CN111347242A - Full-automatic equipment of photoelectric switch - Google Patents

Full-automatic equipment of photoelectric switch Download PDF

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Publication number
CN111347242A
CN111347242A CN202010133676.3A CN202010133676A CN111347242A CN 111347242 A CN111347242 A CN 111347242A CN 202010133676 A CN202010133676 A CN 202010133676A CN 111347242 A CN111347242 A CN 111347242A
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CN
China
Prior art keywords
led
feeding
station
shell
control system
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Withdrawn
Application number
CN202010133676.3A
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Chinese (zh)
Inventor
李鲜元
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Dongguan Yuanpeng Hardware Electronic Technology Co ltd
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Dongguan Yuanpeng Hardware Electronic Technology Co ltd
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Priority to CN202010133676.3A priority Critical patent/CN111347242A/en
Publication of CN111347242A publication Critical patent/CN111347242A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

Abstract

The invention provides a full-automatic assembling device of a photoelectric switch, which adopts a shell gluing device to output a shell glue into a carrier, the rotating disc rotates to an upper emitting LED station, the upper emitting LED device is provided with an emitting LED in the rubber shell, the rotating disc rotates to an upper LED receiving station, the upper LED receiving device is provided with a receiving LED in the rubber shell, the rotary disc rotates to a shaping station, the shaping device shapes the emitting LED and the receiving LED in the plastic shell, the rotary disc rotates to a stitch cutting station, the stitch cutting device cuts the emitting LED and the receiving LED stitch, the rotary disc rotates to a function testing station, the function testing device conducts function testing on a finished product and outputs a testing result to a main control system, the rotary disc rotates to a finished product discharging station, the sorting discharging device sorts and discharges the finished product, the rotary disc rotates to a carrier emptying station, the carrier emptying device empties a carrier on the station, the rotary disc rotates to an upper plastic shell station, and the circulation is repeated. The automatic feeding device is high in production efficiency and low in production cost, and can realize automatic conveying, detection, feeding, assembly and output.

Description

Full-automatic equipment of photoelectric switch
Technical Field
The invention relates to the technical field of automatic assembly of photoelectric switches, in particular to full-automatic assembly equipment for a photoelectric switch.
Background
The reflection-type photoelectric switch is manufactured by installing the transmitting tube and the receiving tube in the rubber shell to manufacture the transmitting tube and the receiving tube respectively, and the transmitting tube and the receiving tube are inserted into the rubber shell to be fixed during assembly. At present, the assembly of the reflection-type photoelectric switch is manually carried out, the detection is also carried out manually, the transmitting tube, the receiving tube and the rubber shell are used for feeding, the manual feeding is also adopted, the automatic conveying, the detection, the feeding, the assembly, the output and the production efficiency are not realized, the production cost is high, and the quality is poor.
Disclosure of Invention
Aiming at the prior art, the invention aims to provide the full-automatic photoelectric switch assembling equipment which is high in production efficiency, low in production cost and capable of realizing automatic conveying, detection, feeding, assembling and outputting.
In order to solve the technical problem, the invention provides a full-automatic photoelectric switch assembling device which comprises a rack and a workbench arranged on the rack, wherein a turntable is arranged on the workbench, a carrier for placing a rubber shell is arranged on the turntable, a rubber shell feeding device, an upper emitting LED device, an upper receiving LED device, a shaping device, a pin cutting device, a function testing device, a classification discharging device and a carrier emptying device are sequentially arranged on the workbench at the periphery of the turntable, the devices are respectively connected with and controlled by a main control system, and the upper emitting LED device comprises a second support, a second guide rail, a second base, a feeding detection mechanism, a feeding mechanism, a second conveying mechanism, a second detection mechanism, a direction correction mechanism, a second waste discharge mechanism, a supplied material detection mechanism, a clamping turnover mechanism, a second vibration disc, a second straight vibration device and a feeding manipulator.
The invention is further improved in that the glue shell applying device comprises a first support, a first guide rail, a first base, a material feeding detection mechanism, a first conveying mechanism, a first detection mechanism, a first waste discharging mechanism, a feeding mechanism, a first vibration disc and a first vibrator, wherein a first through groove used for accommodating a glue shell is transversely arranged at the top of the first base, a glue shell inlet vertically communicated with the first through groove is arranged at the front end of the first base, and a waste product outlet vertically communicated with the first through groove is arranged at the rear end of the first base.
The shaping device comprises a third support, a second support, a third clamping mechanism and a shaping mechanism, wherein the second support and the third clamping mechanism are respectively arranged on the third support, and the shaping mechanism is arranged on the second support.
The pin cutting device is further improved by comprising a third support frame, an interval fine adjustment mechanism, a first bottom plate, a first lifting mechanism, a cutter seat, a cutter baffle and a cutting mechanism, wherein the bottom of the cutter seat is provided with an accommodating cavity for accommodating a finished photoelectric switch product, the middle of the cutter seat is provided with a first cavity communicated with the accommodating cavity, the top of the cutter seat is provided with a fifth through cavity perpendicular to the accommodating cavity and used for installing the cutter baffle, and the lower section of the cutter baffle is provided with a notch matched with the cutter for cutting.
Compared with the prior art, the invention adopts an upper rubber shell device to output a rubber shell to a carrier of a rotary table, the rotary table rotates to an upper emitting LED station, the upper emitting LED device is provided with an emitting LED in the rubber shell, the rotary table rotates to an upper receiving LED station, the upper receiving LED device is provided with a receiving LED in the rubber shell, the rotary table rotates to a shaping station, the shaping device presses and shapes the emitting LED and the receiving LED in the rubber shell, the rotary table rotates to a pin cutting station, the pin cutting device cuts pins of the emitting LED and the receiving LED, the rotary table rotates to a function testing station, the function testing device performs function testing on a finished product and outputs a testing result to a main control system, the rotary table rotates to a finished product discharging station, the classifying discharging device classifies and discharges the finished product, the rotary table rotates to a carrier discharging station, the carrier discharging device operates to discharge the carrier on the station, and then the rotary table rotates to the upper rubber shell station, and (5) circulating and repeating. The automatic feeding device is high in production efficiency and low in production cost, and can realize automatic conveying, detection, feeding, assembly and output.
Drawings
FIG. 1 is a schematic top view of a device for applying a coating according to the present invention, FIG. 2 is a perspective view of a device for applying a coating according to the present invention, FIG. 3 is a perspective expanded view of FIG. 2, FIG. 4 and FIG. 5 are perspective views of a first base according to the present invention from two different perspectives, FIG. 6 and FIG. 7 are perspective views of a second base according to the present invention, FIG. 8 is a perspective view of an upper emitting LED device according to the present invention, FIG. 9 is a perspective view of an upper emitting LED device according to the present invention with a loading manipulator removed, FIG. 10 is a perspective view of an upper emitting LED device according to the present invention with a second conveying mechanism, a material feeding detecting mechanism and a loading manipulator removed, FIG. 11 is a perspective expanded view of FIG. 10, FIG. 12 is a perspective expanded view of FIG. 9, FIG. 13 is a perspective view of a loading manipulator according to the present invention, FIG. 14 is a perspective view of a shaping device according to the present invention, FIG. 15 is a perspective view of a pin cutting device according to the present invention, FIG. 16 is a perspective view of a functional test Fig. 19 is a perspective view of the carrier emptying device of the present invention.
Detailed Description
The invention is further described with reference to the following description and embodiments in conjunction with the accompanying drawings.
As shown in fig. 1 to 19, a fully automatic photoelectric switch assembling device comprises a frame and a workbench arranged on the frame, wherein a turntable 1 is arranged on the workbench, a carrier for placing a plastic shell is arranged on the turntable 1, the turntable 1 is provided with 8 stations which are respectively a plastic shell feeding station, a plastic shell upper emitting LED station, a plastic receiving LED station, a shaping station, a pin cutting station, a function testing station, a finished product discharging station and a carrier emptying station, and each station is provided with a carrier; the turntable 1 is driven by a servo motor driving a cam divider. The working table at the corresponding position of 8 stations at the periphery of the turntable 1 is sequentially provided with a gluing shell device 2, an upper emitting LED device 3, an upper receiving LED device 4, a shaping device 5, a pin cutting device 6, a function testing device 7, a classification discharging device 8 and a carrier emptying device 9, and all the devices are respectively connected with and controlled by a main control system.
Specifically, as shown in fig. 2 to 5, the glue shell applying device 2 comprises a first bracket 21, a first guide rail 22, a first base 23, a supplied material detecting mechanism 24, a first conveying mechanism 25, a first detecting mechanism 26, a first waste discharging mechanism 27, a feeding mechanism 28, a first vibrating tray and a first vibrator, wherein a first through groove 231 for accommodating a glue shell is transversely arranged at the top of the first base 23, a glue shell inlet 232 vertically communicated with the first through groove 231 is arranged at the front end of the first base, and a waste outlet 233 vertically communicated with the first through groove 231 is arranged at the rear end of the first base 23; the incoming material detection mechanism 24, the first conveying mechanism 25, the first detection mechanism 26, the first waste discharge mechanism 27, the feeding mechanism 28, the first vibration disc and the first linear vibrator are respectively connected with and controlled by a main control system; the first guide rail 22 and the first base 23 are respectively installed on a panel of the first support 21, an outlet of the first guide rail 22 is communicated with the rubber shell inlet 232, the first conveying mechanism 25 is arranged at the front end of the first base 23 and installed on the panel of the first support 21, the first detection mechanism 26 is arranged at the rear end of the first base 23 and installed on the panel of the first support 21, the first waste discharge mechanism 27 is arranged on one side of the first base 23 and connected with the waste outlet 233 and installed on the panel of the first support 21, the feeding mechanism 28 is installed on the panel of the first support 21, an outlet of the first vibration disc is communicated with an inlet of the first guide rail 22, and the first vertical vibrator is installed below the first guide rail 22; the first vibrating tray works and vibrates to enable the rubber shells to enter the first guide rail 22 in sequence, the first vibrator works and vibrates to enable the rubber shells to move forwards, the rubber shells penetrate through a rubber shell inlet 232 of the first base 23 from an outlet of the first guide rail 22 and enter a first through groove 231, a material incoming signal is sent by the material incoming detection mechanism 24 to the main control system to control the first conveying mechanism 25 to work and drive the rubber shells to a waste product outlet 233 of the first base 23, the first detection mechanism 26 detects and outputs a signal to the main control system, if the rubber shells are waste products, the main control system controls the first waste discharge mechanism 27 to work and discharge the waste products, and if the rubber shells are good products, the main control system controls the feeding mechanism 28 to work and feed one rubber shell in a carrier of a rubber shell feeding station. The supplied material detection mechanism 24 includes a first optical fiber 241 and a first mounting plate 242, the first optical fiber 241 is mounted on the first mounting plate 242, and the first mounting plate 242 is mounted on the front end portion of the first base 23. The first conveying mechanism 25 comprises a conveying air cylinder 251 and a second mounting plate 252, the conveying air cylinder 251 is mounted on the second mounting plate 252, the second mounting plate 252 is arranged at the front end of the first base 23 and mounted on the panel of the first support 21, and a piston rod of the conveying air cylinder 251 is arranged in the first through groove 231 of the first base 23 and can be in contact with the rubber shell. The first detection mechanism 26 includes a second optical fiber 261 mounted on a third mounting plate 262, and the third mounting plate 262 is disposed at the rear end of the first base 23 and mounted on the panel side of the first bracket 21. The first waste discharge mechanism 27 comprises a first waste discharge plate 271, a waste discharge cylinder 272 and a first slider guide rail set, wherein the guide rails of the waste discharge cylinder 272 and the first slider guide rail set are arranged on the side of the waste outlet 233 of the first base 23 and are arranged on the panel of the first support 21, the first waste discharge plate 271 is arranged on the slider of the first slider guide rail set and is connected with the waste outlet 233 of the first base 23, and the piston rod of the waste discharge cylinder 272 is fixedly connected with the first waste discharge plate 271. The feeding mechanism 28 includes a first clamping jaw 281, a first finger cylinder 282, a second slider guide rail set, a first lifting cylinder 283, a third slider guide rail set, a first translation cylinder 284 and a first base plate 285, the first base plate 285 is installed on a panel of the first support 21, a guide rail of the second slider guide rail set and the first translation cylinder 284 are respectively installed on the side surface of the first base plate 285, a piston rod of the first translation cylinder 284 is fixedly connected with a slider of the third slider guide rail set, a guide rail of the second slider guide rail set and the first lifting cylinder 283 are respectively fixedly connected with a slider of the third slider guide rail set, a piston rod of the first lifting cylinder 283 is fixedly connected with a slider of the second slider guide rail set, the first finger cylinder 282 is fixedly connected with a slider of the second slider guide rail set, and the first clamping jaw 281 is installed on two fingers of the first finger cylinder 282. Preferably, the upper shell assembly 2 further comprises an elastic blocking mechanism 29, which comprises a first block 291 and a first elastic element 292, wherein a first through cavity 234 vertically communicated with the first through groove 231 is formed inside the first base 23, a second through cavity 235 vertically passing through the first through cavity 234 is further formed on the side edge of the first base 23, the first block 291 is disposed in the first through cavity 234 and rotatably connected with the first base 23, and the first elastic element 292 is disposed in the second through cavity 235 and elastically contacted with the first block 291. The head of the first mounting plate 242 is further provided with a guiding portion for preventing the glue shell from turning up or tilting upwards. The elastic blocking mechanism 29 is used for blocking the rubber case from moving in the direction of the waste outlet 233 of the first base 23 before being conveyed by the piston rod of the conveying cylinder 251.
Specifically, as shown in fig. 6 to 13, the top emission LED device 3 includes a second frame 31, a second guide rail 32, a second base 33, a feeding detection mechanism 34, a feeding mechanism 35, a second conveying mechanism 36, a second detection mechanism 37, a direction correction mechanism 38, a second waste discharge mechanism 39, a supplied material detection mechanism 310, a clamping turnover mechanism 320, a second vibration plate, a second straight vibrator, and a feeding manipulator 340, wherein the second guide rail 32, the second base 33, the feeding detection mechanism 34, the feeding mechanism 35, the second conveying mechanism 36, and the second detection mechanism 37 are respectively mounted on a panel of the second frame 31, the direction correction mechanism 38 is mounted on a bottom plate of the second frame 31 and connected to the second base 33, the second waste discharge mechanism 39 is mounted on a panel of the second frame 31 and connected to the second base 33, the supplied material detection mechanism 310 is disposed at a tail end of the second base 33 and mounted on a side surface of the second frame 31, the clamping turnover mechanism 320 is arranged at the tail end of the second base 33 and is arranged on the panel of the second support 31, the outlet of the second vibration disc is communicated with the inlet of the second guide rail 32, the second straight vibration device is arranged below the second guide rail 32, the feeding manipulator 340 is arranged at the side edge of the second support 31, the second base 33 is longitudinally provided with a second through groove 330, the second base 33 is transversely provided with a first notch 331, the feeding mechanism 35 is provided with a feeding plate 351, the front section of the feeding plate 351 is provided with a second notch 3511, the second conveying mechanism 36 is provided with a conveying plate 361, the conveying plate 361 is at least provided with four containing cavities 3611 with equal intervals, the second detecting mechanism 37 is provided with two first probes 371, the direction correcting mechanism 38 is provided with a correcting seat 381, the correcting seat 381 is provided with a third through groove 3811, the clamping turnover mechanism 320 is provided with a second clamping jaw 3201, the feeding detecting mechanism 34, the feeding mechanism 35, the second conveying mechanism, The direction correcting mechanism 38, the second waste discharge mechanism 39, the supplied material detecting mechanism 310, the clamping turnover mechanism 320 and the feeding manipulator 340 are respectively connected with and controlled by a main control system, the feeding plate 351 is arranged between the second guide rail 32 and the second base 33, the second gap 3511 is just correspondingly communicated with the outlet of the second guide rail 32, the distance between the second guide rail 32 and the second base 33 is larger than the maximum distance between two pins of the emitting LED, the emitting LED is singly arranged and sequentially enters the second guide rail 32 through the working vibration of the second vibration disc, the emitting LED moves forwards through the working vibration of the second vibration disc, the emitting LED enters the second gap 3511 of the feeding plate 351 from the outlet of the second guide rail 32, the feeding detecting mechanism 34 sends a feeding signal to the main control system, the feeding mechanism 35 drives the feeding plate 351 to forwards convey the emitting LED to the inlet of the second through groove 330 of the second base 33, the second conveying mechanism 36 drives the conveying plate 361 to downwards move the head of the emitting LED to enter the first accommodating cavity 3611 and drives the conveying plate 361 to move downwards The emitting LED is moved to the second detection mechanism 37, the second detection mechanism 37 drives the two first probes 371 to pass through the first notch 331 to be electrically connected with the two pins of the emitting LED, the main control system sends out detection electricity to detect whether the emitting LED is good or not through the two first probes 371 and judges the positive and negative directions of the pins, the second conveying mechanism 36 drives the conveying plate 361 to move downwards to enable the head of the emitting LED to enter the second accommodating cavity 3611 and drive the conveying plate 361 to move the emitting LED to the third through groove 3811 of the correction seat 381, if the emitting LED is good and the positive and negative directions of the pins do not meet the requirements, the direction correction mechanism 38 drives the correction seat 381 to rotate 180 degrees, the second conveying mechanism 36 drives the conveying plate 361 to move downwards to enable the head of the emitting LED to enter the third accommodating cavity 3611 and drive the conveying plate 361 to move the emitting LED to the second waste discharge mechanism 39, if the emitting LED is waste, the second waste discharge mechanism 39 works to discharge the waste, the second conveying mechanism 36 drives the conveying plate 361 to move downwards to enable the emitting LED heads to enter the fourth containing cavity 3611 and drive the conveying plate 361 to move to emit LEDs to the second clamping jaw 3201, if the incoming material detecting mechanism 310 detects that the emitting LEDs are arranged in the second clamping jaw 3201, a signal is output to the main control system, the clamping and overturning mechanism 320 drives the second clamping jaw 3201 to clamp and then overturn by 180 degrees, and the feeding manipulator 340 clamps and assembles the overturned emitting LEDs into the rubber shell.
Specifically, as shown in fig. 6 to 13, the second bracket 31 includes a face plate, a bottom plate, and two side plates, the face plate being mounted on the two side plates, and the two side plates being mounted on the bottom plate. The second guide rail 32 is formed by combining two pieces for convenient processing, a material groove is arranged in the middle, and the distance between the material grooves is slightly larger than the thickness of pins for emitting the LEDs. The second base 33 is formed by combining two pieces conveniently, the middle of the second base is longitudinally provided with a second through groove 330, the second base 33 is transversely provided with a first notch 331, an I-shaped cavity 332 is arranged above the first notch 331, the middle part of the I-shaped cavity 332 is provided with a first through hole 333 vertical to the I-shaped cavity, the front surface of the middle section of the second base 33 is provided with a second through hole 334, the front surface of the tail part of the second base 33 is transversely provided with a T-shaped cavity 335 and a third through hole 336 communicated with the T-shaped cavity 335, the connecting part of the T-shaped cavity 335 and the third through hole 336 is provided with a third through hole 337 vertical to the T-shaped cavity, the side surface of the tail part of the second base 33 is provided with a first blind hole 338, and the bottom of the first blind hole 338 is. The feeding detection mechanism 34 includes a third optical fiber 341 and a first mounting bracket 342, the third optical fiber 341 is mounted on the first mounting bracket 342, the first mounting bracket 342 is mounted on the panel of the second bracket 31, and the position detected by the third optical fiber 341 is just the second notch 3511 of the feeding plate 351.
Specifically, as shown in fig. 6 to 13, the feeding mechanism 35 includes a feeding plate 351, a first fixing seat 352, a first slider 353, a first guide rail 354, a feeding cylinder 355, and a fourth mounting plate 356, a second notch 3511 is provided at a front section of the feeding plate 351, the feeding plate 351 is mounted on the first fixing seat 352, the first fixing seat 352 is mounted on the first slider 353, the first guide rail 354 and the fourth mounting plate 356 are respectively mounted on a panel of the second bracket 31, the first slider 353 is slidably connected to the first guide rail 354, the feeding cylinder 355 is mounted on the fourth mounting plate 356, and an output shaft of the feeding cylinder 355 is fixedly connected to the first fixing seat 352. The second conveying mechanism 36 comprises a conveying board 361, a conveying board lifting assembly 362, a first supporting frame 363 and a conveying board translation assembly 364, wherein the conveying board 361 is provided with four equidistant accommodating cavities 3611, the conveying board translation assembly 364 is installed on a panel of the second support 31, the first supporting frame 363 is installed on the conveying board translation assembly 364, the conveying board lifting assembly 362 is installed on the first supporting frame 363, the conveying board 361 is installed on the conveying board lifting assembly 362, the conveying board lifting assembly 362 drives the conveying board 361 to ascend or descend, and the conveying board translation assembly 364 drives the conveying board 361, the conveying board lifting assembly 362 and the first supporting frame 363 to horizontally move forward or retreat together. The conveying plate lifting assembly 362 comprises a second lifting cylinder 3621, a second slider 3622, a second guide rail 3623 and a conveying plate fixing block 3624, the second lifting cylinder 3621 and the second guide rail 3623 are respectively installed on the first supporting frame 363, the conveying plate 361 is installed on the conveying plate fixing block 3624, the conveying plate fixing block 3624 is installed on the second slider 3622, the second slider 3622 is slidably connected with the second guide rail 3623, and an output shaft of the second lifting cylinder 3621 is fixedly connected with the conveying plate fixing block 3624. The conveying plate translation assembly 364 comprises a second translation cylinder 3641, a third slider 3642 and a third guide rail 3643, the second translation cylinder 3641 and the third guide rail 3643 are respectively mounted on a panel of the second bracket 31, the third slider 3642 is in sliding connection with the third guide rail 3643, an output shaft of the second translation cylinder 3641 is fixedly connected with the third slider 3642, and the first support frame 363 is mounted on the third slider 3642. The second detection mechanism 37 includes two first probes 371, a second fixing seat 372, a fourth slider 373, a fourth guide rail 374, a first detection cylinder 375, and a fifth mounting plate 376, wherein the two first probes 371 are installed in the second fixing seat 372, the second fixing seat 372 is installed on the fourth slider 373, the fourth guide rail 374 and the fifth mounting plate 376 are respectively installed on the panel of the second bracket 31, the first detection cylinder 375 is installed on the fifth mounting plate 376, the fourth slider 373 is slidably connected with the fourth guide rail 374, and an output shaft of the first detection cylinder 375 is fixedly connected with the second fixing seat 372. Preferably, the second detecting mechanism 37 further includes a first clamping mechanism 377, the first clamping mechanism 377 includes a first clamping plate 3771, a first baffle 3772, a first spring 3773, a pressing block 3774, and a first cover plate 3775, the number of the first clamping plate 3771, the first baffle 3772, and the first cover plate 3775 is 2, the number of the first spring 3773 is 4, the number of the pressing block 3774 is 1, a "i" shaped cavity 332 is provided above the first notch 331, a first through hole 333 perpendicular to the "i" shaped cavity 332 is provided in the middle of the "i" shaped cavity 332, the first clamping plate 3771 is provided with 2 second blind holes for placing the first spring 3773, first lugs are provided on both sides of the first clamping plate 3771, the first clamping plate 3771 is loosely placed in the "i" shaped cavity 332, the first baffle 3772 is installed on both sides of the "i" shaped cavity 332, the first cover plate 3775 is installed above the "i" shaped cavity 332, the pressing block 3774 is installed in the first through hole 333, the first spring 3773 is disposed in the second blind hole and elastically pressed between the bottom of the second blind hole and the first stop 3772, so that the first lug presses against the bottom of the "i" shaped cavity 332. The distance between the two first clamping plates 3771 is smaller than the width of the second through groove 330 and slightly larger than the thickness of the pins of the emitting LED, so that the pins of the emitting LED are slightly shaken at the position and can conveniently pass through, and the pressing block 3774 is flush with the first clamping plate 3771 above the pressing block 3774 and is used for pressing the pins of the emitting LED to prevent the pins from being bent and deformed when the two first probes 371 contact the pins of the emitting LED. The two first clamping plates 3771, the pressing block 3774 and the second fixing seat 372 are made of insulating materials.
Specifically, as shown in fig. 6 to 13, the direction correcting mechanism 38 includes a correcting seat 381 and a rotary cylinder 382, the front surface of the correcting seat 381 is provided with a third through hole 3811, a through hole for the correcting seat 381 to pass through is also provided at a position corresponding to the second through hole 334 on the panel of the second bracket 31, the correcting seat 381 loosely passes through the second through hole 334 and is fixedly connected with the output shaft of the rotary cylinder 382, and the rotary cylinder 382 is mounted on the bottom plate of the second bracket 31. Preferably, as shown in fig. 4, the direction correcting mechanism 38 further includes a second clamping mechanism 383, the second clamping mechanism 383 includes a second clamping plate 3831, a second baffle plate 3832, and a second spring 3833, the side surface of the correcting seat 381 is provided with a fifth through hole 3812, both sides of the second clamping plate 3831 are provided with second lugs, the second baffle plate 3832 is provided with a third blind hole for placing the second spring 3833, the second clamping plate 3831 loosely passes through the fifth through hole 3812, the second baffle plate 3832 is mounted on the side surface of the correcting seat 381, the second spring 3833 is placed in the third blind hole and elastically abuts between the bottoms of the second clamping plate 3831 and the third blind hole, and the second lug abuts against the side surface of the correcting seat 381. The number of the second clamping plates 3831 and the second baffles 3832 is 2, the number of the second springs 3833 is 4, the distance between the two second clamping plates 3831 is slightly smaller than the thickness of pins of the emitting LED, so that the pins of the emitting LED can smoothly come in and go out, and the top surface of the correction seat 381 is flush with the top surface of the second base 33. The second through groove 330 is the same width as the third through groove 3811.
Specifically, as shown in fig. 6 to 13, the second waste discharging mechanism 39 includes a waste discharging cylinder 391, a first mounting block 392, a push plate 393, a third clamping plate 394, a third spring 395, a fourth spring 396, 2 second cover plates 397, a third baffle 398, 2 ejector pins 399, 2 rocker levers 3910, a rocker mounting block 3911 and pins 3912, wherein the third spring 395, the fourth spring 396, the second cover plate 397, the ejector pins 399 and the rocker levers 3910 are all 2 in number, the pins 3912 are 3 in number, a fourth through hole 3931 for accommodating the rocker 3910 and a sixth through hole 3932 perpendicular to the fourth through hole are formed in the middle of the push plate 393, a fourth blind hole (not shown) for accommodating the third spring 395 is formed in the third clamping plate 394, third lugs 3941 are formed on both sides of the third clamping plate 394, a fourth through groove is formed in one end of the rocker 3910, the waste discharging cylinder 3910 is mounted on the first mounting block 392, the first mounting block 392 and the rocker mounting block 3911 are respectively mounted on the panel of the second mounting block 3931, the other ends of 2 swing rods 3910 are rotatably arranged at two ends of a swing rod mounting block 3911 through pins 3912 respectively, one end of a push plate 393 is fixedly connected with an output shaft of a waste product discharge cylinder 391, the other end of the push plate 393 loosely penetrates through a third through cavity 336, the pins 3912 penetrate through a fourth through cavity 3931 and are fixedly connected with a sixth through hole 3932, one end of the 2 swing rods 3910 are all arranged in the fourth through cavity 3931, a fourth through groove 39101 is slidably connected with the pins 3912, ejector pins 399 are sequentially loosely penetrated through a first blind hole 338 and a fourth through hole 339, a fourth spring 396 is arranged in the first blind hole 338 and sleeved outside the ejector pins 399 and is elastically pressed between the bottom of the first blind hole 338 and the head of the ejector pins 399, 2 second cover plates 397 are respectively arranged on the T-shaped cavity 335 and the third through cavity 336, a third baffle 398 is arranged at the side edge of the T-shaped cavity 335, a third clamping plate 394 is loosely arranged in the T-shaped cavity 335, a third spring 395 is arranged in the fourth baffle and is elastically pressed between the fourth baffle 398 and the bottom of the third blind hole 398 and the third baffle 398, so that Tab 3941 bears against the bottom of "T" shaped cavity 335. The top surface of the pusher 393 and the top surface of the third clamping plate 394 are flush with the top surface of the second base 33 to facilitate the smooth entry and exit of the pins emitting the LEDs. Initially, the distance between the pusher 393 and the third clamping plate 394 is equal to the distance between the second through-slots 330, and the 2 thimble 399 has the same length and is flush with the second through-slots 330, so that the pins of the emitting LED can smoothly enter and exit between the pusher 393 and the third clamping plate 394. If the emitting LED between the push plate 393 and the third clamping plate 394 is rejected, the main control system controls the operation of the rejected discharging cylinder 391 to drive the push plate 393 to retreat, the push plate 393 drives the 2 swinging rods 3910 to rotate simultaneously through the pins 3912, the 2 swinging rods 3910 press the 2 thimbles 399 to extend forwards simultaneously, the third clamping plate 394 is pressed to retreat so that the distance between the push plate 393 and the third clamping plate 394 is larger than the maximum external dimension of the emitting LED, and the rejected is discharged from the fourth through hole 339 under the action of gravity. The incoming material detection mechanism 310 detects incoming material by using the fourth optical fiber 3101.
Specifically, as shown in fig. 6 to 13, the clamping and overturning mechanism 320 includes 2 second clamping jaws 3201, an overturning cylinder 3202, a sixth mounting plate 3203 and a second finger cylinder 3204, the overturning cylinder 3202 is mounted on the sixth mounting plate 3203, the sixth mounting plate 3203 is mounted on the panel of the second bracket 31, the second finger cylinder 3204 is mounted on the output shaft of the overturning cylinder 3202, and the 2 second clamping jaws 3201 are respectively mounted on two fingers of the second finger cylinder 3204.
Specifically, as shown in fig. 6 to 13, the feeding manipulator 340 includes a column 3401, a Y-axis module 3402, a support 3403, a Z-axis module 3404, an angle adjusting mechanism 3405, a third mounting seat 3406, a clamping mechanism 3407, and a pushing mechanism 3408, the Y-axis module 3402 is mounted on the column 3401, the support 3403 is mounted on the Y-axis module 3402, the angle adjusting mechanism 3405 is mounted on the support 3403, the Z-axis module 3404 is rotatably mounted on the support 3403 and connected with the angle adjusting mechanism 3405, the third mounting seat 3406 is mounted on the Z-axis module 3404, the clamping mechanism 3407 and the pushing mechanism 3408 are respectively mounted on the third mounting seat 3406, the clamping mechanism 3407 is provided with a third clamping jaw 34071, the pushing mechanism 3408 is provided with a pushing rod 34081, the Y-axis module 3402 and the Z-axis module 3404 work to drive the third clamping jaw 34071 to reach a designated position, the angle adjusting mechanism 3405 adjusts an angle of the third clamping jaw 34071, the clamping mechanism 3407 drives the third clamping jaw 34071 to clamp the LED, the push mechanism 3408 drives the push lever 34081 to convey the third jaw 34071 emitting LEDs downward. The Y-axis module 3402 is driven by a Y-axis cylinder 34021 and a guide rail slider structure. The Z-axis module 3404 is also driven by a Z-axis cylinder 34041 and a guide rail slider structure. The angle adjustment mechanism 3405 is driven by an adjustment cylinder 34051. The gripping mechanism 3407 drives the 2 third gripping claws 34071 to grip the emission LED using the gripping cylinder 34072, and the gripping cylinder 34072 actually uses a finger cylinder. The pushing mechanism 3408 drives the pushing rod 34081 to convey the third clamping jaw 34071 to emit the LED downwards by using the pushing cylinder 34082.
As shown in fig. 1, the structure of the upper receiving LED device 4 is the same as that of the upper emitting LED device 3, except that the emitting LED is changed to a receiving LED, which will not be described in detail.
Specifically, as shown in fig. 14, the shaping device 5 includes a third support 51, a second support 52, a third clamping mechanism 53, and a shaping mechanism 54, the second support 52 and the third clamping mechanism 53 are respectively mounted on the third support 51, the shaping mechanism 54 is mounted on the second support 52, the third clamping mechanism 53 is used for clamping the finished product plastic shell, and the shaping mechanism 54 is used for pressing and shaping the emitting LED and the receiving LED in the finished product plastic shell. The third clamping mechanism 53 includes a clamping block 531, a third finger cylinder 532, a third translation cylinder 533, and a fourth slider rail set, the clamping block 531 is installed on two fingers of the third finger cylinder 532, the third finger cylinder 532 is installed on a slider of the fourth slider rail set, the rails of the third translation cylinder 533 and the fourth slider rail set are respectively installed on the panel of the third bracket 51, and the piston rod of the third translation cylinder 533 is fixedly connected with the slider of the fourth slider rail set. The shaping mechanism 54 comprises a shaping rod 541, a shaping cylinder 542 and a fifth slider guide rail group, the shaping rod 541 is installed on a slider of the fifth slider guide rail group, guide rails of the shaping cylinder 542 and the fifth slider guide rail group are respectively installed on the side surfaces of the second supporting frame 52, and a piston rod of the shaping cylinder 542 is fixedly connected with a slider of the fifth slider guide rail group.
Specifically, as shown in fig. 15 and 18, the stitch cutting device 6 includes a third supporting frame 61, a fine pitch adjustment mechanism 62, a first bottom plate 63, and a first lifting mechanism 64, the cutting device comprises a cutter holder 65, a cutter baffle 66 and a cutting mechanism 67, wherein the bottom of the cutter holder 65 is provided with a containing cavity 651 for containing a finished product, the middle part of the cutter holder 65 is provided with a first cavity 652 communicated with the containing cavity, the top of the cutter holder is provided with a fifth through cavity 653 which is perpendicular to the containing cavity and used for installing the cutter baffle 66, the lower section of the cutter baffle 66 is provided with a notch 661 which is matched with a cutter for cutting, a spacing fine adjustment mechanism 62 is installed on a third supporting frame 61, a first lifting mechanism 64 is installed on the spacing fine adjustment mechanism 62, a first bottom plate 63 is installed on the first lifting mechanism 64, the cutter baffle 66 is installed in the fifth through cavity of the cutter holder 65, the cutter holder 65 is installed in the middle part of the first bottom plate 63, and a group; the distance fine-tuning mechanism 62 is used for adjusting the distance between the tool post 65 and the carrier on the turntable 1, the first lifting mechanism 64 works to drive the first bottom plate 63 to ascend or descend, and the cutter baffle 66 is matched with the cutting mechanism 67 to cut off pins for emitting and receiving the LEDs. Interval fine-tuning 62 includes micrometer 621, micrometer mounting bracket 622, sixth slider rail group, and the guide rail of sixth slider rail group is installed on third support frame 61 side, and micrometer mounting bracket 622 and the slider fixed connection of sixth slider rail group, micrometer 621 install on micrometer mounting bracket 622 with third support frame 61 top contact. The first lifting mechanism 64 includes a third lifting cylinder 641 and a seventh slider guide rail set, the guide rails of the third lifting cylinder 641 and the seventh slider guide rail set are respectively installed on the side edge of the micrometer mounting frame 622, the first bottom plate 63 is installed on the slider of the seventh slider guide rail set, and the piston rod of the third lifting cylinder 641 is fixedly connected with the first bottom plate 63. Cutting mechanism 67 includes cutting cylinder 671, cutter 672, cutter seat 673, eighth slider guide rail group, and the guide rail of cutting cylinder 671, eighth slider guide rail group is installed respectively on first bottom plate 63, and cutter 672 installs on cutter seat 673, and cutter seat 673 and the slider fixed connection of eighth slider guide rail group, the piston rod and the cutter seat 673 fixed connection of cutting cylinder 671, cutter 672 loose insert in the blade seat 65 with the incision of cutter baffle 66 cut the cooperation. The tool post 65 is further provided with an outer cover, two sides of the outer cover are respectively provided with an outlet, and the outlets are connected with a negative pressure pump and used for sucking the cut pins.
Specifically, as shown in fig. 16, the function testing device 7 includes a fourth supporting frame 71, a second bottom plate 72, a second lifting mechanism 73, a probe baffle plate 74, and a probe detection mechanism 75, where the second bottom plate 72 is installed on the second lifting mechanism 73, the second lifting mechanism 73 is installed on a side edge of the fourth supporting frame 71, the probe baffle plate 74 is installed in the middle of the second bottom plate 72, a group of probe detection mechanisms 75 are respectively installed on the second bottom plates 72 on two sides of the probe baffle plate 74, and the probe detection mechanisms 75 are connected to the main control system; the second lifting mechanism 73 works to drive the second bottom plate 72 to ascend or descend, the probe detection mechanism 75 is used for detecting the function of a finished product and judging the grade of the finished product of the photoelectric switch according to the current and outputting a signal to the main control system, and the grade is divided into 5 grades according to the current. The second lifting mechanism 73 includes a fourth lifting cylinder 731 and a ninth slider rail set, the rails of the fourth lifting cylinder 731 and the ninth slider rail set are respectively mounted on the side edge of the fourth supporting frame 71, the second bottom plate 72 is mounted on the slider of the ninth slider rail set, and the piston rod of the fourth lifting cylinder 731 is fixedly connected with the second bottom plate 72. The probe detection mechanism 75 comprises a second probe 751, a third fixed seat 752, a second detection cylinder 753 and a tenth slider guide rail set, the second probe 751 is installed on the third fixed seat 752, guide rails of the second detection cylinder 753 and the tenth slider guide rail set are respectively installed on the second bottom plate 72, the third fixed seat 752 is installed on a slider of the tenth slider guide rail set, the third fixed seat 752 is fixedly connected with a piston rod of the second detection cylinder 753, and the second probe 751 is connected with a main control system.
Specifically, as shown in fig. 17, the sorting and discharging device 8 includes a discharging mechanism 81 and a sorting mechanism 82, the discharging mechanism 81 and the sorting mechanism 82 are respectively disposed at a discharging station and are mounted on a worktable of the rack, the discharging mechanism 81 is used for taking out finished products from carriers at the discharging station of the turntable 1 and placing the finished products into the sorting mechanism 82, and the sorting mechanism 82 receives signals from the main control system and sorts the finished products into different collection boxes. The discharging mechanism 81 comprises a fourth clamping jaw 811, a fourth finger cylinder 812, a fifth lifting cylinder 813, a mini cylinder 814, a fifth supporting frame 815, an eleventh sliding block guide rail group and a twelfth sliding block guide rail group, wherein the fourth clamping jaw 811 is installed on two fingers of the fourth finger cylinder 812, the fourth finger cylinder 812 is fixedly connected with a sliding block of the eleventh sliding block guide rail group, a guide rail of the eleventh sliding block guide rail group and the fifth lifting cylinder 813 are respectively fixedly connected with a sliding block of the twelfth sliding block guide rail group, a piston rod of the fifth lifting cylinder 813 is fixedly connected with a sliding block of the eleventh sliding block guide rail group, guide rails of the mini cylinder 814 and the twelfth sliding block guide rail group are respectively installed on the fifth supporting frame 815, a sliding block of the twelfth sliding block guide rail group is fixedly connected with a piston rod of the mini cylinder 814, and the fifth supporting frame 815 is arranged on the side edge of the discharging station and installed on a workbench of the rack. Sorting mechanism 82 includes supporting legs 821, linear module 822, servo motor 823, funnel 824, five collecting box, and supporting legs 821 arranges in discharge station department and installs on the workstation of frame, and linear module 822 installs on supporting legs 821, and servo motor 823 installs in linear module 822 tip and servo motor 823's output shaft and linear module 822's input shaft fixed connection, funnel 824 and linear module 822's slip table fixed connection, and five collecting boxes are placed in the funnel 824 below side by side.
Specifically, as shown in fig. 19, the carrier evacuation device 9 includes a nozzle 91, a nozzle mounting bracket 92, an ejection cylinder 93, and an ejection cylinder frame 94, the nozzle 91 is disposed right above the carrier evacuation station and mounted on the nozzle mounting bracket 92, the ejection cylinder 93 is disposed right below the carrier evacuation station and fixedly mounted on the ejection cylinder frame 94, and the nozzle mounting bracket 92 and the ejection cylinder frame 94 are disposed at the carrier evacuation station and mounted on the worktable of the rack, respectively.
The first vibration plate, the first vibrator, the second vibration plate, and the second vibrator (not shown) are all part of the prior art, and will not be described in detail herein.
The main control system is used for receiving signals of the first optical fiber 241, the second optical fiber 261, the third optical fiber 341 and the fourth optical fiber 3101, and is used for controlling the conveying cylinder 251, the waste discharging cylinder 272, the first finger cylinder 282, the first lifting cylinder 283, the first translation cylinder 284, the feeding cylinder 355, the second lifting cylinder 3621, the second translation cylinder 3641, the first probe 371, the first detection cylinder 375, the rotating cylinder 382, the waste discharging cylinder 391, the overturning cylinder 3202, the second finger cylinder 3204, the Y-axis cylinder 34021, the Z-axis cylinder 34041, the adjusting cylinder 34051, the clamping cylinder 34072, the pushing cylinder 34082, the third finger cylinder 532, the third translation cylinder 533, the shaping cylinder 542, the third lifting cylinder 641, the cutting cylinder 671, the fourth lifting cylinder 731, the second probe 751, the second detection cylinder 753, the fourth finger cylinder 812, the fifth lifting cylinder 813, the mini cylinder 814, the servo motor 823, The nozzle 91, the ejection cylinder 93, the first vibration disc, the first vibrator, the second vibration disc and the second vibrator.
The working principle of the photoelectric switch full-automatic assembling equipment comprises the following steps: the upper rubber shell device 2 outputs a rubber shell to a carrier of the rotary table 1 in a working mode, the rotary table 1 rotates to an upper emitting LED station, the upper emitting LED device 3 installs an emitting LED in the rubber shell in a working mode, the rotary table 1 rotates to an upper receiving LED station, the upper receiving LED device 4 installs a receiving LED in the rubber shell, the rotary table 1 rotates to a shaping station, the shaping device 5 presses and shapes the emitting LED and the receiving LED in the rubber shell, the rotary table 1 rotates to a pin cutting station, the pin cutting device 6 cuts pins of the emitting LED and the receiving LED, the rotary table 1 rotates to a function testing station, the function testing device 7 performs function testing on a finished product and outputs a testing result to a main control system, the rotary table 1 rotates to a finished product discharging station, the sorting discharging device 8 sorts and discharges the finished product, the rotary table 1 rotates to a carrier emptying station, the carrier emptying device 9 empties the carrier on the station, the turntable 1 rotates to the upper glue shell station again, and the circulation is repeated.
The invention also provides a full-automatic assembling method of the photoelectric switch, which comprises the following steps: A. gluing a shell: the gluing shell device 2 outputs a gluing shell to a carrier of the gluing shell station; B. first rotation: the turntable 1 rotates to an upper emitting LED station; C. a top-emitting LED: the upper emitting LED device 3 is used for installing an emitting LED into the rubber shell; D. and (3) second rotation: the turntable 1 rotates to an upper receiving LED station; E. an upper receiving LED: the upper receiving LED device 4 is arranged in the rubber shell in a working mode; F. and (3) third rotation: the turntable 1 rotates to a shaping station; G. shaping of a finished product: the shaping device 5 works to press and shape the transmitting LED and the receiving LED in the rubber shell; H. fourth rotation: the turntable 1 rotates to a stitch cutting station; I. cutting a stitch: the pin cutting device 6 works to cut pins of the emitting LED and the receiving LED; J. and a fifth rotation: the turntable 1 rotates to a function test station; K. and (4) functional test: the function testing device 7 performs function testing on the finished product and outputs a testing result to the main control system; l, sixth rotation: the turntable 1 rotates to a finished product discharge station; m, classified discharge: the classification discharge device 8 is used for classifying and discharging finished products; n. seventh rotation: the turntable 1 rotates to a carrier emptying station; and O, carrier emptying: the carrier emptying device 9 is used for emptying the carrier on the station; p. eighth rotation: the turntable 1 rotates to the upper rubber shell station; and returning to the step A, and repeating the steps circularly.
Specifically, step a includes: A1. specifically, the first vibration disc works and vibrates to enable the rubber shells to be singly arranged and sequentially enter the first guide rail 22, and the first vibrator works and vibrates to enable the rubber shells to move forwards to pass through a rubber shell inlet 232 of the first base 23 from an outlet of the first guide rail 22 and enter the first through groove 231; A2. detecting and feeding the rubber shell: the incoming material detection mechanism 24 detects a rubber shell and outputs a signal to the main control system to control the first conveying mechanism 25 to convey the rubber shell to the waste outlet 233 of the first base 23, and the first conveying mechanism 25 resets, specifically, the first optical fiber 241 detects that the rubber shell exists in the first through groove 231 and sends an incoming material signal to the main control system to control the conveying cylinder 251 to work to drive the piston rod to convey the rubber shell in the first through groove 231 forwards to the waste outlet 233 of the first base 23, and the conveying cylinder 251 resets; A3. discharging waste products and rubber shells: the first detection mechanism 26 detects whether the rubber shell is a waste product and outputs a signal to the main control system, and if the rubber shell is a waste product, the first waste discharge mechanism 27 discharges the waste product and resets; specifically, the second optical fiber 261 detects whether a convex column on the rubber casing exists or not, and sends a signal to the main control system, if the convex column on the rubber casing does not exist, the rubber casing is waste, the waste discharging cylinder 272 works to drive the waste discharging plate 271 to move backwards, the waste outlet 233 of the first base 23 is completely exposed, the rubber casing is discharged from the waste outlet 233 under the action of gravity, the waste discharging cylinder 272 resets, and then the waste discharging plate 271 is driven to move forwards and reset; A4. feeding the rubber shell: if the rubber shell is good, the feeding mechanism 28 works to feed a rubber shell into the carrier of the station for feeding the rubber shell, specifically, if the rubber shell is good, the first lifting cylinder 283 works to descend to drive the first clamping jaw 281 to reach a first designated position; the first finger cylinder 282 works to drive the first clamping jaw 281 to clamp the rubber shell; the first lifting cylinder 283 is reset; the first translation cylinder 284 operates to translate and drive the first clamping jaw 281 to a second designated position; the first lifting cylinder 283 works again to descend to drive the rubber shell to reach the carrier of the rubber shell applying station of the turntable 1; the first finger cylinder 282 is reset to drive the first clamping jaw 281 to loosen the rubber shell; the first lifting cylinder 283 resets again, and the first translation cylinder 284 resets; and returning to the step A1, and repeating the loop.
Specifically, step C includes: C1. specifically, the working vibration of the second vibration disc enables the emitting LEDs to be singly arranged and sequentially enter the second guide rail 32, and the working vibration of the second vibration disc enables the emitting LEDs to move forwards to enter a second notch 3511 of the feeding plate 351 from an outlet of the second guide rail 32; C2. detecting and feeding: the feeding detection mechanism 34 detects the emitting LED and outputs a signal to the main control system to control the feeding mechanism 35 to convey the emitting LED to the entrance of the second through groove 330 of the second base 33, specifically, the third optical fiber 341 detects that the emitting LED is in the second notch 3511 and sends a feeding signal to the main control system to control the feeding cylinder 355 to work and drive the feeding plate 351 to convey the emitting LED in the second notch 3511 to the entrance of the second through groove 330 of the second base 33; C3. first conveying: the second conveying mechanism 36 conveys the emitting LEDs to the second detection mechanism 37 and resets the emitting LEDs, specifically, the second lifting cylinder 3621 drives the conveying plate 361 to move downwards to enable the heads of the emitting LEDs to enter the first accommodating cavity 3611, the second translation cylinder 3641 drives the conveying plate 361 to move the emitting LEDs to a position between the two first clamping plates 3771, the second lifting cylinder 3621 resets firstly, and then the second translation cylinder 3641 resets again to drive the conveying plate 361 to reset; C4. feeding and resetting: the feeding mechanism 35 is reset; specifically, the feed cylinder 355 resets to drive the feed plate 51 to reset; C5. and (3) detection: the second detection mechanism 37 detects whether the emitting LED is good and judges the positive and negative directions of the pins of the emitting LED and resets the emitting LED, specifically, the first detection cylinder 375 drives the two first probes 371 to pass through the first gaps 331 of the second base 33 and to be electrically connected with the two pins of the emitting LED; the main control system sends detection current to detect whether the emitting LED is good or not through the two first probes 371 and judges the positive and negative directions of the pins of the emitting LED; the first detection cylinder 375 resets to drive the two first probes 371 to reset; C6. and (3) second conveying: the second conveying mechanism 36 conveys the emitting LEDs to the direction correcting mechanism 38 and resets, and specifically, the second lifting cylinder 3621 drives the conveying plate 361 to move downwards so that the heads of the emitting LEDs enter the second accommodating cavity 3611; the second translation cylinder 3641 drives the conveying plate 361 to convey the emitting LEDs into the second through groove 3811 of the correction base 381; the second lifting cylinder 3621 is reset first, and then the second translation cylinder 3641 is reset to drive the conveying plate 361 to reset; C7. and (3) correcting the direction: if the emitting LED in the direction correcting mechanism 38 is good and the positive and negative directions of the pins are not satisfactory, the direction correcting mechanism 38 drives the emitting LED to rotate 180 degrees, specifically, if the emitting LED in the second through groove 3811 of the correcting seat 381 is good and the positive and negative directions of the pins are not satisfactory, the rotating cylinder 382 drives the correcting seat 381 to rotate 180 degrees; C8. and (3) third conveying: the second conveying mechanism 36 conveys the emitting LED to the second waste discharge mechanism 39 and resets, specifically, the second lifting cylinder 3621 drives the conveying plate 361 to move downwards so that the head of the emitting LED enters the third accommodating cavity 3611; the second translation cylinder 3641 drives the conveying plate 361 to convey the emission LEDs between the push plate 393 and the third clamping plate 394; the second lifting cylinder 3621 is reset first, and then the second translation cylinder 3641 is reset to drive the conveying plate 361 to reset; C9. waste discharge: specifically, if the emission LED between the push plate 393 and the third clamping plate 394 is a waste product, the waste product discharge cylinder 391 works to drive the push plate 393 to retreat, the push plate 393 drives 2 oscillating bars 3910 to rotate simultaneously through a pin 3912, the 2 oscillating bars 3910 press 2 thimble 399 to extend forwards simultaneously, and the third clamping plate 394 is pushed to retreat so that the distance between the push plate 393 and the third clamping plate 394 is increased to be larger than the maximum overall dimension of the emission LED, and the waste product is discharged from the third through hole 337 under the action of gravity; the waste discharge cylinder 391 is reset; C10. fourth conveying: the second conveying mechanism 36 conveys the emitting LED to the clamping and overturning mechanism 320 and resets, and specifically, the second lifting cylinder 3621 drives the conveying plate 361 to move downwards so that the head of the emitting LED enters the fourth accommodating cavity 3611; the second translation cylinder 3641 drives the conveying plate 361 to convey the emission LEDs into the two second clamping jaws 3201; the second lifting cylinder 3621 is reset first, and then the second translation cylinder 3641 is reset to drive the conveying plate 361 to reset; C11. detecting and turning: if the incoming material detection mechanism 310 detects that an emitting LED is arranged in the clamping and overturning mechanism 320, a signal is output to the main control system to control the clamping and overturning mechanism 320 to work, firstly clamp the emitting LED, and then overturn for 180 degrees; specifically, if the fourth optical fiber 3101 detects that there are emitting LEDs in the two second clamping jaws 3201, a feeding signal is sent to the main control system to control the second finger cylinder 3204 to work and drive the two second clamping jaws 3201 to clamp the emitting LEDs; the overturning cylinder 3202 works again to drive the two second clamping jaws 3201 to overturn by 180 degrees; C12. feeding: the feeding manipulator 340 clamps the overturned emission LED and feeds the emission LED into the rubber shell; specifically, the Y-axis cylinder 34021 is operated to drive the third clamping jaw 34071 to reach directly above the flipped emission LED; the clamping cylinder 34072 works to drive the third clamping jaw 34071 to clamp the overturned emission LED; the second finger cylinder 3204 is reset to drive the second clamping jaw 3201 to reset and release the emission LED; the Y-axis cylinder 34021 is reset; the Z-axis cylinder 34041 works to drive the third clamping jaw 34071 to reach the position right above the rubber shell; the clamping cylinder 34072 is reset to drive the third clamping jaw 34071 to release the emitting LED; the pushing cylinder 34082 works to drive the pushing rod 34081 to convey the emitting LED downwards to the rubber shell; the pushing cylinder 34082 is reset, and the Z-axis cylinder 34041 is reset; returning to step C1, and repeating the loop.
Specifically, step G includes: G1. the third clamping mechanism 53 works to clamp the rubber case so as not to shake; the third translation cylinder 533 works to move forwards to enable the rubber shell to reach the clamping block 531, and the third finger cylinder 532 works to enable the clamping block 531 to clamp the rubber shell so that the rubber shell does not shake; G2. the shaping mechanism 54 works to press, shape and reset the emitting LED and the receiving LED in the rubber shell; the shaping cylinder 542 works to drive the shaping rod 541 to move downwards to press and shape the emitting LED and the receiving LED in the rubber shell, and then the shaping cylinder 542 resets to drive the shaping rod 541 to reset; G3. the third clamping mechanism 53 is reset. The third finger cylinder 532 resets the driving clamping block 531 to loosen the rubber case, and the third translation cylinder 533 resets the driving clamping block 531 to be far away from the rubber case.
Specifically, step I includes: I1. the first lifting mechanism 64 works to drive the tool rest 65 to reach the carrier of the station; the third lifting cylinder 641 operates to drive the tool apron 65 to reach the carrier of the station, and the cutter baffle 66 is positioned between the emitting LED and the receiving LED and presses against the rubber shell; I2. the cutting mechanism 67 works to cut off the emitting LEDs and the receiving LED pins and reset; the cutting cylinder 671 works to drive the cutter 672 to move forwards to be matched with the notch of the cutter baffle 66 to cut off the emitting LED and the receiving LED pins, and the cutting cylinder 671 is reset; I3. sucking off the cut pins by using a negative pressure pump; I4. the first lifting mechanism 64 is reset; the third lifting cylinder 641 resets to drive the tool apron 65 to reset.
Specifically, step K includes: K1. the second lifting mechanism 73 works to drive the probe baffle 74 to reach the position right above the rubber shell in the station carrier; the fourth lifting cylinder 731 works to drive the probe baffle 74 to reach the position right above the rubber shell in the station carrier, and the probe baffle 74 is located between pins of the emitting LED and the receiving LED; K2. the probe detection mechanism 75 works to drive the second probe 751 to contact with the pins of the emitting LED and the receiving LED for functional test and output a test result to the main control system, and the probe detection mechanism 75 resets; the second detection cylinder 753 works to drive the second probe 751 to contact with the emitting LED and the receiving LED pins for functional test and output a test result to the main control system, and the second detection cylinder 753 resets to drive the second probe 751 to reset; K3. the second lifting mechanism 73 is reset; the fourth lift cylinder 731 resets driving the probe guard 74 to reset.
Specifically, step M includes: m1, the classification mechanism 82 classifies the finished products according to the result of the finished product detection of the probe detection mechanism 75, and the main control system controls the servo motor 823 to work according to the result of the finished product detection of the second probe 751 so as to drive the funnel 824 to reach the upper part of the finished product classification collection box; m2, the discharging mechanism 81 works to take out the finished product from the carrier of the station and discharge the finished product; the mini cylinder 814 drives the fourth clamping jaw 811 to reach the position right above the finished product, the fifth lifting cylinder 813 drives the fourth clamping jaw 811 to contact with the finished product, the fourth finger cylinder 812 drives the fourth clamping jaw 811 to clamp the finished product, the fifth lifting cylinder 813 resets, the mini cylinder 814 resets, the fourth finger cylinder 812 resets and drives the fourth clamping jaw 811 to reset and release the finished product, and the finished product falls into the hopper 824.
Specifically, step O includes: o1. the ejection cylinder 93 works to drive the piston rod to move upwards to eject the finished product in the station carrier; and O2, operating the nozzle 91 to blow away the ejected finished product and emptying the carrier at the station.
The invention has the advantages that the invention adopts the upper rubber shell device to output a rubber shell to the carrier of the rotary table, the rotary table rotates to the upper emitting LED station, the upper emitting LED device is provided with an emitting LED in the rubber shell, the rotary table rotates to the upper receiving LED station, the upper receiving LED device is provided with a receiving LED in the rubber shell, the rotary table rotates to the shaping station, the shaping device presses and shapes the emitting LED and the receiving LED in the rubber shell, the rotary table rotates to the pin cutting station, the pin cutting device cuts the pins of the emitting LED and the receiving LED, the rotary table rotates to the function testing station, the function testing device tests the function of the finished product and outputs the test result to the main control system, the rotary table rotates to the finished product discharging station, the sorting discharging device sorts and discharges the finished product, the rotary table rotates to the carrier emptying station, the carrier emptying device empties the carrier on the station, and then the rotary table rotates to the upper rubber shell station, and (5) circulating and repeating. The invention also provides a full-automatic assembling method of the photoelectric switch. The automatic feeding device is high in production efficiency and low in production cost, and can realize automatic conveying, detection, feeding, assembly and output.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.

Claims (4)

1. The utility model provides a full-automatic equipment of photoelectric switch, includes the frame and locates the workstation in the frame, is provided with carousel (1) on the workstation, is equipped with the carrier of placing the rubber casing on carousel (1), its characterized in that: a gluing shell device (2), an upper emitting LED device (3), an upper receiving LED device (4), a shaping device (5), a pin cutting device (6), a function testing device (7), a classification discharging device (8) and a carrier emptying device (9) are sequentially arranged on a workbench on the periphery of the turntable (1), and all the devices are respectively connected with and controlled by a main control system; the glue shell feeding device (2) outputs a glue shell to a carrier of the rotary table (1), the rotary table (1) rotates to an upper emitting LED station, the upper emitting LED device (3) is provided with an emitting LED in the glue shell, the rotary table (1) rotates to an upper receiving LED station, the upper receiving LED device (4) is provided with a receiving LED in the glue shell, the rotary table (1) rotates to a shaping station, the shaping device (5) presses and shapes the emitting LED and the receiving LED in the glue shell, the rotary table (1) rotates to a cutting station, the pin cutting device (6) cuts pins of the emitting LED and the receiving LED, the rotary table (1) rotates to a function testing station, the function testing device (7) performs function testing on a finished product and outputs a testing result to a main control system, and the rotary table (1) rotates to a finished product discharging station, the main control system controls the classification discharging device (8) to classify and discharge finished products, the turntable (1) rotates to a carrier emptying station, the carrier emptying device (9) empties carriers on the station, the upper emission LED device (3) comprises a second support (31), a second guide rail (32), a second base (33), a feeding detection mechanism (34), a feeding mechanism (35), a second conveying mechanism (36), a second detection mechanism (37), a direction correction mechanism (38), a second waste discharge mechanism (39), an incoming material detection mechanism (310), a clamping turnover mechanism (320), a second vibration disc, a second straight vibrator and a feeding manipulator (340), and the second guide rail (32), the second base (33), the feeding detection mechanism (34), the feeding mechanism (35), the second conveying mechanism (36) and the second detection mechanism (37) are respectively installed on a panel of the second support (31), the direction correcting mechanism (38) is installed on a bottom plate of the second support (31) and connected with the second base (33), the second waste discharge mechanism (39) is installed on a panel of the second support (31) and connected with the second base (33), the incoming material detecting mechanism (310) is arranged at the tail end of the second base (33) and installed on the side face of the second support (31), the clamping and overturning mechanism (320) is arranged at the tail end of the second base (33) and installed on the panel of the second support (31), an outlet of the second vibration disc is communicated with an inlet of the second guide rail (32), the second straight vibration device is installed below the second guide rail (32), the feeding machine (340) is arranged on the side edge of the second manipulator support (31), the second base (33) is longitudinally provided with a second through groove (330), the second base (33) is transversely provided with a first notch (331), the feeding mechanism (35) is provided with a feeding plate (351), the front section of the feeding plate (351) is provided with a second notch (3511), the second conveying mechanism (36) is provided with a conveying plate (361), the conveying plate (361) is at least provided with four containing cavities (3611) at equal intervals, the second detection mechanism (37) is provided with two first probes (371), the direction correction mechanism (38) is provided with a correction seat (381), the correction seat (381) is provided with a third through groove (3811), the clamping and overturning mechanism (320) is provided with a second clamping jaw (3201), the feeding detection mechanism (34), the feeding mechanism (35), the second conveying mechanism (36), the second detection mechanism (37), the direction correction mechanism (38), the second waste discharge mechanism (39), the incoming material detection mechanism (310), the clamping and overturning mechanism (320) and the feeding manipulator (340) are respectively connected with and controlled by a main control system, the feeding plate (351) is arranged between the second guide rail (32) and the second base (33), and the second notch (3511) and the second guide rail (33) are arranged The outlets of the rails (32) are just correspondingly communicated, the distance between the second guide rail (32) and the second base (33) is larger than the maximum distance between two pins of the emitting LEDs, the emitting LEDs are singly arranged and sequentially enter the second guide rail (32) through working vibration of the second vibration disc, the emitting LEDs are moved forwards through working vibration of the second vibration disc and enter a second notch (3511) of the feeding plate (351) from the outlets of the second guide rail (32), the feeding detection mechanism (34) sends a feeding signal to the main control system, the main control system controls the feeding mechanism (35) to drive the feeding plate (351) to convey the emitting LEDs forwards to the inlet of a second through groove (330) of the second base (33), the main control system controls the second conveying mechanism (36) to drive the conveying plate (361) to move downwards so that the heads of the emitting LEDs enter the first accommodating cavity (3611) and drives the conveying plate (361) to move and emit the LEDs to the second detection mechanism (37), the main control system controls the second detection mechanism (37) to drive the two first probes (371) to penetrate through the first gaps (331) to be electrically connected with the two pins of the emission LED, the main control system sends out detection current to detect whether the emission LED is good or not through the two first probes (371) and judges the positive and negative directions of the pins of the emission LED, the main control system controls the second conveying mechanism (36) to drive the conveying plate (361) to move downwards to enable the head of the emission LED to enter the second accommodating cavity (3611) and drive the conveying plate (361) to move the emission LED to the third through groove (3811) of the correcting seat (381), if the emission LED is good and the positive and negative directions of the pins are not satisfactory, the main control system controls the direction correcting mechanism (38) to drive the correcting seat (381) to rotate for 180 degrees, and controls the second conveying mechanism (36) to drive the conveying plate (361) to move downwards to enable the head of the emission LED to enter the third accommodating cavity (3611) and drive the conveying plate (361) to move the emission LED to move to the emission LED to ) If the emitting LED is a waste product, the main control system controls the second waste discharge mechanism (39) to work to discharge the waste product, the main control system controls the second conveying mechanism (36) to drive the conveying plate (361) to move downwards to enable the head of the emitting LED to enter the fourth accommodating cavity (3611) and drive the conveying plate (361) to move to emit the LED to the second clamping jaw (3201), if the incoming material detecting mechanism (310) detects that the emitting LED is arranged in the second clamping jaw (3201), a signal is output to the main control system, the main control system controls the clamping and overturning mechanism (320) to drive the second clamping jaw (3201) to clamp firstly and then overturn for 180 degrees, and the emitting LED loaded material after the loading manipulator (340) clamps and assembles in the rubber shell.
2. The fully automatic assembling equipment of the photoelectric switch according to claim 1, characterized in that: the gluing shell device (2) comprises a first support (21), a first guide rail (22), a first base (23), a supplied material detection mechanism (24), a first conveying mechanism (25), a first detection mechanism (26), a first waste discharge mechanism (27), a feeding mechanism (28), a first vibration disc and a first vibrator, wherein a first through groove (231) used for accommodating a gluing shell is transversely arranged at the top of the first base (23), a gluing shell inlet (232) vertically communicated with the first through groove (231) is arranged at the front end of the first base, and a waste outlet (233) vertically communicated with the first through groove (231) is arranged at the rear end of the first base; the incoming material detection mechanism (24), the first conveying mechanism (25), the first detection mechanism (26), the first waste discharge mechanism (27), the feeding mechanism (28), the first vibration disc and the first straight vibrator are respectively connected with and controlled by a main control system; the first guide rail (22) and the first base (23) are respectively installed on a panel of a first support (21), an outlet of the first guide rail (22) is communicated with a rubber shell inlet (232), the first conveying mechanism (25) is arranged at the front end of the first base (23) and installed on the panel of the first support (21), the first detection mechanism (26) is arranged at the rear end of the first base (23) and installed on the panel of the first support (21), the first waste discharge mechanism (27) is arranged on one side of the first base (23) and connected with a waste outlet (233) and installed on the panel of the first support (21), the feeding mechanism (28) is installed on the panel of the first support (21), an outlet of the first vibration disc is communicated with the inlet of the first guide rail (22), and the first vertical vibration device is installed below the first guide rail (22); first vibration dish work vibration makes and glues shell list and arranges and get into in proper order in first guide rail (22), first straight vibrator work vibration makes and glues shell forward movement and passes gluey shell entry (232) of first base (23) from the exit of first guide rail (22) and get into to first logical groove (231), supplied materials detection mechanism (24) send supplied materials signal and give master control system, and master control system control first conveying mechanism (25) work drive glues shell to waste product export (233) department of first base (23), first detection mechanism (26) detect and output signal gives master control system, if it is the waste product to glue the shell, then master control system control first waste discharge mechanism (27) work and discharge the waste product, if it is the yields to glue the shell, then master control system control feed mechanism (28) work one piece of shell of glue in the carrier of gluing the shell station.
3. The fully automatic assembling equipment of the photoelectric switch according to claim 1, characterized in that: the shaping device (5) comprises a third support (51), a second support frame (52), a third clamping mechanism (53) and a shaping mechanism (54), wherein the second support frame (52) and the third clamping mechanism (53) are respectively installed on the third support frame (51), the shaping mechanism (54) is installed on the second support frame (52), the third clamping mechanism (53) is used for clamping a finished photoelectric switch product, and the shaping mechanism (54) is used for pressing and shaping a transmitting LED and a receiving LED of the finished photoelectric switch product.
4. The fully automatic assembling equipment of the photoelectric switch according to claim 1, characterized in that: the stitch cutting device (6) comprises a third support frame (61), an interval fine adjustment mechanism (62), a first bottom plate (63), a first lifting mechanism (64), a cutter holder (65), a cutter baffle (66) and a cutting mechanism (67), wherein a containing cavity for containing a photoelectric switch finished product is arranged at the bottom of the cutter holder (65), a first cavity communicated with the containing cavity is arranged at the middle part of the cutter holder, a fifth through cavity which is vertical to the containing cavity and used for installing the cutter baffle (66) is arranged at the top of the cutter baffle (66), a notch matched with the cutter and used for cutting is arranged at the lower section of the cutter baffle (66), the interval fine adjustment mechanism (62) is arranged on the third support frame (61), the first lifting mechanism (64) is arranged on the interval fine adjustment mechanism (62), the first bottom plate (63) is arranged on the first lifting mechanism (64), the cutter baffle (66) is arranged in the fifth through cavity of the cutter holder (65), the cutter holder (65) is arranged in the middle of the first bottom plate (63), and a group of cutting mechanisms (67) are respectively arranged on the first bottom plate (63) at two sides of the cutter holder (65); the distance fine adjustment mechanism (62) is used for adjusting the distance between the tool apron (65) and the carriers on the rotary table (1), the first lifting mechanism (64) drives the first bottom plate (63) to ascend or descend, and the cutter baffle plate (66) is matched with the cutting mechanism (67) to cut off pins for emitting LEDs and receiving the LEDs.
CN202010133676.3A 2018-03-17 2018-03-17 Full-automatic equipment of photoelectric switch Withdrawn CN111347242A (en)

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Application publication date: 20200630