CN218227605U - Exterior injection molding automatic line - Google Patents
Exterior injection molding automatic line Download PDFInfo
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- CN218227605U CN218227605U CN202222323342.XU CN202222323342U CN218227605U CN 218227605 U CN218227605 U CN 218227605U CN 202222323342 U CN202222323342 U CN 202222323342U CN 218227605 U CN218227605 U CN 218227605U
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Abstract
The utility model relates to a solenoid valve technical field that moulds plastics specifically is the automatic line of moulding plastics of appearance, including the injection molding machine, a side fixedly connected with work frame of injection molding machine, the bottom of work frame has set gradually AGV unloading dress solenoid valve injection molding blister pack, AGV material loading dress solenoid valve injection molding blister pack, AGV unloading dress finished product air suction plastic box and AGV material loading dress finished product air suction plastic box, through setting up elevating system, four-axis robot, first transfer mechanism, unloading mechanism and second transfer mechanism, can be when the solenoid valve is moulded plastics the operation, realize the accurate location of solenoid valve injection molding, and the accurate clamp of robot gets the solenoid valve injection molding, and accurate solenoid valve injection molding and aircraft head of burying, guarantee the accurate butt joint of solenoid valve injection molding and aircraft head, realize full automatic production, need not the on-the-spot follow-up operation of workman, efficiency improves by a wide margin, the cost of cutting is also very big reduction, the productivity demand can not be satisfied by workman's operation production inefficiency before having solved, the problem that the cost input is big.
Description
Technical Field
The utility model relates to a solenoid valve technical field that moulds plastics specifically is the transfer machine of moulding plastics of appearance.
Background
The electromagnetic valve is an industrial device controlled by electromagnetism, is an automatic basic element for controlling fluid, belongs to an actuator, and is not limited to hydraulic pressure and pneumatics. Used in industrial control systems to regulate the direction, flow, velocity and other parameters of a medium. The electromagnetic valve can be matched with different circuits to realize expected control, and the precision and flexibility of the control can be ensured. There are many types of solenoid valves, with different solenoid valves functioning at different locations in the control system, the most common being one-way valves, safety valves, directional control valves, speed control valves, etc. The solenoid valve needs injection molding in production and processing.
At present, because during production, a worker needs to separate a product after embedding an airplane head and an electromagnetic valve injection molding part into a mold, and the airplane head and the product are detected, the production efficiency is low in the process, manual long-term operation is needed, labor and mental strain and high labor cost are caused, high benefit is difficult to achieve, and an injection molding machine at least needs to be provided with one worker.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic line is moulded plastics to the appearance to solve the problem that proposes in the above-mentioned background art. In order to achieve the above purpose, the utility model provides a following technical scheme: automatic line is moulded plastics to appearance, including the injection molding machine, a side fixedly connected with work frame of injection molding machine, the bottom of work frame has set gradually AGV unloading dress solenoid valve injection molding blister pack, AGV material loading dress solenoid valve injection molding blister pack, AGV unloading dress finished product empty blister pack and AGV material loading finished product empty blister pack, the both ends difference fixed mounting of work frame roof has elevating system and unloading mechanism, just be provided with first transfer mechanism in the one end that is close to elevating system on the roof of work frame, is provided with second transfer mechanism in the one end that is close to unloading mechanism, just fixed mounting has four-axis robot between being located first transfer mechanism and unloading mechanism on the roof of injection molding machine.
Elevating system includes first mount pad and No. one triaxial manipulator, first mount pad fixed mounting is on the roof of injection molding machine, fixed mounting has No. one triaxial manipulator on the first mount pad.
First transfer mechanism includes first mounting panel, two-way electronic lead screw, slide rail, connecting block and solenoid valve injection molding tool, fixed mounting has first mounting panel on the roof of injection molding machine, fixed mounting has two-way electronic lead screw on the roof of first mounting panel, just there are the slide rail at the both sides fixed mounting who lies in two-way electronic lead screw on the roof of first mounting panel, two slidable mounting has two connecting blocks between the slide rail.
The blanking mechanism comprises a second mounting seat, a second three-axis manipulator and a finished product clamp, the second mounting seat is fixedly mounted on a top plate of the working frame, the second mounting seat is provided with the second three-axis manipulator, and the second three-axis manipulator is fixedly connected with the finished product clamp.
The second transfer mechanism comprises a second mounting plate, an electric lead screw and an airplane head, the second mounting plate is fixedly mounted on a top plate of the injection molding machine, the electric lead screw is fixedly mounted on the top end face of the second mounting plate, finished product jigs are arranged on a sliding end of the electric lead screw, and the airplane head is arranged at two ends of the top plate of the second mounting plate.
Preferably, the bottom of work frame is provided with solenoid valve injection molding conveyer and finished product conveyer respectively, AGV unloading dress solenoid valve injection molding plastic uptake box and AGV material loading dress solenoid valve injection molding plastic uptake box set up respectively on the solenoid valve injection molding conveyer, AGV unloading dress finished product air-suction plastic uptake box and AGV material loading finished product air-suction plastic uptake box set up respectively on finished product conveyer.
Preferably, the first mounting seat is in an i shape, and the second mounting seat is the same as the first mounting seat in shape.
Preferably, the bidirectional electric screw rod consists of a bidirectional screw rod and a driving motor, and a rotating rod of the driving motor is fixedly connected to the bidirectional screw rod.
Preferably, a special clamp is installed on the four-axis robot.
Preferably, the finished product anchor clamps include that motor, bottom cylinder and electronic gas claw constitute, be provided with detection camera, laser coding machine and the code scanning machine that has CCD on the workstation.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses in, through setting up elevating system, four-axis robot, first transfer mechanism, the cooperation of unloading mechanism and second transfer mechanism is used, can be when the solenoid valve operation of moulding plastics, realize the accurate location of solenoid valve injection molding, and the accurate clamp of robot gets the solenoid valve injection molding, and accurate solenoid valve injection molding and aircraft head of burying, guarantee the accurate butt joint of solenoid valve injection molding and aircraft head, realize full-automatic production, need not the on-the-spot follow-up operation of workman, efficiency improves by a wide margin, the cost of making one's touch also has very big reduction, all operated production inefficiency by the workman and satisfied the productivity demand before having solved, the problem that the cost drops into is big.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a schematic view of an assembly structure of the lifting mechanism of the present invention;
fig. 3 is an assembly structure diagram of the first transfer mechanism in the present invention;
fig. 4 is a schematic view of an assembly structure of the blanking mechanism of the present invention;
fig. 5 is an assembly structure diagram of the second transfer mechanism in the present invention.
In the figure: 1. an injection molding machine; 2. a working frame; 3. feeding an AGV, and installing an injection molding plastic sucking box of a solenoid valve; 4. feeding an electromagnetic valve injection molding piece plastic sucking box by an AGV; 5. feeding and loading finished products of the empty plastic absorption boxes by the AGV; 6. feeding the AGV and filling a finished product of an empty plastic-absorbing box; 7. a lifting mechanism; 701. a first mounting seat; 702. a first three-axis manipulator; 8. a four-axis robot; 9. a first transfer mechanism; 901. a first mounting plate; 902. a bidirectional electric screw rod; 903. a slide rail; 904. connecting blocks; 905. an electromagnetic valve injection molding jig; 10. a blanking mechanism; 1001. a second mounting seat; 1002. a second three-axis manipulator; 1003. a finished product clamp; 11. a second transfer mechanism; 1101. a second mounting plate; 1102. an electric screw rod; 1103. finishing the jig; 1104. an aircraft head.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by the staff with ordinary skill in the art without creative work all belong to the protection scope of the present invention.
Referring to fig. 1 to 5, the present invention provides a technical solution: automatic line of moulding plastics of appearance, including injection molding machine 1, a side fixedly connected with work frame 2 of injection molding machine 1, the bottom of work frame 2 has set gradually AGV unloading dress solenoid valve injection molding blister box 3, AGV material loading dress solenoid valve injection molding blister box 4, AGV unloading dress finished product empty blister box 6 and AGV material loading dress finished product empty blister box 5, the both ends of work frame 2 roof fixed mounting respectively has elevating system 7 and unloading mechanism 10, and be provided with first transfer mechanism 9 in the one end that is close to elevating system 7 on the roof of work frame 2, be provided with second transfer mechanism 11 in the one end that is close to unloading mechanism 10, and on the roof of injection molding machine 1 be located first transfer mechanism 9 and unloading mechanism 10 between fixed mounting have four-axis robot 8.
The lifting mechanism 7 comprises a first mounting seat 701 and a first three-axis manipulator 702, the first mounting seat 701 is fixedly mounted on a top plate of the injection molding machine 1, and the first three-axis manipulator 702 is fixedly mounted on the first mounting seat 701.
The first transfer mechanism 9 comprises a first mounting plate 901, a bidirectional electric screw 902, slide rails 903, a connecting block 904 and an electromagnetic valve injection molding jig 905, the first mounting plate 901 is fixedly mounted on a top plate of the injection molding machine 1, the bidirectional electric screw 902 is fixedly mounted on the top plate of the first mounting plate 901, the slide rails 903 are fixedly mounted on two sides of the bidirectional electric screw 902 on the top plate of the first mounting plate 901, and the two connecting blocks 904 are slidably mounted between the two slide rails 903.
The second turning mechanism 11 comprises a second mounting plate 1101, an electric lead screw 1102 and an aircraft head 1104, the second mounting plate 1101 is fixedly mounted on a top plate of the injection molding machine 1, the electric lead screw 1102 is fixedly mounted on a top end face of the second mounting plate 1101, a finished jig 1103 is arranged on a sliding end of the electric lead screw 1102, and the aircraft head 1104 is arranged at two ends of the top plate of the second mounting plate 1101.
In this embodiment, as shown in fig. 1, the bottom of the work frame 2 is provided with solenoid valve injection molding conveyor and finished product conveyor respectively, and AGV unloading dress solenoid valve injection molding blister pack 3 and AGV loading dress solenoid valve injection molding blister pack 4 set up respectively on the solenoid valve injection molding conveyor, and AGV unloading dress finished product empty blister pack 6 and AGV loading dress finished product empty blister pack 5 set up respectively on finished product conveyor.
In this embodiment, as shown in fig. 2 and 4, the first mounting seat 701 has an i-shape, and the second mounting seat 1001 has the same shape as the first mounting seat 701.
In this embodiment, as shown in fig. 3, the bidirectional electric screw 902 is composed of a bidirectional screw and a driving motor, and a rotating rod of the driving motor is fixedly connected to the bidirectional screw.
In this embodiment, as shown in fig. 1, a fixture is installed on the four-axis robot 8, and the four-axis robot 8 takes out, positions, buries, and discharges the electromagnetic valve injection molded part from the rubber disc according to a program written in the control system.
In this embodiment, as shown in fig. 1 and 4, finished product anchor clamps 1003 includes the motor, bottom cylinder and electronic gas claw are constituteed, be provided with the detection camera that has CCD on the workstation 2, laser coding machine and sweep the coding machine, in second transfer mechanism 11, finished product tool 1103 is got to the clamping jaw clamp, the motor drives the rotation and detects whether the finished product has badly through CCD detection camera, and pass through laser coding machine at the finished product relevant position to beating the sign indicating number, beat the sign indicating number and accomplish the back, the rotating electrical machines continues the rotation and detects whether the sign indicating number is accomplished and save data through sweeping the coding machine.
The utility model discloses a use method and advantage: when the exterior injection molding automatic line is used, the working process is as follows:
as shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, when the device is used, an AGV feeding electromagnetic valve injection molding plastic sucking box 4 and an AGV feeding finished product empty plastic sucking box 5 are placed on a feeding conveyor, the feeding conveyor conveys the AGV feeding electromagnetic valve injection molding plastic sucking box 4 and the AGV feeding finished product empty plastic sucking box 5 to a proper position, a three-axis manipulator 702 in an elevating mechanism 7 lifts the plastic sucking boxes to a proper position to wait for the injection molding to be clamped and the finished product to be placed, the electromagnetic valve injection molding of the plastic sucking box to be taken and the finished product to be placed, and a transverse moving module clamp on the three-axis manipulator 702 clamps the corresponding plastic sucking box to be placed into an unloading elevating platform and stacked.
Before the machine station is started, two sets of aircraft heads 1104 need to be manually placed into the lifting mechanism 7 and the blanking mechanism 10 respectively, when the machine station starts, the feeding mechanical arm directly clamps and clamps the injection molding piece which is completely clamped and swept, and the injection molding piece is placed into the first transfer mechanism 9 to be in butt joint with the aircraft heads 1104, and the four-axis robot 8 needs to move to the second transfer mechanism 11 to clamp and wait for the empty aircraft heads 1104.
The first three-axis machine 702 hand is divided into two times to clamp two electromagnetic valve injection moldings and moves to the position where the clamping jaw rotates to the first transfer mechanism 9, the clamping jaw at the position of the first transfer mechanism 9 clamps one electromagnetic valve injection molding, then the rotating motor drives the clamping jaw to rotate and scans the code of the electromagnetic valve through the code scanning machine, and after the scanning is finished, the second three-axis manipulator 1002 moves to clamp and then puts in another electromagnetic valve to repeatedly move and scan the code.
The longitudinal upward module of a three-axis manipulator 702 moves to a material placing position, the three-axis manipulator 702 clamps two electromagnetic valve injection moldings which are swept to a material placing position through the motor rotation conversion on a clamp, the electromagnetic valve injection moldings firstly extend out of a bottom cylinder to clamp an electrode plate for positioning, the motor pushes an aircraft head 1104 to be sleeved into the electrode plate for a certain position, the clamping jaw opens the bottom cylinder to descend, and the motor pushes the aircraft head 1104 to be completely butted and positioned with the electrode plate.
The four-axis robot 8 snatchs finished product tool 1103 and the aircraft head 1104 that the butt joint was accomplished earlier, then puts into two empty aircraft heads 1104 and moves outside the mould, waits that the injection molding machine moulds plastics and accomplishes and rotate to the position and the die sinking, four-axis robot 8 once takes out two products and aircraft head 1104 and blows, then changes finished product anchor clamps 1103 and snatchs the solenoid valve injection molding and imbeds and moulds plastics (control monitoring solenoid valve and aircraft head in the mould and imbed and put in place and finished product and aircraft head have or not to take out), the finished product of taking out and aircraft head 1104 snatch through four-axis robot 8 and put into second transfer mechanism 11.
In the second transfer mechanism 11, the electric screw 1102 drives the aircraft head 1104 to separate from the finished product jig 1103, and then the four-axis robot 8 picks two empty aircraft heads 1104 and moves to the feeding transfer station to continue to pick the electromagnetic valve injection molding and the aircraft head after butt joint is completed, and puts the empty aircraft heads on the first transfer mechanism 9.
No. two three-axis manipulator 1002's vertical module drives finished product tool 1103 and moves to the unloading material level, no. two three-axis manipulator 1002 presss from both sides in proper order through finished product anchor clamps 1003 motor rotation conversion and gets the finished product and put into on second transfer mechanism 11, in second transfer mechanism 11, finished product tool 1103 is got to the clamping jaw clamp, the motor drives the rotation and detects whether the finished product has badly through CCD detection camera, and through laser coding machine in the corresponding position of finished product to beating the sign indicating number, beat the sign indicating number and accomplish the back, the rotating electrical machines continues the rotation and whether accomplishes and save data through sweeping the sign indicating number machine detection sign indicating number, unqualified finished product anchor clamps 1003 loosens to lose and throws and draws the defective products case along with the spout, qualified finished product is got to put into the offset plate balance through unloading manipulator clamp again.
And (3) descending the lifting mechanism 7 of the finished rubber plate to be stacked and putting the finished rubber plate on the conveyor, conveying the finished rubber plate out of the conveyor, and sensing by the inductive switch to call the AGV to take away and move to a specified place to complete blanking.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. Exterior injection molding automatic line, which comprises an injection molding machine (1) and is characterized in that: a working frame (2) is fixedly connected to one side face of the injection molding machine (1), an AGV blanking electromagnetic valve injection molding plastic sucking box (3), an AGV feeding electromagnetic valve injection molding plastic sucking box (4), an AGV blanking finished product empty plastic sucking box (6) and an AGV feeding finished product empty plastic sucking box (5) are sequentially arranged at the bottom of the working frame (2), a lifting mechanism (7) and a blanking mechanism (10) are respectively and fixedly installed at two ends of a top plate of the working frame (2), a first transfer mechanism (9) is arranged at one end close to the lifting mechanism (7) on the top plate of the working frame (2), a second transfer mechanism (11) is arranged at one end close to the blanking mechanism (10), and a four-axis robot (8) is fixedly installed between the first transfer mechanism (9) and the blanking mechanism (10) on the top plate of the injection molding machine (1);
the lifting mechanism (7) comprises a first mounting seat (701) and a first three-axis manipulator (702), the first mounting seat (701) is fixedly mounted on a top plate of the injection molding machine (1), and the first three-axis manipulator (702) is fixedly mounted on the first mounting seat (701);
the first transfer mechanism (9) comprises a first mounting plate (901), a bidirectional electric screw rod (902), slide rails (903), connecting blocks (904) and an electromagnetic valve injection molding jig (905), wherein the first mounting plate (901) is fixedly mounted on a top plate of the injection molding machine (1), the bidirectional electric screw rod (902) is fixedly mounted on the top plate of the first mounting plate (901), the slide rails (903) are fixedly mounted on two sides of the bidirectional electric screw rod (902) on the top plate of the first mounting plate (901), and the two connecting blocks (904) are slidably mounted between the two slide rails (903);
the blanking mechanism (10) comprises a second mounting seat (1001), a second three-axis manipulator (1002) and a finished product clamp (1003), the second mounting seat (1001) is fixedly mounted on a top plate of the working frame (2), the second three-axis manipulator (1002) is arranged on the second mounting seat (1001), and the finished product clamp (1003) is fixedly connected to the second three-axis manipulator (1002);
the second transfer mechanism (11) comprises a second mounting plate (1101), an electric screw rod (1102) and an airplane head (1104), the second mounting plate (1101) is fixedly mounted on a top plate of the injection molding machine (1), the electric screw rod (1102) is fixedly mounted on the top end face of the second mounting plate (1101), finished product jigs (1103) are arranged on sliding ends of the electric screw rod (1102), and the airplane head (1104) is arranged at two ends of the top plate of the second mounting plate (1101).
2. The exterior injection molding automation line of claim 1, characterized in that: the bottom of work frame (2) is provided with solenoid valve injection molding conveyer and finished product conveyer respectively, AGV unloading dress solenoid valve injection molding plastic uptake box (3) and AGV material loading dress solenoid valve injection molding plastic uptake box (4) set up respectively on the solenoid valve injection molding conveyer, AGV unloading dress finished product air-suction plastic uptake box (6) and AGV material loading dress finished product air-suction plastic uptake box (5) set up respectively on the finished product conveyer.
3. The exterior injection molding automation line of claim 1, characterized in that: the first mounting seat (701) is I-shaped, and the second mounting seat (1001) is the same as the first mounting seat (701).
4. The exterior injection molding automation line of claim 1, characterized in that: the bidirectional electric screw rod (902) is composed of a bidirectional screw rod and a driving motor, and a rotating rod of the driving motor is fixedly connected to the bidirectional screw rod.
5. The exterior injection molding automatic line according to claim 1, wherein: and a special clamp is arranged on the four-axis robot (8).
6. The exterior injection molding automation line of claim 1, characterized in that: finished product anchor clamps (1003) include that motor, bottom cylinder and electronic gas claw are constituteed, be provided with detection camera, laser coding machine and the coding machine of sweeping that has CCD on work frame (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222323342.XU CN218227605U (en) | 2022-09-01 | 2022-09-01 | Exterior injection molding automatic line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222323342.XU CN218227605U (en) | 2022-09-01 | 2022-09-01 | Exterior injection molding automatic line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218227605U true CN218227605U (en) | 2023-01-06 |
Family
ID=84686830
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222323342.XU Active CN218227605U (en) | 2022-09-01 | 2022-09-01 | Exterior injection molding automatic line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218227605U (en) |
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2022
- 2022-09-01 CN CN202222323342.XU patent/CN218227605U/en active Active
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