylinder 36, staggered material cylinder mounting plate 37, staggered material cylinder mounting plate fixing support 38, staggered material cylinder connecting plate 39, staggered material spring baffle 3901, second rectangular groove 310, first spring 311, staggered block 3111, first rectangular groove 3112, first jack channel 3113, first channel 3114, first notch 312, staggered block cover 313, staggered material clamping block 3131, first strip connecting section 3132, first clamping block 314, distributing cylinder 315, distributing cylinder joint 316, distributing cylinder connecting block 317, limiting block 318, slide block mounting plate 319, distributing cylinder mounting plate 320, swing cylinder 321, spring distributing baffle 3211, fourth groove 322, 322, The optical fiber sensing device comprises a second spring, 323, a distributing block, 3231, a third rectangular groove, 3232, a second inserting hole material channel, 3233, a second channel, 324, an inserting hole baffle plate, 3241, a blocking part, 325, a distributing clamping block, 3251, a second long strip-shaped connecting section, 3252, a second clamping block, 326, a horizontal support, 327, an optical fiber adjusting block, 328 and a sensing optical fiber;
4. the jack loading assembly comprises a jack loading assembly, 41, a second base plate, 42, a first support column, 43, a second support column, 44, a first line supporting plate, 45, a first circular cylinder, 46, a first floating joint, 47, a first buffer, 48, a second buffer, 49, a first loading mounting plate, 410, a first linear guide rail, 411, a first slider, 412, a first slider mounting plate, 413, a first circular cylinder connecting block, 414, a first slider baffle, 415, a first lifting cylinder, 416, a first clamping jaw cylinder, 417, a first clamping jaw cylinder limiting plate, 418, a first clamping jaw fixing plate, 419, a first positioning block, 420 and a jack clamping jaw;
5. a protective sleeve direction selecting component 51, a third bottom plate 52, a protective sleeve vibrating disk 53, a protective sleeve conveying rail 54, a fourth bottom plate 55, a vertical support 551, a support mounting plate 56, a second linear guide rail 57, a second slide block 58, a direction selecting slide block connecting plate 59, a vertical moving cylinder 510, a third buffer 511, a fourth buffer 512, a support plate 513, a bearing seat mounting plate 514, a bearing seat 515, a motor mounting plate 516, a second motor 517, a clamping jaw cylinder connecting shaft 518, a protective sleeve clamping jaw cylinder 519, a protective sleeve clamping jaw 520, a mounting seat 521, a guide shaft 522, a fourth spring 523, a material blocking plate 5231, a U-shaped opening 5232, a boss 524, a material detecting block 525, a photoelectric sensor 526, a first guide rail mounting plate 527, a third linear guide rail 528, an optical fiber mounting block component, 5281. the light-blocking device comprises an installation block body, 5282, an optical fiber, 5283, a light blocking block, 5284, a fifth spring, 5285, a detection needle, 529, an air cylinder connecting block, 530, a detection air cylinder, 531 and a first limiting block;
6. a protective sleeve feeding assembly 61 and a pressing block;
7. the device comprises a protective sleeve detection assembly, a first linear guide rail, a second linear guide rail, a first base plate, a second linear guide rail, a first linear guide rail, a second linear;
8. the riveting device comprises a bidirectional riveting component 81, a connecting support 82, a second guide rail mounting plate 83, a fifth linear guide rail 84, an upper sliding block 85, a lower sliding block 86, a riveting cylinder 87, a riveting cylinder connecting piece 88, a riveting cylinder mounting plate 89, an upper limiting plate 810, a lower limiting plate 811, a riveting sliding mounting plate 812, a second moving plate 813, a riveting head 814, a riveting plate 815, a hydraulic buffer 816, a lower limiting plate base 817, a second limiting block 818 and a limiting screw;
9. the adjustable stroke point-squeezing assembly comprises a stroke-adjustable point-squeezing assembly 91, a sixth bottom plate 92, a mounting bracket 93, a vertical plate 94, a single-shaft driver 95, a coupler 96, a point-squeezing motor 97, a point-squeezing slider connecting plate 98, a point-squeezing assembly mounting plate 99, a point-squeezing cylinder 910, a point-squeezing disk mounting plate 911, a point-squeezing disk 9111, a mounting hole 912, a point-squeezing contact piece 913, a seventh spring 914, a rotating ring, 9141, a torus 91411, an arc notch 9142, a connecting handle 915, a round cover 916, a connecting block 917 and a connecting pin;
10. finished product blanking assembly, 101, a seventh bottom plate, 102, a stand column, 103, a second line supporting plate, 104, a blanking mounting plate, 105, a second gear, 106, a blanking motor, 107, a toothed belt, 108, a sixth linear guide rail, 109, a blanking slider mounting plate, 1010, a blanking lifting cylinder, 1011, a finished product clamping jaw, 1012, a second clamping jaw cylinder, 1013, a second clamping jaw cylinder limiting plate, 1014, a second positioning block, 1015, a second clamping jaw cylinder fixing plate, 1016, a second slider baffle, 1017, a fifth buffer, 1018 and a material receiving box; 10181. and a feeding port.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 3-4, the automatic assembling equipment for riveting and extruding the jack and the protective sleeve comprises a rack assembly 1, a rotary tool assembly 2, a jack staggered material distribution assembly 3, a jack feeding assembly 4, a protective sleeve direction selection assembly 5, a protective sleeve feeding assembly 6, a protective sleeve detection assembly 7, a bidirectional riveting assembly 8, an adjustable stroke point extruding assembly 9 and a finished product blanking assembly 10;
the rack assembly 1 comprises a case 11 and an outer cover 12, wherein an installation plate of an electric control device and a pneumatic device is placed in the case 11, and the rest space is used for wiring. Indicator light 300 and touch screen mounting bracket 400 are mounted to housing 12.
The upper surface of the case 11 is provided with a workbench, the rotary tool assembly 2 is installed in the middle of the upper surface of the case 11, one side of the periphery of the rotary tool assembly 2 is provided with a jack staggered material distribution assembly 3, a jack loading assembly 4 is installed on one side of the jack staggered material distribution assembly 3, a protective sleeve direction selection assembly 5 is installed on the right side of the jack staggered material distribution assembly 3, the protective sleeve direction selection assembly 5 is installed between the protective sleeve direction selection assembly 5 and the jack staggered material distribution assembly 3, a protective sleeve detection assembly 7 is installed on the rotary tool assembly 2, and the bidirectional riveting assembly 8, the stroke-adjustable extrusion point assembly 9 and the finished product blanking assembly 10 are sequentially installed on the other side of the periphery of the rotary tool assembly 2 along the circumferential direction;
the jack staggered material distribution component 3 realizes orderly queuing of jacks according to the direction that the open ends are upward, and the jack loading component 4 picks up the jacks 100 from the jack staggered material distribution component 3 and places the jacks on the rotary tool component 2;
the protective sleeve direction selecting assembly 5 realizes the delivery of the protective sleeve 200, identifies the closed end 200-1 of the protective sleeve 200, and vertically places the protective sleeve 200 with the closed end 200-1 upwards;
the protective sleeve feeding assembly 6 is used for taking the protective sleeve 200 off the protective sleeve direction selecting assembly 5 and accurately inserting the protective sleeve into the jack 100 arranged on the rotary tool assembly 2;
the protective sleeve detection assembly 7 is used for detecting whether the protective sleeve 200 is accurately installed on the jack 100 on the rotary tool assembly 2 or not by the protective sleeve feeding assembly 6;
the rotary tool assembly 2 conveys the accurately installed protective sleeve 200 and the jack 100 to the bidirectional riveting assembly 8 for riveting, the stroke-adjustable extruding point assembly 9 performs four-point extruding action on the four-point extruding positions of the jack 100 and the protective sleeve 200 which are riveted in place, and the finished product blanking assembly 10 respectively takes down and respectively collects the finished product qualified piece and the unqualified piece of the neglected-installed protective sleeve after four-point extruding from the rotary tool assembly 2.
Referring to fig. 5, the rotary tool assembly 2 includes a first motor 21, a belt 22, a first gear 23, a cam divider input shaft 24, a cam divider mounting bracket 25, a cam divider 26, a rotary disc 27, a fixed disc 28, a fixed disc cover 29, a plurality of telescopic cylinders 210, a telescopic cylinder connecting plate 211, a tool positioning clamp 212, a tool opening clamp 213, and a tool clamping jaw mechanism 214, the first motor 21 is fixed on the upper surface of the chassis 11 and is disposed outside the jack loading assembly 4, the cam divider 26 mounting bracket 25 is fixed above the upper surface of the chassis 11, a cam divider 26 is disposed on the divider mounting bracket, an output end of the first motor 21 is connected with the cam divider input shaft 24 through the belt 22 and the first gear 23, an output shaft of the cam divider 26 is connected with the rotary disc 27, and the rotary disc 27 rotates along with the output shaft of the cam divider 26, the upper part of the cam divider 26 is fixedly connected with a fixed disc 28, a fixed disc cover plate 29 is fixedly arranged above the fixed disc 28, the cam divider input shaft 24 is driven to rotate by a first motor 21, so that the rotating disc 27 is driven to rotate intermittently at 45 degrees in the circumferential direction by an output shaft of the cam divider 26, 8 tool clamping jaw mechanisms 214 are evenly distributed on the upper surface of the rotating disc 27 in the circumferential direction and used for clamping jacks, 8 long guide grooves are formed in the upper surface of the fixed disc 28 along the radial direction from inside to outside corresponding to the tool clamping jaw mechanisms 214, short guide grooves are respectively formed in the positions, corresponding to each guide groove, on the fixed disc cover plate 29 along the radial direction, of the long guide grooves, corresponding to five stations of the jack feeding assembly 4, the finished product blanking assembly 10, the protective sleeve feeding assembly 6, the bidirectional riveting assembly 8 and the adjustable stroke extrusion point assembly 9, an L-shaped telescopic cylinder connecting plate 211 is arranged in the, every L type telescopic cylinder connecting plate 211 is connected with telescopic cylinder 210, telescopic cylinder 210 is arranged in on the fixed disc apron 29, at jack material loading subassembly 4, the L type telescopic cylinder connecting plate 211 of finished product unloading subassembly 10 station is opened through the frock and is pressed from both sides 213 and cooperate with frock clamping jaw mechanism 214, realize that frock clamping jaw mechanism 214 opens, cooperate with frock clamping jaw mechanism 214 through frock locating clip 212 at the L type telescopic cylinder connecting plate 211 of the three stations of protective sleeve material loading subassembly 6, two-way riveting subassembly 8 and adjustable stroke extrusion point subassembly 9, realize tightening up of frock clamping jaw mechanism 214, jack on the control frock clamping jaw mechanism 214 is stable not rocked.
Referring to fig. 6-8, the tooling jaw mechanism 214 includes a rectangular tooling base 2141, a tooling jaw 2142, a spring positioning pin 2143, a third spring 2144, a part positioning block 2145, and a tooling cover plate 2146;
the upper surface of the rectangular tooling base 2141 is provided with a cross-shaped groove, a pair of L-shaped tooling clamping jaws 2142 is symmetrically arranged in a longer groove of the cross-shaped groove, a part positioning block 2145 is in a cylindrical shape and is vertically fixed at the center of the cross-shaped groove and used for limiting the movement of a jack along the vertical direction, the movement is stopped after the bottom surface of the jack contacts the part positioning block 2145, the tooling clamping jaws 2142 comprise a short arm 21421 in the vertical direction and a long arm 21422 in the horizontal direction, an accommodating groove matched with the shape of the part positioning block 2145 is arranged on the outer end surface of the short arm 21421, a positioning hole matched with the shape of the jack is arranged above the accommodating groove, a square groove is arranged on the long arm 21422 of the tooling clamping jaws 2142, a third spring 2144 and a spring positioning pin 2143 are arranged in the square groove, the bottom end of the spring positioning pin 2143 is fixed in the longer groove of the cross-shaped groove and is positioned, two ends of a third spring 2144 respectively abut against the spring positioning pin 2143 and the innermost end face in the square groove, a tool cover plate 2146 is fixed above the rectangular tool base 2141, a limiting groove 21461 for a plug to pass through and for 2 short arms 21421 of the tool clamping jaw 2142 to extend and limit is arranged in the middle of the tool cover plate 2146, the tool cover plate 2146 is pressed on the upper end face of the long arm 21422 of the tool clamping jaw 2142 to be fixed with the rectangular tool base 2141, the outer end face of the short arm 21421 of the tool clamping jaw 2142 is provided with a clamping jaw inner inclined face 21426 in the vertical direction, the outer inclined face of the front end of the tool opening clamp 213 is matched with the clamping jaw inner inclined face 21426 to guide the tool opening clamp 213 to be inserted between the 2 tool clamping jaws 2142, the third spring 2144 is compressed, so that the 2 tool clamping jaws 2142 are separated, the plug can be taken out, the outer end face of the long arm 21422 of the tool clamping jaw 2142 is more protruded than the two, and the outer end face of the long arm 21422 of the tool clamping jaw 2142 is provided with a clamping jaw outer inclined plane 21427 along the vertical direction, the front end of the tool positioning clamp 212 extends into a shorter groove of the cross-shaped groove, and the inner inclined plane of the front end of the tool positioning clamp 212 is matched with the clamping jaw outer inclined plane 21427 to guide the inner side wall of the tool positioning clamp 212 to be matched with the outer end face of the long arm 21422 of the tool clamping jaw 2142, so that 2 tool clamping jaws 2142 are clamped, and the jacks are fixed.
Referring to fig. 9, the jack material-staggering distributing assembly 3 includes a first bottom plate 31, a jack vibration plate 32, a jack material-discharging channel 33, a guide rail bottom plate 34, a jack material-staggering mechanism, a jack material-staggering distributing mechanism and a sensing optical fiber mechanism, the guide rail bottom plate 34 is fixed on the first bottom plate 31, 2 guide rails are arranged on the guide rail bottom plate 34 in parallel and at intervals in the horizontal direction, the jack vibration plate 32 is installed on one side above the first bottom plate 31, the jack material-discharging channel 33 for conveying jacks is arranged at the material-discharging opening of the jack vibration plate 32, the jack material-staggering mechanism and the jack material-staggering mechanism installed on the guide rail bottom plate 34 are sequentially arranged at the outlet of the jack material-discharging channel 33, the jack material-staggering mechanism is fixed at one end of the 2 guide rails on the guide rail bottom plate 34, the jack material-staggering mechanism is connected with the 2 guide rails in a sliding manner to realize the opposite movement with the jack material-staggering, the jack distributing mechanism is used for sensing jacks output by the jack distributing mechanism to enable the jack distributing mechanism to start to act.
The jack material staggering mechanism comprises a material staggering air cylinder 35, a material staggering air cylinder mounting plate 36, 2 material staggering air cylinder mounting plate fixing supports 37, a material staggering air cylinder connecting plate 38, a material staggering spring baffle 39, a first spring 310, a material staggering block 311, a material staggering block cover plate 312 and a material staggering clamping block 313, wherein the 2 material staggering air cylinder mounting plate fixing supports 37 are respectively fixed on the guide rail bottom plate 34 vertically and at the left end, the material staggering air cylinder mounting plate 36 is horizontally fixed above the 2 material staggering air cylinder mounting plates 36, the material staggering air cylinder 35 is mounted at the tail end above the material staggering air cylinder mounting plate 36, a piston rod of the material staggering air cylinder 35 is connected with the material staggering air cylinder connecting plate 38, and the material staggering block 311 is fixed at the front end of the material staggering air cylinder mounting plate 36;
referring to fig. 10, the error block 311 includes a rectangular block body, a first rectangular groove 3111 is provided at a front end of an upper surface of the rectangular block body, an error block cover plate 312 is installed above the first rectangular groove 3111, a first insertion hole material channel 3112 for conveying insertion holes is provided at a front end of the first rectangular groove 3111 along a length direction, the first insertion hole material channel 3112 corresponds to the position of the insertion hole material channel 33, insertion holes output from the insertion hole material channel 33 directly enter the first insertion hole material channel 3112, a first channel 3113 for passing through the error clamping block 313 is provided inside the rectangular block body along a width direction, and a first notch 3114 extending to a front edge of the first insertion hole material channel 3112 is provided at the rectangular block body at a front end of the first channel 3113;
the material staggering clamping block 313 comprises a first strip-shaped connecting section 3131, a first clamping block 3132 is arranged at the front end of the first strip-shaped connecting section 3131, a spring hole for installing a first spring 310 is arranged on the rear end face of the rectangular block, a material staggering spring baffle 39 is arranged on the rear side of the rectangular block, a second rectangular groove is arranged on the front end face of the material staggering spring baffle 39, the first strip-shaped connecting section 3131 of the material staggering clamping block 313 penetrates through the first channel 3113 and then is fixed in the second rectangular groove 3901 of the material staggering spring baffle 39, meanwhile, two ends of the first spring 310 are respectively contacted with the material staggering spring baffle 39 and the material staggering block 311, in an initial state, a gap is formed between the front end face of the material staggering spring baffle 39 and the tail end face of the material staggering block 311, an insertion hole can pass through the second insertion hole material channel, after the first spring 310 is stressed and compressed, the elastic force enables the material staggering spring baffle 39 to drive the first clamping block 3132 of the material staggering clamping block 313 to be tightly attached to the staggering block 311, the receptacles are retained within first receptacle channel 3112 of the error block 311.
The jack material distributing mechanism comprises a material distributing cylinder 314, a material distributing cylinder joint 315, a material distributing cylinder connecting block 316, a limiting block 317, a material distributing slide block mounting plate 318, a material distributing tilt cylinder mounting plate 319, a material distributing tilt cylinder 320, a material distributing spring baffle 321, a second spring 322, a material distributing block 323, a jack baffle 324 and a material distributing clamping block 325, wherein the material distributing cylinder 314 is fixed at the front end of the jack material distributing mechanism, the front end of a piston rod of the material distributing cylinder 314 is fixed with the top end of the material distributing cylinder connecting block 316 through the material distributing cylinder joint 315, the bottom of the material distributing cylinder connecting block 316 is movably arranged in the limiting block 317, adjusting bolts are respectively arranged at the left end and the right end of the limiting block 317, the adjusting bolts at the left end are used for limiting the left moving range and the right moving range of the connecting block, the adjusting bolts at the right end are used for limiting, the bottom surface of the material distributing slide block mounting plate 318 is in sliding connection with 2 guide rails, a material distributing tilt cylinder mounting plate 319 is vertically fixed above the material distributing slide block mounting plate 318, the rear end surface above the material distributing tilt cylinder mounting plate 319 is fixed with the material distributing tilt cylinder 320, and the front end of a piston rod of the material distributing tilt cylinder 320 passes through the material distributing tilt cylinder mounting plate 319 to be fixed with a material distributing block 323;
referring to fig. 11, the distributing block 323 includes an L-shaped block, a third rectangular groove 3231 is disposed on an upper surface of a front end of a short arm of the L-shaped block, a second socket material channel 3232 is disposed on a front end of the third rectangular groove 3231, the second socket material channel 3232 is aligned with the first socket material channel 3112, the socket baffle 324 is fixed above the third rectangular groove 3231 by bolts, a blocking portion 3241 is disposed in front of a right end of the socket baffle 324, a left side of the blocking portion 3241 is a rectangular notch, when the socket baffle 324 is fixed to the L-shaped block, the second socket material channel 3232 is exposed below the rectangular notch, so that a socket can pass through the second socket material channel 3232 and then be prevented from advancing by the blocking portion 3241, and a second channel 3233 longitudinally disposed along the short arm is disposed inside the short arm of the L-shaped block;
the material distributing and clamping block 325 comprises a second long strip connecting section 3251, a second clamping block 3252 is arranged at the front end of the second long strip connecting section 3251, two ends of a second spring 322 are respectively contacted with the rear end of the L-shaped block and a material distributing spring baffle 321, a fourth rectangular groove 3211 is arranged at the bottom end of the material distributing spring baffle 321, the second long strip connecting section 3251 of the material distributing and clamping block 325 penetrates out of a second channel 3233 in the L-shaped block and is fixed in the fourth rectangular groove 3211 to realize the connection with the material distributing spring baffle 321, when in an initial state, gaps are arranged between the end surfaces of the L-shaped blocks with the distributing blocks 323 on the front end surfaces of the distributing spring baffles 321, the jacks can pass through the second jack material channels 3232, after the second springs 322 are stressed and compressed, the elastic force makes the separating spring baffle 321 drive the second clamping block 3252 of the separating clamping block 325 to cling to the separating block 323, so that the material distribution clamping block 325 clamps the jacks in the second jack material channel 3232 of the material distribution block 323;
the material distributing cylinder 314 drives the piston rod to drive the material distributing cylinder connecting block 316 and the material distributing slider mounting plate 318 to move left and right along the guide rail, so that the material distributing block 323 is driven to move left and right to realize the contact or separation of the material distributing block 323 and the error block 311, in an initial state, the material distributing block 323 and the error block 311 are in a contact state, the insertion holes can pass through, the material distributing swing cylinder 320 rotates in a reciprocating manner along the circumferential direction by 90 degrees to drive the material distributing block 323 to realize the reciprocating movement by 90 degrees, and the insertion holes are changed from the horizontal direction.
The right end face of the material staggering cylinder connecting plate 38 is protruded out of the right end face of the material staggering block 311, in an initial state, the material distributing block 323 is in contact with the material staggering block 311, the material staggering cylinder 35 is in an ejection position, and the material staggering cylinder connecting plate 38 is simultaneously abutted against the material staggering spring baffle 39 and the material distributing spring baffle 321, so that the material staggering clamp block 313 and the material distributing clamp block 325 move forwards, the first inserting hole material channel 3112 and the second inserting hole material channel 3232 are smooth, and inserting holes can pass through smoothly.
The sensing optical fiber mechanism comprises a horizontal support 326, an optical fiber adjusting block 327 capable of adjusting height in the vertical direction is vertically installed at the tail end of the horizontal support 326, the optical fiber adjusting block 327 is arranged between the staggering block 311 and the distributing block 323, a sensing optical fiber 328 is installed at the top end of the optical fiber adjusting block 327, and the position of the sensing optical fiber 328 between the jack staggering mechanism and the jack distributing mechanism is adjusted by adjusting the optical fiber adjusting block 327.
The jack loading assembly 4 described with reference to fig. 12-13 includes a second base plate 41, a first support column 42, a second support column 43, a first line supporting plate 44, a first circular cylinder 45, a first floating joint 46, a first buffer 47, a second buffer 48, a first loading mounting plate 49, a first linear guide rail 410, a first slider 411, a first slider mounting plate 412, a first circular cylinder connecting block 413, a first slider baffle 414, a first lifting cylinder 415, a first jaw cylinder 416, a first jaw cylinder limiting plate 417, a first jaw fixing plate 418, a first positioning block 419, and a jack jaw 420;
the second bottom plate 41 is fixed on the upper surface of the case 11 and is positioned at the right side of the jack material-staggering distributing component 3, the first support column 42 and the second support column 43 are respectively and vertically fixed at the left side and the right side above the second bottom plate 41, the first line support plate 44 is horizontally erected above the first support column 42 and the second support column 43, a first material-loading mounting plate 49 is fixed at the front end of the first support column 42 and the second support column 43, a first linear guide rail 410 is fixed at the front end of the first material-loading mounting plate 49 along the horizontal direction and at intervals, a first slider 411 is respectively arranged on 2 first linear guide rails 410, the front ends of 2 first sliders 411 are fixed with the first slider mounting plate 412, a first circular cylinder 45 connecting block is arranged at the right end face of the first slider mounting plate 412, the first circular cylinder 45 is horizontally arranged at the left end of the first support column 42, the connecting end of the first circular cylinder connecting block 413 passes through the material-loading mounting plate and is arranged between the first support column 42 and the second support column 43, and the output end of the first circular cylinder 45 is provided with a first floating joint 46, the first circular cylinder 45 drives the first circular cylinder connecting block 413 and the first slider mounting plate 412 to reciprocate left and right along the first linear guide 410 through the first floating joint 46, a first lift cylinder 415 is installed above the front end of the first slider mounting plate 412, a first slider stopper 414 is fixed to the lower front end of the first slider mounting plate 412, a first clamping jaw cylinder limiting plate 417 is arranged above the first sliding block baffle plate 414, the first sliding block baffle plate 414 is connected with a first clamping jaw fixing plate 418 in a sliding manner along the vertical direction, the front end of the first clamping jaw fixing plate 418 is fixed with a first positioning block 419 (used for ensuring the levelness of the first clamping jaw cylinder 416) and the first clamping jaw cylinder 416 in sequence, a pair of jack clamping jaws 420 which are arranged oppositely are arranged at the bottom end of the first clamping jaw cylinder 416, and the first clamping jaw cylinder 416 drives the jack clamping jaws 420 to open and close;
an opening for the bottom end of the first lifting cylinder 415 to pass through is formed in the first clamping jaw cylinder limiting plate 417, the bottom end of the first lifting cylinder 415 passes through the opening and is connected with the first clamping jaw fixing plate 418 through the first floating joint 46, so that the first lifting cylinder 415 can vertically reciprocate in the vertical direction, the first clamping jaw fixing plate 418 and the first clamping jaw cylinder 416 can be driven to vertically reciprocate, and the first clamping jaw cylinder limiting plate 417 is used for limiting the upper limit of the movement of the first clamping jaw cylinder 416;
a first buffer 47 and a second buffer 48 are respectively installed at the left end and the right end of the first feeding installation plate 49, and the left-right moving position of the first circular cylinder 45 and the position of the first clamping jaw cylinder 416 are adjusted by adjusting the first buffer 47 and the second buffer 48 and rotating the first buffer 47 and the second buffer 48.
Referring to fig. 14-16, the protective sleeve direction selection assembly 5 includes a feeding portion and a detection direction selection portion installed at one side of the feeding portion, the feeding portion includes a third base plate 51, a protective sleeve vibration plate 52 and a protective sleeve conveying rail 53, the protective sleeve vibration plate 52 is installed on the third base plate 51, the protective sleeve conveying rail 53 is installed at a discharging end of the protective sleeve vibration plate 52 for conveying the protective sleeve to the detection direction selection portion;
the detection direction selection part comprises a fourth bottom plate 54;
2 vertical brackets 55 fixed on the fourth bottom plate 54 in parallel front and back;
a bracket mounting plate 551 horizontally mounted on the 2 vertical brackets 55;
a second linear guide 56 installed on 1 vertical bracket 55 at a forward position among the 2 vertical brackets 55 in a vertical direction;
a second slider 57 slidably connected to the second linear guide 56;
a direction-selecting slider connecting plate 58 fixedly mounted with the second slider 57;
a vertical moving cylinder 59 installed at the bottom end of the sliding connection plate;
a third damper 510 mounted on the front end of the bracket mounting plate 551;
a fourth buffer 511 installed below the second linear guide 56;
the supporting plate 512 is fixed on the upper front end face of the slider mounting plate;
a bearing housing mounting plate 513 horizontally mounted above the support plate 512;
a bearing housing 514 mounted on the bearing housing mounting plate 513;
a motor mounting plate 515 vertically mounted at the front end of the bearing seat mounting plate 513;
a second motor 516 mounted on the motor mounting plate 515 and connected to the bearing seat 514 through a coupling;
a clamping jaw cylinder connecting shaft 517 connected with the bearing seat 514;
a protective sleeve clamping jaw air cylinder 518 connected with the clamping jaw air cylinder connecting shaft 517;
2 protective sleeve clamping jaws 519 are arranged on the protective sleeve clamping jaw air cylinder 518 one above the other, and the protective sleeve clamping jaw air cylinder 518 drives the 2 protective sleeve clamping jaws 519 to open and close;
the mounting seat 520 is mounted on the bracket mounting plate 551, and a square through hole is formed in the mounting seat 520;
the guide shaft 521 is vertically fixed on the bracket mounting plate 551 and is arranged in the square through hole;
a fourth spring 522 fitted around the guide shaft 521;
the striker plate 523 is arranged in the square through hole in the vertical direction, the top end of the guide shaft 521 penetrates into the striker plate 523, the top end of the fourth spring 522 is in contact with the bottom end of the striker plate 523, the striker plate 523 can move up and down in the square through hole along the guide shaft 521 under the elastic action of the fourth spring 522, the top end of the striker plate 523 is provided with a U-shaped opening 5231 for a protection sleeve to pass through, the inner side surface of the striker plate 523 is provided with a boss 5232, the 2 protection sleeve clamping jaws 519 are arranged above the boss 5232, in an initial state, the fourth spring 522 is in a natural state, the top end of the striker plate 523 extends out of the mounting seat 520 to block an outlet of the protection sleeve conveying track 53, and the 2 protection sleeve clamping jaws 519 are arranged above the boss 5232 of the striker plate 523;
the material detecting block 524 is arranged above the mounting seat 520 and is arranged on the right side of the square through hole, and a track for conveying the protective sleeve is arranged above the material detecting block 524;
the photoelectric sensor 525 is arranged between the detecting block 524 and the protective sleeve clamping jaw 519, the left end of the detecting block 524 is arranged above the photoelectric sensor 525, and the photoelectric sensor 525 is used for detecting whether a protective sleeve enters the detecting block 524;
the first guide rail mounting plate 526 is transversely fixed at the tail end above the mounting seat 520, and an opening is formed in the rear end of the first guide rail mounting plate 526;
a third linear guide 527 transversely erected above the left and right ends of the first guide mounting plate 526;
2 optical fiber mounting block assemblies 528 respectively disposed at the left and right ends of the opening of the first guide rail mounting plate 526 and slidably mounted on the third linear guide rail 527;
2 cylinder connecting blocks 529 which are slidably mounted with the third linear guide 527 and are vertically fixed with the optical fiber mounting block assemblies 528 respectively;
the detection cylinder 530 is arranged below the first guide rail mounting plate 526 and is horizontally mounted on one of the cylinder connecting blocks 529, the extending end of the detection cylinder 530 is connected with the other cylinder connecting block 529, and when the detection cylinder 530 is closed, 2 optical fiber mounting block assemblies 528 move oppositely along the third linear guide rail 527;
a first stopper 531 fixed to the inner side of any one of the 2 optical fiber mounting block assemblies 528, for defining a moving position of the 2 optical fiber mounting block assemblies 528;
the optical fiber mounting block assembly 528 comprises a mounting block body 5281, an optical fiber 5282, a light blocking block 5283, a fifth spring 5284 and a detection needle 5285, the optical fiber 5282 is arranged in the mounting block body 5281, a groove is formed in the front end of the mounting block body 5281, a through hole corresponding to the position of the optical fiber 5282 is formed in the end face of the groove, the detection needle 5285 transversely penetrates through two ends of the groove, the fifth spring 5284 and the light blocking block 5283 are sleeved on the detection needle 5285, in an initial state, two ends of the detection needle 5285 protrude out of the end face of the mounting block body 5281, and the light blocking block 5283 is arranged outside the through hole under the elastic force action of the fifth spring 5284.
Referring to fig. 19, the protective sleeve detecting assembly 7 includes a fifth base plate 71, a vertical mounting plate 72, a horizontal connecting plate 73, a fourth linear guide 74, a first moving plate 75, a second lifting cylinder 76, a sensor 77, a detecting rod 78, a sixth spring 79, a detecting rod mounting block 710 and a limiting plate 711, the vertical mounting plate 72 is vertically fixed above one end of the fifth base plate 71, the second lifting cylinder 76 is mounted on the vertical mounting plate 72 and connected to the horizontal connecting plate 73 through a floating joint, the front end of the vertical mounting plate 72 is provided with the fourth linear guide 74, the front end of the fourth linear guide 74 is provided with the first moving plate 75, the upper side of the first moving plate 75 is fixed to the horizontal connecting plate 73, the upper side of the front end surface of the first moving plate 75 is provided with the sensor 77, the detecting rod mounting block 710 is mounted below the first moving plate 75 and spaced apart from the sensor 77, the detection rod 78 penetrates through the detection rod mounting block 710 along the vertical direction and can move up and down along the detection rod mounting block 710, a limiting plate 711 is arranged in the detection rod mounting block 710, and a sixth spring 79 is sleeved on the periphery of the detection rod 78 between the limiting block and the upper end face of the detection rod mounting block 710; the initial state of the second lifting cylinder is an extended state, the upper end of the detection rod 78 does not shield the detection window of the sensor 77, when the rotary disc 27 rotates to the position below the detection rod 78 with the jack which is clamped with unknown whether to insert the protective sleeve or not, the second lifting cylinder 76 descends, the first motion plate 75 drives the installation block, the detection rod 78, the sixth spring 79, the limiting plate 711 and the sensor 77 to descend together, the bottom end of the detection rod 78 contacts with the jack, and whether to install the protective sleeve or not is detected.
Referring to fig. 20-21, the bidirectional riveting assembly 8 includes a connecting support 81, a second guide mounting plate 82, a fifth linear guide 83, an upper slider 84, a lower slider 85, a riveting cylinder 86, a riveting cylinder connector 87, a riveting cylinder mounting plate 88, an upper limiting plate 89, a lower limiting plate 810, a riveting sliding mounting plate 811, a second moving plate 812, a riveting head 813, a riveting plate 814, a hydraulic buffer 815, a lower limiting plate base 816, a second limiting block 817, and a limiting screw 818, the second guide mounting plate 82 is vertically fixed at the front end of the connecting support 81, the fifth linear guide 83 is vertically installed at the front end of the second guide mounting plate 82, the upper slider 84 and the lower slider 85 are respectively installed at the upper and lower ends of the fifth linear guide 83, the riveting cylinder 86 is installed on the riveting cylinder mounting plate 88, the upper limiting plate 89 is installed below the riveting cylinder mounting plate, notches are formed in the left end and the right end of the upper limiting plate 89, 2 riveting sliding mounting plates 811 are respectively arranged on two sides of the fifth linear guide rail 83, the upper ends of the 2 riveting sliding mounting plates 811 are respectively inserted into the notches of the upper limiting plate 89 to be fixed with the riveting cylinder mounting plates 88, the bottom end of the riveting cylinder 86 is connected with the second moving plate 812 through a riveting cylinder connecting piece 87, a riveting head 813 is arranged at the front end of the second moving plate 812, and the second moving plate 812 is fixed on the upper sliding block 84;
the riveting plate 814 is provided with a hydraulic buffer 815, the riveting plate 814 is fixed above the lower limiting plate 810, the lower limiting plate 810 is simultaneously fixed with the lower end of the 2 riveting sliding mounting plates 811 and the lower slider 85, the bottom end of the lower limiting plate 810 is fixed with the lower limiting plate base 816, the second limiting blocks 817 are arranged above the front ends of the 2 riveting sliding mounting plates 811, and the second limiting blocks 817 are vertically provided with limiting screws 818 for ensuring no over-compression.
Referring to fig. 22-23, the adjustable stroke point-squeezing assembly 9 includes a sixth bottom plate 91, a mounting bracket 92, a vertical plate 93, a single-shaft driver 94, a coupler 95, a point-squeezing motor 96, a point-squeezing slider connecting plate 97, a point-squeezing assembly mounting plate 98, and a point-squeezing assembly; the mounting bracket 92 is vertically fixed on the sixth bottom plate 91, the rear end of the mounting bracket 92 is provided with a vertical plate 93, the single-shaft driver 94 is mounted at the front end of the mounting bracket 92, the front end of the single-shaft driver 94 is provided with a squeezing point slider connecting plate 97, the output end of the squeezing point motor 96 is provided with a coupler 95, the output end of the squeezing point motor 96 is connected with the squeezing point slider connecting plate 97 to drive the squeezing point slider connecting plate 97 to move up and down along the single-shaft driver 94, a squeezing point assembly mounting plate 98 is fixed at the front end of the squeezing point slider connecting plate 97, and a squeezing point assembly for realizing the squeezing point of the jack and the protective sleeve is mounted on; the extrusion point motor 96 drives the extrusion point slider connecting plate 97 to drive the extrusion point assembly mounting plate 98 to move up and down, so that the extrusion point assembly is driven to move up and down, the position of the extrusion point assembly relative to the jack and the protective sleeve is adjusted, and four extrusion points are carried out on the jack and the protective sleeve.
The point squeezing component comprises a point squeezing cylinder 99, a point squeezing disk mounting plate 910, a point squeezing disk 911, a point squeezing contact member 912, a seventh spring 913, a rotating ring 914, a round cover 915, a connecting block body 916 and a connecting pin 917, wherein the point squeezing cylinder 99 is transversely fixed on the point squeezing component mounting plate 98, the point squeezing disk mounting plate 910 is spliced with the point squeezing component mounting plate 98, the point squeezing disk 911 is mounted below the point squeezing disk mounting plate 910 through a positioning pin and a screw, referring to fig. 23, the point squeezing disk 911 is of a hollow round disk structure, 4 mounting holes 9111 are uniformly formed radially inwards along the outer peripheral surface of the point squeezing disk 911, 1 point squeezing contact member 912 sleeved with the seventh spring 913 is arranged in each mounting hole 9111, one end of the rotating ring 914 is connected with the point squeezing cylinder 99 through a connecting block body 916 and a connecting pin 917, the other end of the rotating ring 914 is sleeved on the outer periphery of the point squeezing disk 911, the point squeezing cylinder 99 moves back and forth, the extrusion point contact piece 912 is moved to extrude four points on the jack and the protective sleeve; the dome 915 is installed below the rotating ring 914, and the center of the dome 915 is provided with a center hole for passing parts.
Referring to fig. 24, the rotating ring 914 includes a circular ring body 9141 and a connecting handle 9142, the connecting handle 9142 is curved and fixed to one end of the circular ring body 9141, an arc notch 91411 is provided on an inner circumferential surface of the circular ring body 9141 at a position corresponding to each of the pinch point contacts 912, when the pinch point contacts 912 fall into the arc notch 91411, the pinch point contacts 912 do not pinch points, and when the rotating ring 914 rotates, the pinch point contacts 912 contact the inner circumferential surface of the circular ring body 9141, so that the pinch point contacts 912 all move into the circular ring, thereby achieving pinch points. The squeezing point cylinder 99 adopts an adjustable stroke cylinder.
Referring to fig. 25, the finished product blanking assembly 10 includes a seventh bottom plate 101, 2 upright columns 102, a second line supporting plate 103, a blanking mounting plate 104, a second gear 105, a blanking motor 106, a toothed belt 107, a sixth linear guide rail 108, a blanking slider mounting plate 109, a blanking lifting cylinder 1010, a finished product clamping jaw 1011, a second clamping jaw cylinder 1012, a second clamping jaw cylinder limiting plate 1013, a second positioning block 1014, a second clamping jaw cylinder fixing plate 1015, a second slider baffle 1016, a fifth buffer 1017, and a material receiving box 1018; the seventh bottom plate 101 is fixed on the upper surface of the chassis 11, the 2 upright posts 102 are respectively and vertically fixed on the left and right sides above the seventh bottom plate 101, the second line supporting plate 103 is horizontally erected above the 2 upright posts 102, a blanking mounting plate 104 is fixed at the front ends of the 2 upright posts 102, 1 second gear 105 is respectively arranged on the left and right sides in front of the blanking mounting plate 104, wherein 1 second gear 105 is connected with a blanking motor 106 arranged behind the blanking mounting plate 104, a toothed belt 107 is sleeved between the 2 second gears 105, sixth linear guide rails 108 are respectively arranged on the upper and lower ends in front of the blanking mounting plate 104 along the horizontal direction, the blanking slider mounting plate 109 is simultaneously connected with the 2 sixth linear guide rails 108 and the toothed belt 107, the blanking motor 106 drives the toothed belt 107 to rotate so as to drive the blanking slider mounting plate 109 to reciprocate along the 2 sixth linear guide rails 108 in the horizontal direction, a blanking lifting cylinder 1010 is installed above the front end of the blanking slider mounting plate 109, a second slider baffle 1016 is fixed at the front end of the lower side of the blanking slider mounting plate 109, a second clamping jaw cylinder limiting plate 1013 is arranged above the second slider baffle 1016, the second slider baffle 1016 and a second clamping jaw cylinder fixing plate 1015 are in slidable connection along the vertical direction, the front end of the second clamping jaw cylinder fixing plate 1015 is fixed with a second positioning block 1014 and a second clamping jaw cylinder 1012 in sequence, a pair of finished clamping jaws 1011 which are oppositely arranged are arranged at the bottom end of the second clamping jaw cylinder 1012, and the second clamping jaw cylinder 1012 drives the pair of finished clamping jaws 1011 to open and close; an opening for the bottom end of the blanking lifting cylinder 1010 to penetrate through is formed in the second clamping jaw cylinder limiting plate 1013, the bottom end of the blanking lifting cylinder 1010 penetrates through the opening to be connected with the second clamping jaw cylinder fixing plate 1015, so that the blanking lifting cylinder 1010 vertically reciprocates, the second clamping jaw cylinder fixing plate 1015 and the second clamping jaw cylinder 1012 are driven to vertically reciprocate, and the second clamping jaw cylinder limiting plate 1013 is used for limiting the upper limit of the movement of the first clamping jaw cylinder 416; the material receiving box 1018 is installed between the 2 upright posts 102 and is positioned below the second clamping jaw cylinder 1012, a partition board is arranged in the material receiving box 1018 to divide the material receiving box 1018 into two parts, a material inlet 10181 is respectively arranged above the two parts, one part is used for loading qualified parts, and the other part is used for loading unqualified parts which are not loaded with protective packages.
The invention also provides an assembling method of the automatic assembling equipment for riveting and extruding the jack and the protective sleeve, which comprises the following steps:
placing jacks in a jack staggered material powder component, and sequentially queuing the jacks in an upward opening end direction by the jack staggered material powder component;
secondly, the jack feeding assembly 4 picks up jacks from the jack staggered material distributing assembly 3 and places the jacks on the rotary tool assembly 2;
placing the protective sleeve on the protective sleeve direction selecting assembly 5, identifying the closed end of the protective sleeve by the protective sleeve direction selecting assembly 5, and vertically placing the protective sleeve with the closed end upward;
step four, the protective sleeve feeding assembly 6 takes the protective sleeve vertically placed with the end of the protective sleeve facing upwards from the protective sleeve direction selecting assembly 5, and accurately places the protective sleeve on the jack placed on the rotary tool assembly 2 in the step two;
step five, the protective sleeve detection assembly 7 detects whether the protective sleeve is accurately installed on the jack on the rotary tool assembly 2, if the protective sleeve is installed on the jack, subsequent assembly is carried out, and if the protective sleeve is not installed on the jack, the subsequent assembly is not needed;
sixthly, the rotating tool assembly 2 conveys the accurately installed protective sleeve and the jack to the bidirectional riveting assembly 8 for riveting;
step seven, the rotary tool assembly 2 conveys the jack and the protective sleeve which are riveted in place to the adjustable stroke extruding point assembly 9, and four-point extruding actions are carried out on the four-point extruding positions of the jack and the protective sleeve;
and step eight, the rotary tool assembly 2 conveys the jacks and the protective sleeves which are extruded by four points to a finished product blanking assembly 10, and the finished product blanking assembly 10 respectively takes off and respectively collects the finished qualified pieces and the unqualified pieces which are neglected to install the protective sleeves which are extruded by four points from the rotary tool assembly 2.
The working principle and the action process of each component of the automatic assembly equipment with the jack riveted and squeezed with the protective sleeve are as follows:
the equipment is full-automatic equipment, manual participation is not needed, two parts (the jack 100 and the protective sleeve 200) are placed in the corresponding jack vibration disc 32 and the protective sleeve vibration disc 52 before the equipment is used, and automatic assembly, riveting and point extrusion of the jack and the protective sleeve can be automatically carried out by pressing a start button equipment.
(1) The jack material-staggering and distributing assembly 3 is the first action assembly of the whole equipment and has the function of orderly queuing the jacks 100 according to the specified direction (the open end is upward) so as to be convenient for the next action assembly (the jack material-loading assembly 4) to pick up.
In the initial state, the jacks 100 in the jack vibration disc 32 move forward horizontally in the direction of the requirement (i.e. the opening end is at the back), the material distributing cylinder 314 in the initial state is in the withdrawing state, the material distributing swing cylinder 320 rotates downward by 90 degrees, and the material staggering cylinder 35 is in the extending state, the material staggering cylinder connecting plate 38 of the material staggering cylinder 35 can eject the material staggering clamping block 313 and the material distributing clamping block 325 out, the material channel is smooth, the jacks in the material channel can move to the jack baffle plate 324 along the material channel and can not move forward when being blocked by the jack baffle plate 324, at the moment, the sensing optical fiber 328 can detect the signals of the incoming materials of the jacks, and the signals are given to enable the cylinders to move sequentially. Firstly, the staggered material cylinder 35 retracts, and under the action of the elastic forces of the first spring 310 and the second spring 322, the material distributing clamping block 325 and the staggered material clamping block 313 clamp the first insertion hole and the second insertion hole in the material channel; then, the material distributing cylinder 314 pushes out the material distributing block 323 to clamp the first insertion hole to move, so that the insertion hole is pulled out from the first insertion hole material channel 3112 of the material staggering block 311, and the second insertion hole clamped by the material staggering block 311 cannot move forward continuously to block the subsequent insertion hole, thereby playing a material staggering role; then, the material distributing tilt cylinder 320 rotates upwards by 90 degrees, so that the opening end of the jack is upwards; at this point, the assembly operation is completed, and after the socket 100 is removed from the distributor block 323 by the next assembly (socket loading assembly 2), the cylinders return to the initial positions, ready for the next operation cycle.
(2) Jack material loading subassembly: in an initial state, the first circular cylinder 45 is in an extending state, the first lifting cylinder 415 is in a retracting state, the first clamping jaw cylinder 416 is in an opening state, the telescopic cylinder 210 corresponding to the jack feeding station in the rotary tool assembly 2 is in a retracting state, at this time, the tool clamping jaw 2142 is positioned right above the jack 100 which is clamped by the material distributing swing cylinder 320 of the upper assembly (the jack wrong material distributing assembly 3) and rotates 90 degrees upwards, and after the jack wrong material distributing assembly 3 moves in place, a signal is given to enable the jack feeding assembly 4 to sequentially move. First, the first lifting cylinder 415 descends to a position just clamping the jack and stops, and the position can be adjusted through the first buffer 47; then, the first jaw cylinder 416 is closed, gripping the socket 100; then the first lifting cylinder 415 rises to drive the first clamping jaw cylinder 416 to take the jack out of the distributing block 323; then, the first circular cylinder 45 is retracted to drive the jack to be positioned right above the tooling claw 2142 in the next assembly (the rotary tooling assembly 2); then, the telescopic cylinder 210 corresponding to the station of the jack loading assembly 4 in the rotating tool assembly 2 extends out, and the telescopic cylinder 210 drives the tool opening clamp 213 to open the tool clamping jaw 2142 rotating to the position; then the first lifting cylinder 415 extends out to drive the insertion hole to be placed into the opened tool clamping jaw 2142; then, rotating a telescopic cylinder 210 corresponding to a station of the jack feeding assembly 4 in the tool assembly 2 to extend and retract, wherein the telescopic cylinder 210 drives the tool opening clamp 213 to retract, and rotating the tool clamping jaw 2142 to clamp the jack; the first gripper cylinder 416 is then opened, and the assembly motion is complete, with each cylinder returning to the home position in preparation for the next motion cycle.
(3) Rotating the tool assembly: a first motor in the rotary tool assembly 2 drives a cam divider 26 to move, the cam divider 26 drives the rotary disc 27 and a tool clamping jaw mechanism 214 thereon to move at an angle of 45 degrees each time, any tool clamping jaw mechanism 214 stops at the jack feeding assembly 4 in an initial state, and the tool drives the jack 100 to rotate for two times by 45 degrees to reach the protective sleeve feeding assembly 6 for mounting the protective sleeve 200; then the protective sleeve detection assembly 7 is rotated by 45 degrees to detect whether the protective sleeve 200 is successfully inserted into the jack 100; then, the two-way riveting component 8 is rotated by 45 degrees to rivet and press the jack 100 and the protective sleeve 200 to be installed at a specified position; then the assembly is rotated by 45 degrees to reach the position of the adjustable stroke point-extruding assembly 9 to extrude the appointed positions of the assembled jack 100 and the protective sleeve 200; then, the finished product blanking assembly 10 is rotated by 45 degrees to perform blanking on the jack; and then, after two 45-degree rotations, returning to the initial position to load the next jack, and the action flows of the 8 tool clamping jaw mechanisms 214 on the rotating disc 27 are sequentially circulated according to the above steps.
(4) The protective sleeve direction selection component: because the protective sleeve 200 cannot be judged at the closing end only through the protective sleeve vibration disk 52, the protective sleeve discharged from the protective sleeve vibration disk 52 can only move forward in the horizontal direction, and an optional component is required to be additionally arranged to judge the direction of the protective sleeve. In the initial state, the vertical movement cylinder 59 is in the extended state, the protective sleeve clamping jaw cylinder 518 is in the closed state, the detection cylinder 530 is in the extended state, and the second motor 516 drives the protective sleeve clamping jaw 519 to be in the vertical state. Firstly, the vertical moving cylinder 59 retracts to drive the second motor 516 and the protective sleeve clamping jaw cylinder 518 to fall, then the protective sleeve clamping jaw cylinder 518 is opened to drive the protective sleeve clamping jaw 519 to press down the material baffle 523, and the protective sleeve enters the material detecting block 524 through the U-shaped opening 5231 of the material baffle 523; then, after the photoelectric sensor 525 outside the detecting block 524 detects the incoming material, the protective sleeve clamping jaw air cylinder 518 is closed, the fourth spring 522 installed on the lower side of the material baffle 523 bounces under the action of elastic force to block the material channel of the protective sleeve vibration disc 52, so that the subsequent protective sleeve cannot move forwards continuously; then the vertical moving cylinder 59 extends out to drive the protective sleeve clamping jaw cylinder 518 and the second motor 516 to move upwards, so that the protective sleeve and the detection needle 5285 are coaxial; then the detection cylinder 530 is closed, the light blocking block 5283 is driven by the detection needle 5285 to block the optical fiber 5282, and the closing direction in the protective sleeve is detected; then the detection cylinder 530 is opened, the second motor 516 drives the protective sleeve clamping jaw 519 to rotate, the inner mouth of the protective sleeve is vertically placed upwards, the assembly action is finished, and after the protective sleeve is taken out of the protective sleeve clamping jaw 519 by the next assembly (the protective sleeve feeding assembly 6), each cylinder and the second motor 516 return to the initial position to prepare for the next action cycle.
The assembly can judge the direction of the protective sleeve of the inner closing-in port and enable the required direction to face to a certain specified position or direction.
(5) Protective sleeve material loading subassembly: in the initial state, the protective sleeve clamping jaw 519 in the protective sleeve feeding assembly 6 is located right above the protective sleeve clamped by the upper assembly (the protective sleeve direction selecting assembly 5), and when the upper assembly moves in place, a signal is given to enable the air cylinder of the assembly to move in sequence. Firstly, a clamping jaw cylinder of a protective sleeve feeding assembly 6 is closed, and a protective sleeve clamping jaw 519 in the protective sleeve feeding assembly 6 clamps a protective sleeve; then the protective sleeve is selectively opened to the clamping jaws in the assembly 5; then the lifting cylinder of the protective sleeve feeding assembly 6 ascends; then, the round cylinder of the protective sleeve feeding assembly 6 is retracted to drive the protective sleeve to be positioned right above the jack in the tooling clamp in the next assembly (the rotary tooling assembly 2), then the telescopic cylinder 210 corresponding to the station of the protective sleeve feeding assembly 6 in the rotary tooling assembly 2 extends out, and the telescopic cylinder 210 drives the tooling positioning clamp 212 to close the tooling clamp 2142 which rotates to the position, so that the jack 100 is fixed; then, a lifting cylinder of the protective sleeve feeding assembly 6 extends out to drive the protective sleeve 200 to be placed into the jack 100 of the closed tool clamping jaw 2142, and the pressing block 61 presses the protective sleeve 200 into the jack 100; then, rotating a telescopic cylinder 210 corresponding to a station of the protective sleeve feeding assembly 6 in the tool assembly 2 to extend and retract, wherein the telescopic cylinder 210 drives a tool positioning clamp 212 to retract, a tool clamping jaw 2142 clamps the jack and the protective sleeve, and the rotating disc 27 is ready for the next rotation; the gripper cylinders of the protective sleeve feeding assembly 6 are then opened, so far that the assembly is finished and the cylinders return to the initial position, ready for the next cycle of action. Referring to fig. 18-19, since the structure and operation of the protective sleeve feeding assembly 6 and the socket feeding assembly 4 are substantially identical, the structure of the protective sleeve feeding assembly 6 will not be described in detail, except that the protective sleeve feeding assembly 6 is provided with a press block 61 below a jaw fixing plate (the same structure as the first jaw fixing plate 418 of fig. 12), the press block 61 is located between the jaws, and when the jaws clamp the protective sleeve, the lifting cylinder falls down, and the protective sleeve is inserted into the socket, the press block 61 pushes the protective sleeve into the open end of the socket.
(6) Protection sleeve detection subassembly 7: in the initial state, the second lifting cylinder 76 extends out, when the jack and the protective sleeve rotate to the position, the second lifting cylinder 76 descends, the first moving plate 75 drives the detection rod mounting block 710 and parts thereon, so that the detection rod 78 touches the jack and the protective sleeve, and the detection rod 78 compresses the sixth spring 79 to move upwards after being pressed on the detected part. If a protective sleeve is installed on the jack, the upward movement distance of the detection rod 78 is long, and the detection rod 78 rises to the detection window of the sensor 77, so that light is blocked. If the protection sleeve is not installed, the detection rod 78 is lifted by a distance insufficient to block the detection window of the sensor 77, so as to determine whether the protection sleeve is installed or not. If the subsequent station of the protective sleeve is normally carried out, if the protective sleeve is not used, the subsequent station assembly is not needed. After the detection of the detection rod 78 is completed, the second lift cylinder 76 returns to the initial position to prepare for the next operation cycle.
(7) Two-way riveting subassembly: in the initial state, the riveting cylinder 86 is retracted, when the jack and the protective sleeve rotate to the position, the riveting cylinder 86 descends, the riveting head 813 is positioned right above the jack and the protective sleeve part, the riveting plate 814 is positioned below the rotary disc 27, after the rotary disc 27 stops, the riveting cylinder connecting piece 87 starts to act, firstly, the riveting cylinder connecting piece 87 drives the riveting head 813 to descend, when the riveting head 813 contacts the protective sleeve, the lower limiting plate 810, the riveting plate 814, the riveting sliding mounting plate 811 and the riveting cylinder 86 start to act upwards by taking the protective sleeve as a fulcrum under the action of the cylinder force, and the riveting cylinder 86 does not move upwards until the lower limiting plate 810 contacts the lower surface of the rotary disc 27. At this time, the riveting head 813 contacts with the protective sleeve, the riveting plate 814 contacts with the lower bottom surface of the rotating disc 27, but the stroke of the riveting cylinder 86 is not moved in place, and the riveting cylinder 86 continues to extend out, so that the protective sleeve and the jack are riveted. When the jack and the protective sleeve detect continuous movement, the limiting screw 818 arranged on the second limiting block 817 can be in contact with the lower bottom surface of the second moving plate 812, the riveting cylinder 86 cannot move downwards any more, at the moment, the crimping is in place, and the limiting screw 818 can ensure that the condition of over-crimping is avoided. And returning to the initial position after riveting is finished, and preparing for the next action cycle. This subassembly can realize carrying out two-way riveting to jack and protective case, and the unilateral punching press can lead to protective case fracture, warp, can't guarantee that the part assembly does not take place mechanical deformation's damage after targetting in place, and the riveting process of two-way atress is more soft controllable.
(8) Adjustable stroke point of squeeze subassembly: in the initial state, the squeezing point cylinder 99 is retracted, the squeezing point motor 96 is located at the upper initial position, when the jack and the protective sleeve rotate to the position, the squeezing point motor 96 drives the squeezing point cylinder 99 and the squeezing point contact piece 912 to descend to the position of a squeezing point, the squeezing point cylinder 99 extends out to drive the rotating ring 914 to rotate, the squeezing point contact piece 912 is driven to carry out squeezing point operation, the squeezing point disc 911 is installed on the squeezing point disc installation plate 910 through a positioning pin and a screw, the squeezing point disc installation plate 910 is inserted on the squeezing point assembly installation plate 98, the levelness of the whole structure is ensured, the squeezing four points are at the same height, the initial position is returned after the squeezing point is finished, and the next action cycle is prepared. The assembly can realize reapplication of the worn extrusion point contact element 912, ensures the pressing depth by adjusting the stroke of the cylinder, prolongs the service life of the extrusion point contact element 912, does not need frequent shutdown and replacement, and improves the utilization rate of equipment.
(9) Finished product unloading subassembly: in the initial state, the blanking motor 106 is at the original position, the blanking lifting cylinder 1010 is in the retracting state, the second clamping jaw cylinder 1012 is in the opening state, and the telescopic cylinder 210 corresponding to the jack loading assembly 4 station in the rotary tool assembly 2 is in the retracting state, at this time, the finished clamping jaw 1011 is positioned right above the jack and the protective sleeve in the finished blanking assembly 10 station of the rotary disc 27, and when the last assembly moves in place, a signal is given, so that the assembly cylinders move in sequence. Firstly, the blanking lifting cylinder 1010 descends to a position where the protective sleeve is just clamped and stops, and the position can be adjusted through a fifth buffer 1017; then, the second jaw cylinder 1012 is closed, and the finished jaw 1011 grips the protective sleeve; then, the telescopic cylinder 210 corresponding to the jack loading assembly station in the rotating tool assembly 2 extends out, and the telescopic cylinder 210 drives the tool opening clamp 213 to open the tool clamping jaw 2142 rotating to the position; then the blanking lifting cylinder 1010 rises to drive the second clamping jaw cylinder 1012 to take out the jack from the tool clamping jaw 2142; then, the blanking motor 106 rotates to drive the jack 100 to be right above the material receiving box 1018; then the finished clamping jaw 1011 is opened and the part falls into the receiving box 1018; and then, the telescopic cylinder corresponding to the station of the jack loading assembly 2 in the rotary tool assembly 2 extends and retracts, so that the assembly finishes the action, and each cylinder returns to the initial position to prepare for the next action cycle.
The principles and embodiments of the present invention have been described herein using specific examples, which are provided only to help understand the method and the core concept of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.

Claims (10)

1. The automatic assembling equipment comprises a rack assembly, a rotary tool assembly, a jack staggered material distribution assembly, a jack feeding assembly, a protective sleeve detection assembly, a protective sleeve direction selection assembly, a protective sleeve feeding assembly, a bidirectional riveting assembly, an adjustable stroke point extruding assembly and a finished product blanking assembly;
the frame subassembly includes quick-witted case and dustcoat, and the upper surface of quick-witted case is the workstation, rotatory frock unit mount is in quick-witted case upper surface intermediate position, installs jack miscarriage branch material subassembly in periphery one side of rotatory frock subassembly, and jack material loading unit mount jack miscarriage divides material subassembly one side, and protective case selects to the right side that the subassembly was installed at jack miscarriage branch material subassembly, protective case selects to the subassembly and installs between protective case selects to subassembly and jack miscarriage branch material subassembly, and protective case detection subassembly is installed on the rotatory frock subassembly, the opposite side in rotatory frock subassembly periphery is installed in proper order along the circumferencial direction to two-way riveting subassembly, the crowded some subassembly of adjustable stroke and finished product unloading subassembly.
2. The automatic assembling equipment for riveting and extruding the jack and the protective sleeve according to claim 1, wherein the rotary tool assembly comprises a first motor, a belt, a first gear, a cam splitter input shaft, a cam splitter mounting frame, a cam splitter, a rotary disc, a fixed disc cover plate, a plurality of telescopic cylinders, a telescopic cylinder connecting plate, a tool positioning clamp, a tool opening clamp and a tool clamping jaw mechanism, the first motor is fixed on the upper surface of the case and is arranged outside the jack loading assembly, the cam splitter mounting frame is fixed above the upper surface of the case, the cam splitter is arranged on the splitter mounting frame, the output end of the first motor is connected with the cam splitter input shaft through the belt and the first gear, the output shaft of the cam splitter is connected with the rotary disc, and the rotary disc rotates along with the output shaft of the cam splitter, the upper part of the cam divider is fixedly connected with a fixed disc, a fixed disc cover plate is fixedly arranged above the fixed disc, an input shaft of the cam divider is driven to rotate by a first motor, so that the rotating disc is driven to rotate intermittently at 45 degrees in the circumferential direction by an output shaft of the cam divider, 8 tool clamping jaw mechanisms are evenly distributed on the upper surface of the rotating disc in the circumferential direction and used for clamping jacks, 8 long guide grooves are formed in the upper surface of the fixed disc from inside to outside in the radial direction and correspond to the tool clamping jaw mechanisms, short guide grooves are respectively arranged in the positions, corresponding to the guide grooves, on the fixed disc cover plate in the radial direction, and L-shaped telescopic cylinder connecting plates are arranged in the long guide grooves corresponding to five stations, namely a jack feeding assembly, a finished product blanking assembly, a protective sleeve feeding assembly, a bidirectional riveting assembly and an adjustable stroke extrusion point assembly, every L type telescopic cylinder connecting plate is connected with telescopic cylinder, telescopic cylinder arranges in on the fixed disc apron, at jack material loading subassembly, the L type telescopic cylinder connecting plate of finished product unloading subassembly station is opened through the frock and is pressed from both sides and cooperate with frock clamping jaw mechanism, realize that frock clamping jaw mechanism opens, protect the pipe material loading subassembly, the L type telescopic cylinder connecting plate of two-way riveting subassembly and the three station of adjustable stroke extrusion point subassembly cooperatees through frock locating clip and frock clamping jaw mechanism, realize tightening up of frock clamping jaw mechanism, the jack on the control frock clamping jaw mechanism is stable not rocked.
3. The automatic assembling apparatus for riveting and dotting a jack and a protective sleeve according to claim 1, wherein the jack staggered material distributing assembly comprises a first bottom plate, a jack vibrating disk, a jack discharging channel, a guide bottom plate, a jack staggered material mechanism, a jack distributing mechanism and an inductive optical fiber mechanism, the guide bottom plate is fixed on the first bottom plate, 2 guide rails are horizontally arranged on the guide bottom plate in parallel and at intervals, the jack vibrating disk is installed on one side above the first bottom plate, the jack discharging channel for conveying the jack is arranged at the discharging port of the jack vibrating disk, the jack staggered material mechanism and the jack distributing mechanism which are installed on the guide bottom plate are sequentially arranged at the outlet of the jack discharging channel, the jack staggered material mechanism is fixed at one end of 2 guide rails on the guide bottom plate, the jack distributing mechanism is slidably connected with the 2 guide rails to realize opposite movement with the jack staggered material mechanism, the induction optical fiber mechanism is arranged between the jack material staggering mechanism and the jack material distributing mechanism and used for inducing the jacks output by the jack material staggering mechanism to enable the jack material distributing mechanism to start to act.
4. The automatic assembling equipment for riveting and extruding the jack and the protective sleeve according to claim 1, wherein the jack loading assembly comprises a second bottom plate, a first support column, a second support column, a first line supporting plate, a first circular cylinder, a first floating joint, a first loading mounting plate, a first linear guide rail, a first slider mounting plate, a first circular cylinder connecting block, a first slider baffle, a first lifting cylinder, a first clamping jaw cylinder limiting plate, a first clamping jaw fixing plate, a first positioning block and a jack clamping jaw;
the second bottom plate is fixed on the upper surface of the case and is positioned at the right side of the jack staggered material distribution assembly, the first support and the second support are respectively and vertically fixed at the left side and the right side above the second bottom plate, the first line supporting plate is horizontally erected above the first support and the second support, the front ends of the first support and the second support are fixedly provided with a first feeding mounting plate, the front end of the first feeding mounting plate is horizontally and at intervals fixedly provided with a first linear guide rail, the 2 first linear guide rails are respectively provided with a first sliding block, the front ends of the 2 first sliding blocks are fixed with a first sliding block mounting plate, the right end face of the first sliding block mounting plate is provided with a first circular cylinder connecting block, the first circular cylinder is horizontally arranged at the left end of the first support, the connecting end of the first circular cylinder connecting block passes through the feeding mounting plate and is arranged between the first support and the second support, the output end of the first circular cylinder is provided with a first floating joint, the first circular cylinder drives a first circular cylinder connecting block and a first slider mounting plate to reciprocate leftwards and rightwards along a first linear guide rail through the first floating joint, a first lifting cylinder is mounted above the front end of the first slider mounting plate, a first slider baffle is fixed at the front end of the lower side of the first slider mounting plate, a first clamping jaw cylinder limiting plate is arranged above the first slider baffle, the first slider baffle is connected with a first clamping jaw fixing plate in a sliding mode along the vertical direction, the front end of the first clamping jaw fixing plate is sequentially fixed with a first positioning block and a first clamping jaw cylinder, the bottom end of the first clamping jaw cylinder is provided with a pair of oppositely-arranged jack clamping jaws, and the first clamping jaw cylinder drives the pair of jack clamping jaws to open and close;
the first clamping jaw air cylinder limiting plate is provided with an opening through which the bottom end of the first lifting air cylinder penetrates, the bottom end of the first lifting air cylinder penetrates through the opening and is connected with the first clamping jaw fixing plate through the first floating joint, so that the first lifting air cylinder can vertically reciprocate in the vertical direction, the first clamping jaw fixing plate and the first clamping jaw air cylinder are driven to vertically reciprocate, and the first clamping jaw air cylinder limiting plate is used for limiting the upper limit of the first clamping jaw air cylinder in movement.
5. The automatic assembling equipment for riveting and dotting the jack and the protective sleeve according to claim 1, wherein the protective sleeve direction selecting assembly comprises a feeding portion and a detection direction selecting portion arranged on one side of the feeding portion, the feeding portion comprises a third bottom plate, a protective sleeve vibrating disk and a protective sleeve conveying rail, the protective sleeve vibrating disk is arranged on the third bottom plate, and the protective sleeve conveying rail is arranged at the discharge end of the protective sleeve vibrating disk and used for conveying the protective sleeve to the detection direction selecting portion;
the detection direction selection part comprises a fourth bottom plate;
the 2 vertical supports are fixed on the fourth bottom plate in a front-back parallel mode;
the bracket mounting plate is horizontally mounted on the 2 vertical brackets;
the second linear guide rail is arranged on 1 vertical bracket at the front position in the 2 vertical brackets along the vertical direction;
the second sliding block is connected with the second linear guide rail in a sliding manner;
the direction-selecting slide block connecting plate is fixedly arranged with the second slide block;
the vertical moving cylinder is arranged at the bottom end of the sliding connection plate;
the third buffer is arranged at the front end of the bracket mounting plate;
the fourth buffer is arranged below the second linear guide rail;
the supporting plate is fixed on the upper front end face of the sliding block mounting plate;
the bearing seat mounting plate is horizontally arranged above the supporting plate;
the bearing seat is arranged on the bearing seat mounting plate;
the motor mounting plate is vertically arranged at the front end of the bearing seat mounting plate;
the second motor is arranged on the motor mounting plate and is connected with the bearing seat through a coupler;
the clamping jaw air cylinder connecting shaft is connected with the bearing seat;
the protective sleeve clamping jaw air cylinder is connected with the clamping jaw air cylinder connecting shaft;
2 protective sleeve clamping jaws are arranged on a protective sleeve clamping jaw cylinder one above the other, and the protective sleeve clamping jaw cylinder drives the 2 protective sleeve clamping jaws to open and close;
the mounting seat is mounted on the support mounting plate and is provided with a square through hole;
the guide shaft is vertically fixed on the support mounting plate and is arranged in the square through hole;
the fourth spring is sleeved on the guide shaft;
the striker plate is arranged in the square through hole in the vertical direction, the top end of the guide shaft penetrates into the striker plate, the top end of a fourth spring is in contact with the bottom end of the striker plate, the striker plate can move up and down in the square through hole along the guide shaft under the elastic acting force of the fourth spring, a U-shaped opening for a protective sleeve to pass through is formed in the top end of the striker plate, a boss is arranged on the end face of the inner side of the striker plate, the 2 protective sleeve clamping jaws are arranged above the boss, in the initial state, the fourth spring is in a natural state, the top end of the striker plate extends out of the mounting seat to block the outlet of a protective sleeve conveying track, and the 2 protective sleeve clamping jaws are all arranged above the boss of the striker;
the material detecting block is arranged above the mounting seat and is arranged on the right side of the square through hole, and a track for conveying the protective sleeve is arranged above the material detecting block;
the photoelectric sensor is arranged between the material detection block and the protective sleeve clamping jaw, the left end of the material detection block is arranged above the photoelectric sensor, and the photoelectric sensor is used for detecting whether the protective sleeve enters the material detection block or not;
the first guide rail mounting plate is transversely fixed at the tail end above the mounting seat, and an opening is formed in the rear end of the first guide rail mounting plate;
the third linear guide rail is transversely erected above the left end and the right end of the first guide rail mounting plate;
the 2 optical fiber mounting block assemblies are respectively arranged at the left end and the right end of the opening of the first guide rail mounting plate and are slidably mounted on the third linear guide rail;
2 cylinder connecting blocks which are respectively slidably mounted with the third linear guide rail and vertically fixed with the optical fiber mounting block component;
the detection cylinder is arranged below the first guide rail mounting plate and horizontally mounted on one of the cylinder connecting blocks, the extending end of the detection cylinder is connected with the other cylinder connecting block, and when the detection cylinder is closed, the 2 optical fiber mounting block assemblies move oppositely along the third linear guide rail;
the first limiting block is fixed on the inner side of any one of the 2 optical fiber mounting block assemblies and used for limiting the moving positions of the 2 optical fiber mounting block assemblies;
the optical fiber installation block assembly comprises an installation block body, optical fibers, a light blocking block, a fifth spring and a detection needle, wherein the optical fibers are arranged in the installation block body, a groove is formed in the front end of the installation block body, a through hole corresponding to the position of the optical fibers is formed in the end face of the groove, the detection needle transversely penetrates through two ends of the groove, the fifth spring and the light blocking block are sleeved on the detection needle, the two ends of the detection needle protrude out of the end face of the installation block body during initial state, and the light blocking block is arranged on the outer side of the through hole under the elastic action of the fifth spring.
6. The automatic assembling apparatus for riveting and dotting the jack and the protective sleeve according to claim 1, wherein the protective sleeve detecting assembly comprises a fifth base plate, a vertical mounting plate, a horizontal connecting plate, a fourth linear guide, a first moving plate, a second lifting cylinder, a sensor, a detecting rod, a sixth spring, a detecting rod mounting block and a limiting plate, the vertical mounting plate is vertically fixed above one end of the fifth base plate, the second lifting cylinder is mounted on the vertical mounting plate and connected with the horizontal connecting plate through a floating joint, the front end of the vertical mounting plate is provided with the fourth linear guide, the front end of the fourth linear guide is provided with the first moving plate, the upper part of the first moving plate is fixed with the horizontal connecting plate, the upper part of the front end surface of the first moving plate is provided with the sensor, the detecting rod mounting block is mounted below the first moving plate, the detection rod is arranged at intervals with the sensor, the detection rod penetrates through the detection rod mounting block in the vertical direction and can move up and down along the detection rod mounting block, a limiting plate is arranged in the detection rod mounting block, and a sixth spring is sleeved on the periphery of the detection rod between the limiting block and the upper end face of the detection rod mounting block; the second promotes jar initial state and is the state of stretching out, and the sensor detection window is not sheltered from to the test bar upper end, and when the jack that is holding unknown whether to insert protective case was being taken to the rotating disc rotatory to the test bar below, the second promoted the cylinder and descends, and first motion board drives installation piece, test bar, sixth spring, limiting plate and sensor and together descends, and test bar bottom and jack contact detect whether install protective case.
7. The automatic assembling equipment for riveting and extruding the protective sleeve and the jack according to claim 1, wherein the bidirectional riveting assembly comprises a connecting support, a second guide rail mounting plate, a fifth linear guide rail, an upper slide block, a lower slide block, a riveting cylinder connecting piece, a riveting cylinder mounting plate, an upper limiting plate, a lower limiting plate, a riveting sliding mounting plate, a second moving plate, a riveting head, a riveting plate, a hydraulic buffer, a lower limiting plate base, a second limiting block and a limiting screw, the second guide rail mounting plate is vertically fixed at the front end of the connecting support, the fifth linear guide rail is vertically mounted at the front end of the second guide rail mounting plate, the upper slide block and the lower slide block are respectively mounted at the upper end and the lower end of the fifth linear guide rail, the riveting cylinder is mounted on the riveting cylinder mounting plate, and the limiting plate is arranged below the riveting cylinder mounting plate, notches are formed in the left end and the right end of the upper limiting plate, 2 riveting sliding mounting plates are respectively arranged on two sides of the fifth linear guide rail, the upper ends of the 2 riveting sliding mounting plates are respectively inserted from the notches of the upper limiting plate and fixed with the riveting cylinder mounting plate, the bottom end of the riveting cylinder is connected with the second moving plate through a riveting cylinder connecting piece, a riveting head is arranged at the front end of the second moving plate, and the second moving plate is fixed on the upper sliding block;
the riveting plate is provided with a hydraulic buffer, the riveting plate is fixed above the lower limiting plate, the lower limiting plate is fixed with the lower ends of the 2 riveting sliding mounting plates and the lower sliding block, the bottom end of the lower limiting plate is fixed with the lower limiting plate base, a second limiting block is arranged above the front end of each 2 riveting sliding mounting plates, and a limiting screw used for ensuring that no compression joint exists is vertically arranged on the second limiting block.
8. The automatic assembling equipment for riveting and extruding the jack and the protective sleeve according to claim 1, wherein the adjustable stroke extruding component comprises a sixth bottom plate, a mounting bracket, a vertical plate, a single-shaft driver, a coupler, an extruding motor, an extruding slider connecting plate, an extruding component mounting plate and an extruding component; the mounting bracket is vertically fixed on the sixth bottom plate, a vertical plate is mounted at the rear end of the mounting bracket, the single-shaft driver is mounted at the front end of the mounting bracket, a point extrusion slider connecting plate is mounted at the front end of the single-shaft driver, a coupler is mounted at the output end of the point extrusion motor, the output end of the point extrusion motor is connected with the point extrusion slider connecting plate, the point extrusion slider connecting plate is driven to move up and down along the single-shaft driver, the point extrusion assembly mounting plate is fixed at the front end of the point extrusion slider connecting plate, and a point extrusion assembly for realizing four point extrusion of the jack and the protective sleeve is; the extrusion point motor drives the extrusion point sliding block connecting plate to drive the extrusion point assembly mounting plate to move up and down, so that the extrusion point assembly is driven to move up and down, the position of the extrusion point assembly relative to the jack and the protective sleeve is adjusted, and four extrusion points are carried out on the jack and the protective sleeve.
9. The automatic assembling equipment for riveting and extruding the jack and the protective sleeve according to claim 1, wherein the finished product blanking assembly comprises a seventh bottom plate, 2 stand columns, a second line supporting plate, a blanking mounting plate, a second gear, a blanking motor, a toothed belt, a sixth linear guide rail, a blanking slider mounting plate, a blanking lifting cylinder, a finished product clamping jaw, a second clamping jaw cylinder limiting plate, a second positioning block, a second clamping jaw cylinder fixing plate, a second slider baffle, a fifth buffer and a material receiving box; the blanking mechanism is characterized in that a seventh bottom plate is fixed on the upper surface of a case, 2 stand columns are respectively and vertically fixed on the left side and the right side above the seventh bottom plate, a second line supporting plate is horizontally erected above the 2 stand columns, a blanking mounting plate is fixed at the front ends of the 2 stand columns, 1 second gear is respectively arranged on the left side and the right side in front of the blanking mounting plate, wherein the 1 second gear is connected with a blanking motor arranged behind the blanking mounting plate, a toothed belt is sleeved between the 2 second gears, sixth linear guide rails are respectively arranged on the upper end and the lower end in front of the blanking mounting plate along the horizontal direction, the blanking slider mounting plate is simultaneously connected with the 2 sixth linear guide rails and the toothed belt, the blanking motor drives the toothed belt to rotate so as to drive the blanking slider mounting plate to reciprocate in the horizontal direction along the 2 sixth linear guide rails, and a blanking lifting cylinder is arranged above the front end of the blanking slider mounting plate, a second slider baffle is fixed at the front end of the lower side of the blanking slider mounting plate, a second clamping jaw air cylinder limiting plate is arranged above the second slider baffle, the second slider baffle is connected with a second clamping jaw air cylinder fixing plate in a sliding manner along the vertical direction, the front end of the second clamping jaw air cylinder fixing plate is fixed with a second positioning block and a second clamping jaw air cylinder in sequence, a pair of finished product clamping jaws which are arranged oppositely are arranged at the bottom end of the second clamping jaw air cylinder, and the second clamping jaw air cylinder drives the pair of finished product clamping jaws to open and close;
an opening for the bottom end of the blanking lifting cylinder to pass through is formed in the second clamping jaw cylinder limiting plate, the bottom end of the blanking lifting cylinder passes through the opening and is connected with the second clamping jaw cylinder fixing plate, so that the blanking lifting cylinder can reciprocate up and down in the vertical direction, the second clamping jaw cylinder fixing plate and the second clamping jaw cylinder are driven to reciprocate up and down, and the second clamping jaw cylinder limiting plate is used for limiting the upper limit of movement of the first clamping jaw cylinder;
the material receiving box is arranged between the 2 stand columns and is located below the second clamping jaw air cylinder, a partition plate is arranged inside the material receiving box to divide the material receiving box into two parts, material inlet openings are formed in the upper portions of the two parts respectively, one part is used for containing qualified parts, and the other part is used for containing unqualified parts which are not packaged in a neglected packaging protection suit.
10. The assembling method of the automatic assembling equipment for riveting and dotting the jack and the protective sleeve according to any one of claims 1 to 9, comprising the following steps:
placing jacks in a jack staggered material powder component, and sequentially queuing the jacks in an upward opening end direction by the jack staggered material powder component;
picking up the jacks from the jack staggered material distribution component by the jack loading component and placing the jacks on a rotary tool component;
placing the protective sleeve on the protective sleeve direction selection assembly, identifying a closed end of the protective sleeve by the protective sleeve direction selection assembly, and vertically placing the protective sleeve with the closed end facing upwards;
taking the protective sleeve vertically placed with the end of the protective sleeve facing upwards from the protective sleeve direction selecting assembly by the protective sleeve feeding assembly, and accurately placing the protective sleeve on the jack placed on the rotary tool assembly in the step two;
step five, detecting whether the protective sleeve is accurately installed on the jack on the rotary tool assembly by the protective sleeve detecting assembly, carrying out subsequent assembly if the protective sleeve is installed on the jack, and not needing to carry out subsequent assembly if the protective sleeve is not installed on the jack;
sixthly, the rotating tool assembly conveys the accurately installed protective sleeve and the jack to the bidirectional riveting assembly for riveting;
step seven, the rotary tool assembly conveys the jack and the protective sleeve which are riveted in place to the adjustable stroke extruding point assembly, and four-point extruding action is carried out on the four-point extruding positions of the jack and the protective sleeve;
and step eight, the rotary tool assembly conveys the jack and the protective sleeve which are extruded by four points to a finished product blanking assembly, and the finished product blanking assembly respectively takes down and respectively collects the finished product qualified piece and the unqualified piece which are not provided with the protective sleeve after being extruded by four points from the rotary tool assembly.
CN202011237482.4A 2020-11-09 2020-11-09 Automatic assembling equipment and assembling method for riveting and extruding jack and protective sleeve Pending CN112517774A (en)

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CN113523123A (en) * 2021-07-19 2021-10-22 柳州微研天隆科技有限公司 Riveting device for ECU upper cover
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