CN115464395A - Charging needle and explosion-proof bead assembly machine - Google Patents
Charging needle and explosion-proof bead assembly machine Download PDFInfo
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- CN115464395A CN115464395A CN202211152989.9A CN202211152989A CN115464395A CN 115464395 A CN115464395 A CN 115464395A CN 202211152989 A CN202211152989 A CN 202211152989A CN 115464395 A CN115464395 A CN 115464395A
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- 239000011324 bead Substances 0.000 title claims abstract description 103
- 239000000463 material Substances 0.000 claims abstract description 110
- 230000000903 blocking effect Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 abstract description 4
- 230000010354 integration Effects 0.000 abstract description 2
- 230000002349 favourable effect Effects 0.000 description 15
- 238000001514 detection method Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000002950 deficient Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 208000034888 Needle issue Diseases 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention discloses a charging needle and explosion-proof bead assembling machine, which is characterized in that a turntable and a limiting seat are arranged, so that a follow-up mechanism can conveniently process a material part which is limited and placed in the limiting seat. The first vibration disc and the feeding belt are arranged, so that the streamlined feeding is realized. The first conveying device is arranged so as to realize mechanized continuous conveying. The charging pin assembling device is arranged, so that automatic assembling of the charging pins is realized. The setting of second conveyer on the one hand so that cooperate the setting and realize continuous transportation between needle assembly quality and the explosion-proof pearl assembly quality that charges, on the other hand so that do not hinder the next material spare of waiting to assemble the needle that charges and place in spacing seat. The explosion-proof bead assembling device is arranged, so that automatic assembly of the explosion-proof beads is realized, the explosion-proof beads are installed more in place, and the assembly quality of the explosion-proof beads is improved. The common setting of needle assembly quality and the explosion-proof pearl assembly quality charges to realize the integration assembly of needle and explosion-proof pearl of charging.
Description
Technical Field
The invention relates to a charging needle and explosion-proof bead assembling machine.
Background
In the existing personal care small household appliances such as electric shavers, electric toothbrushes, electric hair shavers and the like, a charging needle and an explosion-proof bead need to be assembled so as to realize a charging function and prevent hydrogen accumulation from exploding when the products such as the shaver and the like are used.
Chinese publication No. CN216087440U discloses a charging pin assembling machine which can realize automatic assembly of a charging pin. It can transport the work piece of treating processing to processingequipment below so that assemble the needle that charges through rectilinear back and forth movement's year thing device, nevertheless when the work piece that treats the assembly needle that charges need set up with front end conveyer cooperation and improve pay-off efficiency, because some work piece itself unevenness if difficult transmit on placing the conveyer belt vertically, be unfavorable for realizing streamlined pay-off. In addition, lack the equipment of the needle of charging and explosion-proof pearl integration assembly among the prior art, the needle assembly of charging is accomplished and still need shift to other places and assemble explosion-proof pearl, is unfavorable for improving production efficiency.
In addition, most of explosion-proof bead assemblies in the prior art are manually placed at the designated position of the shaver shell and then pressed into the mounting hole through a riveting mechanism, so that on one hand, due to the fact that the size of the explosion-proof beads is small, manual placement operation is difficult, the risk of falling is caused, and the situation that placement is not in place can be caused, so that subsequent explosion-proof bead assembly is influenced; on the other hand, manual operation easily occurs the explosion-proof pearl and installs not in place, influences assembly quality.
Therefore, how to overcome the above-mentioned drawbacks has become an important issue to be solved by those skilled in the art.
Disclosure of Invention
The invention overcomes the defects of the technology and provides a charging needle and explosion-proof bead assembling machine.
In order to achieve the purpose, the invention adopts the following technical scheme:
a charging needle and explosion-proof bead assembling machine comprises a machine frame 1, wherein a positioning carrier 2 and a rotary table 3 are arranged on the machine frame 1, a plurality of feeding pieces 100 distributed in a circumferential array mode are arranged on the rotary table 3, a limiting seat 31 is arranged in the feeding pieces 100 in a limiting mode, a first vibration disc 4 loaded with the feeding pieces 100 is arranged on the rotary table 3, a feeding belt 5 extending left and right is used for conveying the feeding pieces 100 sent out by the first vibration disc 4, a first conveying device 6 used for clamping and conveying the feeding pieces on the feeding belt 5 to the positioning carrier 2, a charging needle assembling device 7 used for assembling the charging needle 200 to the feeding pieces 100, a second conveying device 8 used for clamping and conveying the feeding pieces 100 assembled with the charging needle 200 to the limiting seat 31 from the positioning carrier 2, and an explosion-proof bead assembling device 9 used for assembling the explosion-proof beads 300 into installation holes of the feeding pieces 100 in the limiting seat 31.
Preferably, the frame 1 is provided with a clamping cylinder 10 for clamping and positioning the material 100 on the carrier 2 left and right and a first blocking member 11 for blocking the advance of the carrier 300 on the feeding belt 2, a clamping jaw of the clamping cylinder 10 is provided with an arc clamping portion 101 matched with a clamping position of the material 100, and the first blocking member 11 is provided with a sensor 12 for detecting whether the material 100 is in place.
Preferably, the first transportation device 6 includes a first X-axis motor assembly 61 arranged on the frame 1, a first movable seat 62 driven by the first X-axis motor assembly 61 and capable of moving left and right, the first movable seat 62 is connected with a second movable seat 64 capable of moving up and down through a first cylinder 63, the second movable seat 64 is connected with a third movable seat 66 capable of moving left and right through a second cylinder 65, and a first clamping jaw cylinder 67 capable of clamping/loosening and used for clamping and transporting a material 100 on the feeding belt 5 to the positioning carrier 2 is arranged on the third movable seat 66.
Preferably, the second transportation device 8 includes a third cylinder 81 connected to the first movable seat 62, and a fourth movable seat 82 driven by the third cylinder 81 and capable of moving up and down, the fourth movable seat 82 is connected to a fifth movable seat 84 capable of moving back and forth through a fourth cylinder 83, the fifth movable seat 84 is connected to a sixth movable seat 86 capable of rotating around a vertical axis through a rotating cylinder 85, and the sixth movable seat 86 is provided with a second clamping jaw cylinder 87 capable of clamping/loosening, and used for clamping and transporting the material 100 assembled with the charging needle 200 from the positioning carrier 2 to the limiting seat 31.
Preferably, the charging pin assembling device 7 includes a second vibration disc 71 loaded with the charging pin 200 and disposed on the frame 1, a charging pin positioning seat 72, a first guide rail 73 engaged between the second vibration disc 71 and the charging pin positioning seat 72, a suction mechanism 74 for sucking the charging pin 200 out of the charging pin positioning seat 72, and a charging pin assembling mechanism 75 for receiving the charging pin 200 sucked out by the suction mechanism 74 and assembling the charging pin 200 into the material 100.
Preferably, the suction mechanism 74 includes a second X-axis motor 741 disposed on the frame 1, and a seventh movable seat 742 driven by the second X-axis motor 741 and capable of moving left and right, the seventh movable seat 742 is connected to an eighth movable seat 744 capable of moving up and down through a fourth air cylinder 743, and the eighth movable seat 744 is mounted with a first vacuum suction nozzle 745 capable of sucking/dropping and used for sucking and removing the charging pin 200 on the charging pin positioning seat 72.
Preferably, the charging pin assembling mechanism 75 includes a guide sliding rail 751 extending forward and backward on the frame 1, a sliding table 752 moving forward and backward along the guide sliding rail 751, and a fifth air cylinder 753 for driving the sliding table 752 to move forward and backward, a swing seat 754 capable of swinging in a left-right direction around an axis in a limited manner and receiving the charging pin 200 sucked and removed by the first vacuum suction nozzle 745 is hinged on the sliding table 752, the swing seat 754 is connected with a sixth air cylinder 755 for driving the swing seat to swing around the axis in the left-right direction, the swing seat 754 is provided with a second vacuum suction nozzle 7541 capable of sucking and releasing the charging pin 200, and the fifth air cylinder 753 can push out the charging pin 200 on the swing seat 754 to be assembled into the material 100.
Preferably, the assembly device 9 for the explosion-proof bead comprises a third vibration disc 91 loaded with the explosion-proof bead 300 and arranged on the frame 1, an explosion-proof bead positioning seat 92, a second guide rail 93 engaged between the third vibration disc 91 and the explosion-proof bead positioning seat 92, a third vacuum suction nozzle 94 for sucking/releasing the explosion-proof bead 300 on the explosion-proof bead positioning seat 92 downwards, a driving assembly 95 for driving the third vacuum suction nozzle 94 to move back and forth, left and right, and up and down so as to suck the explosion-proof bead 300 above a mounting hole of the material part 90, and a riveting device 96 for riveting the explosion-proof bead 300 placed on the material part 90 downwards into the mounting hole of the material part 90, wherein the third vacuum suction nozzle 94 is upwards provided with an arc-shaped groove 941 matched with the explosion-proof bead 300 in a concave manner.
Preferably, the driving assembly 95 includes a second guide rail 951 extending forward and backward on the frame 1, a first movable block 952 moving forward and backward along the second guide rail 951, and a first cylinder 953 driving the first movable block 952 to move forward and backward, the first movable block 952 is connected to a second movable block 955 capable of moving up and down through a second cylinder 954, the second movable block 955 is connected to a third movable block 957 capable of moving left and right through a third cylinder 956, the third movable block 957 is connected to a fourth movable block 959 capable of rotating around a vertical axis through a rotary cylinder 958, and a third vacuum suction nozzle 94 for sucking/releasing the explosion-proof bead 300 on the explosion-proof bead positioning seat 92 downward is disposed on the fourth movable block 959.
Preferably, the rack 1 is further provided with a first detector 13 for detecting the air tightness of the charging pin 200 assembled on the material 100, a camera 14 for downwards performing camera detection on the explosion-proof bead 300 assembled on the material 100 so as to judge the assembling quality, a first sorter 15 for downwards sorting the qualified material 100, a second sorter (16) for downwards sorting the unqualified material 100, and a vacancy detector 17 for detecting whether the material 100 is placed on the sorted limiting seat 31.
Compared with the prior art, the invention has the beneficial effects that:
1. the present case simple structure easily realizes, the setting of carousel and spacing seat to follow-up mechanism is to spacing placing material spare in spacing seat is processed. The first vibration disc and the feeding belt are arranged, so that streamlined feeding is realized, and feeding efficiency is improved. The first conveying device is arranged so as to realize mechanized continuous conveying. The charging pin assembling device is arranged so as to facilitate automatic assembly of the charging pin. The setting of second conveyer is convenient for transfer the material spare that the needle assembly device that charges assembled the needle that charges to follow-up explosion-proof pearl assembly device through the carousel and assembles, on the one hand so that charge the needle assembly device with the cooperation sets up between the explosion-proof pearl assembly device, is favorable to the continuous transportation between two above devices, and it sets up conveniently, and on the other hand so that do not hinder next material spare that treats the assembly needle that charges and place in spacing seat, and its flexibility is good. The explosion-proof bead assembling device is arranged so as to realize automatic assembly of the explosion-proof beads, so that the explosion-proof beads are installed more in place, and the assembly quality of the explosion-proof beads is improved. The charge needle assembly device and the explosion-proof bead assembly device are jointly arranged, so that the integrated assembly of the charge needle and the explosion-proof bead is realized, and the production efficiency is favorably improved.
2. The present case the setting of die clamping cylinder and circular arc clamping part is convenient for control the material piece on the tight location carrier of clamp more closely to the material piece is difficult for taking place to remove on the location carrier, is favorable to follow-up needle assembly device that charges to the needle of charging of material piece assembly. The first blocking piece is arranged, so that the carrier on the feeding belt can be conveniently moved forward to be blocked, the material piece can not move continuously due to blocking, follow-up clamping of the first conveying device is facilitated, and the first conveying device is convenient to set. The sensor is arranged so that the first transportation device can act when the material piece reaches a specified position.
3. The present case first conveyer's first X axle motor element, first sliding seat, first cylinder, second sliding seat, second cylinder, third sliding seat's setting is convenient for can drive first clamping jaw cylinder side to side motion, up-and-down motion, side to side motion once more to drive by the material side to side motion of centre gripping, up-and-down motion, side to side motion once more, thereby press from both sides the material piece on the feeding belt and get and transport to the location carrier on, be favorable to transporting material piece accurately to the location carrier on the one hand, thereby on the other hand is favorable to increasing the transport distance through the stroke of certain side to side motion of independent control just can realize the transportation and through the stroke of stack side to side motion.
4. The present case needle assembly quality that charges's second vibration dish, the needle positioning seat that charges, the orbital setting of first direction are convenient for can send out the needle that charges that the second vibration dish sent out to the needle positioning seat that charges on to follow-up suction means absorbs the needle that charges on the needle positioning seat of charging. The suction mechanism is arranged, so that the charging pins on the charging pin positioning seat can be sucked and taken away conveniently. The charging needle assembly mechanism is convenient to receive the charging needle sucked by the suction mechanism and assemble the charging needle to a material part, so that the mechanical assembly of the charging needle is realized, and the assembly quality and the assembly efficiency of the charging needle are improved.
5. The present case explosion-proof pearl assembly quality's third vibration dish, explosion-proof pearl positioning seat, the orbital setting of second direction are convenient for can send out the explosion-proof pearl that the third vibration dish sent out to explosion-proof pearl positioning seat on to follow-up third vacuum suction nozzle absorbs the explosion-proof pearl on the explosion-proof pearl positioning seat.
6. The present case explosion-proof pearl assembly quality is convenient for can drive third vacuum suction nozzle seesaw, up-and-down motion, side-to-side motion rotate around the vertical axis to absorb downwards and place the explosion-proof pearl on the explosion-proof pearl positioning seat on the material mounting hole in spacing seat, be favorable to on the one hand absorbing the material with the explosion-proof pearl steadily and be difficult for dropping, on the other hand is favorable to adjusting the position of explosion-proof pearl through the motion, makes the explosion-proof pearl can accurately place and does not influence follow-up riveting ware riveting on the mounting hole position, thereby improves explosion-proof pearl assembly quality. The arrangement of the riveting and pressing device is convenient for the explosion-proof beads placed on the material piece to be mechanically arranged in place, and on the other hand, the production efficiency is improved. The arc-shaped groove of the third vacuum suction nozzle is arranged, so that the third vacuum suction nozzle can be tightly attached to the explosion-proof bead, and the third vacuum suction nozzle is favorable for being more firmly adsorbed.
7. The first detector is arranged so as to judge whether the assembly is good or bad through whether the charging needle leaks air, and water leakage and damage to other parts during subsequent use are avoided. The setting of detector makes a video recording to thereby judge that the explosion-proof pearl is assembled badly through detecting whether there is neglected loading and damaged explosion-proof pearl, reduce the risk of wrong detection, hourglass inspection. First sorter and second sorter's setting to in with detect qualified material and detect unqualified material and distinguish, can avoid the defective products to go out along with the yields together on the one hand, be favorable to ensureing the shipment quality, on the other hand is in order to improve letter sorting speed, is favorable to improving letter sorting efficiency. The vacancy detector is arranged so as to judge whether the limiting seat is empty or not, and avoid the situation that the material piece to be processed is collided with the material piece which is not sorted on the limiting seat and is damaged, and the vacancy detector is convenient to set.
Drawings
Fig. 1 is a top view of the present disclosure.
FIG. 2 is a partial structural diagram of the present disclosure.
Fig. 3 is an enlarged view of the position a of fig. 2.
FIG. 4 is a second partial structural view of the present application.
FIG. 5 is a third partial structural diagram of the present invention.
FIG. 6 is a fourth partial structural view of the present application.
Fig. 7 is a structural view of the charging pin attachment mechanism of the present invention.
FIG. 8 is a fifth partial structural view of the present application.
FIG. 9 is a sixth view of the partial structure of the present application.
Fig. 10 is an enlarged view of fig. 9 at B.
FIG. 11 is a seventh view of a partial structure of the present application.
FIG. 12 is a structural view of a limiting seat for placing unassembled parts.
Fig. 13 is a structural view of the charging pin of the present case.
Fig. 14 is a structural view of the present explosion-proof bead.
FIG. 15 is a structural view of a limiting seat for placing a material part with an assembled explosion-proof bead and a charging pin.
Detailed Description
The features of the present invention and other related features are further described in detail below by way of examples to facilitate understanding by those skilled in the art:
as shown in fig. 1 to 11, a charging pin and explosion-proof bead assembling machine comprises a machine frame 1, wherein a positioning carrier 2 and a rotary table 3 are arranged on the machine frame 1, a plurality of feeding members 100 distributed in a circumferential array are arranged on the rotary table 3, a limiting seat 31 is arranged in the feeding members 100 in a limiting manner, the machine frame 1 is further provided with a first vibrating disc 4 loaded with the feeding members 100, a feeding belt 5 extending in the left-right direction and used for conveying the feeding members 100 sent out from the first vibrating disc 4, a first conveying device 6 used for clamping and conveying the feeding members on the feeding belt 5 to the positioning carrier 2, a charging pin assembling device 7 used for assembling the charging pins 200 to the feeding members 100, a second conveying device 8 used for clamping and conveying the feeding members 100 assembled with the charging pins 200 from the positioning carrier 2 to the limiting seat 31, and an explosion-proof bead assembling device 9 used for assembling the explosion-proof beads 300 into mounting holes of the feeding members 100 in the limiting seat 31.
The working process of the scheme is as follows: the material part 100 comes out from first vibration dish 4 and keeps flat on feeding belt 5, first conveyer 6 will keep flat material part 100 translation ground on feeding belt 5 and press from both sides and get to location carrier 2 on, charge needle 200 pushes in the needle 100 mounting hole that charges through charging needle assembly quality 7 from the past backward, second conveyer 8 presss from both sides material part 100 of having assembled charging needle 200 and gets and transport to the spacing seat 31 of carousel 3 in, explosion-proof pearl assembly quality 9 shifts explosion-proof pearl 300 to the mounting hole position and impresses in the explosion-proof pearl 300 mounting hole of material part 100 downwards, realizes the assembly of explosion-proof pearl.
As mentioned above, the structure of the present invention is simple and easy to implement, and the arrangement of the turntable 3 and the limiting seat 31 facilitates the subsequent mechanism to process the material 100 placed in the limiting seat 31 in a limiting manner. The first vibrating disk 4 and the feeding belt 5 are arranged, so that streamlined feeding is realized, and feeding efficiency is improved. The first transport device 6 is arranged so as to realize mechanized continuous conveying. The charging pin assembling device 7 is arranged so as to realize the automatic assembling of the charging pin 200. The setting of second conveyer 8 is convenient for transfer the material part 100 that charges needle assembly device 7 assembled and is charged needle 200 to assembly on follow-up explosion-proof pearl assembly device 9 through carousel 3, on the one hand so that charge needle assembly device 7 with the cooperation sets up between the explosion-proof pearl assembly device 9, is favorable to the continuous transportation between two above devices, and it sets up conveniently, and on the other hand is so that do not hinder the material part 100 that next waited to assemble and is charged the needle and place in spacing seat 31, and its flexibility is good. The explosion-proof bead assembling device 9 is arranged so as to realize automatic assembly of the explosion-proof beads 300, so that the explosion-proof beads 300 are installed more in place, and the assembly quality of the explosion-proof beads 300 is improved. The charge needle assembly device 7 and the explosion-proof bead assembly device 9 are jointly arranged, so that the charge needle 200 and the explosion-proof bead 300 are integrally assembled, compared with the prior art, the charge needle assembly device and the explosion-proof bead assembly device are separately arranged, the transfer time is shortened, and the production efficiency is favorably improved.
As shown in fig. 3 and 4, in a specific implementation, a clamping cylinder 10 for clamping and positioning the material 100 on the carrier 2 left and right and a first blocking member 11 for blocking the forward movement of the carrier 300 on the feeding belt 2 are arranged on the frame 1, an arc clamping portion 101 arranged in cooperation with the clamping position of the material 100 is arranged on a clamping jaw of the clamping cylinder 10, and a sensor 12 for detecting whether the material 100 is in place is arranged on the first blocking member 11.
As described above, the clamping cylinder 12 and the arc clamping portion 121 are arranged to clamp the material 100 on the positioning carrier 21 more tightly left and right, so that the material 100 is not easy to move on the positioning carrier 21, and the subsequent assembly of the charging pin 200 on the material 100 by the charging pin assembly apparatus 7 is facilitated. The first blocking member 11 is arranged to facilitate forward blocking of the carrier 300 on the feeding belt 2, so that the material piece 100 is blocked and cannot move continuously, thereby facilitating the subsequent clamping of the first transportation device 6, and the arrangement is convenient. The sensor 13 is arranged so that the first transport device 7 is activated when the piece 100 reaches a given position. In specific implementation, the left side and the right side of the material part 100 are both provided with arc parts, and the arc clamping part 121 can be tightly attached to the arc parts of the material part 100, so that the clamping jaws of the clamping cylinder 10 are clamped more tightly.
As shown in fig. 5, in specific implementation, the first transportation device 6 includes a first X-axis motor assembly 61 disposed on the frame 1, and a first movable seat 62 driven by the first X-axis motor assembly 61 and capable of moving left and right, the first movable seat 62 is connected to a second movable seat 64 capable of moving up and down through a first cylinder 63, the second movable seat 64 is connected to a third movable seat 66 capable of moving left and right through a second cylinder 65, and a first clamping jaw cylinder 66 capable of clamping/releasing and used for clamping and transporting the material 100 on the feeding belt 5 to the positioning carrier 2 is disposed on the third movable seat 66.
As described above, the first X-axis motor assembly 61, the first movable seat 62, the first cylinder 63, the second movable seat 64, the second cylinder 65, and the third movable seat 66 of the first transportation device 6 are arranged so as to be able to drive the first clamping jaw cylinder 66 to move left and right, up and down, and move left and right again, so as to drive the clamped material 100 to move left and right, up and down, and move left and right again, so as to clamp and transport the material 100 on the feeding belt 5 onto the positioning carrier 2, on the one hand, the material 100 is favorably and accurately transported onto the positioning carrier 2, and on the other hand, the transportation and the stroke through the left and right movement are favorably realized by independently controlling the stroke of a certain left and right movement, thereby increasing the transportation distance. In specific implementation, the second cylinder 65 can select a motion stroke to meet the requirement that the material part 100 is transported to the cylinder on the positioning carrier 2 from the blocked position of the feeding belt 5, and at the moment, the first X-axis motor assembly 61 does not need to move, so that the setting is convenient; when the stroke of the second cylinder 65 cannot satisfy the transportation distance, the first X-axis motor assembly 61 is operated together to overlap the movement stroke to increase the transportation distance.
As shown in fig. 5, in a specific implementation, the second transportation device 8 includes a third air cylinder 81 connected to the first movable seat 62, and a fourth movable seat 82 driven by the third air cylinder 81 to move up and down, the fourth movable seat 82 is connected to a fifth movable seat 84 capable of moving back and forth through a fourth air cylinder 83, the fifth movable seat 84 is connected to a sixth movable seat 86 capable of rotating around a vertical axis through a rotating air cylinder 85, and a second clamping jaw air cylinder 87 capable of clamping/releasing and used for clamping and transporting the material 100 with the charging needle 200 assembled thereon from the positioning carrier 2 to the limiting seat 31 is installed on the sixth movable seat 86.
As described above, the third cylinder 81, the fourth movable seat 82, the fourth cylinder 83, the fifth movable seat 84, and the sixth movable seat 86 of the rotary cylinder 85 of the second transportation device 8 are arranged so as to drive the second clamping jaw cylinder 87 to move up and down, move back and forth, and rotate around the vertical axis, so as to drive the clamped material piece 100 assembled with the charging needle 200 to move up and down, move back and forth, and rotate around the vertical axis, so that the material piece 100 assembled with the charging needle 200 is clamped and transported to the limiting seat 31 from the positioning carrier 2, and the multi-directional/multi-angle placement of the material piece 100 is facilitated.
As shown in fig. 6, in specific implementation, the charging pin assembling apparatus 7 includes a second vibration disc 71 loaded with a charging pin 200 and disposed on the rack 1, a charging pin positioning seat 72, a first guide rail 73 engaged between the second vibration disc 71 and the charging pin positioning seat 72, a suction mechanism 74 for sucking the charging pin 200 from the charging pin positioning seat 72, and a charging pin assembling mechanism 75 for receiving the charging pin 200 sucked by the suction mechanism 74 and assembling the charging pin 200 into the material 100.
As described above, the arrangement of the second vibration disk 71, the charging pin positioning seat 72, and the first guide rail 73 of the charging pin assembling device 7 facilitates the feeding of the charging pin 200 fed out from the second vibration disk 71 to the charging pin positioning seat 72, so that the subsequent suction mechanism 74 sucks the charging pin 200 on the charging pin positioning seat 72. The suction mechanism 74 is arranged to facilitate the suction of the charging pin 200 on the charging pin positioning seat 72, which is convenient to arrange. The charging pin assembling mechanism 75 is arranged to receive the charging pin 200 sucked by the sucking mechanism 74 and assemble the charging pin 200 into the material 100, so that the charging pin 200 can be assembled mechanically, and the assembling quality and the assembling efficiency of the charging pin 200 can be improved. In specific implementation, the charging pin positioning seat 72 is provided with a groove matched with the charging pin 200 in shape, so as to be placed in the groove in a limiting manner.
As shown in fig. 6, in a specific implementation, the suction mechanism 74 includes a second X-axis motor 741 disposed on the frame 1, and a seventh movable seat 742 driven by the second X-axis motor 741 and capable of moving left and right, the seventh movable seat 742 is connected to an eighth movable seat 744 capable of moving up and down through a fourth air cylinder 743 in a driving manner, and the eighth movable seat 744 is mounted with a first vacuum suction nozzle 745 capable of sucking/dropping and used for sucking and removing the charging pin 200 on the charging pin positioning seat 72. So, be convenient for inhale away and accurately put the assigned position with the needle 200 that charges on the needle positioning seat 72 that charges, its flexibility is good.
As shown in fig. 7, in a specific implementation, the charging pin assembling mechanism 75 includes a guide sliding rail 751 extending forward and backward on the frame 1, a sliding table 752 moving forward and backward along the guide sliding rail 751, and a fifth air cylinder 753 for driving the sliding table 752 to move forward and backward, a swing seat 754 capable of swinging in a left-right direction around a shaft in a limited manner and receiving the charging pin 200 sucked and removed by a first vacuum suction nozzle 745 is hinged on the sliding table 752, a sixth air cylinder 755 for driving the swing seat 754 to swing around the shaft in the left-right direction is connected to the swing seat 754, a second vacuum suction nozzle 7540 capable of sucking and releasing the charging pin 200 is arranged on the swing seat 754, and the fifth air cylinder 753 can push out the charging pin 200 on the swing seat 754 to be assembled into the material 100.
As described above, the guide slide rail 751, the slide table 752 and the fifth cylinder 753 of the charging pin assembling mechanism 75 are arranged so as to be capable of moving back and forth along the guide slide rail 751, so as to bring the swing seat 754 on the slide table 752 to move together, and thus the charging pin 200 on the swing seat 754 is pushed out to be assembled into the material member 100 on the swing seat 754. The swinging base 754 and the second vacuum suction nozzle 7541 are arranged, so that the charging pin 200 can be sucked and cannot fall off in the process of limited swinging of the swinging base 754 around a left-right axis, and the assembly of the subsequent charging pin 200 is not influenced. In practical implementation, the swinging seat 754 swings 70 degrees from the vertical state from the front to the direction of the positioning carrier 2, so that the charging pin 200 on the second vacuum suction nozzle 7541 is parallel to the mounting hole of the loading part 100 of the positioning carrier 2. When the charging pin 200 is completely assembled, the swing base 754 returns to the original position by swinging, so as to be ready for the next receiving and assembling.
As shown in fig. 8, 9, and 10, in specific implementation, the explosion-proof bead assembling apparatus 9 includes a third vibration disk 91 loaded with explosion-proof beads 300 and disposed on the frame 1, an explosion-proof bead positioning seat 92, a second guide rail 93 connected between the third vibration disk 91 and the explosion-proof bead positioning seat 92, a third vacuum suction nozzle 94 for sucking/releasing the explosion-proof beads 300 on the explosion-proof bead positioning seat 92 downward, a driving assembly 95 for driving the third vacuum suction nozzle 94 to move forward and backward, leftward and rightward, and upward and downward so as to suck the explosion-proof beads 300 above the mounting hole of the material 90, and a riveting press 96 for riveting the explosion-proof beads 300 placed on the material 90 downward into the mounting hole of the material 90, wherein an arc-shaped groove 941 disposed in cooperation with the explosion-proof beads 300 is recessed upward in the third vacuum suction nozzle 94.
As described above, the third vibration disk 101, the explosion-proof bead positioning seat 92, and the second guide rail 93 of the explosion-proof bead assembling apparatus 9 are arranged so that the explosion-proof beads 300 sent out by the third vibration disk 101 can be sent out to the explosion-proof bead positioning seat 92, so that the subsequent third vacuum suction nozzle 94 can suck the explosion-proof beads 300 on the explosion-proof bead positioning seat 92. The setting of drive assembly 95 is convenient for can drive third vacuum suction nozzle 94 seesaw, up-and-down motion, side-to-side motion, rotate around the vertical axis to in with explosion-proof pearl 300 on explosion-proof pearl positioning seat 92 absorb downwards and place on the material 100 mounting hole in spacing seat 31, be favorable to on the one hand absorbing material 100 with explosion-proof pearl 300 steadily on and be difficult for dropping, on the other hand is favorable to adjusting the position of explosion-proof pearl 300 through the motion, makes explosion-proof pearl 300 can accurately place on the mounting hole position and does not influence follow-up riveting ware 96 riveting, thereby improves explosion-proof pearl 300 assembly quality. The riveting device 96 is arranged to mechanically align the anti-explosion beads 300 placed on the material 100, so that the anti-explosion beads 300 can be installed more in place on one hand, and the production efficiency can be improved on the other hand. The setting of the arc-shaped groove 941 of the third vacuum suction nozzle 94, so that the third vacuum suction nozzle 94 can be closely attached to the explosion-proof bead 300, which is favorable for more firm adsorption. When the concrete implementation, be equipped with the recess that sets up with explosion-proof pearl 300 shape fit on explosion-proof pearl positioning seat 92, explosion-proof pearl 300 is the cylinder, arc recess 941 can closely laminate with the arc surface of cylinder.
As shown in fig. 9 and 10, in a specific implementation, the driving assembly 95 includes a second guide rail 951 extending in the front-rear direction and disposed on the frame 1, a first movable block 952 moving in the front-rear direction along the second guide rail 951, and a first cylinder 953 driving the first movable block 952 to move in the front-rear direction, the first movable block 952 is connected to a second movable block 955 capable of moving up and down through a second cylinder 954, the second movable block 955 is connected to a third movable block 957 capable of moving left and right through a third cylinder 956, the third movable block 957 is connected to a fourth movable block 959 capable of rotating around a vertical axis through a rotary cylinder 958, and a third vacuum suction nozzle 94 for sucking/releasing the implosion beads 300 on the implosion bead positioning seat 92 downward is disposed on the fourth movable block 959.
As described above, the second guide rail 951, the first movable block 952, the first cylinder 953, the second cylinder 954, the second movable block 955, the third cylinder 956, the third movable block 957, the rotary cylinder 958, and the fourth movable block 959 of the driving assembly 95 are arranged to drive the third vacuum suction nozzle 94 to move back and forth, up and down, right and left, and rotate around the vertical axis, so as to drive the sucked explosion-proof bead 300 to move back and forth, up and down, right and left, and rotate around the vertical axis, thereby facilitating accurate sucking and placing of the explosion-proof bead 300. In specific implementation, the third vacuum suction nozzle 94 is connected with a vacuum generator, when the vacuum generator generates negative pressure, the third vacuum suction nozzle 94 sucks the explosion-proof bead 300 in the positioning seat 92 downwards, and when the material piece 100 reaches a specified position, the vacuum generator breaks vacuum to put down the explosion-proof bead 300, so that the setting is convenient.
As shown in fig. 11, in specific implementation, the rack 1 is further provided with a first detector 13 for detecting the air tightness of the charging pin 200 assembled on the material 100, a camera detector 14 for downwards performing camera detection on the explosion-proof bead 300 assembled on the material 100 to judge the assembling quality, a first sorter 15 for downwards sorting out qualified materials 100, a second sorter (16) for downwards sorting out unqualified materials 100, and a vacancy detector 17 for detecting whether there is any material 100 placed in the sorted limiting seat 31.
As described above, the first detector 13 is disposed so as to determine whether the assembly is good or bad by whether the charging pin 200 leaks air, thereby preventing the remaining parts from being damaged by water leakage in subsequent use. The camera shooting detector 14 is arranged so as to judge whether the explosion-proof bead 300 is assembled well or not by detecting whether the explosion-proof bead 300 is neglected to be installed or not and is damaged, and the risks of error detection and omission detection are reduced. First sorter 15 and second sorter 16's setting to in will detect qualified material 100 and detect unqualified material 100 and distinguish, can avoid the defective products to go out along with the yields together on the one hand, be favorable to guaranteeing shipment quality, on the other hand is in order to improve letter sorting speed, is favorable to improving letter sorting efficiency. The vacancy detector 17 is arranged to determine whether the limiting seat 31 is empty or not, so as to avoid the damage of the to-be-processed material 100 due to collision with the unsorted material 100 on the limiting seat 31, and the setting is convenient.
As described above, in practical implementation, when the charging pin 200 is completely assembled, the first detector 13 detects the airtightness of the charging pin 200 assembled on the material 100. After the assembly of the explosion-proof bead 300 is completed, the camera detector 14 performs camera detection on the explosion-proof bead 300 assembled on the material part 100 downwards, compares the images obtained by camera detection, judges whether the explosion-proof bead 300 is damaged or not and whether the explosion-proof bead 300 is not installed, and can detect the rest of the material parts 100 on the discharging seat 21 through back and forth movement; after the charging needle 200 and the explosion-proof bead 300 are detected, the material 100 which has no assembly problem and is judged to be qualified by the system, the material 100 which has the assembly problem in the charging needle 200 or has the assembly problem in the explosion-proof bead 300 and is judged to be unqualified by the system, and the material 100 which is qualified by the detection is sorted by the first sorter 15 through the clamping mechanism and is sent to a corresponding good product area through movement; the second sorter 16 sorts the detected defective parts 100 by the gripping mechanism and delivers them to the corresponding defective area by movement. When the vacancy detector 17 detects that the material part 100 is still placed on the limiting seat 31, an alarm can be triggered by sending the alarm to the equipment controller or the clamping mechanism can be arranged in a matched mode to clamp the material part 100 which is not sorted, so that the material part 100 to be processed subsequently can not be influenced to be fed.
As mentioned above, the present application protects a charging pin and explosion-proof bead assembly machine, and all technical solutions identical or similar to the present application should be considered to fall within the protection scope of the present application.
Claims (10)
1. The utility model provides a charging pin and explosion-proof pearl assembly machine, includes frame (1), its characterized in that be equipped with location carrier (2), carousel (3) on frame (1), be equipped with the spacing seat (31) that wherein was placed to a plurality of feeding spare (100) spacing that the circumference array distributes on carousel (3), still be equipped with on frame (1) and load first vibration dish (4) that load material (100), about to the feeding belt (5) that are used for carrying the material (100) that are seen off by first vibration dish (4) of extending, be used for with material clamp on feeding belt (5) is got and is transported to first conveyer (6) on location carrier (2), be arranged in with charging pin (200) assembly device (7) in material (100), be arranged in with the material (100) of assembling charge pin (200) from location carrier (2) clamp and transport to spacing seat (31) in second conveyer (8), be used for with explosion-proof pearl (300) assemble explosion-proof pearl assembly device (9) downthehole in material (100) mounting hole in spacing seat (31).
2. The charging pin and explosion-proof bead assembling machine according to claim 1, characterized in that the machine frame (1) is provided with a clamping cylinder (10) for clamping and positioning the material (100) on the carrier (2) left and right and a first blocking member (11) for blocking the advance of the carrier (300) on the feeding belt (2), the clamping jaw of the clamping cylinder (10) is provided with an arc clamping part (101) matched with the clamping position of the material (100), and the first blocking member (11) is provided with a sensor (12) for detecting whether the material (100) is in place.
3. The charging pin and explosion-proof bead assembling machine according to claim 1, wherein the first transporting device (6) comprises a first X-axis motor assembly (61) arranged on the machine frame (1), a first movable seat (62) driven by the first X-axis motor assembly (61) and capable of moving left and right, the first movable seat (62) is connected with a second movable seat (64) capable of moving up and down through a first air cylinder (63) in a driving manner, the second movable seat (64) is connected with a third movable seat (66) capable of moving left and right through a second air cylinder (65) in a driving manner, and a first clamping jaw air cylinder (67) capable of clamping/releasing and used for clamping and transporting a material (100) on the feeding belt (5) to the positioning carrier (2) is arranged on the third movable seat (66).
4. An assembling machine for a charging needle and an explosion-proof bead as claimed in claim 3, characterized in that said second transportation device (8) comprises a third cylinder (81) connected to said first movable seat (62), a fourth movable seat (82) driven by said third cylinder (81) and capable of moving up and down, said fourth movable seat (82) is connected with a fifth movable seat (84) capable of moving back and forth through a fourth cylinder (83), said fifth movable seat (84) is connected with a sixth movable seat (86) capable of rotating around a vertical axis through a rotary cylinder (85), said sixth movable seat (86) is provided with a second cylinder (87) capable of clamping/releasing for clamping and transporting the material (100) assembled with the charging needle (200) from the positioning carrier (2) to the limiting seat (31).
5. An assembling machine for charging pins and explosion-proof beads according to claim 1, wherein said charging pin assembling device (7) comprises a second vibration plate (71) provided with the charging pins (200) and arranged on the frame (1), a charging pin positioning seat (72), a first guide rail (73) connected between said second vibration plate (71) and said charging pin positioning seat (72), a suction mechanism (74) for sucking away the charging pins (200) from the charging pin positioning seat (72), and a charging pin assembling mechanism (75) for receiving the charging pins (200) sucked away by the suction mechanism (74) and assembling the charging pins (200) into the material member (100).
6. An assembling machine for a charging pin and an explosion-proof bead according to claim 5, characterized in that said suction mechanism (74) comprises a second X-axis motor component (741) disposed on the frame (1), a seventh movable seat (742) driven by said second X-axis motor component (741) and capable of moving left and right, said seventh movable seat (742) is connected with an eighth movable seat (744) capable of moving up and down through a fourth cylinder (743) in a driving manner, said eighth movable seat (744) is mounted with a first vacuum suction nozzle (745) capable of sucking/dropping for sucking and removing the charging pin (200) on the charging pin positioning seat (72).
7. The charging pin and explosion-proof bead assembling machine according to claim 6, characterized in that the charging pin assembling mechanism (75) comprises a guide slide rail (751) which is arranged on the frame (1) and extends forwards and backwards, a sliding table (752) which moves forwards and backwards along the guide slide rail (751), and a fifth air cylinder (753) which is used for driving the sliding table (752) to move forwards and backwards, wherein a swinging seat (754) which can swing around a left-right axis in a limiting way and is used for receiving the charging pin (200) moved by a first vacuum suction nozzle (745) is hinged on the sliding table (752), a sixth air cylinder (755) which can drive the swinging seat (754) to swing around the left-right axis is connected on the swinging seat (754), a second vacuum suction nozzle (7541) which can suck/release the charging pin (200) is arranged on the swinging seat (754), and the action of the fifth air cylinder (753) can push out the charging pin (200) on the swinging seat (754) to be assembled into the material part (100).
8. The charging pin and explosion-proof bead assembling machine according to claim 1, wherein the explosion-proof bead assembling device (9) comprises a third vibration disk (91) loaded with explosion-proof beads (300) and arranged on the frame (1), an explosion-proof bead positioning seat (92), a second guide rail (93) connected between the third vibration disk (91) and the explosion-proof bead positioning seat (92), a third vacuum suction nozzle (94) for sucking/releasing the explosion-proof beads (300) on the explosion-proof bead positioning seat (92) downwards, a riveting device (96) for driving the third vacuum suction nozzle (94) to move back and forth, left and right, and up and down so as to suck the explosion-proof beads (300) above the mounting holes of the material (90), and an arc-shaped groove (941) arranged in cooperation with the explosion-proof beads (300) and arranged on the material (90) downwards, wherein the third vacuum suction nozzle (94) is provided with an upward concave recess of the arc-proof beads (300).
9. A charging pin and explosion-proof bead assembling machine as claimed in claim 8, wherein said driving assembly (95) comprises a second guide rail (951) extending forward and backward and arranged on the frame (1), a first movable block (952) moving forward and backward along said second guide rail (951), a first air cylinder (953) driving said first movable block (952) to move forward and backward, said first movable block (952) is connected with a second movable block (955) moving up and down by a second air cylinder (954), said second movable block (955) is connected with a third movable block (957) moving left and right by a third air cylinder (956), said third movable block (957) is connected with a fourth movable block (959) rotating around a vertical shaft by a rotary air cylinder (958), said fourth movable block (959) is provided with a third vacuum suction nozzle (94) for sucking/releasing the explosion-proof bead (300) on the explosion-proof bead positioning seat (92) downward.
10. The charging pin and explosion-proof bead assembling machine according to claim 1, characterized in that the frame (1) is further provided with a first detector (13) for detecting airtightness of the charging pin (200) assembled on the material (100), a camera detector (14) for detecting downwards camera of the explosion-proof bead (300) assembled on the material (100) so as to judge assembling quality, a first sorter (15) for sorting downwards qualified materials (100), a second sorter (16) for sorting downwards unqualified materials (100), and a vacancy detector (17) for detecting whether the materials (100) are placed in the spacing seat (31) after sorting.
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| CN202211152989.9A CN115464395B (en) | 2022-09-21 | 2022-09-21 | Charging needle and explosion-proof bead assembly machine |
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| CN202211152989.9A CN115464395B (en) | 2022-09-21 | 2022-09-21 | Charging needle and explosion-proof bead assembly machine |
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| CN115464395B CN115464395B (en) | 2024-07-19 |
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| CN115464395B (en) | 2024-07-19 |
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