CN112192203A - Power plug assembling method and assembling equipment - Google Patents
Power plug assembling method and assembling equipment Download PDFInfo
- Publication number
- CN112192203A CN112192203A CN202010895026.2A CN202010895026A CN112192203A CN 112192203 A CN112192203 A CN 112192203A CN 202010895026 A CN202010895026 A CN 202010895026A CN 112192203 A CN112192203 A CN 112192203A
- Authority
- CN
- China
- Prior art keywords
- grabbing
- tray
- feeding
- block
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the field of power plugs, in particular to a power plug assembling method and assembling equipment. The method comprises the steps of elastic piece feeding, plastic shell press-fitting and power plug discharging. The method reduces the number of the elastic sheet moving mechanisms by arranging the elastic sheet feeding device, and reduces the complexity of the elastic sheet moving mechanisms; the time of the plastic shell feeding process is reduced by arranging the plastic shell feeding device, and the plastic shell is ensured to be fed quickly; waiting process when reducing the unloading through setting up unloader improves power plug's unloading efficiency.
Description
Technical Field
The invention relates to the field of power plugs, in particular to a power plug assembling method and assembling equipment.
Background
A power plug refers to a device that connects a device such as an electrical appliance to a power source. The power socket and the plug are different in appearance, grade, size and kind according to the region of the country, and each country has a standard set by the government. In the working process of the power plug, the top end of a contact pin of the power plug penetrates through the plastic shell to be connected with an external power supply system, the tail end of the contact pin is connected with an elastic sheet embedded in the plastic shell in an interference fit manner, and the elastic sheet is connected with an internal circuit system of the power plug; and the internal circuit system of the power plug is connected with the electrical components, so that the external power supply system is communicated with the electrical components connected with the power plug. When the quality of the power plug assembly is poor, the power supply of the electrical appliance connected with the power plug assembly is unstable, and even the service life of the electrical appliance is directly influenced. Therefore, the assembly quality of the power plug, which is an essential component for the electric appliance, is very important.
The Chinese intellectual property office discloses a patent publication No. CN206962234U, the patent name is a power plug assembling device, which comprises a plastic shell material box, a pin material box and a spring plate material tray, wherein the plastic shell, the pin and the spring plate are respectively conveyed to a rotary table on a main machine table; the elastic sheet is cut off and shaped from the elastic sheet belt at the elastic sheet cutting station, the elastic sheet is conveyed to a plastic shell taking and embedding station, the plastic shell is shifted to a pin assembling station after the elastic sheet is embedded into the plastic shell, and the plastic shell is shifted to a discharging station after the pin assembling station finishes pin embedding and the elastic sheet embedding, and falls into a discharging box. Compared with the prior art, the utility model discloses the productivity reaches 1300pCS every hour, need not manual operation moreover, full automatic control, and the equipment precision reaches 0.05 mm. The utility model discloses a full automatization power plug equipment, the efficient assembly of complete equipment is accurate, safety ring protects.
The prior art has the following defects: 1. when the elastic pieces are fed, the vibrating disc feeding mechanism feeds the two elastic pieces side by side, and then the two elastic piece moving mechanisms respectively move the two elastic pieces which are placed side by side to the same positions of two jigs which are aligned front and back to complete the feeding process of the elastic pieces side by side; the two elastic piece moving mechanisms are adopted to move the two elastic pieces respectively, so that the number of the elastic piece moving mechanisms is large, and the occupied space of the mechanisms is large; meanwhile, when the two elastic sheets are distributed side by side, the front and back directions of the two elastic sheets are not aligned, and when the two elastic sheets are moved to the same positions of the front and back aligned jigs, the front and back directions of the two elastic sheets need to be aligned; the elastic piece moving mechanism also needs to drive the elastic pieces which are distributed side by side to move along the left and right directions so as to align the front and back directions of the two elastic pieces, so that the elastic piece moving mechanism also needs a left and right direction moving assembly, and the complexity of the elastic piece moving mechanism is increased. 2. When the plastic shells are loaded, the plastic shells are moved to a single loading tray, and then the plastic shells in the loading tray are moved to corresponding jigs by the moving manipulator to complete plastic shell loading; the feeding tray is only single, and when the moving manipulator moves all the plastic shells in the single feeding tray, the empty feeding tray needs to be taken down firstly, and then the plastic shells are fed into the empty feeding tray again; in the process of feeding the plastic shell to the empty feeding tray, the moving manipulator is in a waiting state, and the plastic shell is moved in a stopping state, so that the time of the feeding process of the plastic shell is prolonged, and the plastic shell is not beneficial to quick feeding. 3. When the power plug is discharged, a single grabbing hand in the discharging grabbing mechanism drives the power plug to a detection station for appearance detection, and then the single grabbing hand moves the detected power plug to a discharging conveyor belt for discharging; a single grabbing hand in the blanking grabbing mechanism can move only one power plug at a time; when the power plug is detected at the detection station, the power plug assembled in the jig conveying device can only wait for the detection completion of the previous power plug and can be moved to the blanking conveying belt; therefore, two processes of waiting for the detection of the previous power plug and moving the previous power plug to the blanking conveyor belt are needed during blanking of the power plug, and the blanking efficiency of the power plug is reduced.
Disclosure of Invention
The purpose of the invention is: aiming at the problems, the number of the elastic sheet moving mechanisms is reduced by arranging the elastic sheet feeding device, and the complexity of the elastic sheet moving mechanisms is reduced; the time of the plastic shell feeding process is reduced by arranging the plastic shell feeding device, and the plastic shell is ensured to be fed quickly; the power plug assembling method and the assembling equipment reduce the waiting process during blanking by arranging the blanking device and improve the blanking efficiency of the power plug.
In order to achieve the purpose, the invention adopts the following technical scheme: a method of assembling a power plug, the method comprising the steps of:
(S1) spring plate feeding: the vibrating disc feeding mechanism feeds the elastic sheet into the groove of the pushing block, and the pushing cylinder acts to push the elastic sheet to a position where the elastic sheet is connected with the first suction head and the second suction head; the elastic piece moving mechanism acts to feed a plurality of elastic pieces into the jig conveying device;
(S2) plastic shell feeding: the plastic shell is fed to the staggered feeding mechanism, the plastic shell in the staggered feeding mechanism is moved to a corresponding jig of the jig conveying device by the action of the moving manipulator, and the plastic shell contact pins are in contact with the plurality of elastic sheets;
(S3) plastic shell press fitting: the jig conveying device drives the plastic shell and the elastic sheets to move to a press-mounting station, and the press-mounting device acts to press the plastic shell contact pins into corresponding hole positions of the elastic sheets;
(S4) blanking of a power plug: and the second grabbing hand moves the assembled power plug in the jig conveying device to a blanking detection table for detection, and the first grabbing hand moves the qualified power plug to a blanking conveying belt for blanking to complete the power plug assembling process.
In addition, the invention also discloses power plug assembling equipment which comprises a workbench, and a jig conveying device, an elastic sheet feeding device, a plastic shell feeding device, a press-fitting device and a discharging device which are fixed on the workbench; a plurality of stations in the jig conveying device are respectively connected with a plurality of elastic piece feeding devices, a plastic shell feeding device, a press-mounting device and a discharging device; the jig conveying device is used for conveying and circulating the elastic sheets and the plastic shell; the elastic piece feeding device is used for feeding elastic pieces; the plastic shell feeding device is used for feeding the plastic shell; the press-fitting device is used for press-fitting between the elastic sheet and the plastic shell; the blanking device is used for blanking the assembled power plug.
Preferably, the elastic sheet feeding device comprises a vibrating disc feeding mechanism, an elastic sheet pushing mechanism and an elastic sheet moving mechanism; the vibration disc feeding mechanism, the elastic sheet pushing mechanism and the elastic sheet moving mechanism are all fixed on the workbench; the discharge port of the vibrating disc feeding mechanism is connected with the output end of the elastic sheet pushing mechanism; the output end of the elastic sheet moving mechanism is respectively connected with the output end of the elastic sheet pushing mechanism and the jig conveying device when moving; the vibration disc feeding mechanism is used for vibration feeding of the elastic sheets; the elastic piece pushing mechanism is used for pushing the inner elastic piece and the outer elastic piece out; the elastic piece moving mechanism is used for moving the elastic pieces output by the elastic piece pushing mechanism into the jig conveying device; the elastic piece moving mechanism comprises a moving rack, a front driving assembly, a rear driving assembly, an upper driving assembly, a lower driving assembly, a first suction head and a second suction head; the front and rear driving components are fixed on the moving rack, and the output ends of the front and rear driving components are connected with the upper and lower driving components; the output end of the upper and lower driving assembly is respectively connected with the first suction head and the second suction head; the first suction head is connected with the vacuum device and is aligned with the outer elastic sheet; the second suction head comprises a suction head guide rail sliding block, a second suction block, a sliding roller and a sliding inclined plane; the suction head guide rail sliding block is fixed at the output end of the upper and lower driving components; the second suction block is fixed on a sliding roller which is fixed on a sliding block in a guide rail sliding block of the suction head, and the sliding end of the sliding roller is contacted with a sliding inclined plane; the sliding inclined plane comprises a first inclined plane, a second inclined plane and a transition inclined plane; the first inclined plane and the second inclined plane are distributed in a step shape, and when the sliding end of the sliding roller is in contact with the first inclined plane and the second inclined plane respectively, the second suction block is aligned with the inner elastic sheet and the outer elastic sheet respectively.
Preferably, the sliding roller comprises a roller support frame, a roller rotating shaft and a rolling bearing; the roller supporting frame is fixed on a sliding block of the guide rail sliding block of the suction head; the roller rotating shaft is fixed at the output end of the roller supporting frame and matched with the inner ring of the rolling bearing; the outer ring of the rolling bearing is contacted with the sliding inclined plane; the transition inclined plane is one or more of an arc surface or a plane; the front and rear driving assembly comprises a front and rear driving cylinder, a front and rear guide rail slide block and a front and rear connecting plate; the front and back driving cylinders and the guide rails in the front and back guide rail sliding blocks are fixed on the moving rack, and the output ends of the front and back driving cylinders are connected with the front and back connecting plates; the front and rear connecting plates are fixed on the sliding blocks in the front and rear guide rail sliding blocks; the upper and lower driving components comprise upper and lower driving cylinders, upper and lower guide rail sliding blocks and upper and lower connecting plates; the upper and lower driving cylinders and the guide rails in the upper and lower guide rail sliding blocks are fixed on the front and rear connecting plates, and the output ends of the upper and lower driving cylinders are connected with the upper and lower connecting plates; the upper and lower connecting plates are connected with the sliding blocks in the upper and lower guide rail sliding blocks.
Preferably, the elastic sheet pushing mechanism comprises a pushing frame, a pushing cylinder, a pushing bottom groove, an inner pushing block, an outer pushing block and an outer spring; the pushing cylinder and the pushing bottom groove are fixed on the pushing frame, and the inner pushing block and the outer pushing block are embedded in the pushing bottom groove; the output end of the push-out cylinder is connected with the inner side pushing block, and the output end of the push-out cylinder is contacted with the rear end of the outer side pushing block; two ends of the outer spring are respectively contacted with the front end of the outer pushing block and the pushing bottom groove; the inner pushing block and the outer pushing block are respectively aligned with the first suction head and the second suction head; the inner pushing block and the outer pushing block comprise pushing block grooves; the pushing block grooves are matched with the elastic sheets, and the pushing block grooves of the inner pushing block and the outer pushing block are aligned with the discharge hole of the vibrating disc feeding mechanism when the pushing cylinder contracts; the width of the groove of the pushing block is the same as that of the elastic sheet.
Preferably, the plastic shell feeding device comprises a staggered feeding mechanism and a moving manipulator; the dislocation feeding mechanism and the moving manipulator are fixed on the workbench; the input end of the dislocation feeding mechanism is connected with the feeding port, and the output end of the dislocation feeding mechanism is connected with the input end of the moving manipulator; the output end of the moving manipulator is connected with the corresponding jig of the jig conveying device; the staggered feeding mechanism is used for staggered circulation feeding of the plastic shell; the moving manipulator is used for moving the plastic shell in the staggered feeding mechanism to the jig conveying device; the staggered feeding mechanism comprises a staggered feeding rack, a staggered driving assembly, a staggered upper guide pillar, a staggered lower guide pillar, a first feeding tray and a second feeding tray; the dislocation driving assembly comprises a dislocation driving cylinder, a dislocation gear, a first dislocation rack and a second dislocation rack; the dislocation driving cylinder and the dislocation gear are fixed on the dislocation feeding rack, and the movable end of the dislocation driving cylinder is connected with the second dislocation rack; the first staggered rack and the second staggered rack are respectively meshed with the upper end and the lower end of the staggered gear, the first staggered rack and the first upper material tray are both connected with the movable end of the staggered upper guide pillar, and the second staggered rack and the second upper material tray are both connected with the staggered lower guide pillar; the upper dislocation guide pillar and the lower dislocation guide pillar are fixed on the dislocation feeding rack and distributed up and down.
Preferably, the first feeding tray comprises a first tray bottom plate and a first tray receiving plate; the first tray bottom plate is connected with the staggered upper guide pillar; the first material tray receiving plate is positioned above the first material tray bottom plate and is connected with the first material tray bottom plate; the second feeding tray comprises a second tray lower plate, a second tray cylinder, a second tray guide post, a second tray bottom plate and a second tray receiving plate; the second tray lower plate is connected with the movable end of the staggered lower guide pillar; the fixed ends of the second tray cylinder and the second tray guide post are fixed on the second tray lower plate, and the output end of the second tray cylinder and the movable end of the second tray guide post are respectively connected with the second tray bottom plate; the second material tray receiving plate is positioned above the second material tray bottom plate and is connected with the second material tray bottom plate; when the second material tray cylinder extends out, the height of the second material tray receiving plate is the same as that of the first material tray receiving plate; the first tray receiving plate and the second tray receiving plate comprise receiving plate positioning blocks; the plurality of receiving plate positioning blocks are respectively matched with corresponding hole positions of the plastic shell; the distance between the positioning blocks of the adjacent receiving plates is greater than that between the adjacent plastic shells; the first feeding disc and the second feeding disc respectively comprise a feeding disc limiting block; the plurality of upper material tray limiting blocks are respectively fixed on the outer sides of the first upper material tray and the second upper material tray, and the inner surfaces of the plurality of upper material tray limiting blocks are respectively contacted with the outer surfaces of the first material tray receiving plate and the second material tray receiving plate; the top end of the upper tray limiting block is of a chamfer structure.
Preferably, the blanking device comprises a blanking grabbing mechanism, a blanking detection table, a blanking conveyor belt and a waste collecting mechanism; the blanking grabbing mechanism, the blanking detection table, the blanking conveyor belt and the waste collecting mechanism are all fixed on the workbench; the output end of the blanking grabbing mechanism is respectively connected with the jig conveying device, the blanking detection table, the blanking conveying belt and the waste collecting mechanism; the blanking grabbing mechanism is used for grabbing the assembled power plug; the blanking detection table is used for detecting the assembled power plug; the blanking conveyor belt is used for blanking and conveying the qualified power plug; the waste collecting mechanism is used for collecting unqualified power plugs; the blanking grabbing mechanism comprises a grabbing rack, a grabbing driving assembly, a grabbing downward moving assembly, a first grabbing hand and a second grabbing hand; the grabbing driving assembly is fixed on the grabbing rack, and the output end of the grabbing driving assembly is connected with the grabbing downward moving assembly; the output end of the grabbing and downwards moving component is respectively connected with a first grabbing hand and a second grabbing hand; the first grabbing hand comprises a first grabbing guide rail slide block, a first grabbing fixture block, a first grabbing stop block, a first grabbing spring and an air suction element; the first grabbing fixture block is respectively connected with a slide block and an air suction element in the first grabbing guide rail slide block and is matched with the power plugs; the first grabbing stop block is connected with the output end of the grabbing downward moving component; two ends of the first grabbing spring are respectively contacted with the first grabbing stop block and the first grabbing fixture block; the second grabbing hand comprises a second grabbing cylinder and a second grabbing head; the second grabbing cylinder is connected with the output end of the grabbing downward moving assembly, the upper end of the second grabbing head is connected with the output end of the second grabbing cylinder, and the lower end of the second grabbing head is connected with a plurality of power plugs; the grabbing driving component and the grabbing downward moving component are respectively used for driving the first grabbing hand and the second grabbing hand to move back and forth and move up and down.
Preferably, the first grabbing fixture block comprises a first fixture block bottom plate, a first fixture block adjusting plate and a first fixture block head; the first clamping block bottom plate is connected with a sliding block in the first grabbing guide rail sliding block, and the first clamping block adjusting plate is connected with the first clamping block bottom plate; the first clamping block head is connected with the first clamping block adjusting plate; the first fixture block head comprises a fixture block head groove and a fixture block head clamp groove; the fixture block head groove is matched with the first fixture block adjusting plate; the clamping grooves of the clamping block heads are matched with a plurality of power plugs; the fixture block head groove is a rectangular groove; the second grabbing head comprises a first fixing strip, a second fixing strip, a first grabbing plate, a second grabbing plate, a third grabbing plate and a fourth grabbing plate; the first fixing strip and the second fixing strip are respectively connected with different pneumatic claw hands at the output end of the second grabbing cylinder and are distributed in a staggered manner; the first grabbing plate and the second grabbing plate are respectively connected with the first fixing strip and the second fixing strip and are distributed adjacently; the third grabbing plate and the fourth grabbing plate are respectively connected with the first fixing strip and the second fixing strip and are distributed adjacently; when the second grabbing cylinder is loosened, the distance between the first grabbing plate and the second grabbing plate and the distance between the third grabbing plate and the fourth grabbing plate are both larger than the width of the power plug.
Preferably, the grabbing driving assembly comprises a grabbing driving motor, a grabbing driving guide rail and a grabbing driving bottom plate; the output end of the grabbing drive motor is connected with the input end of the grabbing drive guide rail, and the output end of the grabbing drive guide rail is connected with the grabbing drive bottom plate; the grabbing downward moving component comprises a grabbing downward moving motor, a grabbing downward moving guide rail and a grabbing downward moving bottom plate; the grabbing downward moving motor is fixed on the grabbing driving bottom plate, and the output end of the grabbing downward moving motor is connected with the input end of the grabbing downward moving guide rail; the output end of the grabbing downward moving guide rail is connected with the grabbing downward moving bottom plate, and the grabbing downward moving bottom plate is connected with a first grabbing hand and a second grabbing hand.
The power plug assembling method and the assembling device adopting the technical scheme have the advantages that:
1. the elastic piece moving mechanism is arranged; after the vibrating disc feeding mechanism conveys the two elastic sheets to the pushing block groove side by side, the pushing cylinder acts to drive the inner pushing block and the outer pushing block to move to positions connected with the first suction head and the second suction head respectively; at the moment, the rolling bearing is contacted with the first inclined plane, and the second suction head is aligned with the outer elastic sheet; the up-down driving cylinder acts to drive the first suction head and the second suction head to move down to respectively suck the inner elastic sheet and the outer elastic sheet, and the front-back driving cylinder acts to drive the first suction head and the second suction head to move forward; the rolling bearing is in contact with the second inclined plane, the second suction head is aligned with the inner-side elastic sheet, and the first suction head and the second suction head move to corresponding hole positions of a jig in the jig conveying device to loosen the elastic sheet to complete the feeding process of the elastic sheet. The first suction head and the second suction head are controlled by the same elastic piece moving mechanism, namely the whole elastic piece moving process can complete the moving of two elastic pieces by only one elastic piece moving mechanism, so that the number of the elastic piece moving processes is reduced; meanwhile, the second suction head can be respectively aligned with the outer elastic sheet and the inner elastic sheet in a mode that the rolling bearings are respectively contacted with the first inclined surface and the second inclined surface in the movement process, so that the elastic sheets distributed side by side are moved to the front and back direction alignment positions; the driving device and the control device are not required to be arranged on the left and right directions of the elastic piece moving mechanism, and the complexity of the whole elastic piece moving mechanism is reduced.
2. Through arranging the staggered feeding mechanism; when the plastic shell in the first feeding disc is completely moved, the dislocation driving cylinder acts to drive the second feeding disc to move forwards to a position connected with the moving manipulator, and the first feeding disc moves backwards to a feeding port of the plastic shell; the second tray cylinder moves to drive the second tray receiving plate to move upwards, and the moving manipulator moves the plastic shell in the second tray receiving plate to move into a corresponding jig in the jig conveying device; meanwhile, the first feeding disc returning to the plastic shell feeding port is subjected to plastic shell circular feeding manually to complete the plastic shell feeding process. When the moving manipulator moves the plastic shell of any one mechanism of the first feeding tray or the second feeding tray receiving plate, the other mechanism carries out plastic shell feeding at a plastic shell feeding port; after the moving manipulator moves the plastic shell on the first feeding tray or the second feeding tray receiving plate, the plastic shell fed by the other mechanism can be immediately moved to a position connected with the moving manipulator for moving the moving manipulator; when the plastic shell is fed to an empty feeding tray, the moving manipulator moves the plastic shell in the other mechanism, so that the moving manipulator is always in a working state; therefore, the waiting condition of moving the manipulator when a single feeding disc is carried out is avoided, and the quick feeding of the plastic shell is ensured.
3. By arranging a blanking grabbing mechanism; after the jig conveying device conveys the assembled power plug to a blanking station, the grabbing driving assembly acts to drive the first grabbing hand and the second grabbing hand to move to positions above a blanking detection table and a corresponding jig of the jig conveying device respectively; the grabbing downward moving motor acts to drive the first grabbing hand and the second grabbing hand to move downward to grab the power plug at the position; the grabbing driving motor acts to drive the first grabbing hand to move the power plug which is detected in the blanking detection table to the blanking conveying belt for blanking, and meanwhile, the second grabbing hand moves the power plug which is assembled in the corresponding jig of the jig conveying device to the blanking detection table to detect and complete the blanking process of the power plug. In the whole blanking process, the detection of the assembled power plug and the blanking of the detected power plug are synchronously carried out, namely when the assembled power plug is moved to a detection station, the last detected power plug is moved to a blanking conveyor belt; therefore, the situation that a previous power plug needs to be waited for to detect and move when the power plug is discharged by a single grabbing hand is avoided, the two processes of detecting the assembled power plug and discharging the detected power plug can be always in a simultaneous operation state, and the discharging efficiency of the power plug is improved.
Drawings
Fig. 1 is a flow chart of the power plug assembling method of the present patent.
Fig. 2 is a schematic product structure diagram of a power plug.
Fig. 3 is a schematic product structure diagram of a plastic housing and a pin.
Fig. 4 is a schematic structural diagram of the spring plate feeding device.
Fig. 5 is a schematic structural view of the spring plate moving mechanism.
Fig. 6 is a schematic structural view of the slide roller.
Fig. 7 is a schematic structural view of the spring plate pushing mechanism.
Fig. 8 is a schematic structural view of a plastic case feeding device.
Fig. 9 is a schematic structural diagram of the dislocation feeding mechanism.
Fig. 10 is a schematic structural view of the second feeding tray.
Fig. 11 is a schematic structural view of the blanking device.
Fig. 12 is a schematic structural view of the blanking gripping mechanism.
Fig. 13 is a schematic structural diagram of the first catching block.
Fig. 14 is a schematic structural view of the second gripper head.
Detailed Description
The following describes in detail embodiments of the present invention with reference to the drawings.
Example 1
As shown in fig. 1 to 14, the power plug assembling apparatus includes a workbench, and a jig conveying device 1, a spring plate loading device 2, a plastic shell loading device 3, a press-fitting device 4, and a blanking device 5 fixed on the workbench; a plurality of stations in the jig conveying device 1 are respectively connected with a plurality of elastic piece feeding devices 2, a plastic shell feeding device 3, a press-mounting device 4 and a discharging device 5; the jig conveying device 1 is used for conveying and circulating the elastic sheets and the plastic shell; the elastic piece feeding device 2 is used for feeding elastic pieces; the plastic shell feeding device 3 is used for feeding the plastic shell; the press-fitting device 4 is used for press-fitting between the elastic sheet and the plastic shell; the blanking device 5 is used for blanking the assembled power plug.
The product flow direction of the power plug is as follows: the feeding device for the elastic sheet comprises an elastic sheet feeding device 2, a jig conveying device 1, a plastic shell feeding device 3, a press-fitting device 4 and a discharging device 5.
Fig. 2 and 3 are schematic product structures of the power plug. The power plug is composed of a plastic shell a, an elastic sheet b and a contact pin c: the pin c is fixed on the plastic shell a, the top end of the pin c penetrates through the plastic shell a to be connected with an external power supply system, and the tail end of the pin c is in interference fit with the corresponding hole position of the elastic sheet b; the lower end of the elastic sheet b is in a hook shape, and the hook at the lower end of the elastic sheet b is connected with an internal circuit system of the power plug.
As shown in fig. 4, the elastic piece feeding device 2 includes a vibration disc feeding mechanism 21, an elastic piece pushing mechanism 22, and an elastic piece moving mechanism 23; the vibration disc feeding mechanism 21, the elastic sheet pushing mechanism 22 and the elastic sheet moving mechanism 23 are all fixed on the workbench; the discharge port of the vibrating disc feeding mechanism 21 is connected with the output end of the elastic sheet pushing mechanism 22; the output end of the elastic sheet moving mechanism 23 is respectively connected with the output end of the elastic sheet pushing mechanism 22 and the jig conveying device 1 when moving; the vibration disc feeding mechanism 21 is used for vibration feeding of the elastic sheets; the elastic piece pushing mechanism 22 is used for pushing the inner and outer elastic pieces out; the spring plate moving mechanism 23 is used for moving the spring plate output by the spring plate pushing mechanism 22 to the jig conveying device 1.
As shown in fig. 5 and 6, the elastic piece moving mechanism 23 includes a moving frame 24, a front-back driving assembly 25, an up-down driving assembly 26, a first suction head 27, and a second suction head 28; the front and rear driving assembly 25 is fixed on the moving rack 24, and the output end of the front and rear driving assembly 25 is connected with the up-down driving assembly 26; the output end of the up-down driving component 26 is respectively connected with a first suction head 27 and a second suction head 28; the first suction head 27 is connected with a vacuum device, and the first suction head 27 is aligned with the outer spring plate; the second suction head 28 includes a suction head rail slider 281, a second suction block 282, a slide roller 283, and a slide slope 284; a suction head guide rail sliding block 281 is fixed at the output end of the up-and-down driving assembly 26; the second suction block 282 is fixed to a slide roller 283, the slide roller 283 is fixed to a slider in the suction head rail slider 281, and a slide end of the slide roller 283 contacts with the slide slope 284; slide ramp 284 includes a first ramp 285, a second ramp 286, and a transition ramp 287; the first inclined surface 285 and the second inclined surface 286 are distributed in a step shape, and when the sliding end of the sliding roller 283 is in contact with the first inclined surface 285 and the second inclined surface 286, the second suction block 282 is aligned with the inner elastic sheet and the outer elastic sheet respectively.
As shown in fig. 6, the slide roller 283 includes a roller support 2831, a roller shaft 2832 and a rolling bearing 2833; the roller support 2831 is fixed on the slider of the suction head guide rail slider 281; the roller rotating shaft 2832 is fixed at the output end of the roller supporting frame 2831, and the roller rotating shaft 2832 is matched with the inner ring of the rolling bearing 2833; the outer ring of the rolling bearing 2833 is in contact with the sliding inclined plane 284; the transition slope 287 is one or more of a circular arc surface or a flat surface.
As shown in fig. 5, the front-rear driving assembly 25 includes a front-rear driving cylinder 251, a front-rear rail slider 252, and a front-rear connecting plate 253; the front and back driving cylinder 251 and the guide rail in the front and back guide rail slide block 252 are fixed on the moving frame 24, and the output end of the front and back driving cylinder 251 is connected with the front and back connecting plate 253; the front and rear connecting plates 253 are fixed to the sliders of the front and rear rail sliders 252; the up-down driving assembly 26 includes an up-down driving cylinder 261, an up-down guide slider 262 and an up-down connection plate 263; the upper and lower driving cylinders 261 and the upper and lower guide rails 262 are fixed on the front and rear connecting plates 253, and the output ends of the upper and lower driving cylinders 261 are connected with the upper and lower connecting plates 263; the upper and lower connecting plates 263 are connected to the upper and lower rail sliders 262.
As shown in fig. 7, the spring plate pushing mechanism 22 includes a pushing frame 221, a pushing cylinder 222, a pushing bottom groove 223, an inner pushing block 223, an outer pushing block 224, and an outer spring; the push-out cylinder 222 and the push bottom groove 223 are fixed on the push-out frame 221, and the inner push block 223 and the outer push block 224 are embedded in the push bottom groove 223; the output end of the push-out cylinder 222 is connected with the inner push block 223, and the output end of the push-out cylinder 222 is contacted with the rear end of the outer push block 224; the two ends of the outer spring are respectively contacted with the front end of the outer pushing block 224 and the pushing bottom groove 223; the inner 223 and outer 224 pushing blocks are aligned with the first 27 and second 28 suction heads, respectively; both the inner pusher block 223 and the outer pusher block 224 include pusher block recesses 2231; the pushing block grooves 2231 are matched with the elastic sheets, and the pushing block grooves 2231 of the inner pushing block 223 and the outer pushing block 224 are aligned with the discharge hole of the vibrating disk feeding mechanism 21 when the pushing cylinder 222 contracts; the width of the push block groove 2231 is the same as the width of the spring plate.
The elastic piece feeding device 2 is characterized in that: 1) the vibrating disk feeding mechanism 21 acts to convey the two elastic sheets to the pushing block grooves 2231 of the inner pushing block 223 and the outer pushing block 224 respectively; 2) the pushing cylinder 222 drives the inner pushing block 223 and the outer pushing block 224 to move to the positions where the first suction head 27 and the second suction head 28 are connected; at this time, the rolling bearing 2833 is in contact with the first inclined surface 285, and the second suction head 28 is aligned with the outer spring plate; 3) the up-down driving cylinder 261 drives the first suction head 27 and the second suction head 28 to move downwards to respectively suck the inner elastic sheet and the outer elastic sheet, and the front-back driving cylinder 251 drives the first suction head 27 and the second suction head 28 to move forwards; 4) the rolling bearing 2833 is in contact with the second inclined surface 286, the second suction head 28 is aligned with the inner-side spring plate, and the first suction head 27 and the second suction head 28 move to corresponding hole sites of the jig in the jig conveying device 1 to loosen the spring plate to complete the spring plate feeding process.
The elastic sheet feeding device 2 solves the problem that when elastic sheets are fed, the vibrating disc feeding mechanism feeds the two elastic sheets side by side, and then the two elastic sheet moving mechanisms respectively move the two elastic sheets which are arranged side by side to the same positions of two front and back aligned jigs to complete the feeding process of the side by side elastic sheets; the two elastic piece moving mechanisms are adopted to move the two elastic pieces respectively, so that the number of the elastic piece moving mechanisms is large, and the occupied space of the mechanisms is large; meanwhile, when the two elastic sheets are distributed side by side, the front and back directions of the two elastic sheets are not aligned, and when the two elastic sheets are moved to the same positions of the front and back aligned jigs, the front and back directions of the two elastic sheets need to be aligned; the shell fragment moves the mechanism and still needs to drive the shell fragment that distributes side by side and move so that two shell fragments fore-and-aft direction align along left right direction promptly for the shell fragment moves the mechanism and still needs to have left right direction motion subassembly, has increased the problem of the complexity that the shell fragment moved the mechanism. By arranging the elastic piece moving mechanism 23; after the vibrating disk feeding mechanism 21 conveys the two elastic sheets to the pushing block groove 2231 side by side, the pushing cylinder 222 acts to drive the inner pushing block 223 and the outer pushing block 224 to move to the positions connected with the first suction head 27 and the second suction head 28 respectively; at this time, the rolling bearing 2833 is in contact with the first inclined surface 285, and the second suction head 28 is aligned with the outer spring plate; the up-down driving cylinder 261 drives the first suction head 27 and the second suction head 28 to move downwards to respectively suck the inner elastic sheet and the outer elastic sheet, and the front-back driving cylinder 251 drives the first suction head 27 and the second suction head 28 to move forwards; the rolling bearing 2833 is in contact with the second inclined surface 286, the second suction head 28 is aligned with the inner-side spring plate, and the first suction head 27 and the second suction head 28 move to corresponding hole sites of the jig in the jig conveying device 1 to loosen the spring plate to complete the spring plate feeding process. The first suction head 27 and the second suction head 28 are controlled by the same elastic piece moving mechanism 23, that is, the whole elastic piece moving process can complete the moving of two elastic pieces only by one elastic piece moving mechanism 23, thereby reducing the number of the elastic piece moving processes; meanwhile, the second suction head 28 can be respectively aligned with the outer elastic sheet and the inner elastic sheet by the way that the rolling bearing 2833 is respectively contacted with the first inclined surface 285 and the second inclined surface 286 in the moving process, so that the elastic sheets which are distributed side by side are moved to the front and back direction alignment position; the driving device and the control device are not required to be arranged on the elastic piece moving mechanism 23 in the left-right direction, and the complexity of the whole elastic piece moving mechanism 23 is reduced.
As shown in fig. 8, the plastic case feeding device 3 includes a dislocation feeding mechanism 31 and a moving manipulator 32; the dislocation feeding mechanism 31 and the moving manipulator 32 are both fixed on the workbench; the input end of the dislocation feeding mechanism 31 is connected with the feeding port, and the output end of the dislocation feeding mechanism 31 is connected with the input end of the moving manipulator 32; the output end of the moving manipulator 32 is connected with the corresponding jig of the jig conveying device 1; the dislocation feeding mechanism 31 is used for dislocation circulation feeding of the plastic shell; the moving manipulator 32 is used for moving the plastic cases in the dislocation feeding mechanism 31 to the jig conveying device 1.
As shown in fig. 9, the offset feeding mechanism 31 includes an offset feeding frame 33, an offset driving assembly 34, an offset upper guide post 35, an offset lower guide post 36, a first feeding tray 37 and a second feeding tray 38; the misalignment driving assembly 34 includes a misalignment driving cylinder 341, a misalignment gear 342, a first misalignment rack 343, and a second misalignment rack 344; the dislocation driving cylinder 341 and the dislocation gear 342 are both fixed on the dislocation feeding rack 33, and the movable end of the dislocation driving cylinder 341 is connected with the second dislocation rack 344; the first misplaced rack 343 and the second misplaced rack 344 are respectively engaged with the upper end and the lower end of the misplaced gear 342, the first misplaced rack 343 and the first upper tray 37 are both connected with the movable end of the misplaced upper guide pillar 35, and the second misplaced rack 344 and the second upper tray 38 are both connected with the misplaced lower guide pillar 36; the dislocation upper guide pillar 35 and the dislocation lower guide pillar 36 are fixed on the dislocation feeding frame 33 and distributed up and down. The first feeding tray 37 comprises a first tray bottom plate 371 and a first tray receiving plate 372; the first tray bottom plate 371 is connected with the dislocation upper guide pillar 35; the first tray receiving plate 372 is located above the first tray bottom plate 371, and the first tray receiving plate 372 is connected to the first tray bottom plate 371.
As shown in fig. 10, the second upper tray 38 includes a second tray lower plate 381, a second tray cylinder 382, a second tray guide post 383, a second tray bottom plate 384 and a second tray receiving plate 385; the second tray lower plate 381 is connected with the movable end of the dislocation lower guide post 36; the fixed ends of the second tray cylinder 382 and the second tray guide post 383 are fixed on the second tray lower plate 381, and the output end of the second tray cylinder 382 and the movable end of the second tray guide post 383 are respectively connected with the second tray bottom plate 384; the second tray receiving plate 385 is positioned above the second tray bottom plate 384, and the second tray receiving plate 385 is connected with the second tray bottom plate 384; when the second tray cylinder 382 extends, the height of the second tray receiving plate 385 is the same as that of the first tray receiving plate 372; the first tray receiving plate 372 and the second tray receiving plate 385 both include receiving plate positioning blocks 3721; the plurality of receiving plate positioning blocks 3721 are respectively matched with corresponding hole positions of the plastic shell; the distance between the positioning blocks 3721 of the adjacent receiving plates is greater than that between the adjacent plastic cases; the first feeding tray 37 and the second feeding tray 38 both further comprise a feeding tray limiting block 39; the plurality of upper tray limiting blocks 39 are respectively fixed on the outer sides of the first upper tray 37 and the second upper tray 38, and the inner surfaces of the plurality of upper tray limiting blocks 39 are respectively contacted with the outer surfaces of the first tray receiving plate 372 and the second tray receiving plate 385; the top end of the feeding tray limiting block 39 is of a chamfer structure.
The plastic shell feeding device 3 is characterized in that: 1) feeding a plurality of plastic cases into a first feeding tray 37 and a second feeding tray 38; 2) the moving manipulator 32 moves the plastic shell in the first feeding tray 37 to a corresponding jig in the jig conveying device 1; 3) after the plastic shell in the first feeding tray 37 is moved, the dislocation driving cylinder 341 moves to drive the second feeding tray 38 to move forward to the position connected with the moving manipulator 32, and the first feeding tray 37 moves backward to the plastic shell feeding port; 4) the second material tray cylinder 382 moves to drive the second material tray receiving plate 385 to move upwards, and the moving manipulator 32 moves to move the plastic shell in the second material tray receiving plate 385 to the corresponding jig in the jig conveying device 1; meanwhile, the first feeding disc 37 returning to the plastic shell feeding port is manually subjected to plastic shell cyclic feeding to complete the plastic shell feeding process.
The plastic shell feeding device 3 solves the problems that when a plastic shell is fed, the plastic shell is moved to a single feeding disc, and then the plastic shell in the feeding disc is moved to a corresponding jig by a moving manipulator to complete plastic shell feeding; the feeding tray is only single, and when the moving manipulator moves all the plastic shells in the single feeding tray, the empty feeding tray needs to be taken down firstly, and then the plastic shells are fed into the empty feeding tray again; in the process of feeding the plastic shell to the empty feeding tray, the moving manipulator is in a waiting state, and the plastic shell is moved in a stopping state, so that the time of the plastic shell feeding process is prolonged, and the plastic shell feeding is not beneficial to the problem of quick feeding of the plastic shell. By providing the dislocation feeding mechanism 31; when the plastic shells in the first feeding tray 37 are completely moved, the dislocation driving cylinder 341 acts to drive the second feeding tray 38 to move forward to a position connected with the moving manipulator 32, and the first feeding tray 37 moves backward to a plastic shell feeding port; the second material tray cylinder 382 moves to drive the second material tray receiving plate 385 to move upwards, and the moving manipulator 32 moves to move the plastic shell in the second material tray receiving plate 385 to the corresponding jig in the jig conveying device 1; meanwhile, the first feeding disc 37 returning to the plastic shell feeding port is manually subjected to plastic shell cyclic feeding to complete the plastic shell feeding process. When the moving manipulator 32 moves the plastic shell of any one of the first feeding tray 37 and the second tray receiving plate 385, the other mechanism carries out plastic shell feeding at a plastic shell feeding port; after the moving manipulator 32 moves the plastic shell on the first feeding tray 37 or the second tray receiving plate 385, the plastic shell fed by another mechanism can be immediately moved to a position connected with the moving manipulator 32 so that the moving manipulator 32 can move; when the plastic shell is fed to an empty feeding tray, the moving manipulator 32 moves the plastic shell in the other mechanism, so that the moving manipulator 32 is always in a working state; therefore, the waiting condition of moving the manipulator 32 when a single feeding tray is used is avoided, and the quick feeding of the plastic shell is ensured.
As shown in fig. 11, the blanking device 5 includes a blanking grabbing mechanism 51, a blanking detection table 52, a blanking conveyor belt 53 and a waste collecting mechanism 54; the blanking grabbing mechanism 51, the blanking detection table 52, the blanking conveyor belt 53 and the waste collecting mechanism 54 are all fixed on the workbench; the output end of the blanking grabbing mechanism 51 is respectively connected with the jig conveying device 1, the blanking detection table 52, the blanking conveyor belt 53 and the waste collection mechanism 54; the blanking grabbing mechanism 51 is used for grabbing the assembled power plug; the blanking detection table 52 is used for detecting the assembled power plug; the blanking conveyor belt 53 is used for blanking and conveying the qualified power plug; the waste collection mechanism 54 is used to collect the defective power plugs.
As shown in fig. 12, the blanking gripping mechanism 51 includes a gripping frame 511, a gripping driving assembly 512, a gripping downward moving assembly 513, a first gripping hand 514 and a second gripping hand 515; the grabbing driving assembly 512 is fixed on the grabbing rack 511, and the output end of the grabbing driving assembly 512 is connected with the grabbing downward moving assembly 513; the output end of the grabbing and downwards moving component 513 is respectively connected with a first grabbing hand 514 and a second grabbing hand 515; the first grabbing hand 514 includes a first grabbing rail slider 5141, a first grabbing block 5142, a first grabbing stopper 5143, a first grabbing spring, and a suction element; the first grabbing fixture block 5142 is respectively connected with the slider and the air suction element in the first grabbing guide rail slider 5141, and the first grabbing fixture block 5142 is matched with a plurality of power plugs; the first grabbing block 5143 is connected with the output end of the grabbing downwards moving component 513; two ends of the first grabbing spring are respectively contacted with the first grabbing stop block 5143 and the first grabbing stop block 5142; the second grip hand 515 includes a second grip cylinder 5151 and a second grip head 5152; the second grabbing cylinder 5151 is connected with the output end of the grabbing downwards moving component 513, the upper end of the second grabbing head 5152 is connected with the output end of the second grabbing cylinder 5151, and the lower end of the second grabbing head 5152 is connected with a plurality of power plugs; the grabbing driving assembly 512 and the grabbing downwards moving assembly 513 are used for driving the first grabbing hand 514 and the second grabbing hand 515 to move back and forth and upwards and downwards respectively.
As shown in fig. 13, the first catching block 5142 includes a first block bottom plate 51421, a first block adjusting plate 51422, and a first block head 51423; the first fixture block bottom plate 51421 is connected to a slider in the first grabbing rail slider 5141, and the first fixture block adjusting plate 51422 is connected to the first fixture block bottom plate 51421; the first block head 51423 is connected to the first block adjusting plate 51422; the first latch head 51423 includes a latch head groove 51424 and a latch head groove 51425; the cartridge head groove 51424 is matched with the first cartridge adjusting plate 51422; the clamping block head clamping groove 51425 is matched with a plurality of power plugs; the block head groove 51424 is a rectangular groove.
As shown in fig. 14, the second gripper head 5152 includes a first fixing bar 5153, a second fixing bar 5154, a first gripper plate 5155, a second gripper plate 5156, a third gripper plate 5157, and a fourth gripper plate 5158; the first fixing strip 5153 and the second fixing strip 5154 are respectively connected with different pneumatic claw hands at the output end of the second grabbing cylinder 5151 and are distributed in a staggered manner; the first and second catching plates 5155 and 5156 are respectively connected with and adjacently distributed to the first and second fixing bars 5153 and 5154; the third and fourth catching plates 5157 and 5158 are respectively connected with and adjacently distributed to the first and second fixing bars 5153 and 5154; the distance between the first and second catching plates 5155 and 5156 and the distance between the third and fourth catching plates 5157 and 5158 when the second catching cylinder 5151 is released are greater than the width of the power plug.
As shown in fig. 12, the grip driving assembly 512 includes a grip driving motor 5121, a grip driving rail 5122, and a grip driving base plate 5123; the output end of the grabbing drive motor 5121 is connected with the input end of the grabbing drive guide rail 5122, and the output end of the grabbing drive guide rail 5122 is connected with the grabbing drive bottom plate 5123; the grabbing and downwards moving assembly 513 comprises a grabbing and downwards moving motor 5131, a grabbing and downwards moving guide rail 5132 and a grabbing and downwards moving bottom plate 5133; the grabbing downward moving motor 5131 is fixed on the grabbing driving bottom plate 5123, and the output end of the grabbing downward moving motor 5131 is connected with the input end of the grabbing downward moving guide rail 5132; the output end of the grabbing lower moving guide rail 5132 is connected to the grabbing lower moving base plate 5133, and the grabbing lower moving base plate 5133 is connected to the first grabbing hand 514 and the second grabbing hand 515.
The blanking device 5 is characterized in that: 1) the jig conveying device 1 rotates to convey the assembled power plug to a position connected with the blanking device 5; 2) the grabbing driving assembly 512 acts to drive the first grabbing hand 514 and the second grabbing hand 515 to move to the positions above the blanking detection table 52 and the corresponding jig of the jig conveying device 1 respectively; 3) the grabbing and moving down motor 5131 acts to drive the first grabbing hand 514 and the second grabbing hand 515 to move down to grab the power plug at the position; 4) the grabbing driving motor 5121 acts to drive the first grabbing hand 514 to move the power plug detected in the blanking detection table 52 to the blanking conveyor belt 53 for blanking, and meanwhile, the second grabbing hand 515 moves the power plug assembled in the corresponding jig of the jig conveying device 1 to the blanking detection table 52 for detection, so that the blanking process of the power plug is completed.
The blanking device 5 solves the problem that when the power plug is blanked, a single grabbing hand in the blanking grabbing mechanism firstly drives the power plug to a detection station for appearance detection, and then the single grabbing hand moves the detected power plug to a blanking conveying belt for blanking; a single grabbing hand in the blanking grabbing mechanism can move only one power plug at a time; when the power plug is detected at the detection station, the power plug assembled in the jig conveying device can only wait for the detection completion of the previous power plug and can be moved to the blanking conveying belt; therefore, two processes of waiting for the detection of the previous power plug and moving the previous power plug to the blanking conveyor belt are needed during blanking of the power plug, and the blanking efficiency of the power plug is reduced. By arranging the blanking grabbing mechanism 51; after the jig conveying device 1 conveys the assembled power plug to the blanking station, the grabbing driving assembly 512 acts to drive the first grabbing hand 514 and the second grabbing hand 515 to move to the positions above the blanking detection table 52 and the corresponding jig of the jig conveying device 1 respectively; the grabbing and moving down motor 5131 acts to drive the first grabbing hand 514 and the second grabbing hand 515 to move down to grab the power plug at the position; the grabbing driving motor 5121 acts to drive the first grabbing hand 514 to move the power plug detected in the blanking detection table 52 to the blanking conveyor belt 53 for blanking, and meanwhile, the second grabbing hand 515 moves the power plug assembled in the corresponding jig of the jig conveying device 1 to the blanking detection table 52 for detection, so that the blanking process of the power plug is completed. In the whole blanking process, the detection of the assembled power plug and the blanking of the detected power plug are synchronously performed, namely when the assembled power plug is moved to a detection station, the last detected power plug is moved to the blanking conveyor belt 53; therefore, the situation that a previous power plug needs to be waited for to detect and move when the power plug is discharged by a single grabbing hand is avoided, the two processes of detecting the assembled power plug and discharging the detected power plug can be always in a simultaneous operation state, and the discharging efficiency of the power plug is improved.
A power plug assembling method as shown in fig. 1, using the above power plug assembling apparatus, the method comprising the steps of:
(S1) spring plate feeding: the vibrating disk feeding mechanism 21 feeds the elastic sheet into the pushing block groove 2231, and the pushing cylinder 222 acts to push the elastic sheet out to a position where the elastic sheet is connected with the first suction head 27 and the second suction head 28; the spring plate moving mechanism 23 acts to feed a plurality of spring plates into the jig conveying device 1;
(S2) plastic shell feeding: the plastic shell is loaded to the dislocation loading mechanism 31, the moving manipulator 32 moves the plastic shell in the dislocation loading mechanism 31 to a corresponding jig of the jig conveying device 1, and the plastic shell pins are contacted with the plurality of elastic sheets;
(S3) plastic shell press fitting: the jig conveying device 1 drives the plastic shell and the elastic sheets to move to a press-mounting station, and the press-mounting device 4 acts to press the plastic shell contact pins into corresponding hole positions of the elastic sheets;
(S4) blanking of a power plug: the second grabbing hand 515 moves to move the power plug assembled in the jig conveying device 1 to the blanking detection table 52 for detection, and the first grabbing hand 514 moves the power plug qualified for detection to the blanking conveyor belt 53 for blanking, so as to complete the power plug assembling process.
Claims (10)
1. A method of assembling a power plug, the method comprising the steps of:
(S1) spring plate feeding: the elastic sheet is loaded into the pushing block groove (2231) by the vibrating disc loading mechanism (21), and the elastic sheet is pushed out to a joint position with the first suction head (27) and the second suction head (28) by the action of the pushing cylinder (222); the elastic piece moving mechanism (23) acts to feed a plurality of elastic pieces into the jig conveying device (1);
(S2) plastic shell feeding: the plastic shell is fed to the staggered feeding mechanism (31), the moving manipulator (32) moves the plastic shell in the staggered feeding mechanism (31) to a corresponding jig of the jig conveying device (1), and the plastic shell pins are in contact with the elastic sheets;
(S3) plastic shell press fitting: the jig conveying device (1) drives the plastic shell and the elastic sheets to move to a press-mounting station, and the press-mounting device (4) acts to press the plastic shell contact pins into corresponding hole positions of the elastic sheets;
(S4) blanking of a power plug: the second grabbing hand (515) moves to move the assembled power plug in the jig conveying device (1) to the blanking detection table (52) for detection, and the first grabbing hand (514) moves the qualified power plug to the blanking conveyor belt (53) for blanking to complete the power plug assembling process.
2. A power plug assembling device is characterized by comprising a workbench, and a jig conveying device (1), an elastic sheet feeding device (2), a plastic shell feeding device (3), a press-fitting device (4) and a discharging device (5) which are fixed on the workbench; a plurality of stations in the jig conveying device (1) are respectively connected with a plurality of elastic piece feeding devices (2), a plastic shell feeding device (3), a press-fitting device (4) and a discharging device (5); the jig conveying device (1) is used for conveying and circulating the elastic sheets and the plastic shell; the elastic piece feeding device (2) is used for feeding elastic pieces; the plastic shell feeding device (3) is used for feeding the plastic shell; the press-fitting device (4) is used for press-fitting the elastic sheet and the plastic shell; and the blanking device (5) is used for blanking the assembled power plug.
3. The power plug assembling device according to claim 2, wherein the spring plate loading device (2) comprises a vibrating plate loading mechanism (21), a spring plate pushing mechanism (22) and a spring plate moving mechanism (23); the vibration disc feeding mechanism (21), the elastic sheet pushing mechanism (22) and the elastic sheet moving mechanism (23) are all fixed on the workbench; the discharge hole of the vibrating disc feeding mechanism (21) is connected with the output end of the elastic sheet pushing mechanism (22); the output end of the elastic sheet moving mechanism (23) is respectively connected with the output end of the elastic sheet pushing mechanism (22) and the jig conveying device (1) when moving; the vibrating disc feeding mechanism (21) is used for vibrating and feeding the elastic sheets; the elastic piece pushing mechanism (22) is used for pushing the inner elastic piece and the outer elastic piece out; the elastic piece moving mechanism (23) is used for moving the elastic pieces output by the elastic piece pushing mechanism (22) into the jig conveying device (1);
the elastic piece moving mechanism (23) comprises a moving rack (24), a front-back driving assembly (25), an up-down driving assembly (26), a first suction head (27) and a second suction head (28); the front and rear driving assembly (25) is fixed on the moving rack (24), and the output end of the front and rear driving assembly (25) is connected with the upper and lower driving assembly (26); the output end of the up-down driving component (26) is respectively connected with the first suction head (27) and the second suction head (28); the first suction head (27) is connected with the vacuum device, and the first suction head (27) is aligned with the outer spring plate; the second suction head (28) comprises a suction head guide rail slide block (281), a second suction block (282), a sliding roller (283) and a sliding inclined plane (284); the suction head guide rail sliding block (281) is fixed at the output end of the upper and lower driving component (26); the second suction block (282) is fixed on a sliding roller (283), the sliding roller (283) is fixed on a slide block in the suction head guide rail slide block (281), and the sliding end of the sliding roller (283) is contacted with the sliding inclined plane (284); the sliding ramp (284) includes a first ramp (285), a second ramp (286), and a transition ramp (287); the first inclined plane (285) and the second inclined plane (286) are distributed in a step shape, and when the sliding end of the sliding roller (283) is respectively contacted with the first inclined plane (285) and the second inclined plane (286), the second suction block (282) is respectively aligned with the inner elastic piece and the outer elastic piece.
4. A power plug assembling apparatus according to claim 3, wherein the slide roller (283) comprises a roller support frame (2831), a roller rotating shaft (2832) and a rolling bearing (2833); the roller support frame (2831) is fixed on the slide block of the suction head guide rail slide block (281); the roller rotating shaft (2832) is fixed at the output end of the roller supporting frame (2831), and the roller rotating shaft (2832) is matched with the inner ring of the rolling bearing (2833); the outer ring of the rolling bearing (2833) is contacted with the sliding inclined plane (284);
the transition inclined plane (287) is one or more of a circular arc surface or a plane;
the front and rear driving assembly (25) comprises a front and rear driving cylinder (251), a front and rear guide rail slide block (252) and a front and rear connecting plate (253); the front and back driving cylinder (251) and the guide rails in the front and back guide rail sliding blocks (252) are fixed on the moving rack (24), and the output end of the front and back driving cylinder (251) is connected with a front and back connecting plate (253); the front and rear connecting plates (253) are fixed on the slide blocks in the front and rear guide rail slide blocks (252);
the up-down driving assembly (26) comprises an up-down driving cylinder (261), an up-down guide rail sliding block (262) and an up-down connecting plate (263); the upper and lower driving cylinders (261) and the guide rails in the upper and lower guide rail sliding blocks (262) are fixed on the front and rear connecting plates (253), and the output ends of the upper and lower driving cylinders (261) are connected with the upper and lower connecting plates (263); the upper and lower connecting plates (263) are connected with the sliders in the upper and lower guide rail sliders (262).
5. The power plug assembling device according to claim 3, wherein the spring plate ejecting mechanism (22) comprises an ejecting rack (221), an ejecting cylinder (222), an ejecting bottom groove (223), an inner side ejecting block (223), an outer side ejecting block (224) and an outer side spring; the push-out cylinder (222) and the push bottom groove (223) are fixed on the push-out frame (221), and the inner side push block (223) and the outer side push block (224) are embedded in the push bottom groove (223); the output end of the push-out cylinder (222) is connected with the inner side push block (223), and the output end of the push-out cylinder (222) is contacted with the rear end of the outer side push block (224); two ends of the outer spring are respectively contacted with the front end of the outer pushing block (224) and the pushing bottom groove (223);
the inner pushing block (223) and the outer pushing block (224) are respectively aligned with the first suction head (27) and the second suction head (28);
the inner pushing block (223) and the outer pushing block (224) both comprise pushing block grooves (2231); the pushing block groove (2231) is matched with the elastic sheet, and the pushing block groove (2231) of the inner pushing block (223) and the outer pushing block (224) are aligned with the discharge hole of the vibrating disc feeding mechanism (21) when the pushing cylinder (222) contracts;
the width of the pushing block groove (2231) is the same as that of the spring plate.
6. The power plug assembling apparatus according to claim 2, wherein the plastic case loading device (3) comprises a dislocation loading mechanism (31) and a moving manipulator (32); the dislocation feeding mechanism (31) and the moving manipulator (32) are fixed on the workbench; the input end of the dislocation feeding mechanism (31) is connected with the feeding port, and the output end of the dislocation feeding mechanism (31) is connected with the input end of the moving manipulator (32); the output end of the moving manipulator (32) is connected with the corresponding jig of the jig conveying device (1); the dislocation feeding mechanism (31) is used for dislocation circulation feeding of the plastic shell; the moving manipulator (32) is used for moving the plastic shell in the dislocation feeding mechanism (31) to the jig conveying device (1);
the dislocation feeding mechanism (31) comprises a dislocation feeding rack (33), a dislocation driving assembly (34), a dislocation upper guide post (35), a dislocation lower guide post (36), a first upper feeding tray (37) and a second upper feeding tray (38); the dislocation driving assembly (34) comprises a dislocation driving cylinder (341), a dislocation gear (342), a first dislocation rack (343) and a second dislocation rack (344); the dislocation driving cylinder (341) and the dislocation gear (342) are fixed on the dislocation feeding rack (33), and the movable end of the dislocation driving cylinder (341) is connected with the second dislocation rack (344); the first dislocation rack (343) and the second dislocation rack (344) are respectively meshed with the upper end and the lower end of the dislocation gear (342), the first dislocation rack (343) and the first upper material tray (37) are both connected with the movable end of the dislocation upper guide pillar (35), and the second dislocation rack (344) and the second upper material tray (38) are both connected with the dislocation lower guide pillar (36); the dislocation upper guide post (35) and the dislocation lower guide post (36) are fixed on the dislocation feeding rack (33) and are distributed up and down.
7. The power plug assembly device of claim 6, wherein the first upper tray (37) includes a first tray bottom plate (371) and a first tray receiving plate (372); the first tray bottom plate (371) is connected with the dislocation upper guide post (35); the first tray receiving plate (372) is positioned above the first tray bottom plate (371), and the first tray receiving plate (372) is connected with the first tray bottom plate (371);
the second upper tray (38) comprises a second tray lower plate (381), a second tray cylinder (382), a second tray guide post (383), a second tray bottom plate (384) and a second tray receiving plate (385); the second tray lower plate (381) is connected with the movable end of the dislocation lower guide post (36); the fixed ends of the second tray cylinder (382) and the second tray guide post (383) are fixed on the second tray lower plate (381), and the output end of the second tray cylinder (382) and the movable end of the second tray guide post (383) are respectively connected with the second tray bottom plate (384); the second tray receiving plate (385) is positioned above the second tray bottom plate (384), and the second tray receiving plate (385) is connected with the second tray bottom plate (384);
when the second tray cylinder (382) extends, the height of the second tray receiving plate (385) is the same as that of the first tray receiving plate (372);
the first tray receiving plate (372) and the second tray receiving plate (385) both comprise receiving plate positioning blocks (3721); a plurality of receiving plate positioning blocks (3721) are respectively matched with corresponding hole positions of the plastic shell;
the distance between the positioning blocks (3721) of the adjacent receiving plates is larger than that between the adjacent plastic cases;
the first feeding tray (37) and the second feeding tray (38) both comprise feeding tray limit blocks (39); the plurality of upper tray limiting blocks (39) are respectively fixed on the outer sides of the first upper tray (37) and the second upper tray (38), and the inner surfaces of the plurality of upper tray limiting blocks (39) are respectively contacted with the outer surfaces of the first tray receiving plate (372) and the second tray receiving plate (385);
the top end of the feeding disc limiting block (39) is of a chamfer structure.
8. The power plug assembly device according to claim 2, wherein the blanking device (5) comprises a blanking grabbing mechanism (51), a blanking detection table (52), a blanking conveyor belt (53) and a waste collecting mechanism (54); the blanking grabbing mechanism (51), the blanking detection table (52), the blanking conveyor belt (53) and the waste collecting mechanism (54) are all fixed on the workbench; the output end of the blanking grabbing mechanism (51) is respectively connected with the jig conveying device (1), the blanking detection table (52), the blanking conveyor belt (53) and the waste collection mechanism (54); the blanking grabbing mechanism (51) is used for grabbing the assembled power plug; the blanking detection table (52) is used for detecting the assembled power plug; the blanking conveyor belt (53) is used for blanking and conveying the qualified power plug; the waste collecting mechanism (54) is used for collecting unqualified power plugs;
the blanking grabbing mechanism (51) comprises a grabbing rack (511), a grabbing driving assembly (512), a grabbing downward moving assembly (513), a first grabbing hand (514) and a second grabbing hand (515); the grabbing driving assembly (512) is fixed on the grabbing rack (511), and the output end of the grabbing driving assembly (512) is connected with the grabbing downward moving assembly (513); the output end of the grabbing and downwards moving component (513) is respectively connected with a first grabbing hand (514) and a second grabbing hand (515); the first grabbing hand (514) comprises a first grabbing guide rail sliding block (5141), a first grabbing clamping block (5142), a first grabbing clamping block (5143), a first grabbing spring and an air suction element; the first grabbing fixture block (5142) is respectively connected with a slider and an air suction element in the first grabbing guide rail slider (5141), and the first grabbing fixture block (5142) is matched with a plurality of power plugs; the first grabbing stop block (5143) is connected with the output end of the grabbing downward moving component (513); two ends of the first grabbing spring are respectively contacted with the first grabbing stop block (5143) and the first grabbing stop block (5142); the second grabbing hand (515) comprises a second grabbing cylinder (5151) and a second grabbing head (5152); the second grabbing cylinder (5151) is connected with the output end of the grabbing downward moving assembly (513), the upper end of the second grabbing head (5152) is connected with the output end of the second grabbing cylinder (5151), and the lower end of the second grabbing head (5152) is connected with a plurality of power plugs; the grabbing driving assembly (512) and the grabbing downward moving assembly (513) are respectively used for driving the first grabbing hand (514) and the second grabbing hand (515) to move back and forth and move up and down.
9. The power plug assembling apparatus according to claim 8, wherein the first catching block (5142) comprises a first block bottom plate (51421), a first block adjusting plate (51422), and a first block head (51423); the first clamping block bottom plate (51421) is connected with a sliding block in the first grabbing guide rail sliding block (5141), and the first clamping block adjusting plate (51422) is connected with the first clamping block bottom plate (51421); the first clamping block head (51423) is connected with the first clamping block adjusting plate (51422);
the first chuck head (51423) comprises a chuck head groove (51424) and a chuck head clamping groove (51425); the fixture block head groove (51424) is matched with the first fixture block adjusting plate (51422); the clamping block head clamping grooves (51425) are matched with a plurality of power plugs;
the block head groove (51424) is a rectangular groove;
the second grabbing head (5152) comprises a first fixing strip (5153), a second fixing strip (5154), a first grabbing plate (5155), a second grabbing plate (5156), a third grabbing plate (5157) and a fourth grabbing plate (5158); the first fixing strip (5153) and the second fixing strip (5154) are respectively connected with different pneumatic claw hands at the output end of the second grabbing cylinder (5151) and are distributed in a staggered manner; the first grabbing plate (5155) and the second grabbing plate (5156) are respectively connected with the first fixing strip (5153) and the second fixing strip (5154) and are distributed adjacently; the third grabbing plate (5157) and the fourth grabbing plate (5158) are respectively connected with the first fixing strip (5153) and the second fixing strip (5154) and are distributed adjacently;
when the second grabbing cylinder (5151) is released, the distance between the first grabbing plate (5155) and the second grabbing plate (5156) and the distance between the third grabbing plate (5157) and the fourth grabbing plate (5158) are larger than the width of the power plug.
10. A power plug assembling apparatus according to claim 8, wherein the grip driving assembly (512) comprises a grip driving motor (5121), a grip driving rail (5122) and a grip driving base plate (5123); the output end of the grabbing drive motor (5121) is connected with the input end of the grabbing drive guide rail (5122), and the output end of the grabbing drive guide rail (5122) is connected with the grabbing drive bottom plate (5123);
the grabbing and downwards moving component (513) comprises a grabbing and downwards moving motor (5131), a grabbing and downwards moving guide rail (5132) and a grabbing and downwards moving bottom plate (5133); the grabbing and downward moving motor (5131) is fixed on the grabbing driving bottom plate (5123), and the output end of the grabbing and downward moving motor (5131) is connected with the input end of the grabbing and downward moving guide rail (5132); the output end of the grabbing downwards moving guide rail (5132) is connected with the grabbing downwards moving bottom plate (5133), and the grabbing downwards moving bottom plate (5133) is connected with the first grabbing hand (514) and the second grabbing hand (515).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010895026.2A CN112192203A (en) | 2020-08-31 | 2020-08-31 | Power plug assembling method and assembling equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010895026.2A CN112192203A (en) | 2020-08-31 | 2020-08-31 | Power plug assembling method and assembling equipment |
Publications (1)
Publication Number | Publication Date |
---|---|
CN112192203A true CN112192203A (en) | 2021-01-08 |
Family
ID=74005810
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202010895026.2A Withdrawn CN112192203A (en) | 2020-08-31 | 2020-08-31 | Power plug assembling method and assembling equipment |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN112192203A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113732696A (en) * | 2021-09-22 | 2021-12-03 | 濠玮电子科技(惠州)有限公司 | Shell of power adapter and conductive elastic sheet automatic feeding kludge |
-
2020
- 2020-08-31 CN CN202010895026.2A patent/CN112192203A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113732696A (en) * | 2021-09-22 | 2021-12-03 | 濠玮电子科技(惠州)有限公司 | Shell of power adapter and conductive elastic sheet automatic feeding kludge |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN107170606B (en) | Automatic assembling machine for elastic sheet type waterproof switch | |
CN110091142B (en) | Automatic assembly equipment | |
CN111300034B (en) | Wire connector and automatic production equipment and method thereof | |
CN210882949U (en) | Full-automatic membrane peeling machine | |
CN110802401B (en) | Turntable jig device of lead connector production equipment | |
CN110788535A (en) | Automatic assembling equipment for mobile phone motor | |
CN217789010U (en) | Full-automatic wire rod processing equipment | |
CN112192203A (en) | Power plug assembling method and assembling equipment | |
CN110676671A (en) | Prepressing and crimping machine | |
CN112192166A (en) | Power plug plastic shell feeding device and feeding method | |
CN116728078A (en) | Full-automatic assembly machine for double-filter switcher finished product | |
CN217425611U (en) | Automatic motor testing machine | |
CN114698362B (en) | FPC equipment | |
CN112141688A (en) | Power plug discharging device and discharging method | |
CN214107918U (en) | Detection device | |
CN110976668B (en) | Automatic production equipment for wire connectors and bottom clamping piece feeding device of automatic production equipment | |
CN210139456U (en) | Automatic board separator of PCBA board | |
CN112692217A (en) | Automatic riveting machine for movable sheet contact of iron sheet | |
CN113857776A (en) | USB metal shell feeding device and method and automatic welding equipment | |
CN109262259B (en) | Automatic SD card assembling and testing equipment | |
CN112517421A (en) | Detection device | |
CN112117623A (en) | Power plug spring piece feeding device and feeding method | |
CN112743329A (en) | Automatic assembling equipment for pins on shell | |
CN112317612A (en) | Microswitch jig conveying device and method | |
CN111430189A (en) | Circuit breaker and method and equipment for automatically assembling contact and copper sheet of circuit breaker |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
WW01 | Invention patent application withdrawn after publication | ||
WW01 | Invention patent application withdrawn after publication |
Application publication date: 20210108 |