CN210139456U

CN210139456U - Automatic board separator of PCBA board

Info

Publication number: CN210139456U
Application number: CN201920527554.5U
Authority: CN
Inventors: 曾博帆
Original assignee: Dongguan Jing Gang Automation Equipment Co Ltd
Current assignee: Dongguan Jing Gang Automation Equipment Co Ltd
Priority date: 2019-04-17
Filing date: 2019-04-17
Publication date: 2020-03-13
Anticipated expiration: 2029-04-17

Abstract

The utility model relates to the technical field of automation equipment, in particular to an automatic board separator for PCBA boards; the automatic cutting machine comprises a machine table, a cutting table, a feeding mechanism, a cutting mechanism and a discharging mechanism, wherein the feeding mechanism is used for moving materials to the cutting table; the cutting table, the feeding mechanism, the cutting mechanism and the discharging mechanism are all arranged on the machine table; the cutting mechanism comprises a disc blade and a reciprocating device used for enabling the disc blade to move back and forth on the cutting table; the cutting table is fixedly arranged on the machine table; the disc blade is arranged on the machine table through the reciprocating device; the disc blade is arranged at the top of the material cutting table; the utility model discloses can be automatically be the little electronic circuit board of polylith with the cutting of big electronic circuit board, the cost of labor is low, and is efficient, and degree of automation is high.

Description

Automatic board separator of PCBA board

Technical Field

The utility model belongs to the technical field of automation equipment technique and specifically relates to indicate an automatic board separator of PCBA board.

Background

The PCBA board is a circuit board formed by a PCB blank board after being subjected to SMT (surface mount technology) loading and then being subjected to DIP (dual in-line package) plugging.

With the development of miniaturization of products, more and more electronic circuit boards become smaller in shape, and when a PCBA board is produced, the process limitation is that a plurality of identical areas are divided on a large electronic circuit board, and then SMT mounting and DIP plugging are performed; then, the PCBA board is manually held on the large electronic circuit board with the mounted components, and the simple jig is used for dividing the large electronic circuit board into a plurality of circuit boards, so that the manual cost is high, and the operation efficiency is low.

Disclosure of Invention

An object of the utility model is to overcome above the shortcoming, provide an automatic board separator of PCBA board, can be automatically be the little electronic circuit board of polylith with big electronic circuit board cutting, the cost of labor is low, and is efficient, and degree of automation is high.

In order to achieve the above purpose, the specific scheme of the utility model is as follows: an automatic board separator for PCBA boards comprises a machine table, a cutting table, a feeding mechanism for moving materials to the cutting table, a cutting mechanism for cutting the materials and a discharging mechanism for moving the materials to the next station; the cutting table, the feeding mechanism, the cutting mechanism and the discharging mechanism are all arranged on the machine table; the cutting mechanism comprises a disc blade and a reciprocating device used for enabling the disc blade to move back and forth on the cutting table; the cutting table is fixedly arranged on the machine table; the disc blade is arranged on the machine table through the reciprocating device; the disc blade is arranged at the top of the material cutting table; the discharge end of the feeding mechanism is connected with the material cutting table; and the feeding end of the blanking mechanism is connected with the material cutting table.

The utility model is further provided with that the material cutting mechanism also comprises a transverse blade and a lifting device which is used for enabling the transverse blade to move up and down; the transverse blade is arranged on the machine table through the lifting device; the transverse blade is arranged below the material cutting table and is opposite to the disc blade.

The utility model is further arranged in that the blanking mechanism comprises a carrier, a carrier lifting component for lifting the carrier, a manipulator component for moving the material from the cutting table to the carrier, a carrier conveying component for conveying the carrier to the next station and a material pushing component for moving the carrier to the carrier conveying component; the carrier is arranged at the top end of the carrier lifting assembly; the carrier lifting assembly is arranged below the machine table.

The utility model is further provided that the carrier lifting component comprises a vertical rail, a carrier frame, a vertical rail slide block connected with the vertical rail in a sliding way and a first driving piece used for making the vertical rail slide block slide on the vertical rail; the carrier is arranged on the carrier frame; the carrier frame is fixedly connected with the vertical rail sliding block.

The utility model is further provided with that the material pushing component comprises a mounting frame, a pushing block, a linear rail and a pushing block cylinder; the wire rail is in sliding connection with the mounting rack; the push block cylinder is fixedly arranged on the mounting frame; the output end of the push block cylinder is connected with the push block; the line rail is fixedly connected with the push block; the mounting bracket is fixedly arranged on the machine table.

The utility model is further arranged in that the feeding mechanism comprises a clip guide rail, a clip slider, a clip driving component for making the clip slider slide on the clip guide rail and a clip component for clamping materials; the clamp guide rail is fixedly arranged at the top of the machine table; the clip assembly is mounted on the top of the clip slider.

The utility model is further provided with that the clamp component comprises a clamp frame, a finger cylinder for clamping materials and a clamp lifting cylinder for moving the clamp frame up and down; the clamp lifting cylinder is fixedly arranged on the clamp sliding block; the finger cylinder is fixedly arranged on the clamp frame.

The utility model has the advantages that: through setting up blank platform, feed mechanism, blank mechanism and unloading mechanism, can be automatic be the little electronic circuit board of polylith with big electronic circuit board cutting, the cost of labor is low, and is efficient, and degree of automation is high.

Drawings

The invention is further described with the aid of the accompanying drawings, in which, however, the embodiments do not constitute any limitation to the invention, and for a person skilled in the art, other drawings can be derived from the following drawings without inventive effort.

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural view of the material cutting mechanism of the present invention;

FIG. 3 is a side view of the cutting mechanism of the present invention;

fig. 4 is a schematic view of the internal structure of the feeding structure of the present invention;

FIG. 5 is a schematic view of the clip assembly of the present invention;

fig. 6 is a schematic structural view of the lifting device of the present invention.

Wherein: 11-a machine table; 12-a cutting table; 2-a feeding mechanism; 3-a material cutting mechanism; 31-a disc blade; 32-a shuttle device; 33-a cross blade; 34-a lifting device; 41-a carrier; 42-a robot assembly; 43-a carrier transport assembly; 51-a vertical rail; 52-carrier rack; 54-a first drive member; 55-a mounting frame; 56-a push block; 57-wire rail; 58-a push block cylinder; 61-a clip guide; 62-a clip slider; 63-a clip drive assembly; 64-a clip assembly; 65-a clip frame; 66-finger cylinder; 67-clamp lifting cylinder; 53-vertical rail slide block;

Detailed Description

The following detailed description of the present invention, taken in conjunction with the accompanying drawings and specific examples, is not intended to limit the scope of the invention.

As shown in fig. 1 to 6, the automatic board separator for PCBA boards in this embodiment includes a machine table 11, a material cutting table 12, a feeding mechanism 2 for moving materials to the material cutting table 12, a material cutting mechanism 3 for cutting materials, and a material discharging mechanism for moving materials to a next station; the cutting table 12, the feeding mechanism 2, the cutting mechanism 3 and the discharging mechanism are all arranged on the machine table 11; the cutting mechanism 3 comprises a disc blade 31 and a reciprocating device 32 for enabling the disc blade 31 to move back and forth on the cutting table 12; the cutting table 12 is fixedly arranged on the machine table 11; the disc blade 31 is mounted on the machine table 11 through the reciprocating device 32; the disc blade 31 is arranged at the top of the cutting table 12; the discharge end of the feeding mechanism 2 is connected with the material cutting table 12; the feeding end of the blanking mechanism is connected with the material cutting table 12.

When the cutting machine works, materials are placed on the feeding mechanism 2 only by manpower, and then the feeding mechanism 2 moves the materials to the material cutting table 12 to perform a cutting process; before the cutting process begins, the disc blade 31 is positioned at a position far away from the material cutting table 12, and when a material is placed on the material cutting table 12, the reciprocating device 32 enables the disc blade 31 to move back and forth on the material cutting table 12 so as to achieve the purpose of cutting off the material; when the cutting process is completed, the disc blade 31 is reset to the initial position; then the material is clamped by a blanking mechanism and moved to the next station; the feed mechanism 2 continues to move the material to the cutting table 12 and the above work is repeated.

As shown in fig. 1 to 6, in the automatic board separator for PCBA boards according to this embodiment, the material cutting mechanism 3 further includes a cross blade 33 and a lifting device 34 for moving the cross blade 33 up and down; the horizontal blade 33 is mounted on the machine table 11 through the lifting device 34; the transverse blade 33 is arranged below the material cutting table 12, and the transverse blade 33 is arranged right opposite to the disc blade 31.

In order to prolong the service life of the disc blade 31 and improve the cutting effect, a transverse blade 33 is arranged, specifically, the arrangement direction of the transverse blade 33 is consistent with the direction in which the material needs to be cut, namely, the length direction of the transverse blade 33 is consistent with the reciprocating direction of the disc blade 31; during operation, disc blade 31 work, and horizontal blade 33 is under elevating gear 34's work, striking material next, and under the cooperation of the two, can obtain better cutting effect, the burr is few, and cutting speed is fast.

As shown in fig. 1 to 6, the automatic board separator for PCBA board according to the embodiment comprises a carrier 41, a carrier lifting component for lifting the carrier 41, a manipulator component 42 for moving the material from the material cutting table 12 to the carrier 41, a carrier conveying component 43 for transporting the carrier 41 to the next station, and a material pushing component for moving the carrier 41 to the carrier conveying component 43; the carrier 41 is arranged at the top end of the carrier lifting assembly; the carrier lifting assembly is arranged below the machine table 11.

The carrier 41 is used for pre-loading materials, and specifically, a groove matched with the materials is arranged on the carrier 41; the carrier 41 is shaped to match the carrier conveying component 43, so that the carrier conveying component 43 can drive the carrier 41 to reach the next station; when the manipulator assembly 42 works, a sucker assembly can be arranged on the manipulator assembly 42, and cut materials are firmly sucked up through the sucker assembly; then the manipulator assembly 42 drives the material to the groove of the carrier 41; the carrier lifting assembly lifts the carrier 41 to a height slightly higher than the carrier conveying assembly 43, and then the pushing assembly moves the carrier 41 toward the carrier conveying assembly 43 until the carrier falls onto the carrier conveying assembly 43. By arranging the carrier lifting assembly and the pushing assembly, a plurality of carriers 41 can be fed at one time, and the automation degree is high;

as shown in fig. 1 to 6, the automatic board separator for PCBA boards according to the present embodiment comprises a vertical rail 51, a carrier frame 52, a vertical rail slider (not shown) slidably connected to the vertical rail 51, and a first driving member 54 for sliding the vertical rail slider on the vertical rail 51; the carrier 41 is arranged on the carrier frame 52; the carrier frame 52 is fixedly connected with the vertical rail sliding block.

When the previous carrier 41 needs to be moved to the carrier transport assembly 43, the first driving member 54 drives the vertical rail slider to move upward on the vertical rail 51, so that the next carrier 41 can be lifted to the designated position; when a plurality of carriers 41 need to be added, the carriers 41 are stacked into a stack, and then placed on the carrier frame 52, and then the first driving member 54 drives the vertical rail slider to move down on the vertical rail 51, so as to accommodate the carriers 41.

As shown in fig. 1 to 6, the automatic plate separator for PCBA plates according to this embodiment includes a mounting frame 55, a push block 56, a wire rail 57 and a push block cylinder 58; the wire track 57 is slidably connected with the mounting frame 55; the push block air cylinder 58 is fixedly arranged on the mounting frame 55; the output end of the push block air cylinder 58 is connected with the push block 56; the wire rail 57 is fixedly connected with the push block 56; the mounting frame 55 is fixedly arranged on the machine table 11.

Initially, the push block 56 is located at one side of the machine 11 to prevent the blocking carrier 41 from ascending and descending; the linear rail 57 provides a guide for the movement of the push block 56; through the arrangement, when the output end of the push block cylinder 58 enables the push block 56 to be pushed out in a translation mode, the push block 56 pushes the carrier 41 to move towards the carrier conveying assembly 43; after the carrier 41 is completely dropped into the carrier transfer assembly 43, the push block 56 is reset to the initial position.

As shown in fig. 1 to 6, in the automatic plate separator for PCBA plates according to the present embodiment, the feeding mechanism 2 includes a clip guide rail 61, a clip slider 62, a clip driving assembly 63 for sliding the clip slider 62 on the clip guide rail 61, and a clip assembly 64 for clipping material; the clamp guide rail 61 is fixedly arranged at the top of the machine table 11; the clip assembly 64 is mounted on top of the clip slider 62.

Specifically, initially, the clip assembly 64 is positioned at the feed end of the clip guide 61; a worker places a material near the clamp assembly 64, the clamp assembly 64 automatically clamps the material, and then the clamp driving assembly 63 drives the clamp sliding block 62 to slide along the clamp guide rail 61, so that the material is driven to move towards the material cutting mechanism 3; after the work process to be cut is complete, the clamp assembly 64 is reset to the initial position.

As shown in fig. 1 to 6, in the automatic plate separator for PCBA plates of the present embodiment, the clamp assembly 64 includes a clamp frame 65, a finger cylinder 66 for clamping the material, and a clamp lifting cylinder 67 for moving the clamp frame 65 up and down; the clamp lifting cylinder 67 is fixedly arranged on the clamp sliding block 62; the finger cylinder 66 is fixedly arranged on the clamp frame 65.

The material can be accurately and smoothly held by using the finger cylinder 66.

The above is only a preferred embodiment of the present invention, so all the equivalent changes or modifications made by the structure, features and principles in accordance with the claims of the present invention are included in the protection scope of the present invention.

Claims

1. The utility model provides an automatic board separator of PCBA board which characterized in that: the automatic feeding device comprises a machine table (11), a cutting table (12), a feeding mechanism (2) used for moving materials to the cutting table (12), a cutting mechanism (3) used for cutting the materials and a discharging mechanism used for moving the materials to the next station;

the cutting table (12), the feeding mechanism (2), the cutting mechanism (3) and the discharging mechanism are all arranged on the machine table (11);

the cutting mechanism (3) comprises a disc blade (31) and a reciprocating device (32) for enabling the disc blade (31) to move back and forth on the cutting table (12);

the cutting table (12) is fixedly arranged on the machine table (11); the disc blade (31) is arranged on the machine table (11) through the reciprocating device (32);

the disc blade (31) is arranged at the top of the cutting table (12);

the discharge end of the feeding mechanism (2) is connected with the material cutting table (12); the feeding end of the blanking mechanism is connected with the material cutting table (12).

2. The automatic board separator of PCBA board of claim 1, wherein: the cutting mechanism (3) also comprises a transverse blade (33) and a lifting device (34) used for enabling the transverse blade (33) to move up and down;

the transverse blade (33) is arranged on the machine table (11) through the lifting device (34); the transverse blade (33) is arranged below the material cutting table (12), and the transverse blade (33) is arranged right opposite to the disc blade (31).

3. The automatic board separator of PCBA board of claim 1, wherein: the blanking mechanism comprises a carrier (41), a carrier lifting assembly used for lifting the carrier (41), a manipulator assembly (42) used for enabling materials to move from the material cutting table (12) to the carrier (41), a carrier conveying assembly (43) used for conveying the carrier (41) to the next station, and a material pushing assembly used for enabling the carrier (41) to move to the carrier conveying assembly (43);

the carrier (41) is arranged at the top end of the carrier lifting assembly; the carrier lifting assembly is arranged below the machine table (11).

4. An automatic board separator for PCBA boards as claimed in claim 3 wherein: the carrier lifting assembly comprises a vertical rail (51), a carrier frame (52), a vertical rail sliding block connected with the vertical rail (51) in a sliding manner, and a first driving piece (54) used for enabling the vertical rail sliding block to slide on the vertical rail (51); the carrier (41) is arranged on the carrier frame (52); the carrier frame (52) is fixedly connected with the vertical rail sliding block.

5. An automatic board separator for PCBA boards as claimed in claim 3 wherein: the pushing assembly comprises a mounting frame (55), a pushing block (56), a line rail (57) and a pushing block cylinder (58);

the wire rail (57) is in sliding connection with the mounting frame (55); the push block air cylinder (58) is fixedly arranged on the mounting rack (55); the output end of the push block air cylinder (58) is connected with the push block (56); the wire rail (57) is fixedly connected with the push block (56); the mounting rack (55) is fixedly arranged on the machine table (11).

6. The automatic board separator of PCBA board of claim 1, wherein: the feeding mechanism (2) comprises a clamp guide rail (61), a clamp sliding block (62), a clamp driving assembly (63) used for enabling the clamp sliding block (62) to slide on the clamp guide rail (61), and a clamp assembly (64) used for clamping materials;

the clamp guide rail (61) is fixedly arranged at the top of the machine table (11); the clamp assembly (64) is mounted on the top of the clamp slider (62).

7. The automatic board separator of PCBA board of claim 6, wherein: the clamp assembly (64) comprises a clamp frame (65), a finger cylinder (66) for clamping materials and a clamp lifting cylinder (67) for moving the clamp frame (65) up and down; the clamp lifting cylinder (67) is fixedly arranged on the clamp sliding block (62); the finger cylinder (66) is fixedly arranged on the clamp frame (65).