CN111430189A - Circuit breaker and method and equipment for automatically assembling contact and copper sheet of circuit breaker - Google Patents

Circuit breaker and method and equipment for automatically assembling contact and copper sheet of circuit breaker Download PDF

Info

Publication number
CN111430189A
CN111430189A CN202010213069.8A CN202010213069A CN111430189A CN 111430189 A CN111430189 A CN 111430189A CN 202010213069 A CN202010213069 A CN 202010213069A CN 111430189 A CN111430189 A CN 111430189A
Authority
CN
China
Prior art keywords
contact
deburring
copper sheet
assembly
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202010213069.8A
Other languages
Chinese (zh)
Inventor
丁水珍
国营
韩涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN202010213069.8A priority Critical patent/CN111430189A/en
Publication of CN111430189A publication Critical patent/CN111430189A/en
Withdrawn legal-status Critical Current

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H69/00Apparatus or processes for the manufacture of emergency protective devices

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to the technical field of circuit breaker production. The automatic assembling equipment for the contact and the copper sheet of the circuit breaker comprises a rack, and a contact conveying and transferring device, a contact deburring device, a contact synchronous belt conveying device, a contact cleaning and coating device, a copper sheet assembling device, a discharging device and a welding device which are arranged on the rack. The advantage of this patent is that promote the contact and press from both sides tight quality, promotes hold-in range conveying efficiency, promotes copper sheet and contact equipment quality.

Description

Circuit breaker and method and equipment for automatically assembling contact and copper sheet of circuit breaker
Technical Field
The invention relates to the technical field of circuit breaker production, in particular to automatic assembling equipment for a contact and a copper sheet of a circuit breaker.
Background
The circuit breaker is a switching device capable of closing, carrying, and opening/closing a current under a normal circuit condition and a current under an abnormal circuit condition within a prescribed time. A circuit breaker generally includes a contact system, an arc extinguishing system, an operating mechanism, a trip unit, a case, and the like. The contact is an electric contact material used for switches, relays, electric connection and electric plug elements, is also called as an electric contact material and is generally divided into two types, namely a strong electric contact material and a weak electric contact material. The contact material should have suitable hardness, and less hardness can increase the contact area under certain contact pressure, reduce contact resistance, reduce contact heating and static fusion welding tendency during static contact, and can reduce moving contact bounce during closing. Higher hardness can reduce the weld area and improve the mechanical wear resistance. The contact material should have a suitable elastic modulus. Higher elastic modulus is easy to reach the limit value of plastic deformation, so the surface film is easy to break, which is beneficial to reducing the resistance of the surface film, and lower elastic deformation can increase the contact area of elastic deformation. The contact material should have a high electrical conductivity to reduce contact resistance, low secondary emission and light emission to reduce arc current and arcing time. The contact material should have a high thermal conductivity so that heat generated by the arc or joule heat source is transferred to the contact base as quickly as possible. High specific heat capacity, high latent heat of fusion, vaporization and decomposition. High ignition and boiling points to reduce the tendency to arcing. The low vapor pressure limits the metal vapor density in the arc.
Contact subassembly mainly has three kinds of forms, and one is traditional riveting type, with rivet type contact riveting on five metals terminal: the other is welding type, the sheet contact is welded on a hardware terminal or a bimetallic strip; and thirdly, stamping parts, namely stamping the silver-copper composite belt into required components. Need decide the copper sheet area in the contact subassembly welding process of welding type, will decide the copper sheet equipment welding to the contact again, present equipment has following several problems in the course of working: the deburring method comprises the following steps that (A) before a copper sheet is welded on a contact, the contact needs to be deburred, the two ends of the contact are clamped by a clamping cylinder in the deburring process through the existing equipment, and then deburring is carried out through a deburring cutter, so that clamping force is inconvenient to control in the clamping process, indentation appears on the contact due to too high force, and looseness appears in the deburring process due to too low recovery force, so that burrs cannot be completely removed; the existing equipment directly conveys the contact subjected to deburring to the position where the contact is assembled with the copper sheet through a conveyor belt for assembly processing, so that the conveyor belt only conveys the contact, the equipment space is wasted, and the processing efficiency is reduced; the existing equipment does not have a coating link between the deburring process and the assembly of the copper sheet, so that the position of the copper sheet is easy to change in the welding process after the copper sheet and the contact are assembled, the welding precision of the copper sheet and the contact is low, and the rejection rate of products is improved; and (IV) in the process of cutting the copper sheets one by one, only one end of each copper sheet is fixed and clamped, and the copper sheets cannot be clamped and positioned well, so that the other end of each copper sheet is loosened in the cutting process, the shape of the cut copper sheet is incomplete, and the cutting quality and the overall product quality of the copper sheet are reduced.
Disclosure of Invention
The invention aims to solve the problems of low assembly efficiency and poor assembly quality of the contact and the copper sheet for the existing circuit breaker, and provides a contact deburring device which is convenient for better controlling the clamping force of the contact and improving the deburring quality; the contact synchronous belt conveying device is matched with the contact cleaning and coating device and the copper sheet assembling device, so that the contact can be coated and assembled with the copper sheet conveniently during conveying, the conveying efficiency is improved, and the equipment space is saved; the copper sheet is fixed and positioned conveniently through the contact cleaning and coating device, and the assembling and welding quality of the copper sheet is improved; the copper sheet assembling device is convenient for stably cutting the copper sheet, and the cutting quality is improved.
For the purpose of the invention, the following technical scheme is adopted for realizing the purpose:
a contact and copper sheet automatic assembly device of a circuit breaker comprises a rack, and a contact conveying and transferring device, a contact deburring device, a contact synchronous belt conveying device, a contact cleaning and coating device, a copper sheet assembly device, a discharging device and a welding device which are arranged on the rack; the contact conveying and transferring device is used for conveying the contact to the contact deburring device, and the contact deburring device is used for removing burrs on two sides of the contact and transferring the burrs to the contact synchronous belt conveying device; the contact synchronous belt conveying device is used for conveying the contacts to the contact cleaning and coating device and the copper sheet assembling device in sequence, and the contact cleaning and coating device is used for cleaning the contacts and coating the copper sheet assembling position; the copper sheet assembling device is used for assembling the copper sheet to the coating position of the contact, and the discharging device is used for conveying and discharging the assembling parts of the contact and the copper sheet; the welding device is used for welding and fixing the copper sheet and the contact.
Preferably, the contact conveying and transferring device comprises a contact rotating disc conveying assembly and a contact transferring assembly; the contact rotating disc conveying assembly comprises a rotating disc, a rotating disc driving module and a contact ejecting module; the rotary disc driving module is arranged on the rack, the rotary disc driving module is connected with the rotary disc and drives the rotary disc to rotate, four contact stations are arranged in a circumferential regular mode on the outer ring of the rotary disc, a material ejecting notch is formed in the middle of the outer ring of the rotary disc, which is located at each contact station, a contact containing frame and two fixing clamps are arranged on each contact station, a containing frame notch matched with the material ejecting notch is formed in the bottom plate of the contact containing frame, a contact groove matched with the contact in shape is formed in the top plate of the contact containing frame, the top plate and the bottom plate of the contact containing frame are connected through two connecting columns, and the two fixing clamps are respectively arranged on the left side and the right side of the; the contact ejection module comprises a contact ejection electric cylinder and a contact ejection rod; the contact material ejecting rod is arranged at the moving part of the contact material ejecting electric cylinder and is positioned below the containing frame notch of the rear side contact station; the contact transfer assembly comprises a contact transfer bracket, a contact transfer electric cylinder, a contact transfer lifting cylinder and a contact transfer clamping jaw; the contact shifts the support and is located contact rotary disk conveyor components rear side, the contact shifts the level setting around the electric jar and shifts the top of support at the contact, the contact shifts the lift cylinder and sets up on the removal portion that the contact shifted the electric jar, the contact shifts the clamping jaw and sets up on the removal portion that the contact shifted the lift cylinder, contact shifts lift cylinder removal portion bottom and is provided with contact and shifts clamping jaw limiting plate, be provided with contact on the contact shifts clamping jaw limiting plate and shift the spacing through-hole of clamping jaw, the clamping jaw that the contact shifted the clamping jaw is located contact and shifts the spacing through-hole of clamping jaw.
Preferably, the contact deburring device comprises a deburring rotation adjusting assembly, a deburring clamping assembly, a deburring assembly and a deburring transfer assembly; the deburring rotation adjusting assembly comprises a deburring rotation adjusting bracket, a deburring adjusting electric cylinder and a deburring rotation clamping jaw; the deburring rotary adjusting support is positioned on the right side of the contact transfer assembly, the deburring adjusting electric cylinder is longitudinally arranged on the deburring rotary adjusting support, the deburring rotary clamping jaw is arranged on a moving part of the deburring adjusting electric cylinder, and the deburring clamping assembly comprises a deburring clamping lifting frame, a deburring lifting module, a deburring fixing frame and a deburring clamping module; the deburring lifting module is arranged at the lower part of the deburring clamping lifting frame and drives the deburring clamping lifting frame to move up and down, the deburring fixing frame is arranged on the deburring clamping lifting frame, and the deburring clamping module comprises a deburring clamping fixing transverse plate, a deburring clamping block, a deburring clamping sliding plate, a deburring clamping fixing vertical plate, a deburring clamping cylinder and a deburring clamping adjusting plate; the deburring clamping fixing transverse plate is arranged on the deburring fixing frame, the deburring clamping block is arranged at the right rear part of the deburring clamping fixing transverse plate, the deburring clamping block is provided with a positioning cylindrical block matched with the contact, the deburring clamping sliding plate is transversely arranged on the deburring clamping fixing transverse plate through the deburring sliding rail, and the deburring clamping sliding plate is matched with the deburring clamping block to clamp the contact; the deburring clamping fixed vertical plate is arranged on the left side of the deburring fixed frame, and deburring adjusting limiting blocks are arranged on the front side and the rear side of the right part of the deburring clamping fixed vertical plate; the deburring clamping cylinder is longitudinally arranged on the left side of the deburring clamping fixed vertical plate, the deburring clamping adjusting plate is connected to the top of the deburring clamping cylinder, and the deburring clamping adjusting plate is matched with the two burr adjusting limiting blocks; the deburring clamping adjusting plate is provided with a fold line type through hole, the deburring clamping fixing vertical plate is provided with a deburring adjusting through hole, the left part of the deburring clamping sliding plate penetrates through the deburring adjusting through hole and is connected with an adjusting wheel, and the adjusting wheel is positioned in the fold line type through hole; the deburring component comprises two deburring cutter modules positioned on the front side and the rear side of the deburring clamping component, and each deburring cutter module comprises a deburring cutter frame, a deburring cutter moving motor, a deburring cutter moving shaft, a deburring cutter moving block, a deburring cutter motor and a deburring cutter; the deburring tool moving shaft is connected with the deburring tool moving motor through a gear conveyer component, the deburring tool moving block is arranged on the deburring tool moving shaft and is matched with the deburring tool moving shaft to move, the deburring tool motor is arranged on the deburring tool moving block, and the deburring tool is connected to the deburring tool motor; the deburring transfer assembly comprises a deburring transfer bracket, a deburring transfer electric cylinder, a deburring transfer lifting cylinder and a deburring transfer clamping jaw; the deburring shifts the support and transversely sets up in the frame, the deburring shifts the top that the support was shifted in the deburring to electric jar level setting, the deburring shifts the lift cylinder setting on the removal portion that the deburring shifted electric jar, the deburring shifts the clamping jaw setting on the removal portion that the deburring shifted the lift cylinder, the deburring shifts lift cylinder removal portion bottom and is provided with deburring and shifts clamping jaw limiting plate, be provided with the deburring on the deburring shifts clamping jaw limiting plate and shifts the spacing through-hole of clamping jaw, the clamping jaw that the deburring shifted the clamping jaw is located the deburring and shifts the spacing through-hole of clamping jaw.
Preferably, the contact synchronous belt conveying device comprises a synchronous belt support, a synchronous belt motor, a synchronous belt driving shaft and a synchronous belt driven shaft; the synchronous belt support is transversely arranged on the rack, the synchronous belt motor is arranged at the feeding end part of the synchronous belt support, the synchronous belt driving shaft is connected with the synchronous belt motor, the synchronous belt driving shaft is arranged at the feeding end part of the synchronous belt support through a driving shaft connecting plate, and a first gear and a second gear are arranged on the synchronous belt driving shaft; the synchronous belt driven shaft is arranged at the discharging end part of the synchronous belt bracket through a driven shaft connecting plate, and a third gear and a fourth gear are arranged on the synchronous belt driven shaft; a first synchronous belt is connected between the first gear and the third gear in a tensioning manner; a second synchronous belt is connected between the second gear and the fourth gear in a tensioning manner; a plurality of regularly arranged contact die seats are arranged between the front and the back of the first synchronous belt and the second synchronous belt, a positioning lug matched with a contact is arranged in the middle of each contact die seat, and a first contact limiting block and a second contact limiting block are respectively arranged at the left part and the right part of each contact die seat; a positioning bayonet is arranged at the rear side of each contact die seat; the middle part of the synchronous belt bracket is provided with a middle auxiliary frame for supporting the contact die seat, the front side and the rear side of the middle auxiliary frame are regularly provided with a plurality of auxiliary wheels, and the distance between the corresponding auxiliary wheels at the two sides is matched with the front-rear width of the contact die seat; positioning cylinders are arranged at the feed end of the synchronous belt bracket, the contact cleaning and coating device and the copper sheet assembling device on the synchronous belt bracket, a positioning fixture block is arranged at the moving part of the positioning cylinder, and the positioning fixture block is matched with the positioning bayonet; the corresponding side of locating the cylinder is provided with the flange frame, and is provided with two flange wheels on every flange frame.
Preferably, the contact cleaning and coating device comprises a cleaning and coating support, a cleaning and coating electric cylinder, a cleaning and coating support plate, a cleaning component and a coating component; the cleaning and coating support is arranged on the rack in the front-back direction and is positioned above the middle part of the contact synchronous belt conveying device, the cleaning and coating electric cylinder is horizontally arranged on the cleaning and coating support in the front-back direction, the cleaning and coating support plate is arranged on the moving part of the cleaning and coating electric cylinder, the cleaning assembly and the coating assembly are respectively arranged on the front side and the back side of the left part of the cleaning and coating support plate, and the cleaning assembly comprises a cleaning lifting cylinder, a cleaning wave shield and a cleaning brush; the cleaning lifting cylinder is arranged on the cleaning coating supporting plate, the cleaning wave shield is arranged on the moving part of the cleaning lifting cylinder through a cleaning lifting cylinder connecting plate, and the cleaning brush is connected below the cleaning wave shield; the coating assembly comprises a coating cylinder, a coating lifting cylinder, a coating sponge and a coating frame; the coating cylinder is arranged on the cleaning coating support plate, the coating lifting cylinder is arranged on the moving part of the coating cylinder, and the coating sponge is connected to the bottom of the coating lifting cylinder; the coating sponge is matched with the copper sheet in shape, and the coating frame is arranged on the rack and positioned on the front side of the contact synchronous belt conveying device.
Preferably, the copper sheet assembling device comprises a copper sheet feeding assembly, a copper sheet cutting assembly and a copper sheet assembling assembly; the copper sheet feeding assembly comprises a copper sheet feeding support, a copper sheet feeding support plate, a copper sheet belt, a copper sheet feeding motor, a first feeding gear and a second feeding gear; the copper sheet feeding support plate is arranged on the copper sheet feeding support in the front-back direction, a plurality of conveying guide rollers are arranged on the copper sheet feeding support plate, and the copper sheet belt is arranged at the top of the front side of the copper sheet feeding support; the copper sheet feeding motor is arranged on the copper sheet feeding support, a main gear is connected to the copper sheet feeding motor, a first feeding gear is meshed with the main gear, and a second feeding gear is meshed with the first feeding gear; the first feeding gear and the second feeding gear are both connected with feeding rotating shafts, the two feeding rotating shafts are arranged at the rear part of the copper sheet feeding supporting plate in parallel through bearings, feeding shaft sleeves are arranged on the two feeding rotating shafts, and the copper sheet belt is conveyed and fed between the two feeding rotating shafts; the copper sheet cutting assembly comprises a copper sheet cutting bracket, a copper sheet stamping cylinder and a copper sheet stamping knife; the copper sheet cutting support is arranged at the discharge end of the copper sheet feeding support, a copper sheet connecting block is arranged on a bottom plate of the copper sheet cutting support, a copper sheet stamping cylinder is arranged on a top plate of the copper sheet cutting support, the bottom plate and the top plate of the copper sheet cutting support are connected through two cutting support columns, a stamping moving plate is sleeved on the two cutting support columns, the copper sheet stamping cylinder penetrates through the copper sheet cutting support and is connected with the stamping moving plate, a stamping pressing block is arranged on the front side of the bottom surface of the stamping moving plate and is matched with the copper sheet connecting block, a stamping block is arranged on the rear side of the bottom surface of the stamping moving plate, a stamping spring is arranged in the stamping block, the lower end of the stamping spring is connected with a pressing block, a copper sheet stamping knife is arranged in the front of the stamping block and is positioned between the stamping block and the stamping pressing block, a, the copper sheet transfer block is positioned below the pressing block, and a gap of the copper sheet stamping knife is formed between the copper sheet transfer block and the copper sheet connection block; the copper sheet assembly component comprises a copper sheet assembly bracket, a copper sheet assembly electric cylinder, a copper sheet assembly lifting cylinder and a copper sheet suction head; the copper sheet assembling support is located on the rear side of the copper sheet cutting assembly and located above the discharge end of the contact synchronous belt conveying device, the copper sheet assembling electric cylinder is horizontally arranged on the copper sheet assembling support in the front-back direction, the copper sheet assembling lifting cylinder is arranged on a moving portion of the copper sheet assembling electric cylinder, the copper sheet suction head is arranged on the moving portion of the copper sheet assembling lifting cylinder, and the copper sheet suction head is used for adhering the cut copper sheet to a coating position of a contact for assembling.
Preferably, the discharging device comprises a discharging bracket, a discharging electric cylinder, a discharging lifting frame and a discharging clamping jaw; the ejection of compact support sets up in the frame, and be located copper sheet assembly device rear side, ejection of compact electricity jar fore-and-aft direction level sets up at ejection of compact support, ejection of compact lift cylinder sets up on the removal portion of ejection of compact electricity jar, the ejection of compact crane sets up on the removal portion of ejection of compact lift cylinder, be provided with two spring pressure bars on the ejection of compact crane, the bottom plate middle part of ejection of compact crane is provided with ejection of compact clamping jaw through-hole, the setting of ejection of compact clamping jaw is on the bottom plate middle part of ejection of compact crane, and the clamping jaw of ejection of compact.
Preferably, the welding device comprises a welding frame and an automatic welding robot, the welding frame is located below the discharging end of the discharging device, and the automatic welding robot is used for welding the copper sheet to the contact.
A burr storage box is arranged below the deburring clamping assembly on the rack.
A method for automatically assembling a contact and a copper sheet sequentially comprises the following steps:
feeding a contact: a plurality of contacts are placed into a contact containing frame located at a front side contact station through a contact conveying and transferring device, the contact containing frame is rotated to the rear side from the front side through a rotary disk driving module, a contact ejection rod is driven to eject and jack up from an ejection notch through a contact ejection electric cylinder, and a contact transfer clamping jaw is driven to clamp and transfer the ejected contacts to a contact deburring device through a contact transfer electric cylinder and a contact transfer lifting cylinder;
(II) deburring of a contact: the deburring rotary regulating electric cylinder on the deburring rotary regulating component drives the deburring rotary clamping jaw to move to the contact transfer component, the horizontal contact is rotated to be vertical by the deburring rotary clamping jaw and is placed between the deburring clamping sliding plate and the deburring clamping block of the deburring clamping component, the deburring clamping regulating plate is driven to move upwards by the deburring clamping cylinder, so that the regulating wheel moves downwards, the deburring clamping sliding plate presses against the deburring clamping block, the deburring cutter moving motor on the deburring component drives the deburring cutter moving block to move and position, the deburring cutter on the deburring cutter moving motor is driven to perform rotary deburring, after the burr is removed, the contact is taken down by the deburring rotary regulating component and is rotated to be horizontal, and the deburring transfer electric cylinder and the deburring transfer lifting cylinder on the deburring transfer component move to the deburring transfer clamping jaw to the rotary regulating component, inserting the deburring transfer clamping jaw into a contact round hole of the contact, and transferring the contact to a contact synchronous belt conveying device;
(III) conveying by a synchronous belt: transferring the contact to a contact mold seat through a deburring transfer assembly, driving a first gear and a second gear on a synchronous belt driving shaft to rotate through a synchronous belt motor and match with a third gear and a fourth gear so as to drive a first synchronous belt and a second synchronous belt to convey, moving the contact to the lower part of a contact cleaning and coating device, driving a positioning fixture block to move forwards through a positioning cylinder, enabling the positioning fixture block to be meshed with a positioning bayonet for positioning, performing cleaning and coating, moving the contact to the lower part of a copper sheet assembly device after cleaning and coating, enabling the positioning fixture block to be meshed with the positioning bayonet for positioning, and further assembling a copper sheet;
(IV) cleaning and coating: the cleaning and coating electric cylinder drives the cleaning lifting cylinder in the cleaning assembly to move to the position above the contact, and the cleaning wave shield drives the cleaning brush to rotate to brush off burrs and impurities on the contact; the coating cylinder in the coating assembly is driven to move above the coating frame by the cleaning and coating electric cylinder, the coating sponge is driven to stick off the coating by the coating lifting cylinder, the coating sponge is moved to a contact method by the cleaning and coating electric cylinder, and the coating on the coating sponge is coated to the coating position of the contact by the coating lifting cylinder;
and (V) assembling the copper sheet and the contact: the main gear is driven to rotate by a copper sheet feeding motor in a copper sheet feeding assembly, so that a first feeding gear and a second feeding gear are driven to rotate, feeding shaft sleeves on two feeding rotating shafts drive a copper sheet conveying carrier tape to convey, a copper sheet stamping cylinder on a copper sheet cutting assembly drives a stamping pressing block to press downwards to be matched with a copper sheet connecting block to clamp and fix a copper sheet belt on the front side of a cutting position, the stamping block is matched with a copper sheet transfer block to clamp and fix the copper sheet belt on the rear side of the cutting position, the copper sheet belt is stamped and cut by a copper sheet stamping knife in the middle, the copper sheet is moved to the lower side of the copper sheet assembly by the copper sheet transfer block after being cut, and a copper sheet assembling cylinder and a copper sheet assembling lifting cylinder are matched to drive a copper sheet suction head to suck and assemble the copper sheet to a contact;
(VI) discharging and welding: conveying the assembled parts of the assembled contact and the copper sheet to a welding device through a discharging device; the welding device welds the copper sheet to the contact through the mode of automatic welding robot.
A circuit breaker comprises a contact and a copper sheet, and the assembly method of the contact and the copper sheet is as above.
According to the technical scheme, the automatic assembling equipment for the contacts and the copper sheets of the circuit breaker is convenient for putting a plurality of contacts into the automatic assembling equipment through the contact rotating disc conveying assembly in the contact conveying and transferring device, the ejection notches are matched with the contact ejection modules through the ejection notches, so that the contacts are ejected from bottom to top, and better clamping is facilitated. The contact is prevented from falling off, and the stability and the accuracy in the transfer process are improved through the contact transfer assembly; the deburring rotary clamping jaw on the deburring rotary adjusting assembly is convenient for transferring the contact, and simultaneously, the original horizontal contact is rotated to be vertical; the clamping force is controlled better through the deburring clamping assembly, so that the clamping force is right, excessive adjustment of the cylinder precision is not needed, clamping errors are reduced, the clamping effect is improved, and the clamping stability is improved; the moving precision of cutter cutting is conveniently controlled better through the deburring component, and the deburring precision and the deburring efficiency are improved; the contact is conveniently transferred to the contact synchronous belt conveying device through the deburring transfer assembly; through contact hold-in range conveyor not only be convenient for carry on spacing fixedly with the contact one by one, the auxiliary wheel on the auxiliary frame not only is convenient for better carry on spacing fixedly with contact mould seat through middle, can accomplish clean coating and copper sheet equipment in the space of carrying, still promotes machining efficiency when saving equipment space. The cleaning assembly in the contact cleaning and coating device is used for cleaning the contact, so that redundant burrs on the contact are prevented, the copper sheet is fixed when the coating assembly is used for assembling, the copper sheet is prevented from moving in the conveying process, and the assembling accuracy and accuracy of the contact and the copper sheet are improved; through copper sheet assembly quality through copper sheet feeding subassembly be convenient for with the orderly transport feeding of copper sheet area, cut off the subassembly through the copper sheet and be convenient for press from both sides the both ends of cutting the in-process with the copper sheet area tight at the punching press, thereby more stable accurate cut the copper sheet area, and then promote cutting quality and cutting efficiency, it shifts the copper sheet that the piece will cut to remove to copper sheet assembly quality to drive the copper sheet through copper sheet transfer cylinder, promote the linkage nature and the smoothness degree that shift, be convenient for better shift the copper sheet area through copper sheet assembly quality, and stable equipment is to the contact on.
To sum up, the advantage of this patent is that promote the contact and press from both sides tight quality, promotes hold-in range conveying efficiency, promotes copper sheet and contact equipment quality and packaging efficiency.
Drawings
Fig. 1 is a schematic structural diagram of an automatic assembly device for contacts and copper sheets of a circuit breaker.
Fig. 2 is a schematic structural diagram of the contact and the copper sheet of the invention.
Fig. 3 is a schematic structural diagram of the contact conveying and transferring device of the invention.
Fig. 4 is a schematic structural diagram of the contact deburring device of the invention.
Fig. 5 is a schematic structural diagram of a contact timing belt conveying device according to the present invention.
Fig. 6 is a schematic structural view of a contact cleaning and coating device according to the present invention.
FIG. 7 is a schematic structural diagram of the copper sheet assembling apparatus of the present invention.
FIG. 8 is a schematic structural diagram of the discharging device of the present invention.
Detailed Description
The following describes a detailed embodiment of the present invention with reference to the accompanying drawings.
As shown in fig. 1, the automatic assembly equipment for the contact and the copper sheet of the circuit breaker comprises a rack, and a contact conveying and transferring device 1, a contact deburring device 2, a contact synchronous belt conveying device 3, a contact cleaning and coating device 4, a copper sheet assembly device 5, a discharging device 6 and a welding device 7 which are arranged on the rack; the contact conveying and transferring device 1 is used for conveying the contact to the contact deburring device 2, and the contact deburring device 2 is used for removing burrs on two sides of the contact and transferring the burrs to the contact synchronous belt conveying device 3; the contact synchronous belt conveying device 3 is used for conveying the contacts to the contact cleaning and coating device 4 and the copper sheet assembling device 5 in sequence, and the contact cleaning and coating device 4 is used for cleaning the contacts and coating the copper sheet assembling position; the copper sheet assembling device 5 is used for assembling the copper sheet to the coating position of the contact, and the discharging device 6 is used for conveying and discharging the assembly parts of the contact and the copper sheet; the welding device 7 is used for welding and fixing the copper sheet and the contact.
As shown in fig. 2, the contact 10 and the copper sheet 20 are included in the drawing, a concave surface of the copper sheet is arranged at the right part of the contact 10, the contact cleaning and coating device 4 coats the middle part of the concave surface of the copper sheet, the copper sheet 20 is adhered to the concave surface of the copper sheet, a contact round hole 101 is arranged at the middle part of the contact 10, the contact round hole 101 is used for facilitating clamping and transferring of the contact 10, and if the contact 10 is clamped on the outer side wall of the contact 10, the contact 10 is easily clamped and deformed, and the.
As shown in fig. 1 to 3, the contact conveyance transfer device 1 includes a contact rotating tray conveyance assembly 11 and a contact transfer assembly 12; the contact rotating disc conveying assembly 11 is used for conveying the contacts 10; and rotating to a designated station for conveying and feeding. The contact transfer assembly 12 is used for transferring the individual contacts 10 to the contact deburring device 2 for deburring. The contact rotating disc conveying assembly 11 comprises a rotating disc 111, a rotating disc driving module 112 and a contact ejecting module 113; the rotary disk driving module 112 is arranged on the rack, the rotary disk driving module 112 is connected with the rotary disk 111 and drives the rotary disk 111 to rotate, four contact stations 1111 are arranged in a circumferential regular array mode on the outer ring of the rotary disk 111, and each group of contacts 10 is placed into the contact station 1111 located on the front side. Rotating to the rear side for transfer. The outer ring of the rotating disc 111 is provided with an ejection notch 1112 in the middle of each contact station 1111, and the ejection notch 1112 facilitates the ejection of the contact 10, so as to facilitate the transfer conveyance of the contact transfer assembly 12. Each contact station 1111 is provided with a contact containing rack 1113 and two fixing clamps 1116, a bottom plate of the contact containing rack 1113 is provided with a containing rack notch 1114 matched with the ejection notch 1112, and the containing rack notch 1114 is also used for ejecting the contact 10. The contact groove 1117 matched with the contact shape is arranged on the top plate of the contact containing rack 1113, and the contact groove 1117 is convenient for better limiting the contact 10 and preventing the contact from moving in the contact containing rack 1113. The contact holds roof and the bottom plate of putting up 1113 and connects through two spliced poles 1115, and two fixation clamps 1116 set up respectively and hold the left and right sides of putting up 1113 bottom plate at the contact, hold the frame 1113 through two fixation clamps 1116 that are convenient for better and fix to promote joint strength and stability. Contact liftout module 113 includes contact liftout cylinder 1131 and contact liftout rod 1132; the contact material ejecting rod 1132 is arranged at a moving part of the contact material ejecting electric cylinder 1131, and the contact material ejecting rod 1132 is positioned below the containing frame notch 1114 of the rear side contact station 1111; contact 10 is jacked up from bottom to top by contact lifter 1132, which facilitates better gripping by contact transfer assembly 12.
The contact transfer assembly 12 comprises a contact transfer bracket 121, a contact transfer electric cylinder 122, a contact transfer lifting cylinder 123 and a contact transfer clamping jaw 124; the contact transfer bracket 121 is positioned at the rear side of the contact rotating disc conveying assembly 11, the contact transfer cylinder 122 is horizontally arranged at the top of the contact transfer bracket 121 from front to back, the contact transfer lifting cylinder 123 is arranged on the moving part of the contact transfer cylinder 122, and the contact transfer lifting cylinder 123 is driven by the contact transfer cylinder 122 to horizontally move. The contact transfer gripping jaw 124 is arranged on the moving part of the contact transfer lifting cylinder 123, and the contact transfer lifting cylinder 123 drives the contact transfer gripping jaw 124 to perform lifting positioning. The bottom of the moving part of the contact transfer lifting cylinder 123 is provided with a contact transfer clamping jaw limiting plate 125, a contact transfer clamping jaw limiting through hole 126 is formed in the contact transfer clamping jaw limiting plate 125, and the clamping jaw of the contact transfer clamping jaw 124 is positioned in the contact transfer clamping jaw limiting through hole 126. The contact transfer clamping jaw limiting through hole 126 is convenient for limiting the clamping jaw of the contact transfer clamping jaw 124 better, so that the contact can be clamped more stably and better, and the stability of the contact 10 in the transfer process is improved.
During operation, the contact conveying and transferring device 1 puts a plurality of contacts 10 into the contact containing rack 1113 located at the front side contact station 1111, the rotating disk driving module 112 drives the rotating disk 111 to rotate so that the contact containing rack 1113 rotates from the front side to the rear side, the contact ejecting cylinder 1131 drives the contact ejecting rod 1132 to eject from the ejecting notch 1112, so that the contacts 10 are ejected upwards, and the contact conveying cylinder 122 and the contact conveying lifting cylinder 123 drive the contact conveying clamping jaw 124 to clamp and transfer the ejected contacts 10 onto the contact deburring device 2.
The contact conveying and transferring device 1 facilitates the simultaneous putting of a plurality of contacts 10 through the contact rotating disc conveying assembly 11, and the ejection notch 1112 and the contact ejection module 113 are matched to facilitate the ejection of the contacts 10 from bottom to top, so as to facilitate better clamping. The contacts 10 are prevented from falling off, and the stability and accuracy during the transfer are improved by the contact transfer assembly 12.
As shown in fig. 1, 2 and 4, the contact deburring device 2 includes a deburring rotation adjusting assembly 21, a deburring clamping assembly 22, a deburring assembly 23 and a deburring transfer assembly 24; the deburring rotation adjusting assembly 21 is positioned on the right side of the deburring clamping assembly 22, and the deburring rotation adjusting assembly 21 is used for rotating the contact from a horizontal shape to a vertical shape; the deburring clamping assembly 22 is used for clamping and fixing the front side and the rear side of the contact; the deburring component 23 is positioned at the front side and the rear side of the deburring clamping component 22, and the deburring component 23 is used for carrying out deburring treatment on the front side and the rear side of the contact; a deburring transfer assembly 24 is located on the left side of the deburring clamping assembly 22, and the deburring transfer assembly 24 is used for clamping the contact for conveying transfer.
The deburring rotation adjusting assembly 21 comprises a deburring rotation adjusting bracket 211, a deburring adjusting electric cylinder 212 and a deburring rotation clamping jaw 213; the deburring rotation adjusting support 211 is located on the right side of the contact transfer assembly 12, the deburring adjusting electric cylinder 212 is longitudinally arranged on the deburring rotation adjusting support 211, the deburring rotation clamping jaw 213 is arranged on a moving part of the deburring adjusting electric cylinder 212, the deburring adjustment electric cylinder 212 drives the deburring rotation clamping jaw 213 to move up and down for positioning, and the deburring rotation clamping jaw 213 is used for clamping and moving a contact 10 on the contact transfer assembly 12 to the deburring clamping assembly 22.
The deburring clamping assembly 22 comprises a deburring clamping crane 221, a deburring lifting module 222, a deburring fixing frame 223 and a deburring clamping module 224; the deburring lifting module 222 is arranged at the lower part of the deburring clamping lifting frame 221, the deburring lifting module 222 drives the deburring clamping lifting frame 221 to move up and down, the deburring lifting module 222 is driven in a combined mode of a motor, a conveyor belt, a rotating shaft and a movable shaft sleeve, the deburring fixing frame 223 is arranged on the deburring clamping lifting frame 221, and the deburring clamping module 224 comprises a deburring clamping fixing transverse plate 2241, a deburring clamping block 2242, a deburring clamping sliding plate 2243, a deburring clamping fixing vertical plate 2244, a deburring clamping cylinder 2245 and a deburring clamping adjusting plate 2246; the tight fixed diaphragm 2241 of burring clamp sets up on burring mount 223, the tight piece 2242 of burring clamp sets up the right rear portion that presss from both sides tight fixed diaphragm 2241 at the burring, the burr is provided with on pressing from both sides tight piece 2242 with contact assorted location cylinder piece 22421, cooperate through location cylinder piece 22421 be convenient for with contact round hole 101 of contact 10 and fix a position, the burring presss from both sides tight sliding plate 2243 transversely sets up the burring through the burring slide rail and presss from both sides tight fixed diaphragm 2241, the burring presss from both sides tight sliding plate 2243 and the tight piece 2242 of burr clamp cooperate and press from both sides the contact tightly, press from both sides tight sliding plate 2243 and fix a position cylinder piece 224. The fixed riser 2244 is clamped in the burring, and the fixed riser 2244 is clamped in the burring and the deburring adjusting limiting block 22441 is arranged on the left side of the fixed deburring fixing frame 223 on the front side and the rear side of the right part of the fixed deburring riser 2244, so that the deburring clamping adjusting plate 2246 can be conveniently limited through the deburring adjusting limiting block 22441, and the deburring clamping adjusting plate 2246 can be moved better. Deburring die clamping cylinder 2245 vertically sets up in the left side that the fixed riser 2244 is pressed from both sides in the burring, and the deburring die clamping regulation plate 2246 is connected at the top of deburring die clamping cylinder 2245, and deburring die clamping regulation plate 2246 cooperatees with two burr regulation stopper 22441 to drive deburring die clamping regulation plate 2246 through deburring die clamping cylinder 2245 and carry out the lift and move. The deburring clamping and adjusting plate 2246 is provided with a fold line type through hole 22461, the clamping state can be controlled better conveniently through the fold line type through hole 22461, the deburring clamping and fixing vertical plate 2244 is provided with a deburring adjusting through hole, the left part of the deburring clamping and sliding plate 2243 penetrates through the deburring adjusting through hole to be connected with an adjusting wheel 22431, and the adjusting wheel 22431 is positioned in the fold line type through hole 22461; through the sliding adjustment of regulation wheel 22431 better control of being convenient for, be located below department as regulation wheel 22431 simultaneously and be the clamping condition, be located the top and make for unclamping the state, can compare like this the too big too little problem of clamping force degree of clamp force to be convenient for better press from both sides tightly fixedly around with the contact. Carry out round trip movement in broken line type through-hole 22461 through driving regulating wheel 22431 to better control elasticity state need not adopt current mode, and the dynamics of control cylinder, control press from both sides tight dynamics, and current mode control accuracy is more difficult to master, and the mistake appears easily. Located the burring clamping component 22 below in the frame and be provided with burring receiver 220, be convenient for better collection burr waste material through burring receiver 220.
The deburring component 23 comprises two deburring cutter modules positioned at the front side and the rear side of the deburring clamping component 22, and each deburring cutter module comprises a deburring cutter frame 231, a deburring cutter moving motor 232, a deburring cutter moving shaft 233, a deburring cutter moving block 234, a deburring cutter motor 235 and a deburring cutter 236; the deburring cutter moving motor 232 is arranged at the lower part of the deburring cutter frame 231, the deburring cutter moving shaft 233 of the deburring cutter moving motor 232 is connected with the deburring cutter moving motor 232 through a gear conveyor component, the deburring cutter moving block 234 is arranged on the deburring cutter moving shaft 233 and is matched with the deburring cutter moving shaft 233 to move, the deburring cutter motor 235 is arranged on the deburring cutter moving block 234, the deburring cutter motor 235 is driven to move back and forth through the deburring cutter moving block 234, the deburring cutter 236 is connected on the deburring cutter motor 235, the deburring cutter 236 is driven to rotate through the deburring cutter motor 235, and accordingly deburring processing is conducted.
The deburring transfer assembly 24 comprises a deburring transfer bracket 241, a deburring transfer electric cylinder 242, a deburring transfer lifting cylinder 243 and a deburring transfer clamping jaw 244; the deburring transferring bracket 241 is transversely arranged on the rack, the deburring transferring electric cylinder 242 is horizontally arranged at the top of the deburring transferring bracket 241, the deburring transferring lifting cylinder 243 is arranged on the moving part of the deburring transferring electric cylinder 242, the deburring transferring lifting cylinder 243 is driven by the deburring transferring electric cylinder 242 to horizontally move and position, the deburring transferring clamping jaw 244 is arranged on the moving part of the deburring transferring lifting cylinder 243, the deburring transferring clamping jaw 244 is driven by the deburring transferring lifting cylinder 243 to move and position, the deburring transferring clamping jaw limiting plate 245 is arranged at the bottom of the moving part of the deburring transferring lifting cylinder 243, the deburring transferring clamping jaw limiting through hole 246 is arranged on the deburring transferring clamping jaw limiting plate 245, the clamping jaw of the deburring transferring clamping jaw 244 is positioned in the deburring transferring clamping jaw limiting through hole 246, and the clamping jaw of the deburring transferring clamping jaw 244 can be better limited by the deburring transferring clamping jaw limiting plate 245, therefore, the contact is clamped more stably and better, and the stability of the contact 10 in the transfer process is improved.
In operation, the deburring rotation adjusting electric cylinder 212 on the deburring rotation adjusting assembly 21 drives the deburring rotation clamping jaw 213 to move to the contact transfer assembly 12, the contact 10 is clamped, the horizontal contact 10 is rotated to be vertical through the deburring rotation clamping jaw 213 and placed between the deburring clamping sliding plate 2243 and the deburring clamping block 2242 of the deburring clamping assembly 22, the deburring clamping adjusting plate 2246 is driven to move upwards through the deburring clamping cylinder 2245, so that the adjusting wheel 22431 moves downwards, the deburring clamping sliding plate 2243 is pressed to the deburring clamping block 2242, the contact 10 is fixed, the deburring cutter moving motor 232 on the deburring assembly 23 drives the deburring cutter moving block 234 to move and position, the deburring cutter 236 on the deburring cutter moving motor 232 is rotated, thereby deburring is performed as required, after deburring is removed, the contact 10 is taken down through the deburring rotation adjusting assembly 21 and rotated to be horizontal, the deburring transfer electric cylinder 242 and the deburring transfer lifting cylinder 243 on the deburring transfer assembly 24 move to the deburring transfer clamping jaw 244 and move to the deburring rotation adjusting assembly 21, the deburring transfer clamping jaw 244 is inserted into the contact round hole 101 of the contact 10, and the contact 10 is transferred to the contact synchronous belt conveying device 3.
This contact burring device 2 has solved like this at the tight in-process of clamp, can appear pressing from both sides tight dynamics and be not convenient for control, and the dynamics is too big can lead to appearing the indentation on the contact, and the dynamics undersize is retrieved and is appeared becoming flexible at burring in-process, leads to unable get rid of the clean problem with the burr.
The deburring rotating clamping jaws 213 on the deburring rotation adjusting assembly 21 are used for transferring the contact 10 and simultaneously rotating the originally horizontal contact to a vertical state; the clamping force is controlled better through the deburring clamping assembly 22, so that the clamping force is right, excessive adjustment of the cylinder precision is not needed, clamping errors are reduced, the clamping effect is improved, and the clamping stability is improved; the deburring component 23 is convenient to control the moving precision of cutter cutting better, and the deburring precision and the deburring efficiency are improved; better transfer of the tips 10 to the tip timing belt conveyor 3 is facilitated by the deburring transfer assembly 24.
As shown in fig. 1, 2 and 5, the contact timing belt conveying device 3 includes a timing belt support 31, a timing belt motor 32, a timing belt driving shaft 33, and a timing belt driven shaft 34; the synchronous belt support 31 is transversely arranged on the rack, the synchronous belt motor 32 is arranged at the feeding end part of the synchronous belt support 31, the synchronous belt driving shaft 33 is connected with the synchronous belt motor 32, the synchronous belt driving shaft 33 is arranged at the feeding end part of the synchronous belt support 31 through a driving shaft connecting plate 331, and the synchronous belt driving shaft 33 is provided with a first gear 332 and a second gear 333; the timing belt motor 32 rotates the timing belt driving shaft 33, thereby rotationally driving the first gear 332 and the second gear 333. The synchronous belt driven shaft 34 is arranged at the discharge end part of the synchronous belt bracket 31 through a driven shaft connecting plate 341, and the synchronous belt driven shaft 34 is provided with a third gear 342 and a fourth gear 343; a first synchronous belt 35 is connected between the first gear 332 and the third gear 342 in a tensioning manner; a second timing belt 36 is connected between the second gear 333 and the fourth gear 343 in a tensioned manner, and the first timing belt 35 and the second timing belt 36 are rotationally conveyed by the mutual cooperation of the gears and the timing. A plurality of regularly arranged contact mold seats 37 are arranged between the front and the back of the first synchronous belt 35 and the second synchronous belt 36, and each contact mold seat 37 is convenient for fixing and limiting the contact 10. The middle part of each contact mold seat 37 is provided with a positioning lug 371 matched with the contact, and the positioning lug 371 is matched with the contact round hole 101 on the contact 10. The left and right portions of each contact mold base 37 are respectively provided with a first contact limiting block 373 and a second contact limiting block 374, which are defined back and forth by the first contact limiting block 373 and the second contact limiting block 374, so as to prevent the contact 10 from moving during the transportation process. The rear side of each contact mold base 37 is provided with a positioning bayonet 372, and the positioning bayonet 372 is convenient for better fixing and positioning, so that cleaning, coating and machining and copper sheet assembling and machining are convenient to perform. The middle part of hold-in range support 31 is provided with middle auxiliary frame 38 that is used for supporting contact mould seat 37, the front and back both sides regular arrangement of middle auxiliary frame 38 is provided with a plurality of auxiliary wheels 381, and both sides correspond distance between the auxiliary wheel 381 and contact mould seat 37's front and back width phase-match, not only be convenient for better support contact mould seat 37 through auxiliary wheel 381, can also carry contact mould seat 37 is better simultaneously, reduce the resistance in the transportation process, promote and carry the smoothness nature. The synchronous belt support 31 is provided with a positioning cylinder 39 at the feed end of the synchronous belt support 31, the contact cleaning and coating device 4 and the copper sheet assembling device 5, a positioning fixture block 391 is arranged at the moving part of the positioning cylinder 39, the positioning fixture block 391 is matched with the positioning bayonet 372, the positioning fixture block 391 is driven to move forwards through the positioning cylinder 39, and the positioning fixture block 391 and the positioning bayonet 372 are meshed with each other to be positioned. (ii) a The corresponding side that is located every location cylinder 39 is provided with flange frame 30, and is provided with two flange wheels 301 on every flange frame 30, can not only carry on spacingly with contact die holder 37's front and back both sides through flange wheel 301 to can also promote conveying efficiency during the transport.
During operation, shift contact 10 to contact mould seat 37 through burring transfer unit 24 on, drive first gear 332 and second gear 333 on the hold-in range driving shaft 33 through synchronous belt motor 32 and rotate, and cooperate with third gear 342 and fourth gear 343, thereby drive first hold-in range 35 and second hold-in range 36 and carry, thereby remove contact 10 to the clean coating unit 4 below of contact, drive location fixture block 391 forward through positioning cylinder 39, make location fixture block 391 and location bayonet 372 interlock mutually and fix a position, thereby clean the coating, remove to copper sheet assembly device 5 below after the clean coating, make location fixture block 391 and location bayonet 372 interlock mutually and fix a position, thereby carry out the copper sheet equipment.
This contact hold-in range conveyor 3 is not only convenient for carry out spacing fixed with contact 10 one by one, auxiliary wheel 381 on auxiliary frame 38 not only is convenient for better support contact mould seat 37 through middle, simultaneously can also be with the better transport of contact mould seat 37, be convenient for carry on spacing fixed with contact mould seat 37 through location cylinder 39, can accomplish clean coating and copper sheet equipment in the space of carrying, still promote machining efficiency when saving equipment space.
As shown in fig. 1, 2 and 6, the contact cleaning and coating device 4 includes a cleaning and coating holder 41, a cleaning and coating cylinder 42, a cleaning and coating support plate 43, a cleaning assembly 44 and a coating assembly 45; the front and back direction of the cleaning and coating support 41 is arranged on the machine frame and is positioned above the middle part of the contact synchronous belt conveying device 3, the front and back direction of the cleaning and coating electric cylinder 42 is horizontally arranged on the cleaning and coating support 41, the cleaning and coating support plate 43 is arranged on the moving part of the cleaning and coating electric cylinder 42, and the cleaning and coating support plate 43 is driven by the cleaning and coating electric cylinder 42 to carry out horizontal movement and positioning. The cleaning assembly 44 and the coating assembly 45 are respectively disposed on the front and rear sides of the left portion of the cleaning and coating support plate 43, and the cleaning assembly 44 includes a cleaning lifting cylinder 441, a cleaning wave shield 442 and a cleaning brush 443; the cleaning lifting cylinder 441 is arranged on the cleaning coating support plate 43, the cleaning wave shield 442 is arranged on the moving part of the cleaning lifting cylinder 441 through a cleaning lifting cylinder connecting plate, and the cleaning wave shield 442 is driven to lift and position through the cleaning lifting cylinder 441. The cleaning brush 443 is connected below the cleaning wave shield 442, and the cleaning brush 443 is driven by the cleaning wave shield 442 to rotate to brush the burrs and the impurities. The coating assembly 45 comprises a coating cylinder 451, a coating lifting cylinder 452, a coating sponge 453 and a coating frame 454; the coating cylinder 451 is disposed on the cleaning and coating support plate 43, the coating lifting cylinder 452 is disposed on the moving portion of the coating cylinder 451, and the coating lifting cylinder 452 is driven by the coating cylinder 451 to be lifted and positioned. A coating sponge 453 is connected to the bottom of the coating elevating cylinder 452; the coating sponge 453 is driven to be adhered through the coating lifting cylinder 452, the shape of the coating sponge 453 is matched with that of the copper sheet, and the copper sheet is conveniently adhered to the contact 10 better. The coating stand 454 is provided on the frame at the front side of the contact timing belt conveying device 3.
During operation, the cleaning and coating electric cylinder 42 firstly drives the cleaning lifting cylinder 441 in the cleaning assembly 44 to move above the contact 10, and the cleaning wave shield 442 drives the cleaning brush 443 to rotate to brush off burrs and impurities on the contact 10; in a method in which the coating cylinder 451 in the coating unit 45 is moved above the coating frame 454 by the cleaning coating cylinder 42, the coating sponge 453 is moved by the coating lifting cylinder 452 to stick off the coating, and is moved to the contact 10 by the cleaning coating cylinder 42, and the coating lifting cylinder 452 applies the coating on the coating sponge 453 to the coating of the contact 10.
The cleaning assembly 44 in the contact cleaning and coating device 4 is used for cleaning the contact 10, preventing the contact 10 from being provided with redundant burrs, fixing the copper sheet 20 when the copper sheet is assembled through the coating assembly 45, preventing the copper sheet from moving in the conveying process, and improving the assembling accuracy and precision of the contact 10 and the copper sheet 20.
As shown in fig. 1, 2 and 7, the copper sheet assembling device 5 comprises a copper sheet feeding bracket 510, a copper sheet feeding assembly 51, a copper sheet cutting assembly 52 and a copper sheet assembling assembly 53; the copper sheet feeding assembly 51 and the copper sheet cutting assembly 52 are respectively arranged on the copper sheet feeding support 510, the copper sheet feeding assembly 51 is located on the feeding end side of the copper sheet cutting assembly 52, the copper sheet feeding assembly 51 is used for conveying and feeding the copper sheet strips, the copper sheet cutting assembly 52 is used for cutting the copper sheet strips one by one, the copper sheet assembling assembly 53 is located on the discharging end side of the copper sheet cutting assembly 52, and the copper sheet assembling assembly 53 is used for transferring and assembling the cut copper sheets.
The copper sheet feeding assembly 51 comprises a copper sheet feeding support plate 511, a copper sheet conveying carrier belt 512, a copper sheet feeding motor 513, a first feeding gear 514 and a second feeding gear 515; the copper sheet feeding support plate 511 is arranged on the copper sheet feeding support frame 510 in the front-back direction, a plurality of conveying guide rollers 5111 are arranged on the copper sheet feeding support plate 511, the copper sheet conveying carrier tape 512 is arranged at the top of the front side of the copper sheet feeding support frame 511, and the copper sheet tape is conveyed in order through the conveying guide rollers 5111. The copper sheet feeding motor 513 is arranged on the copper sheet feeding bracket 510, a main gear 5131 is connected to the copper sheet feeding motor 513, a first feeding gear 514 is meshed with the main gear 5131, and a second feeding gear 515 is meshed with the first feeding gear 514; the main gear 5131 is rotated by the copper sheet feeding motor 513, so as to rotate the first feeding gear 514 and the second feeding gear 515. First feeding gear 514 and second feeding gear 515 all are connected with feeding pivot 516, and two feeding pivot 516 pass through bearing parallel arrangement in copper sheet feeding backup pad 511 rear portion, and all are provided with feeding axle sleeve 5161 on two feeding pivot 516, and the copper sheet area is carried the feeding by between two feeding pivot 516, drives feeding axle sleeve 5161 through two feeding pivot 516 and rotates to better carry the copper sheet area.
The copper sheet cutting assembly 52 comprises a copper sheet cutting support 521, a copper sheet stamping cylinder 522 and a copper sheet stamping knife 523; the copper sheet cutting support 521 is arranged at the discharge end of the copper sheet feeding support 510, a copper sheet connecting block 5211 is arranged on a base plate of the copper sheet cutting support 521, and the conveyed copper sheet belt can be supported and connected better through the copper sheet connecting block 5211. The copper sheet stamping cylinder 522 is arranged on a top plate of the copper sheet cutting support 521, a bottom plate of the copper sheet cutting support 521 is connected with the top plate through two cutting support columns 5212, a stamping moving plate 524 is sleeved on the two cutting support columns 5212, the copper sheet stamping cylinder 522 penetrates through the copper sheet cutting support 521 to be connected with the stamping moving plate 524, and the copper sheet stamping cylinder 522 drives the stamping moving plate 524 to lift, so that a copper sheet strip is cut and stamped. The stamping pressing block 5241 is arranged on the front side of the bottom surface of the stamping moving plate 524, the stamping pressing block 5241 is matched with the copper sheet connecting block 5211, and the front side of the carrier tape can be fixed and clamped better through the stamping pressing block 5241 and the copper sheet connecting block 5211. The punching block 5242 is arranged on the rear side of the bottom surface of the punching moving plate 524, a punching spring is arranged in the punching block 5242, the lower end of the punching spring is connected with the pressing block 5244, better buffering is facilitated through the punching spring, and then the two ends of the carrier tape are better fixed while the copper sheet tape is clamped, so that better punching and cutting are facilitated. The copper sheet stamping knife 523 is arranged at the front part of the stamping block 5242 and located between the stamping block 5242 and the stamping pressing block 5241, the copper sheet stamping knife 523 is located in the middle, and the copper sheet strip can be better cut through the front side and the rear side in a fixed mode, so that the cutting quality and the cutting precision are improved. A copper sheet transferring cylinder 5101 is arranged at the bottom of the discharging end of the copper sheet feeding support 510, a moving part of the copper sheet transferring cylinder 5101 is connected with a copper sheet transferring block 5102, and a gap of a copper sheet stamping knife 523 exists between the copper sheet transferring block 5102 and a copper sheet connecting block 5211. The copper sheet transfer block 5102 is located below the pressing block 5244, and conveys the cut copper sheets to the copper sheet assembly component 53.
The copper sheet assembly component 53 comprises a copper sheet assembly bracket 531, a copper sheet assembly electric cylinder 532, a copper sheet assembly lifting cylinder 533 and a copper sheet suction head 534; copper sheet equipment support 531 is located the rear side that the copper sheet cut off subassembly 52, and is located contact hold-in range conveyor 3 discharge end top, and copper sheet equipment electric cylinder 532 fore-and-aft direction level sets up on copper sheet equipment support 531, and copper sheet equipment lift cylinder 533 sets up the removal portion at copper sheet equipment electric cylinder 532, drives copper sheet equipment lift cylinder 533 through copper sheet equipment electric cylinder 532 and carries out the horizontal migration. The copper sheet suction head 534 is arranged on a moving part of the copper sheet assembling lifting cylinder 533, the copper sheet assembling lifting cylinder 533 drives the copper sheet suction head 534 to move up and down for positioning, and the copper sheet suction head 534 is used for adhering the cut copper sheet to a coating part of the contact for assembling.
In operation, the copper sheet feeding motor 513 in the copper sheet feeding assembly 51 drives the main gear 5131 to rotate, so as to drive the first feeding gear 514 and the second feeding gear 515 to rotate, so that the feeding shaft sleeves 5161 on the two feeding rotating shafts 516 drive the copper sheet conveying carrier band 512 to convey, the copper sheet stamping cylinder 522 on the copper sheet cutting assembly 52 drives the stamping pressing block 5241 to press downwards to be matched with the copper sheet connecting block 5211 so as to clamp and fix the copper sheet belt on the front side of the cutting position, the punching block 5242 is matched with the copper sheet transfer block 5102 to clamp and fix the copper sheet belt at the rear side of the cutting position, the copper sheet strip is punched and cut off by a copper sheet punching knife 523 positioned in the middle, after the copper sheet strip is cut off, the copper sheet 20 is moved to the lower part of the copper sheet assembly component 53 by a copper sheet transferring block 5102, the copper sheet assembly electric cylinder 532 and the copper sheet assembly lifting cylinder 533 are matched to drive the copper sheet sucker 534 to suck the copper sheet 20.
This copper sheet assembly quality 5 has solved and has cut the in-process one by one at the copper sheet, owing to only press from both sides the one end fixed clamp of copper sheet tightly, can't be fine press from both sides the copper sheet tight location to lead to in the in-process of cutting, the copper sheet shape after the copper sheet other end becomes flexible and makes cutting is incomplete, reduces the problem of copper sheet cutting quality and whole product quality.
This copper sheet assembly device 5 is convenient for carry the feeding orderly with the copper sheet area through copper sheet feeding subassembly 51, cut off subassembly 52 through the copper sheet and be convenient for press from both sides the both ends of cutting the in-process with the copper sheet area tightly at the punching press, thereby more stable accurate cut the copper sheet area, and then promote cutting quality and cutting efficiency, it shifts cylinder 5101 through the copper sheet and drives the copper sheet that copper sheet shifts the piece 5102 and will cut and remove to copper sheet assembly subassembly 53, promote the linkage nature and the smoothness degree that shift, it shifts the copper sheet area better to be convenient for through copper sheet assembly subassembly 53, and stable equipment is to on the contact 10.
As shown in fig. 1, 2 and 8, the discharging device 6 comprises a discharging bracket 61, a discharging electric cylinder 62, a discharging lifting cylinder 63, a discharging lifting frame 64 and a discharging clamping jaw 65; discharging support 61 sets up in the frame, and is located copper sheet assembly device 5 rear side, and ejection of compact electric jar 62 fore-and-aft direction level sets up at discharging support 61, and ejection of compact lift cylinder 63 sets up on the removal portion of ejection of compact electric jar 62, drives ejection of compact lift cylinder 63 through ejection of compact electric jar 62 and carries out the horizontal migration location. The discharging lifting frame 64 is arranged on the moving part of the discharging lifting cylinder 63, and the discharging lifting frame 64 is driven by the discharging lifting cylinder 63 to be lifted and positioned. Two spring pressing rods 641 are arranged on the discharging lifting frame 64, and the assembled contact 10 and copper sheet 20 assembly can be pressed and grabbed conveniently through the spring pressing rods 641. The middle part of the bottom plate of the discharging lifting frame 64 is provided with a discharging clamping jaw through hole 642, the discharging clamping jaw 65 is arranged on the middle part of the bottom plate of the discharging lifting frame 64, the clamping jaw of the discharging clamping jaw 65 is positioned in the discharging clamping jaw through hole 642, and better limiting is facilitated through the discharging clamping jaw through hole 642, so that the assembly of the contact 10 and the copper sheet 20 is better clamped and transferred.
Welding set 7 includes welding frame and automatic welding robot, and the welding frame is located discharging end below of discharging device 6, and automatic welding robot is used for welding the copper sheet to the contact.
A circuit breaker comprises a contact and a copper sheet, wherein the contact and copper sheet assembly method uses the contact and copper sheet automatic assembly equipment of the circuit breaker, and the method sequentially comprises the following steps:
feeding a contact: a plurality of contacts 10 are placed into a contact containing rack 1113 positioned in a front-side contact station 1111 through a contact conveying and transferring device 1, the contact containing rack 1113 is rotated from the front side to the rear side through a rotary disk driving module 112, a contact ejecting rod 1132 is driven by a contact ejecting electric cylinder 1131 to be ejected out of an ejecting notch 1112 and ejected contacts 10 are clamped and transferred onto a contact deburring device 2 by a contact transferring electric cylinder 122 and a contact transferring lifting cylinder 123 driving a contact transferring clamping jaw 124;
(II) deburring of a contact: the deburring rotation adjusting electric cylinder 212 on the deburring rotation adjusting assembly 21 drives the deburring rotation clamping jaw 213 to move to the contact transferring assembly 12, the horizontal contact 10 is rotated to be vertical through the deburring rotation clamping jaw 213 and placed between the deburring clamping sliding plate 2243 and the deburring clamping block 2242 of the deburring clamping assembly 22, the deburring clamping adjusting plate 2246 is driven to move upwards through the deburring clamping cylinder 2245, so that the adjusting wheel 22431 moves downwards, the deburring clamping sliding plate 2243 presses the deburring clamping block 2242, the deburring cutter moving motor 232 on the deburring assembly 23 drives the deburring cutter moving block 234 to move and position, the deburring cutter 236 on the deburring cutter moving motor 232 rotates to deburr, after burrs are removed, the contact 10 is taken down through the deburring rotation adjusting assembly 21 and rotates to be horizontal, and the deburring transfer electric cylinder 242 and the deburring transfer lifting cylinder 243 on the deburring transfer assembly 24 are used for moving the deburring rotation adjusting clamping plate 234 Moving the deburring transferring clamping jaw 244 to the deburring rotation adjusting assembly 21, inserting the deburring transferring clamping jaw 244 into a contact round hole 101 of the contact 10, and transferring the contact 10 to the contact synchronous belt conveying device 3;
(III) conveying by a synchronous belt: the contact 10 is transferred to the contact mold seat 37 through the deburring transfer assembly 24, the first gear 332 and the second gear 333 on the synchronous belt driving shaft 33 are driven to rotate through the synchronous belt motor 32 and are matched with the third gear 342 and the fourth gear 343, so that the first synchronous belt 35 and the second synchronous belt 36 are driven to convey, the contact 10 is moved to the position below the contact cleaning and coating device 4, the positioning cylinder 39 drives the positioning fixture block 391 to move forwards, the positioning fixture block 391 and the positioning fixture block 372 are meshed and positioned, cleaning and coating are performed, the contact is moved to the position below the copper sheet assembling device 5 after cleaning and coating, the positioning fixture block 391 and the positioning fixture block 372 are meshed and positioned, and therefore copper sheet assembling is performed;
(IV) cleaning and coating: the cleaning and coating electric cylinder 42 drives the cleaning lifting cylinder 441 in the cleaning assembly 44 to move to the upper part of the contact 10, and the cleaning wave shield 442 drives the cleaning brush 443 to rotate to brush off burrs and impurities on the contact 10; in the method of moving the coating cylinder 451 in the coating assembly 45 to the upper side of the coating frame 454 by cleaning the coating cylinder 42, the coating sponge 453 is moved to stick off the coating material by the coating lifting cylinder 452, and the coating material on the coating sponge 453 is applied to the coating material of the contact 10 by moving the cleaning coating cylinder 42 to the contact 10 by the coating lifting cylinder 452;
and (V) assembling the copper sheet and the contact: the main gear 5131 is driven to rotate by the copper sheet feeding motor 513 in the copper sheet feeding assembly 51, so as to drive the first feeding gear 514 and the second feeding gear 515 to rotate, so that the feeding shaft sleeves 5161 on the two feeding rotating shafts 516 drive the copper sheet conveying carrier band 512 to convey, the copper sheet stamping cylinder 522 on the copper sheet cutting assembly 52 drives the stamping pressing block 5241 to press downwards to be matched with the copper sheet connecting block 5211 so as to clamp and fix the copper sheet belt on the front side of the cutting position, the punching block 5242 is matched with the copper sheet transfer block 5102 to clamp and fix the copper sheet belt at the rear side of the cutting position, the copper sheet strip is punched and cut off by a copper sheet punching knife 523 positioned in the middle, after the copper sheet strip is cut off, the copper sheet 20 is moved to the lower part of the copper sheet assembly component 53 by a copper sheet transferring block 5102, the copper sheet assembly electric cylinder 532 and the copper sheet assembly lifting cylinder 533 are matched to drive the copper sheet sucker 534 to suck and assemble the copper sheet 20 on the contact;
(VI) discharging and welding: conveying the assembled parts of the assembled contact and the copper sheet to a welding device 7 through a discharging device 6; the welding device 7 welds the copper sheet to the contact by means of an automatic welding robot.
The contact 10 and copperThe assembly of the sheet 20 can be used not only for a circuit breaker, but also for a contactor, a relay, a switch, etc., and the contact 10 can be AgZnO or AgSnO2AgCdO, AgC, AgW, AgWC, AgNi, etc., copper sheet 20 may also be a copper alloy material.
The equipment is convenient for putting a plurality of contacts 10 into the equipment simultaneously through the contact rotating disc conveying assembly 11 in the contact conveying and transferring device 1, and the ejection notch 1112 is matched with the contact ejection module 113 through the ejection notch 1112 so as to eject the contacts 10 from bottom to top, so that better clamping is facilitated. The contact 10 is prevented from falling off, and the stability and the accuracy in the transfer process are improved through the contact transfer component 12; the deburring rotating clamping jaws 213 on the deburring rotation adjusting assembly 21 are used for transferring the contact 10 and simultaneously rotating the originally horizontal contact to a vertical state; the clamping force is controlled better through the deburring clamping assembly 22, so that the clamping force is right, excessive adjustment of the cylinder precision is not needed, clamping errors are reduced, the clamping effect is improved, and the clamping stability is improved; the deburring component 23 is convenient to control the moving precision of cutter cutting better, and the deburring precision and the deburring efficiency are improved; the deburring transfer assembly 24 is used for facilitating better transfer of the contact 10 to the contact synchronous belt conveying device 3; through contact hold-in range conveyor 3 not only be convenient for carry on spacing fixedly one by one the contact, auxiliary wheel 381 on auxiliary frame 38 not only is convenient for better support contact mould seat 37 through the centre, simultaneously can also be with the better transport of contact mould seat 37, be convenient for carry on spacing fixedly contact mould seat 37 through location cylinder 39, can accomplish clean coating and copper sheet equipment in the space of carrying, still promote machining efficiency when saving equipment space. The cleaning assembly 44 in the contact cleaning and coating device 4 is used for cleaning the contact 10, preventing the contact 10 from having redundant burrs, and the coating assembly 45 is used for fixing the copper sheet 20 during assembly and preventing the copper sheet 20 from moving during conveying, so that the assembly accuracy and precision of the contact 10 and the copper sheet 20 are improved; through copper sheet assembly device 5 through copper sheet feeding subassembly 51 be convenient for with the orderly transport feeding of copper sheet area, cut off subassembly 52 through the copper sheet and be convenient for press from both sides the both ends of cutting the in-process with the copper sheet area tightly at the punching press, thereby more stable accurate cut the copper sheet area, and then promote cutting quality and cutting efficiency, shift cylinder 5101 through the copper sheet and drive copper sheet transfer piece 5102 and remove the copper sheet after will cutting to copper sheet assembly subassembly 53, promote the linkage nature and the smoothness degree that shift, it shifts the copper sheet area better to be convenient for through copper sheet assembly subassembly 53, and stable equipment is to on the contact 10.
To sum up, the advantage of this patent is that promote the contact and press from both sides tight quality, promotes hold-in range conveying efficiency, promotes copper sheet and contact equipment quality and packaging efficiency.

Claims (10)

1. The automatic assembly equipment for the contact and the copper sheet of the circuit breaker is characterized by comprising a rack, and a contact conveying and transferring device (1), a contact deburring device (2), a contact synchronous belt conveying device (3), a contact cleaning and coating device (4), a copper sheet assembly device (5), a discharging device (6) and a welding device (7) which are arranged on the rack; the contact conveying and transferring device (1) is used for conveying the contact to the contact deburring device (2), and the contact deburring device (2) is used for removing burrs on two sides of the contact and transferring the burrs to the contact synchronous belt conveying device (3); the contact synchronous belt conveying device (3) is used for conveying the contacts to a contact cleaning and coating device (4) and a copper sheet assembling device (5) in sequence, and the contact cleaning and coating device (4) is used for cleaning the contacts and coating the copper sheet assembling position; the copper sheet assembling device (5) assembles the copper sheet to the coating position of the contact, and the discharging device (6) is used for conveying and discharging the assembly parts of the contact and the copper sheet; the welding device (7) is used for welding and fixing the copper sheet and the contact.
2. The automatic assembly equipment for the contact and the copper sheet of the circuit breaker according to claim 1, wherein the contact conveying and transferring device (1) comprises a contact rotating disc conveying assembly (11) and a contact transferring assembly (12); the contact rotating disc conveying assembly (11) comprises a rotating disc (111), a rotating disc driving module (112) and a contact ejecting module (113); the rotary disk driving module (112) is arranged on the rack, the rotary disk driving module (112) is connected with the rotary disk (111) and drives the rotary disk (111) to rotate, four contact stations (1111) are arranged in a circumferential regular mode on the outer ring of the rotary disk (111), a material ejecting notch (1112) is formed in the middle of the outer ring of the rotary disk (111) positioned in each contact station (1111), a contact containing frame (1113) and two fixing clamps (1116) are arranged on each contact station (1111), a containing frame notch (1114) matched with the material ejecting notch (1112) is formed in the bottom plate of the contact containing frame (1113), a contact groove (1117) matched with the contact in shape is formed in the top plate of the contact containing frame (1113), the top plate and the bottom plate of the contact containing frame (1113) are connected through two connecting columns (1115), and the two fixing clamps (1116) are respectively arranged on the left side and the right side of the bottom plate of the contact containing frame (1113); the contact material ejecting module (113) comprises a contact material ejecting electric cylinder (1131) and a contact material ejecting rod (1132); the contact material ejecting rod (1132) is arranged at a moving part of the contact material ejecting electric cylinder (1131), and the contact material ejecting rod (1132) is positioned below a containing rack notch (1114) of a rear side contact station (1111); the contact transfer assembly (12) comprises a contact transfer bracket (121), a contact transfer electric cylinder (122), a contact transfer lifting cylinder (123) and a contact transfer clamping jaw (124); contact transfer support (121) be located contact rotary disk conveying assembly (11) rear side, contact transfer electric cylinder (122) front and back level sets up at the top that the contact shifted support (121), contact transfer lift cylinder (123) set up on the removal portion of contact transfer electric cylinder (122), contact transfer clamping jaw (124) set up on the removal portion of contact transfer lift cylinder (123), contact transfer lift cylinder (123) removal portion bottom is provided with contact transfer clamping jaw limiting plate (125), be provided with contact transfer clamping jaw spacing through-hole (126) on contact transfer clamping jaw limiting plate (125), the clamping jaw that the contact transferred clamping jaw (124) is located contact transfer clamping jaw spacing through-hole (126).
3. The automatic assembly equipment for the contact and the copper sheet of the circuit breaker according to claim 1 or 2, wherein the contact deburring device (2) comprises a deburring rotation adjusting assembly (21), a deburring clamping assembly (22), a deburring assembly (23) and a deburring transfer assembly (24); the deburring rotation adjusting assembly (21) comprises a deburring rotation adjusting bracket (211), a deburring adjusting electric cylinder (212) and a deburring rotation clamping jaw (213); the deburring rotary adjusting support (211) is positioned on the right side of the contact transferring assembly (12), the deburring adjusting electric cylinder (212) is longitudinally arranged on the deburring rotary adjusting support (211), the deburring rotary clamping jaw (213) is arranged on a moving part of the deburring adjusting electric cylinder (212), and the deburring clamping assembly (22) comprises a deburring clamping lifting frame (221), a deburring lifting module (222), a deburring fixing frame (223) and a deburring clamping module (224); the deburring lifting module (222) is arranged at the lower part of the deburring clamping lifting frame (221), the deburring lifting module (222) drives the deburring clamping lifting frame (221) to move up and down, the deburring fixing frame (223) is arranged on the deburring clamping lifting frame (221), and the deburring clamping module (224) comprises a deburring clamping fixing transverse plate (2241), a deburring clamping block (2242), a deburring clamping sliding plate (2243), a deburring clamping fixing vertical plate (2244), a deburring clamping cylinder (2245) and a deburring clamping adjusting plate (2246); the deburring clamping fixing transverse plate (2241) is arranged on the deburring fixing frame (223), the deburring clamping block (2242) is arranged at the rear right part of the deburring clamping fixing transverse plate (2241), the deburring clamping block (2242) is provided with a positioning cylindrical block (22421) matched with the contact, the deburring clamping sliding plate (2243) is transversely arranged on the deburring clamping fixing transverse plate (2241) through a deburring sliding rail, and the deburring clamping sliding plate (2243) is matched with the deburring clamping block (2242) to clamp the contact; the deburring clamping fixed vertical plate (2244) is arranged on the left side of the deburring fixed frame (223), and deburring adjusting limiting blocks (22441) are arranged on the front side and the rear side of the right part of the deburring clamping fixed vertical plate (2244); the deburring clamping cylinder (2245) is longitudinally arranged on the left side of the deburring clamping fixed vertical plate (2244), the deburring clamping adjusting plate (2246) is connected to the top of the deburring clamping cylinder (2245), and the deburring clamping adjusting plate (2246) is matched with the two deburring adjusting limiting blocks (22441); a fold line type through hole (22461) is formed in the deburring clamping adjusting plate (2246), a deburring adjusting through hole is formed in the deburring clamping vertical plate (2244), the left part of the deburring clamping sliding plate (2243) penetrates through the deburring adjusting through hole to be connected with an adjusting wheel (22431), and the adjusting wheel (22431) is located in the fold line type through hole (22461); the deburring component (23) comprises two deburring cutter modules positioned on the front side and the rear side of the deburring clamping component (22), and each deburring cutter module comprises a deburring cutter frame (231), a deburring cutter moving motor (232), a deburring cutter moving shaft (233), a deburring cutter moving block (234), a deburring cutter motor (235) and a deburring cutter (236); the deburring cutter moving motor (232) is arranged at the lower part of the deburring cutter frame (231), the deburring cutter moving shaft (233) is connected with the deburring cutter moving motor (232) through a gear conveyor belt component, the deburring cutter moving block (234) is arranged on the deburring cutter moving shaft (233) and is matched with the deburring cutter moving shaft (233) to move, the deburring cutter motor (235) is arranged on the deburring cutter moving block (234), and the deburring cutter (236) is connected to the deburring cutter motor (235); the deburring transfer assembly (24) comprises a deburring transfer bracket (241), a deburring transfer electric cylinder (242), a deburring transfer lifting cylinder (243) and a deburring transfer clamping jaw (244); the deburring transfer support (241) is transversely arranged on the rack, the deburring transfer electric cylinder (242) is horizontally arranged at the top of the deburring transfer support (241), the deburring transfer lifting cylinder (243) is arranged on a moving part of the deburring transfer electric cylinder (242), the deburring transfer clamping jaw (244) is arranged on the moving part of the deburring transfer lifting cylinder (243), a deburring transfer clamping jaw limiting plate (245) is arranged at the bottom of the moving part of the deburring transfer lifting cylinder (243), a deburring transfer clamping jaw limiting through hole (246) is arranged on the deburring transfer clamping jaw limiting plate (245), and a clamping jaw of the deburring transfer clamping jaw (244) is positioned in the deburring transfer clamping jaw limiting through hole (246); a deburring storage box (220) is arranged below the deburring clamping assembly (22) on the machine frame.
4. The automatic assembling equipment for the contact and the copper sheet of the circuit breaker according to claim 1, 2 or 3, characterized in that the contact synchronous belt conveying device (3) comprises a synchronous belt bracket (31), a synchronous belt motor (32), a synchronous belt driving shaft (33) and a synchronous belt driven shaft (34); the synchronous belt support (31) is transversely arranged on the rack, the synchronous belt motor (32) is arranged at the feeding end part of the synchronous belt support (31), the synchronous belt driving shaft (33) is connected with the synchronous belt motor (32), the synchronous belt driving shaft (33) is arranged at the feeding end part of the synchronous belt support (31) through a driving shaft connecting plate (331), and a first gear (332) and a second gear (333) are arranged on the synchronous belt driving shaft (33); the synchronous belt driven shaft (34) is arranged at the discharge end part of the synchronous belt bracket (31) through a driven shaft connecting plate (341), and the synchronous belt driven shaft (34) is provided with a third gear (342) and a fourth gear (343); a first synchronous belt (35) is connected between the first gear (332) and the third gear (342) in a tensioning way; a second synchronous belt (36) is connected between the second gear (333) and the fourth gear (343) in a tensioning manner; a plurality of regularly arranged contact mold seats (37) are arranged between the front and the back of the first synchronous belt (35) and the second synchronous belt (36), a positioning bump (371) matched with a contact is arranged in the middle of each contact mold seat (37), and a first contact limiting block (373) and a second contact limiting block (374) are respectively arranged on the left part and the right part of each contact mold seat (37); a positioning bayonet (372) is arranged at the rear side of each contact mould seat (37); a middle auxiliary frame (38) used for supporting the contact die holder (37) is arranged in the middle of the synchronous belt bracket (31), a plurality of auxiliary wheels (381) are regularly arranged on the front side and the rear side of the middle auxiliary frame (38), and the distance between the auxiliary wheels (381) corresponding to the two sides is matched with the front-rear width of the contact die holder (37); positioning cylinders (39) are arranged at the feed end of the synchronous belt bracket (31), the contact cleaning and coating device (4) and the copper sheet assembling device (5) on the synchronous belt bracket (31), a positioning fixture block (391) is arranged at the moving part of the positioning cylinders (39), and the positioning fixture block (391) is matched with the positioning bayonet (372); a side blocking frame (30) is arranged on the corresponding side of each positioning cylinder (39), and two side blocking wheels (301) are arranged on each side blocking frame (30).
5. The automatic assembly equipment of the contact and the copper sheet of the circuit breaker according to the claim 1, the claim 2 or the claim 3 is characterized in that the contact cleaning and coating device (4) comprises a cleaning and coating bracket (41), a cleaning and coating electric cylinder (42), a cleaning and coating supporting plate (43), a cleaning assembly (44) and a coating assembly (45); the cleaning and coating support (41) is arranged on the rack in the front-back direction and is positioned above the middle part of the contact synchronous belt conveying device (3), the cleaning and coating electric cylinder (42) is horizontally arranged on the cleaning and coating support (41) in the front-back direction, the cleaning and coating support plate (43) is arranged on the moving part of the cleaning and coating electric cylinder (42), the cleaning assembly (44) and the coating assembly (45) are respectively arranged on the front side and the rear side of the left part of the cleaning and coating support plate (43), and the cleaning assembly (44) comprises a cleaning lifting cylinder (441), a cleaning wave shield (442) and a cleaning brush (443); the cleaning lifting cylinder (441) is arranged on the cleaning coating supporting plate (43), the cleaning wave shield (442) is arranged on the moving part of the cleaning lifting cylinder (441) through a cleaning lifting cylinder connecting plate, and the cleaning brush (443) is connected below the cleaning wave shield (442); the coating assembly (45) comprises a coating cylinder (451), a coating lifting cylinder (452), a coating sponge (453) and a coating frame (454); the coating cylinder (451) is arranged on the cleaning and coating support plate (43), the coating lifting cylinder (452) is arranged on the moving part of the coating cylinder (451), and the coating sponge (453) is connected to the bottom of the coating lifting cylinder (452); the coating sponge (453) is matched with the copper sheet in shape, and the coating frame (454) is arranged on the rack and positioned on the front side of the contact synchronous belt conveying device (3).
6. The automatic assembly equipment for the contact and the copper sheet of the circuit breaker according to claim 1, 2 or 3, wherein the copper sheet assembly device (5) comprises a copper sheet feeding assembly (51), a copper sheet cutting assembly (52) and a copper sheet assembly (53); the copper sheet feeding assembly (51) comprises a copper sheet feeding bracket (510), a copper sheet feeding support plate (511), a copper sheet conveying carrier belt (512), a copper sheet feeding motor (513), a first feeding gear (514) and a second feeding gear (515); the copper sheet feeding support plate (511) is arranged on the copper sheet feeding support (510) in the front-back direction, a plurality of conveying guide rollers (5111) are arranged on the copper sheet feeding support plate (511), and the copper sheet conveying carrier belt (512) is arranged at the top of the front side of the copper sheet feeding support (511); the copper sheet feeding motor (513) is arranged on the copper sheet feeding bracket (510), a main gear (5131) is connected to the copper sheet feeding motor (513), a first feeding gear (514) is meshed with the main gear (5131), and a second feeding gear (515) is meshed with the first feeding gear (514); the first feeding gear (514) and the second feeding gear (515) are both connected with feeding rotating shafts (516), the two feeding rotating shafts (516) are arranged at the rear part of the copper sheet feeding supporting plate (511) in parallel through bearings, feeding shaft sleeves (5161) are arranged on the two feeding rotating shafts (516), and copper sheet belts are conveyed and fed between the two feeding rotating shafts (516); the copper sheet cutting assembly (52) comprises a copper sheet cutting support (521), a copper sheet stamping cylinder (522) and a copper sheet stamping knife (523); the copper sheet cutting support (521) is arranged at the discharge end of the copper sheet feeding support (510), a copper sheet connecting block (5211) is arranged on a bottom plate of the copper sheet cutting support (521), a copper sheet stamping cylinder (522) is arranged on a top plate of the copper sheet cutting support (521), the bottom plate and the top plate of the copper sheet cutting support (521) are connected through two cutting support columns (5212), a stamping moving plate (524) is sleeved on the two cutting support columns (5212), the copper sheet stamping cylinder (522) penetrates through the copper sheet cutting support (521) to be connected with the stamping moving plate (524), a stamping pressing block (5241) is arranged on the front side of the bottom surface of the stamping moving plate (524), the stamping pressing block (5241) is matched with the copper sheet connecting block (5211), a stamping block (5242) is arranged on the rear side of the bottom surface of the stamping moving plate (524), a stamping spring is arranged in the stamping block (5242), and the lower end of, the copper sheet stamping knife (523) is arranged at the front part of the stamping block (5242) and is positioned between the stamping block (5242) and the stamping pressing block (5241), the bottom of the discharge end of the copper sheet feeding support (510) is provided with a copper sheet transferring cylinder (5101), the moving part of the copper sheet transferring cylinder (5101) is connected with a copper sheet transferring block (5102), the copper sheet transferring block (5102) is positioned below the pressing block (5244), and a gap of the copper sheet stamping knife (523) exists between the copper sheet transferring block (5102) and the copper sheet connecting block (5211); the copper sheet assembly component (53) comprises a copper sheet assembly bracket (531), a copper sheet assembly electric cylinder (532), a copper sheet assembly lifting cylinder (533) and a copper sheet suction head (534); the copper sheet assembling support (531) is located on the rear side of the copper sheet cutting assembly (52) and above the discharging end of the contact synchronous belt conveying device (3), the copper sheet assembling electric cylinder (532) is horizontally arranged on the copper sheet assembling support (531) in the front-back direction, the copper sheet assembling lifting cylinder (533) is arranged on the moving portion of the copper sheet assembling electric cylinder (532), the copper sheet suction head (534) is arranged on the moving portion of the copper sheet assembling lifting cylinder (533), and the copper sheet suction head (534) is used for adhering the cut copper sheet to the coating portion of the contact for assembling.
7. The automatic assembly equipment for the contact and the copper sheet of the circuit breaker according to claim 1, 2 or 3, wherein the discharging device (6) comprises a discharging bracket (61), a discharging electric cylinder (62), a discharging lifting cylinder (63), a discharging lifting frame (64) and a discharging clamping jaw (65); discharging support (61) sets up in the frame, and be located copper sheet assembly quality (5) rear side, ejection of compact electric cylinder (62) fore-and-aft direction level sets up at discharging support (61), ejection of compact lift cylinder (63) set up on the removal portion of ejection of compact electric cylinder (62), ejection of compact crane (64) set up on the removal portion of ejection of compact lift cylinder (63), be provided with two spring compression bar (641) on ejection of compact crane (64), the bottom plate middle part of ejection of compact crane (64) is provided with ejection of compact clamping jaw through-hole (642), ejection of compact clamping jaw (65) set up on the bottom plate middle part of ejection of compact crane (64), and the clamping jaw of ejection of compact clamping jaw (65) is located ejection of compact clamping jaw through-hole (642).
8. The automatic assembly equipment of contact and copper sheet of circuit breaker according to claim 1 or 2 or 3, characterized in that, welding device (7) includes welding frame and automatic welding robot, the welding frame is located below the discharge end of discharging device (6), the automatic welding robot is used for welding the copper sheet to the contact.
9. The automatic assembling method of the contact and the copper sheet of the circuit breaker is characterized by sequentially comprising the following steps of:
feeding a contact: a plurality of contacts (10) are placed into a contact containing rack (1113) positioned at a front side contact station (1111) through a contact conveying and transferring device (1), the contact containing rack (1113) is rotated to the rear side from the front side through a rotating disk driving module (112), a contact material ejecting rod (1132) is driven to eject and jack up from an ejecting notch (1112) through a contact material ejecting electric cylinder (1131), and the ejected contacts (10) are clamped and transferred to a contact deburring device (2) through a contact transferring electric cylinder (122) and a contact transferring lifting cylinder (123) to drive a contact transferring clamping jaw (124);
deburring of a contact: the deburring rotary adjusting electric cylinder (212) on the deburring rotary adjusting assembly (21) drives the deburring rotary clamping jaw (213) to move to the contact transfer assembly (12), the horizontal contact (10) is rotated to be vertical through the deburring rotary clamping jaw (213) and placed between the deburring clamping sliding plate (2243) and the deburring clamping block (2242) of the deburring clamping assembly (22), the deburring clamping adjusting plate (2246) is driven to move upwards through the deburring clamping cylinder (2245), so that the adjusting wheel (22431) moves downwards, the deburring clamping sliding plate (2243) is pressed to the deburring clamping block (2242), the deburring cutter moving motor (232) on the deburring assembly (23) drives the deburring cutter moving block (234) to move and position, and the deburring cutter (236) on the deburring cutter moving motor (232) rotates to deburr, after burrs are removed, the contact (10) is taken down through the deburring rotation adjusting assembly (21) and rotated to be horizontal, the deburring transfer electric cylinder (242) and the deburring transfer lifting cylinder (243) on the deburring transfer assembly (24) move to the deburring transfer clamping jaw (244) and move to the deburring rotation adjusting assembly (21), the deburring transfer clamping jaw (244) is inserted into a contact round hole (101) of the contact (10), and the contact (10) is transferred to the contact synchronous belt conveying device (3);
conveying a synchronous belt: transferring the contact (10) to a contact mold seat (37) through a deburring transfer assembly (24), the first gear (332) and the second gear (333) on the synchronous belt driving shaft (33) are driven to rotate by the synchronous belt motor (32) and are matched with the third gear (342) and the fourth gear (343), thereby driving the first synchronous belt (35) and the second synchronous belt (36) to convey, thereby moving the contact (10) to the position below the contact cleaning and coating device (4), the positioning cylinder (39) drives the positioning fixture block (391) to move forwards, so that the positioning fixture block (391) is engaged with the positioning bayonet (372) for positioning, cleaning and coating are carried out, the copper sheet is moved to the lower part of the copper sheet assembling device (5) after cleaning and coating, and the positioning fixture block (391) is engaged with the positioning bayonet (372) for positioning, so that the copper sheet is assembled;
cleaning and coating: the cleaning and coating electric cylinder (42) drives the cleaning lifting cylinder (441) in the cleaning assembly (44) to move to the position above the contact (10), and the cleaning wave shield (442) drives the cleaning brush (443) to rotate to brush off burrs and impurities on the contact (10); in the method, a coating cylinder (451) in a coating assembly (45) is driven to move above a coating rack (454) by a cleaning and coating electric cylinder (42), a coating sponge (453) is driven to stick off the coating by a coating lifting cylinder (452), and the coating sponge (453) is driven to move to a contact (10) by the cleaning and coating electric cylinder (42), and the coating lifting cylinder (452) coats the coating on the coating sponge (453) to the coating position of the contact (10);
assembling the copper sheet and the contact: a copper sheet feeding motor (513) in a copper sheet feeding assembly (51) drives a main gear (5131) to rotate, so as to drive a first feeding gear (514) and a second feeding gear (515) to rotate, further, feeding shaft sleeves (5161) on two feeding rotating shafts (516) drive a copper sheet conveying carrier belt (512) to convey, a copper sheet stamping cylinder (522) on a copper sheet cutting assembly (52) drives a stamping pressing block (5241) to press downwards to be matched with a copper sheet connecting block (5211) to fasten a copper sheet belt on the front side of a cutting position, a stamping block (5242) is matched with a copper sheet transfer block (5102) to fasten the copper sheet belt on the rear side of the cutting position, a copper sheet stamping knife (523) in the middle is used for stamping and cutting the copper sheet belt, a copper sheet (20) is moved to the lower part of the copper sheet assembly (53) through the copper sheet transfer block (5102), and an assembly lifting cylinder (533) is driven by a copper sheet assembly lifting cylinder (532) Sucking and assembling a copper sheet (20) on the contact;
discharging and welding: conveying the assembled parts of the assembled contact and the copper sheet to a welding device (7) through a discharging device (6); the welding device (7) welds the copper sheet to the contact in an automatic welding robot mode.
10. A circuit breaker comprising a contact and a copper plate, wherein the contact and the copper plate are assembled according to the method of claim 9.
CN202010213069.8A 2020-03-24 2020-03-24 Circuit breaker and method and equipment for automatically assembling contact and copper sheet of circuit breaker Withdrawn CN111430189A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010213069.8A CN111430189A (en) 2020-03-24 2020-03-24 Circuit breaker and method and equipment for automatically assembling contact and copper sheet of circuit breaker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010213069.8A CN111430189A (en) 2020-03-24 2020-03-24 Circuit breaker and method and equipment for automatically assembling contact and copper sheet of circuit breaker

Publications (1)

Publication Number Publication Date
CN111430189A true CN111430189A (en) 2020-07-17

Family

ID=71548586

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010213069.8A Withdrawn CN111430189A (en) 2020-03-24 2020-03-24 Circuit breaker and method and equipment for automatically assembling contact and copper sheet of circuit breaker

Country Status (1)

Country Link
CN (1) CN111430189A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112658523A (en) * 2021-03-17 2021-04-16 苏州盈科电子有限公司 Automatic welding equipment for circuit breaker and metal sheet

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112658523A (en) * 2021-03-17 2021-04-16 苏州盈科电子有限公司 Automatic welding equipment for circuit breaker and metal sheet

Similar Documents

Publication Publication Date Title
CN111360311A (en) Contact synchronous belt conveying device and method of circuit breaker assembling equipment
CN111430189A (en) Circuit breaker and method and equipment for automatically assembling contact and copper sheet of circuit breaker
CN111376059A (en) Device and method for assembling copper sheet for circuit breaker
CN111326374A (en) Contact deburring device and method for circuit breaker assembly
CN111430190A (en) Contact conveying and transferring device of circuit breaker assembling equipment
CN111313203B (en) Electronic connector equipment
CN111370971B (en) Cutting-off equipment for connecting terminal of electric connector
CN218769717U (en) Battery fine disassembly recovery device
CN209614769U (en) A kind of preceding road assembly equipment of limiter
CN110788586B (en) Fuse box production facility
CN109625897B (en) Chain feeding and conveying device
CN115780880A (en) Cut mechanism and battery and disassemble recovery unit meticulously
CN110911235A (en) Circuit breaker magnetic tripping core assembly welding system
CN113182740B (en) Double-pass joint built-in soldering lug assembling equipment
CN112192203A (en) Power plug assembling method and assembling equipment
CN111370970B (en) Cutting device for electric connector wiring terminal
CN109604515B (en) Chain assembling equipment and pin shaft assembling device and method
CN109807282B (en) Chain cutting device and method thereof
CN110828242A (en) Copper sheet bending device of fuse box and bending method thereof
KR100246523B1 (en) A robot hand for trimming and a device for exchanging automatically cutter
CN115464308A (en) Automatic assembling device and method
CN110948158A (en) Electric connector welding equipment and method thereof
CN111313204A (en) Insulating base and contact pin assembling device and method for electronic connector
CN215397003U (en) Equipment for pasting foam on mobile phone motor
CN111313208B (en) Electronic connector assembling equipment and shell assembling device thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WW01 Invention patent application withdrawn after publication
WW01 Invention patent application withdrawn after publication

Application publication date: 20200717