CN217912573U - Blanking transition device for stamping line - Google Patents
Blanking transition device for stamping line Download PDFInfo
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- CN217912573U CN217912573U CN202221462958.9U CN202221462958U CN217912573U CN 217912573 U CN217912573 U CN 217912573U CN 202221462958 U CN202221462958 U CN 202221462958U CN 217912573 U CN217912573 U CN 217912573U
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- stamping line
- stamping
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Abstract
The utility model discloses a be used for punching press line unloading transition device, include: the jacking device comprises a shuttle lifting guide device, and the lower part of the shuttle lifting guide device is fixedly connected with two shuttle lifting driving devices; conveyor, conveyor advances guider including shuttling, shuttling advances guider installs in the top of shuttling lift guider, has jacking device, conveyor, rotary device, and overall structure is compact, easy to maintain, and plate-shaped part transport time is short, and is efficient, is applicable to the large-scale high-speed full-automatic punching press line of the special handling device of configuration punching press, has the novelty, the utility model discloses be favorable to improving line tail quality inspection selective examination rate, improve dress frame staff's travelling comfort, improve whole line equipment reliability, indirectly improve the economic benefits of automobile manufacturing enterprise.
Description
Technical Field
The utility model relates to a transition technical field, in particular to be used for punching press line unloading transition device.
Background
In the traditional manual stamping production line, because the production rhythm of the whole line is low (not more than 7SPM, namely 7 times/minute, hereinafter called SPM), after the stamping of the last-order press is finished, the appearance quality detection of related formed parts is finished while the blanking is manually carried out; in a traditional six-axis/linear seven-axis robot punching production line, the robots for executing blanking actions are generally six-axis robots and can also be linear seven-axis robots, but no matter which robot is, the robot has great accessibility of three-dimensional space, the proper layout of plates on a tail belt conveyor can be realized by adjusting the posture of the robot, and the whole line rhythm is relatively low and generally does not exceed 12SPM; the development of the related special carrying robot for stamping is benefited, so that the whole line production rhythm is obviously improved, for example, the rhythm of a mechanical stamping production line with the special carrying device can reach 15SPM, the rhythm of a servo stamping production line with the special carrying device can reach 18SPM, the production efficiency is improved, and the layout of manual quality inspection and the layout of framing personnel are required to be considered by a host factory.
In order to improve the carrying efficiency of the special carrying equipment for stamping, in the design process, the flexibility of the special carrying equipment is far lower than that of an industrial robot, namely the carrying equipment moves in a space plane and can not reach the accessibility of a three-dimensional space of the industrial robot, so that in a stamping production line configured with the special carrying equipment for stamping, the layout shown in figure 1 or figure 2 can be adopted at a blanking belt, but the layout shown in figure 1 needs a belt with a specially-made width due to the size of a workpiece when producing large parts such as side walls and the like, and the manufacturing and debugging of the equipment are all inconvenient; in view of the size factor of the formed plate workpiece, the belt is inevitably damaged when the workpiece is manually carried; due to the improvement of the production efficiency, more quality inspection stations cannot be arranged;
as the layout shown in figure 2, due to the flexibility problem of the special stamping and carrying equipment, the layout of the formed parts on the belt depends on the design of a die, the formed plate is close to the logistics center, the posture is difficult to control when the materials are manually taken, a great safety risk exists due to the driving of the belt, and more quality inspection stations cannot be arranged due to the improvement of the production efficiency.
Therefore, the application provides a be used for press line unloading transition device.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a be used for punching press line unloading transition device through having jacking device, conveyor, rotary device, is favorable to improving line tail quality control selective examination rate, improves dress frame staff's travelling comfort, improves whole line equipment reliability, indirectly improves automobile production enterprise's economic benefits.
In order to achieve the above object, the utility model discloses a main technical scheme include:
a blanking transition device for a stamping line comprises: the jacking device comprises a bottom plate, a shuttle lifting guide device is fixedly connected to the bottom plate, and two shuttle lifting driving devices are fixedly connected to the upper part of the bottom plate; the conveying device comprises an upper housing and a shuttle feeding guide device, the shuttle feeding guide device is a conveyor belt, the shuttle feeding guide device is installed on the top of the upper housing, and a shuttle feeding driving device is fixedly connected to the right side of the shuttle feeding guide device; and the rotating device comprises a shuttle rotating guide device, the shuttle rotating guide device is installed on the upper part of the upper machine shell, the lower part of the shuttle rotating guide device is connected with a shuttle rotating driving device, and the upper part of the shuttle rotating guide device is fixedly connected with a part gripping device.
Preferably, the device further comprises two narrow plate conveying devices, and the upper machine shell is arranged between the two narrow plate conveying devices.
Preferably, a quality inspection station is arranged between the two narrow plate conveying devices.
Preferably, the outer sides of the two narrow plate conveying devices are provided with carrying robots.
Preferably, the shuttle lifting guide device is a positioning rod, the lower part of the upper housing is provided with a guide hole, and the shuttle lifting drive device is a lead screw lifter.
Preferably, the shuttle rotation driving device is a servo motor, and the shuttle rotation guiding device is a turntable.
Preferably, the parts gripping means is a magnetic chuck.
Preferably, the narrow slab conveying device is a belt conveyor.
The utility model discloses possess following beneficial effect at least:
the utility model discloses in, have jacking device, conveyor, rotary device, can carry great work piece after rotatory, play the purpose that reduces sheet material conveyor width, overall structure is compact, easy to maintain, and plate-shaped part transport time is short, high efficiency, be applicable to the full-automatic punching press line of large-scale high speed that disposes the special handling device of punching press, the novelty has, through changing a wide sheet material conveyor into two narrow sheet material conveyors, be favorable to improving line tail quality inspection selective examination rate, improve dress frame staff's travelling comfort, improve whole line equipment reliability, indirectly improve automobile manufacturing enterprise's economic benefits.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic view of a single sheet of material under a special carrying device for stamping in the prior art;
fig. 2 is a schematic view of a lower double plate of a special handling device for stamping in the prior art;
FIG. 3 is a schematic view of the present invention;
FIG. 4 is a schematic structural view of the lower single sheet of plate material of the present invention;
fig. 5 is a schematic structural view of the lower double-sheet plate of the present invention;
fig. 6 is a schematic structural view of a lower single sheet of the present invention using a transition device;
fig. 7 is a schematic structural view of a lower double-sheet plate of the present invention using a transition device;
fig. 8 is a schematic view of the rotation function structure of the transition device of the present invention;
fig. 9 is a schematic view of the rotation function structure of the transition device of the present invention;
fig. 10 is a schematic view of the rotation function structure of the transition device of the present invention;
fig. 11 is a schematic view of the rotation function structure of the transition device of the present invention;
fig. 12 is a schematic view of the lifting function structure of the transition device of the present invention;
fig. 13 is a schematic view of the transition device lifting function of the present invention;
the reference numbers illustrate:
1. a transfer robot; 2. a narrow sheet conveying device; 3. a first stamping device; 4. a first press conveyance device; 5. molding a single part of the part; 6. a wide sheet conveying device; 7. a material receiving station; 8. forming two parts of the part; 9. a shuttle feed guide; 10. a shuttle feed drive; 11. a shuttle rotation drive device; 12. a shuttle rotation guide; 13. a shuttle lift drive; 14. a shuttle lift guide; 15. a part gripping device; 16. an upper housing; 17. a quality inspection station; 18. a transfer robot; 19. a base plate.
Detailed Description
Embodiments of the present application will be described in detail with reference to the drawings and examples, so that how to implement technical means to solve technical problems and achieve technical effects of the present application can be fully understood and implemented.
Referring to fig. 1 to 13, in the embodiment of the present invention,
a blanking transition device for a stamping line comprises: the jacking device comprises a bottom plate 19, a shuttle lifting guide device 14 is fixedly connected to the bottom plate 19, and two shuttle lifting driving devices 13 are fixedly connected to the upper part of the bottom plate 19; a conveyor device, the conveyor device comprising an upper housing 16 and a shuttle in guide device 9, the shuttle in guide device 9 being a conveyor belt, the shuttle in guide device 9 being mounted on the top of the upper housing 16, the right side of the shuttle in guide device 9 being fixedly connected with a shuttle in drive device 10; a rotating device including a shuttle rotary guide 12, the shuttle rotary guide 12 being installed at an upper portion of the upper cabinet 16, a shuttle rotary driving device 11 being connected to a lower portion of the shuttle rotary guide 12, and a part gripping device 15 being fixedly connected to an upper portion of the shuttle rotary guide 12.
The device further comprises two narrow sheet material conveying devices 2, and the upper machine shell 16 is arranged between the two narrow sheet material conveying devices 2.
A quality inspection station 17 is arranged between the two narrow plate conveying devices 2.
And the outer sides of the two narrow plate conveying devices 2 are provided with carrying robots 1.
The shuttle lifting guide device 14 is a positioning rod, the lower part of the upper housing 16 is provided with a guide hole, and the shuttle lifting drive device 13 is a screw rod lifter.
The shuttle rotation driving device 11 is a servo motor, and the shuttle rotation guiding device 12 is a turntable.
The parts gripping means 15 is a magnetic chuck.
The narrow plate conveying device 2 is a belt conveyor.
The present invention will be described in detail with reference to the accompanying drawings and examples.
Fig. 1 is a schematic diagram of a single sheet of plate material under a special handling device for stamping in the prior art, and fig. 2 is a schematic diagram of a double sheet of plate material under a special handling device for stamping in the prior art.
The special carrying device for stamping in the prior art comprises a first stamping device 3, wherein the right side of the first stamping device 3 is connected with a first stamping carrying device 4, the right side of the first stamping carrying device 4 is connected with a wide plate conveying device 6, receiving stations 7 are arranged on two sides of the wide plate conveying device 6, and a single forming part 5 or a double forming part 8 is arranged on the upper portion of the wide plate conveying device 6.
The traditional layout mode is adopted, so that more problems of certain quality inspection efficiency, safety and the like can be caused. With the layout shown in fig. 1, when large parts such as side walls and the like are produced, the width of the belt is wide due to the size of a formed workpiece, which is not favorable for equipment manufacturing, debugging and maintenance, and meanwhile, when the workpiece is carried manually, the belt is damaged by the workpiece which is difficult to avoid, so that the reliability of the equipment is reduced; due to the size of the plate, quality inspection in the plate conveying process cannot be realized, and a special quality inspection station needs to be arranged on the side of the tail belt, so that the whole line layout is complicated; due to the improvement of production efficiency, the manual transportation of quality inspection workpieces can reduce the random inspection rate of the whole line.
As shown in the layout of fig. 2, due to the flexibility problem of the special stamping and carrying device, when one die and two pieces are produced, the distance between the two pieces is limited by the forming die, so that the formed sheet material is close to the center of logistics, and the standing posture is difficult to control when manual material taking is performed, which is not beneficial to long-time work; because the belt rotates, the problem of greater potential safety hazard exists when a person keeps uncomfortable standing posture; due to the improvement of production efficiency, quality inspection parts all need to drag a formed plate, which obviously causes the workpiece to strain a belt, reduces the reliability of equipment and further influences the production efficiency of the whole line.
FIGS. 3, 4 and 5 are schematic views of a blanking transition device for a stamping line;
the utility model discloses the device provides a be used for punching press line unloading transition device, the device includes: lifting devices, conveying devices, rotating devices and the like;
the lifting device is used for lifting the conveying device, the rotating device and the like so as to take and feed materials at a more proper height;
the conveying device is used for enabling the rotating device and the adsorption device to reciprocate between a material taking position and a material feeding position;
the rotating device is matched with the conveying device and used for rotating the adsorption device when the conveying device reciprocates so that the adsorption device can be matched with the blanking device more conveniently;
fig. 6 is a schematic diagram of a single plate material under the special punching conveying device using the transition device, and fig. 7 is a schematic diagram of a double plate material under the special punching conveying device using the transition device;
the two typical working conditions of the device of the utility model can be known from the figure, and the width of the belt can be reduced and the manufacturing cost of the belt conveyor at the tail of the line can be reduced by adopting the transition device of the utility model; through the transition device, the blanking device places large-sized formed plates and small-sized one-die double-piece plates at the edges of the belt, so that the formed plates are convenient to carry and frame; by adopting the transition device, more than one time of quality inspection stations are arranged on the premise of not changing the length of the stamping production line, thereby being beneficial to the quality inspection of spot check; by adopting the transition device, the dragging of large-sized formed plates and plates with small distance between two pieces during carrying can be avoided, and the reliability of equipment can be improved; the sheet material is placed at the edge of the belt conveyor by the blanking device, so that the sheet material is conveniently carried by a framing worker in a comfortable posture, and the working comfort of the worker is improved.
FIGS. 8, 9, 10, and 11 are schematic diagrams illustrating the rotational function of the transition device;
fig. 12 and 13 are schematic diagrams illustrating the lifting function of the transition device;
the utility model discloses the raising and lowering functions of device uses the signal, when using this function, generally indicates that the production beat reaches 15SPM or higher, and for the high beat production that is applicable to whole line this moment, the special handling device of punching press gets material height, unloading height comparatively close, for using the special handling device's of punching press unloading height, the utility model discloses the device uses its raising and lowering functions to the production of the high beat of better suitable whole line.
The utility model discloses novel structure, overall structure is compact, easy to maintain, and plate-shaped part transport time is short, and is efficient, is applicable to the large-scale high-speed full-automatic punching press line of the special handling device of configuration punching press, has the novelty, the utility model discloses be favorable to the line tail quality inspection selective examination rate, improve dress frame staff's travelling comfort, improve whole line equipment reliability, indirectly improve automobile manufacturing enterprise's economic benefits.
The foregoing description shows and describes several preferred embodiments of the present invention, but as aforementioned, it is to be understood that the invention is not limited to the forms disclosed herein, and is not to be construed as excluding other embodiments, but is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings or the skill or knowledge of the relevant art. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. The utility model provides a be used for press line unloading transition device which characterized in that includes:
the jacking device comprises a bottom plate (19), a shuttle lifting guide device (14) is fixedly connected to the bottom plate (19), and two shuttle lifting driving devices (13) are fixedly connected to the upper part of the bottom plate (19);
the conveying device comprises an upper machine shell (16) and a shuttle feeding guide device (9), the shuttle feeding guide device (9) is a conveyor belt, the shuttle feeding guide device (9) is installed on the top of the upper machine shell (16), and a shuttle feeding driving device (10) is fixedly connected to the right side of the shuttle feeding guide device (9);
a rotating device, the rotating device comprises a shuttle rotation guiding device (12), the shuttle rotation guiding device (12) is installed on the upper part of the upper machine shell (16), the lower part of the shuttle rotation guiding device (12) is connected with a shuttle rotation driving device (11), and the upper part of the shuttle rotation guiding device (12) is fixedly connected with a part gripping device (15).
2. The blanking transition device for the stamping line according to claim 1, characterized in that: the device is characterized by further comprising two narrow sheet conveying devices (2), wherein the upper shell (16) is arranged between the two narrow sheet conveying devices (2).
3. The blanking transition device for the stamping line according to claim 2, characterized in that: a quality inspection station (17) is arranged between the two narrow plate conveying devices (2).
4. The blanking transition device for the stamping line according to claim 2, characterized in that: and carrying robots (1) are arranged on the outer sides of the two narrow plate conveying devices (2).
5. The blanking transition device for the stamping line according to claim 1, characterized in that: the shuttle lifting guide device (14) is a positioning rod, a guide hole is formed in the lower portion of the upper machine shell (16), and the shuttle lifting drive device (13) is a lead screw lifter.
6. The blanking transition device for the stamping line according to claim 1, characterized in that: the shuttle rotation driving device (11) is a servo motor, and the shuttle rotation guiding device (12) is a rotary table.
7. The blanking transition device for the stamping line according to claim 1, characterized in that: the part gripping device (15) is a magnetic chuck.
8. The blanking transition device for the stamping line according to claim 2, characterized in that: the narrow plate conveying device (2) is a belt conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221462958.9U CN217912573U (en) | 2022-06-13 | 2022-06-13 | Blanking transition device for stamping line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221462958.9U CN217912573U (en) | 2022-06-13 | 2022-06-13 | Blanking transition device for stamping line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217912573U true CN217912573U (en) | 2022-11-29 |
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ID=84179805
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221462958.9U Active CN217912573U (en) | 2022-06-13 | 2022-06-13 | Blanking transition device for stamping line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217912573U (en) |
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2022
- 2022-06-13 CN CN202221462958.9U patent/CN217912573U/en active Active
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