CN217692998U - Stator assembly magnetizing detection equipment - Google Patents

Abstract

The utility model discloses a stator equipment detection equipment that magnetizes, include: magnetic core pan feeding mechanism, glue applying mechanism, magnetic core positioning mechanism, solid gluey mechanism, stator placement mechanism, shell feed mechanism, conveying mechanism, conveyer way, magnetic shoe magnetization device, magnetic flux measuring device. Design more than adopting, through setting up magnetic core pan feeding mechanism, put on the skin gluey mechanism, magnetic core positioning mechanism, gu glue the mechanism, the stator placement machine constructs, shell feed mechanism, conveying mechanism, realize from shell and magnetic core material loading, put on the skin gluey, fix a position, solidification full automation control, the control of whole process can be accomplished to alone, reduce artifical use cost, high accuracy, through setting up the conveyer way, magnetic shoe thrust testing arrangement, magnetic shoe magnetization device, magnetic flow measuring device, realize from the measurement of magnetization and the magnetic flux of magnetic shoe, and can also detect whether the assembly of magnetic shoe accords with the standard, reduce the production cost of defective products in later stage, full automation, time saving and labor saving, high work efficiency.

Description

Stator assembly magnetizing detection equipment

Technical Field

The utility model relates to a micro motor assembly technical field especially relates to a stator equipment detection equipment that magnetizes.

Background

With the wide application of industrial automation technology and the higher and higher requirements of modern production on reducing the assembly cost of products, improving the production efficiency and improving the product quality, the demand of automatic assembly machinery is also greater and greater.

In the field of motors, a rotor and a stator are indispensable components of the motor, wherein the assembly of the stator in large-scale production enterprises mostly adopts expensive large-scale production equipment, the structure is complex, the volume is large, small-scale production enterprises are not suitable, while the existing small-scale production enterprises mostly adopt a manual assembly mode, the assembly efficiency is low, the positioning precision is low, the assembly effect is poor, the product reject ratio is high, and therefore the production cost is improved; and the stator still need magnetize the magnetic shoe in the stator after the equipment is accomplished to make the stator rotate for the motor and provide stable magnetic field, in order to guarantee the continuation rotation of rotor, and among the prior art, the mode of magnetizing of stator is that the manual work is put the stator into the magnetization machine and is magnetized, and the manual work is taken out the stator from the magnetization machine after magnetizing, not only wastes time and energy, and machining efficiency is low moreover.

Therefore, it is desirable to design a stator assembly magnetization detection device to overcome the deficiencies of the prior art.

SUMMERY OF THE UTILITY MODEL

The utility model discloses a reach the technical scheme that above-mentioned technical purpose adopted and be: a stator assembly magnetizing detection device is characterized by comprising: the device comprises a magnetic core feeding mechanism, a glue applying mechanism, a magnetic core positioning mechanism, a glue fixing mechanism, a stator placing mechanism, a shell feeding mechanism, a conveying channel, a magnetic shoe magnetizing device and a magnetic flux measuring device; the magnetic core feeding mechanism is used for placing a magnetic core and conveying the magnetic core to the glue applying mechanism, the glue applying mechanism is arranged at the tail end of the magnetic core feeding mechanism in the conveying direction and is used for performing glue applying treatment on the back of the magnetic core, the magnetic core positioning mechanism corresponds to the glue applying mechanism and is used for fixing the glued magnetic core on the magnetic core positioning mechanism in a preset position relation, and the glue fixing mechanism is arranged on one side of the magnetic core positioning mechanism and is used for accelerating glue solidification; the stator placing mechanism is used for placing the stator with solidified glue and outputting the stator; the shell feeding mechanism is arranged on one side, away from the glue fixing mechanism, of the magnetic core positioning mechanism and used for conveying the stator shell; the conveying mechanism is used for conveying a stator shell from the shell feeding mechanism to the magnetic core positioning mechanism and the glue fixing mechanism and finally conveying the stator shell to the interior of the stator placing mechanism, the conveying channel is connected with the stator placing mechanism, the conveying mechanism conveys a stator in the stator placing mechanism to the conveying channel, the magnetic tile magnetizing device and the magnetic flux measuring device are sequentially arranged on one side of the conveying channel, the magnetic tile magnetizing device is used for magnetizing magnetic tiles in the stator, the magnetic flux measuring device is used for measuring magnetic flux of the magnetized magnetic tiles, a pushing block is arranged on one side of the conveying channel, away from the side where the magnetic tile magnetizing device is arranged, the pushing block is provided with a plurality of pushing arms at intervals, and the pushing block can slide towards the direction where the magnetic tile magnetizing device is located and slide along the conveying direction of the conveying channel.

In a preferred embodiment, the core feeding mechanism comprises: the device comprises a placing plate, a first ejector rod, a conveying belt and a second ejector rod; the placing plate is provided with two placing grooves, four placing grooves are formed in the placing plate respectively and used for placing magnetic cores, a rectangular hole is formed in the bottom of the placing plate respectively and penetrates through the placing plate, a plurality of first ejector rods are arranged on the first ejector rods and slidably arranged on one side of the direction of the rectangular hole, the conveyer belt is arranged on the other side of the direction of the rectangular hole, the conveyer belt is corresponding to the rectangular hole and the first ejector rods, the second ejector rods are slidably arranged on the conveyer belt and far away from one end of the placing plate, and the second ejector rods are corresponding to the glue applying mechanism.

In a preferred embodiment, the applicator mechanism comprises: the glue applying device, the conveying groove, the split charging sliding block and the magnetic core jacking block are arranged in the conveying groove; the conveyer trough carries the magnetic core, beat mucilage binding put set up in the top of conveyer trough, be used for right the magnetic core in the conveyer trough is beaten and is glued, the partial shipment slider slide set up in the one end of conveyer trough, the interval is provided with two matching grooves on the partial shipment slider, match the groove with the magnetic core phase-match, the magnetic core kicking block is equipped with two, two the magnetic core kicking block slide respectively set up in one side of partial shipment slider, the magnetic core kicking block with the matching groove matches.

In a preferred embodiment, the core positioning mechanism comprises: a positioning shaft, a rotating shaft and a base; the top of location axle is equipped with two constant head tanks that are used for fixed magnetic core, the location axle with it is corresponding to put on the skin the gluey mechanism, still be equipped with on the bottom of location axle and be used for the ejecting magnetic core ejector pad of magnetic core, the end-to-end connection of location axle has driving motor for the rotation of drive location axle, driving motor with the base rotates and connects, one side of driving motor rotates and is connected with the axis of rotation, the axis of rotation passes through the cylinder drive, and the cylinder is flexible to be driven driving motor and is rotated, one side of base still is equipped with the laminating mount pad, be equipped with two on the laminating mount pad relatively and draw the piece, draw the piece slide set up in on the laminating mount pad, be equipped with on the bottom of drawing the piece and place the step for place the shell.

In a preferred embodiment, the stator placement mechanism comprises: the device comprises a placing area, a winding push block, a first air cylinder push block, a second air cylinder push block, a third air cylinder push block and a placing piece; the placing part is provided with a plurality of placing parts, the placing parts are uniformly arranged along the placing area, the winding push block is arranged at the end part of one side of the placing area and can push the placing part along the side, the first air cylinder push block is arranged at the other end of one side of the placing area, provided with the winding push block, and can push the placing part along the adjacent side, the second air cylinder push block is arranged at the other end of one side of the placing area, provided with the first air cylinder push block, and can push the placing part along the adjacent side, and the third air cylinder push block is arranged in the middle of the opposite side of the winding push block and can push the placing part to move towards the direction of the winding push block.

In a preferred embodiment, the conveying mechanism comprises: the device comprises a portal frame, a first conveying assembly and a second conveying assembly; the gantry corresponds to the shell feeding mechanism, the magnetic core positioning mechanism and the glue fixing mechanism, the first conveying assembly and the second conveying assembly are arranged on the gantry in a sliding mode, and the first conveying assembly comprises a shell clamping jaw and a magnetic core conveying shaft; the shell clamping jaw is used for clamping a shell, and the magnetic core conveying shaft is used for conveying the magnetic core of the magnetic core positioning mechanism; the second conveying assembly comprises two stator clamping jaws, and the two stator clamping jaws are used for clamping a stator positioned on the glue fixing mechanism and conveying the stator to the stator placing mechanism.

In a preferred embodiment, the magnetic shoe magnetizing apparatus includes: a magnetizing base, a magnetizing adsorption head and a magnetizing head; the magnetizing seat is arranged on one side of the conveying channel, the magnetizing adsorption head is arranged on the top of the magnetizing seat, the magnetizing adsorption head is positioned above the conveying channel, the magnetizing head is positioned below the conveying channel, the magnetizing adsorption head corresponds to the magnetizing head, a plurality of through holes are formed in the conveying channel at intervals, and the magnetic flux measuring device comprises: a magnetic flux base and a magnetic flux detection head; the magnetic flux detection head is arranged on the magnetic flux seat in a sliding mode and corresponds to the through hole.

In a preferred embodiment, a magnetic shoe thrust testing device and a magnetic shoe height detecting device are further sequentially arranged on one side, facing the stator placing mechanism, of the magnetic shoe magnetizing device; the magnetic shoe thrust test device comprises: a thrust slider, a pressure sensor; the thrust sliding seat is arranged on one side of the conveying channel, the pressure sensors are arranged on the thrust sliding seat in a sliding mode and located below the conveying channel, the number of the pressure sensors is two, and each pressure sensor corresponds to each through hole; the magnetic shoe height detection device includes: a metering slide seat and a metering device; the metering slide seat is arranged on one side of the conveying channel, the metering device is arranged on the metering slide seat in a sliding mode, the metering device is located below the conveying channel, the number of the metering devices is two, and each metering device corresponds to the magnetic shoe of each stator.

In a preferred embodiment, a dust suction device and a housing change device are further disposed between the magnetic shoe height detecting device and the magnetic shoe magnetizing device, and the dust suction device includes: a dust suction base and a dust suction head; the dust collection seat is arranged on one side of the conveying channel, and the dust collection head is arranged on the dust collection seat in a sliding manner; the shell change device comprises: a change making base, a rotating motor and a change making adsorption head; the change making seat is arranged on one side of the conveying channel, the rotating motor is fixedly arranged at the top of the change making seat, and the change making adsorption head is in transmission connection with the output end of the rotating motor.

In a preferred embodiment, a casing pig-mouth detecting device is further disposed between the magnetic tile magnetizing device and the magnetic flux measuring device, and the casing pig-mouth detecting device includes: the pig mouth detection seat is arranged on one side of the conveying channel, and the pig mouth detector is arranged on the pig mouth detection seat in a sliding mode.

The utility model has the advantages that: the utility model discloses a magnetic core pan feeding mechanism, put on the skin gluey mechanism, magnetic core positioning mechanism, gu glue the mechanism, the stator is placed the mechanism, shell feed mechanism, conveying mechanism, realize from shell and magnetic core material loading, put on the skin gluey, fix a position, solidification full-process automation control, only need alone can accomplish the control of whole process, reduce artifical use cost, positioning accuracy is high, reduce the production of defective products, thereby reduction in production cost, simultaneously through setting up the conveyer way, magnetic shoe thrust testing arrangement, magnetic shoe height detection device, magnetic shoe magnetizing device, magnetic flow measuring device, realize from the measurement of the magnetization and the magnetic flux of automatic magnetic shoe, and can also detect whether the assembly of magnetic shoe accords with the standard, reduce the production of the defective products in later stage, thereby reduction in production cost, and the full journey, need not manual operation, time and labor saving, and high work efficiency.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the magnetic core feeding mechanism of the present invention;

fig. 3 is a schematic structural view of a second viewing angle of the magnetic core feeding mechanism of the present invention;

FIG. 4 is a schematic structural view of the glue applying mechanism of the present invention;

fig. 5 is a schematic structural view of the magnetic core positioning mechanism of the present invention;

fig. 6 is a schematic structural view of the magnetic core positioning mechanism attaching mounting seat of the present invention;

FIG. 7 is a schematic structural view of the glue fixing mechanism of the present invention;

fig. 8 is a schematic structural view of the stator placing mechanism of the present invention;

fig. 9 is a schematic structural view of the shell feeding mechanism of the present invention;

fig. 10 is a schematic structural view of the conveying mechanism of the present invention;

fig. 11 is a schematic diagram of the left side of fig. 1 according to the present invention;

FIG. 12 is a schematic structural view of the conveying passage of the present invention;

fig. 13 is a schematic structural view of the magnetic shoe thrust testing device of the present invention;

fig. 14 is a schematic structural view of the magnetic shoe height detection device of the present invention;

fig. 15 is a schematic structural view of the magnetic shoe magnetizing apparatus of the present invention;

fig. 16 is a schematic structural view of the magnetic flux measuring device of the present invention;

fig. 17 is a schematic structural view of the cupola press-fitting device of the present invention;

FIG. 18 is a schematic view of the dust collector of the present invention;

fig. 19 is a schematic structural view of the change giving device for housing of the present invention;

fig. 20 is a schematic structural view of the casing pig mouth detection device of the present invention.

In the figure:

10. a magnetic core feeding mechanism; 11. placing the plate; 111. a rectangular hole; 112. a placement groove; 12. a first ejector rod; 13. a conveyor belt; 14. a second ejector rod; 20. a glue applying mechanism; 21. a gluing device; 22. a conveying trough; 23. split charging the slide block; 231. a matching groove; 24. a magnetic core top block; 30. a magnetic core positioning mechanism; 31. positioning the shaft; 311. positioning a groove; 312. a magnetic core push block; 32. a rotating shaft; 33. a base; 34. fitting the mounting seat; 35. pulling the block; 36. placing a step; 40. a glue fixing mechanism; 41. a curing seat; 411. presetting bits; 42. Heating a tube; 50. a stator placement mechanism; 51. a placement area; 52. winding the push block; 53. a first cylinder push block; 54. a second cylinder push block; 55. a third cylinder push block; 56. placing the piece; 60. a shell feeding mechanism; 61. a housing transport path; 62. a housing clamp arm; 63. a housing placement position; 70. a conveying mechanism; 71. a gantry; 72. a first conveying assembly; 721. a housing jaw; 722. a magnetic core delivery shaft; 73. a second transport assembly; 731. a stator clamping jaw; 80. a conveying path; 81. a pushing block; 82. a push arm; 83. a groove; 84. A through hole; 85. a stopper; 90. a magnetic shoe thrust test device; 91. a thrust slide; 92. a pressure sensor; 100. a magnetic shoe height detection device; 1001. a metering slide carriage; 1002. a meter; 110. a magnetic shoe magnetizing device; 1101. a magnetizing base; 1102. magnetizing the adsorption head; 1103. filling the magnetic head; 1104. an adsorption tank; 120. A magnetic flux measuring device; 1201. a magnetic flux base; 1202. a magnetic flux detection head; 130. a cupola press-fitting device; 1301. Press mounting a base; 1302. a shell pressing seat; 1303. a cupola mount pad; 140. a dust collection device; 1401. a dust collection base; 1402. a dust collection head; 150. a housing change-making device; 1501. a change-giving seat; 1502. a rotating electric machine; 1503. A change-making adsorption head; 160. a casing pig mouth detection device; 1601. a pig mouth detection seat; 1602. a pig mouth detector.

Detailed Description

In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.

As shown in fig. 1-20, the utility model provides a motor assembling device, which is characterized in that includes: the magnetic core feeding mechanism 10, the glue applying mechanism 20, the magnetic core positioning mechanism 30, the glue fixing mechanism 40, the stator placing mechanism 50, the shell feeding mechanism 60, the conveying mechanism 70, the conveying channel 80, the magnetic shoe magnetizing device 110 and the magnetic flux measuring device 120; the magnetic core feeding mechanism 10 is used for placing a magnetic core and conveying the magnetic core to the glue applying mechanism 20, the glue applying mechanism 20 is arranged at the tail end of the magnetic core feeding mechanism 10 in the conveying direction and used for performing glue applying treatment on the back of the magnetic core, the magnetic core positioning mechanism 30 corresponds to the glue applying mechanism 20 and is used for fixing the glued magnetic core on the magnetic core positioning mechanism 30 according to a preset position relation, and the glue fixing mechanism 40 is arranged on one side of the magnetic core positioning mechanism 30 and used for accelerating glue solidification; the stator placing mechanism 50 is used for placing the stator with the solidified glue and outputting the stator; the shell feeding mechanism 60 is arranged on one side of the magnetic core positioning mechanism 30 far away from the glue fixing mechanism 40 and used for conveying the stator shell; the conveying mechanism 70 is used for conveying the stator housing from the housing feeding mechanism 60 to the magnetic core positioning mechanism 30 and the glue fixing mechanism 40, and finally conveying the stator housing into the stator placing mechanism 50, the conveying path 80 and the stator placing mechanism 50 are arranged at an interval, a conveying clamping jaw (not shown in the figure) is further arranged between the conveying path 80 and the stator placing mechanism 50, the conveying clamping jaw conveys the stator in the stator placing mechanism 50 to the conveying path 80, the magnetic shoe magnetizing device 110 and the magnetic flux measuring device 120 are sequentially arranged on one side of the conveying path 80, the magnetic shoe magnetizing device 110 is used for magnetizing the magnetic shoe in the stator, the magnetic flux measuring device 120 is used for measuring the magnetic flux of the magnetized magnetic shoe, and after the magnetic flux measurement, the assembly and the test of the stator are completed; the side, far away from being equipped with of transfer passage 80, of magnetism tile magnetization device 110 slides and is equipped with propelling movement piece 81, propelling movement piece 81 is last to be provided with a plurality of propelling movement arms 82 at the interval, is equipped with on this propelling movement arm 82 with stator shell assorted recess 83, propelling movement piece 81 can slide to the direction that magnetism tile magnetization device 110 is located and slide along the direction of delivery of transfer passage 80, and when conveying mechanism 70 carried the stator in stator placement mechanism 50 to the preset position of transfer passage 80, propelling movement piece 81 drove propelling movement arm 82 and moves to the direction of transfer passage 80, made recess 83 on propelling movement arm 82 block the stator, followed by propelling movement piece 81 to the direction of delivery, realized the transport of stator.

A plurality of through holes 84 are provided at intervals in the conveyance path 80, and the through holes 84 correspond to the devices provided in the conveyance path 80.

Further, in this embodiment, the core feeding mechanism 10 includes: the device comprises a placing plate 11, a first ejector rod 12, a conveying belt 13 and a second ejector rod 14; the two placing plates 11 are provided, each placing plate 11 is provided with four placing grooves 112 for placing magnetic cores, the bottom of each placing plate 11 is provided with a rectangular hole 111, the rectangular holes 111 penetrate through the placing plate 11, the rectangular holes 111 are communicated with the placing grooves 112, the magnetic cores in the placing grooves 112 can fall into the rectangular holes 111, the height of the rectangular holes 111 is equal to the highest height of the magnetic cores, the first push rods 12 are provided with a plurality of fixing positions, the fixing positions are used for preventing the magnetic cores from being displaced in the conveying process, the conveying belt 13 is arranged on the other side, facing to the rectangular holes 111, of the conveying belt 13, the conveying belt 13 corresponds to the rectangular holes 111 and the first push rods 12, the magnetic cores pushed out by the first push rods 12 directly enter the conveying belt 13, the conveying belt 13 is provided with a plurality of fixing positions for preventing the magnetic cores from being displaced in the conveying process, the magnetic cores enter the fixing positions and are limited by the fixing positions, the second push rods 14 are arranged on one end of the conveying belt 11 in a sliding mode, the magnetic cores are pushed out by the second push rods 13, and the second push rods 14 corresponding to push rods 13 for pushing out the magnetic cores, and the conveying belt 13, and the second push rods 14 for pushing out the magnetic cores 20 for pushing out the conveying belt 13.

Further, in the present embodiment, the applying mechanism 20 includes: the glue applying device 21, the conveying groove 22, the subpackaging slide block 23 and the magnetic core top block 24; the magnetic core is conveyed by the conveying groove 22, the width of the conveying groove 22 is equal to that of the magnetic core, so that the magnetic core can be conveyed only in a single row, the gluing device 21 is arranged above the conveying groove 22 and is used for gluing the magnetic core in the conveying groove 22, the split charging slide block 23 is arranged at one end, away from the magnetic core feeding mechanism 10, of the conveying groove 22 in a sliding mode, two matching grooves 231 are arranged on the split charging slide block 23 at intervals, the matching grooves 231 are matched with the magnetic core, in operation, one matching groove 231 corresponds to the conveying groove 22, the magnetic core at the tail end pushes the magnetic core at the head end into the matching groove 231 under the pushing of the second ejector rod 14, at the moment, the split charging slide block 23 moves transversely, the other matching groove 231 corresponds to the conveying groove 22, the other magnetic core is pushed into the matching groove 231, a subsequent process is waited for proceeding, the magnetic core ejecting block 24 is provided with two magnetic cores, the two magnetic core ejecting blocks 24 are respectively arranged on one side of the split charging slide block 23, the two ejecting blocks 24 are respectively located at two ends of the split charging slide block 23, the center of the two magnetic core ejecting grooves is at the position where the matching groove 22, when the magnetic core ejecting block 24 is located, one of the magnetic core, and when the magnetic core ejecting groove 231, one of the magnetic core 24 is moved to the distance from the other magnetic core 22, and the magnetic core ejecting groove 231, and when the magnetic core 22, one of the magnetic core ejecting block 24, and the magnetic core 22, and the magnetic core ejecting groove 231, when the magnetic core 22 is moved; the other matching groove 231 is similar to the other matching groove 231, so that uninterrupted operation is realized, the working efficiency is improved, and the magnetic core top block 24 is matched with the matching groove 231.

Further, in the present embodiment, the core positioning mechanism 30 includes: a positioning shaft 31, a rotating shaft 32 and a base 33; the top end of the positioning shaft 31 is provided with two positioning grooves 311 for fixing the magnetic core, wherein the shape and the size of the positioning grooves 311 are matched with those of the magnetic core, and when the magnetic core enters the positioning grooves 311, the magnetic core can be pushed out only from the entering direction and cannot be taken out from other directions; the positioning shaft 31 corresponds to the glue applying mechanism 20, wherein the positioning shaft 31 corresponds to the magnetic core top block 24, the bottom of the positioning shaft 31 is further provided with a magnetic core push block 312 for pushing out the magnetic core, when the magnetic core on the positioning shaft 31 needs to be pushed out, the positioning shaft 31 stretches, the magnetic core push block 312 pushes the magnetic core out of the positioning groove 311, the tail end of the positioning shaft 31 is connected with a driving motor for driving the positioning shaft 31 to rotate, and the positions of the two positioning grooves 311 are in two opposite directions, so that the positioning shaft 31 needs to be driven to rotate by installing the driving motor to enable the two positioning grooves 311 to place the magnetic core, and the magnetic cores are respectively installed in the positioning grooves 311; in order to facilitate the installation and the taking out of the magnetic core in the positioning groove 311, the driving motor with the base 33 is connected in rotation, one side of the driving motor is connected with the rotating shaft 32 in rotation, the rotating shaft 32 is driven by the cylinder, the cylinder drives the driving motor in a telescopic way to rotate, the rotating shaft 32 is arranged on one side of the driving motor facing the coating mechanism 20, when the cylinder contracts the rotating shaft 32, the driving motor pulls down the rotating shaft 32 to rotate, the positioning shaft 31 is made to correspond to one of the matching grooves 231, and then the magnetic core in the matching groove 231 can enter the positioning groove 311, when the installation is completed, the cylinder drives the rotating shaft 32 in a telescopic way to push the driving motor to rotate reversely, the positioning shaft 31 is made to be in an upward state, and the follow-up process is waited, wherein the magnetic core positioning mechanism 30 further comprises: set up in the laminating mount pad 34 of base 33 one side, be equipped with two relatively on the laminating mount pad 34 and draw the piece 35, two draw the piece 35 and can move towards the direction that is close to each other or move towards the direction of keeping away from each other, draw the piece 35 vertical and slide set up in on the laminating mount pad 34, be equipped with on the bottom of drawing the piece 35 and place step 36 for place the shell, first transport assembly 72, after pressing from both sides the shell and having transferred the magnetic core, move to the top of laminating mount pad 34, and corresponding with drawing the piece 35, magnetic core transport shaft 722 shifts the magnetic core to two on drawing the piece 35 at this moment, and with the shell cover on two draw the piece 35, draw the piece 35 to the direction of keeping away from each other afterwards and move, drive the magnetic core that draws on the piece 35 and the inner wall of shell to laminate mutually, and under the effect of glue, make magnetic core and shell be together fixed, form the stator, first transport assembly 72 moves the normal position once more, second transport assembly 73 moves to the top of laminating mount pad 34, presss from both sides the stator and moves to the solid gluey mechanism 40 on.

It should be noted that, two magnetic core positioning mechanisms 30 are provided, the distance between the two magnetic core positioning mechanisms is equal to the distance between the two magnetic core top blocks 24, when one matching slot 231 is used for installing the magnetic core, the other matching slot 231 is used for installing the magnetic core into the corresponding magnetic core positioning mechanism 30, and the two magnetic core positioning mechanisms 30 are installed in a reciprocating manner in such a way, so that uninterrupted installation is realized.

Further, the housing feed mechanism 60 includes: a shell conveying channel 61, a shell clamping arm 62 and a shell placing position 63; the shell arm lock 62 set up in the one end of shell transfer passage 61, shell place position 63 is located the shell transfer passage 61 be equipped with on the one end tip of shell arm lock 62.

Further, the conveying mechanism 70 includes: a gantry 71, a first conveying assembly 72 and a second conveying assembly 73; the gantry 71 corresponds to the housing feeding mechanism 60, the magnetic core positioning mechanism 30 and the glue fixing mechanism 40, the first conveying assembly 72 and the second conveying assembly 73 are slidably disposed on the gantry 71, the first conveying assembly 72 includes a housing clamping jaw 721 and a magnetic core conveying shaft 722, and the magnetic conveying shaft and the magnetic core positioning mechanism 30 have the same function; the housing clamping jaws 721 are used for clamping the housing, and the magnetic core conveying shaft 722 is used for conveying the magnetic core of the magnetic core positioning mechanism 30; the second conveying assembly 73 includes two stator clamping jaws 731, the two stator clamping jaws 731 are configured to clamp a stator located on the glue fixing mechanism 40 and convey the stator onto the stator placing mechanism 50, in operation, the housing clamping jaws 721 clamp the housing located on the housing placing position 63 and move the housing to the magnetic core conveying shaft 722 to a position corresponding to the positioning shaft 31, at this time, the magnetic core on the positioning shaft 31 is transferred onto the magnetic core conveying shaft 722, and at this time, the first conveying assembly 72 moves to the next process.

Further, in this embodiment, the glue fixing mechanism 40 includes: a curing seat 41 and a heating pipe 42; the solidification seat 41 is equipped with a plurality of and sets up side by side, the bottom of solidification seat 41 is connected with the motor, and solidification seat 41 passes through motor drive, makes it rotatory by oneself, the top of solidification seat 41 is equipped with preset position 411 for place the shell, second conveyor components 73 transports the stator so far to place the stator on preset position 411, heating pipe 42 be the rectangle encircle on the top of solidification seat 41 with preset position 411 is corresponding, heating pipe 42 with the interval of solidification seat 41 sets up, and heating pipe 42 during operation gives off the solidification of heat transfer to accelerating glue on the stator, and solidification seat 41 can continuously rotate simultaneously to this makes the heating of solidification seat 41 more even.

Further, in the present embodiment, the stator placement mechanism 50 includes: a placing area 51, a winding push block 52, a first air cylinder push block 53, a second air cylinder push block 54, a third air cylinder push block 55 and a placing piece 56; the placing pieces 56 are provided with a plurality of placing pieces 56, the placing pieces 56 are uniformly arranged along the placing area 51, the winding push block 52 is arranged at one side end part of the placing area 51 and can push the placing pieces 56 along the side, the first air cylinder push block 53 is arranged at the other end of one side of the placing area 51, which is provided with the winding push block 52, and can push the placing pieces 56 along the adjacent side, the second air cylinder push block 54 is arranged at the other end of one side of the placing area 51, which is provided with the first air cylinder push block 53, and can push the placing pieces 56 along the adjacent side, the third air cylinder push block 55 is arranged in the middle of the opposite side of the winding push block 52 and can push the placing pieces 56 to move towards the winding push block 52, and after the stator in the curing mechanism is cured, the second conveying assembly 73 clamps and conveys the stator to the stator placing mechanism 50, and corresponding to the placing piece 56 on one side of the third cylinder pushing block 55, placing the stator on the placing piece 56, moving the placing piece 56 along one side of the third cylinder pushing block 55 by the second cylinder pushing block 54, freeing a position on the original placing piece 56 because the second cylinder pushing block 54 pushes one placing piece 56, pushing one placing piece 56 by the first cylinder pushing block 53 to fill the vacant position, pushing one placing piece 56 by the winding pushing block 52 until the placing piece 56 on one side of the winding pushing block 52 is completely pushed, returning the winding pushing block 52 to the original position, pushing the placing piece 56 by the third cylinder pushing block 55 to push the placing piece 56 in the direction of the winding pushing block 52, and making the placing piece 56 fill the vacant position on the side of the winding pushing block 52 to reciprocate.

It should be noted that the winding push block 52 will return to the initial position only when the placing member 56 on the side where the winding push block is located is pushed, and the third cylinder push block 55 will work to push the entire row of placing members 56 toward the winding push block 52 only when the placing member 56 on the side where the winding push block is located reaches a certain amount; the first cylinder pushing block 53 and the second cylinder pushing block 54 are both reciprocated, that is, after pushing one placing member 56 to move, the placing member will return to the original position to wait for pushing the next placing member 56.

Further, in the present embodiment, the magnetic shoe magnetizing apparatus 110 includes: a magnetizing base 1101, a magnetizing adsorption head 1102, and a magnetizing head 1103; the magnetizing seat 1101 is arranged on one side of the conveying channel 80, the magnetizing adsorption head 1102 is arranged on the top of the magnetizing seat 1101, an adsorption groove 1104 matched with a stator shell is arranged on the magnetizing adsorption head 1102, so that the stator can be conveniently adsorbed and prevented from falling off, the magnetizing adsorption head 1102 is positioned above the conveying channel 80, the magnetizing head 1103 is positioned below the conveying channel 80, the magnetizing adsorption head 1102 and the magnetizing head 1103 correspond to the through hole 84 respectively, when the magnetizing adsorption head is in work, the magnetizing adsorption head 1102 adsorbs the stator, then the stator penetrates through the through hole 84 and is pressed on the magnetizing head 1103 through the air cylinder, the magnetizing head 1103 is pressed downwards, the output end of the magnetizing head 1103 is abutted to the magnetic shoe, the magnetizing head 1103 instantly releases large current, a magnetic field is generated to magnetize the magnetic shoe, after the magnetizing is completed, the magnetizing adsorption head drives the stator to return to the original position, the pushing block 81 moves towards the conveying channel 80, the pushing arm 82 is driven to clamp the stator shell, then moves towards the conveying direction, the stator is conveyed to the next procedure, and the stator block 81 is returned to the original position.

Further, in the present embodiment, the magnetic flux measuring apparatus 120 includes: a flux holder 1201, a flux detection head 1202; the magnetic flux detection head 1202 is driven by an air cylinder to enter between two magnetic shoes of a stator to measure the magnetic flux of the magnetic shoes when the magnetic flux detection head 1202 works, the measuring technology of the magnetic flux is a conventional measuring mode, redundant description is omitted here, after measurement is finished, the pushing block 81 moves towards the direction of the conveying track 80 to drive the pushing arm 82 to clamp the stator shell, the stator is moved towards the transportation direction to convey the stator to the next procedure, and then the pushing block 81 restores to the original position.

Further, in this embodiment, a magnetic shoe thrust testing device 90 and a magnetic shoe height detecting device 100 are further sequentially disposed on a side of the magnetic shoe magnetizing device 110 facing the stator placing mechanism 50; the magnetic shoe thrust test device 90 includes: a thrust slider 91, a pressure sensor 92; the thrust sliding seat 91 is arranged on one side of the conveying channel 80, the pressure sensors 92 are arranged on the thrust sliding seat 91 in a sliding manner, the pressure sensors 92 are positioned below the conveying channel 80, two pressure sensors 92 are arranged, each pressure sensor 92 corresponds to each through hole 84, a stop block 85 is further arranged at the position, corresponding to the pressure sensor 92, of the conveying channel 80, when the magnetic shoe thrust testing device 90 works, the pressure sensors 92 are driven by a servo motor to slide and rise on the thrust sliding seat 91, the pressure sensors 92 are abutted to magnetic shoes in the stator through the through holes 84, and the stator cannot be jacked up by the pressure sensors 92 under the limitation of the stop blocks 85, so that whether the magnetic shoes and the stator shell are firmly bonded or not is tested; the magnetic shoe height detection apparatus 100 includes: a metering slide 1001, a meter 1002; the measuring slide seat 1001 is arranged on one side of the conveying channel 80, the meter 1002 is arranged on the measuring slide seat 1001 in a sliding manner, the meter 1002 is positioned below the conveying channel 80, the two meters 1002 are arranged, each meter 1002 corresponds to a magnetic shoe of each stator, the meter 1002 is a compression meter 1002, the meter 1002 is arranged on the measuring slide seat 1001 in a sliding manner under the driving of an air cylinder, when the measuring slide seat is used, the air cylinder drives the meter 1002 to ascend, so that the tops of the two meters 1002 are abutted to the magnetic shoes in the stators, the mounting height of the magnetic shoes on the stator shells is calculated through the compression amount of the meter 1002, the calculation mode of the meter 1002 is that the ascending amount of the meter 1002 and the positions of the stators are fixed, so that the height of the magnetic shoes on the stator shells can be obtained through the compression amount of the meters 1002, after the detection is finished, the pushing block 81 moves towards the conveying channel 80 to block the pushing arm 82 to drive the stator shells, the stators are moved towards the conveying direction, the next process is conveyed, and then the pushing block 81 is restored to the original position.

Further, in this embodiment, a cupola press-fitting device 130 is further disposed between the magnetic shoe thrust testing device 90 and the magnetic shoe height detecting device 100, and the cupola press-fitting device 130 includes: a press-fitting seat 1301, a shell press-fitting seat 1302 and a cupola mounting seat 1303; the press-fitting seat 1301 is arranged on one side of the conveying channel 10, the shell press-fitting seat 1302 is slidably arranged on the press-fitting seat 1301, the cup installation seat 1303 is arranged below the conveying channel 10, the cup installation seat 1303 corresponds to the shell press-fitting seat 1302, a cup is a bearing on a stator shell, the shell press-fitting seat 1302 is arranged on the press-fitting seat 1301 in a sliding mode through driving of an air cylinder and used for pressing the stator shell, the cup installation seat 1303 is arranged at the bottom of the conveying channel 10 and corresponds to the shell press-fitting seat 1302, when the press-fitting device works, the cup installation seat 1303 drives a cup on the cup installation seat to ascend through driving of a servo motor, the shell press-fitting seat 1302 presses the stator shell, the cup installation seat 1303 presses the cup into a pig mouth of the stator shell, after the cup is pressed and pressed, the pushing block 11 moves towards the conveying channel 10 to drive the pushing arm 12 to clamp the stator shell, the stator shell to move towards the conveying direction, the stator is conveyed to the next process, and then the pushing block 11 is restored to the original position.

Further, in this embodiment, a dust suction device 140 and a housing change device 150 are further disposed between the magnetic shoe height detecting device 100 and the magnetic shoe magnetizing device 110, and the dust suction device 140 includes: a dust suction base 1401, a dust suction head 1402; the dust collection seat 1401 is arranged on one side of the conveying channel 80, the dust collection head 1402 is arranged on the dust collection seat 1401 in a sliding mode, when the stator is conveyed into the working range of the dust collection device 140, the dust collection head 1402 descends to be aligned with the pig mouth on the stator, dust collection and removal processing is carried out on the interior of the stator, after dust collection is finished, the pushing block 81 moves towards the conveying channel 80 to drive the pushing arm 82 to clamp the shell of the stator, the stator moves towards the conveying direction to convey the stator to the next procedure, and then the pushing block 81 returns to the original position; the housing change device 150 includes: a change seat 1501, a rotary motor 1502, a change adsorbing head 1503; the change seat 1501 is arranged on one side of the conveying channel 80, the rotating motor 1502 is fixedly arranged at the top of the change seat 1501, the change adsorption head 1503 is in transmission connection with the output end of the rotating motor 1502, when the stator is conveyed to the range of the shell change giving device 150, the change adsorption head 1503 adsorbs the stator, the stator is driven to rotate 360 degrees by the driving belt of the rotating motor 1502, the stator is positioned at a preset angle, after change giving is completed, the pushing block 81 moves towards the conveying channel 80 to drive the pushing arm 82 to clamp the stator shell, the stator moves towards the conveying direction, the stator is conveyed to the next procedure, and then the pushing block 81 restores to the original position.

Further, in this embodiment, a casing pig-mouth detecting device 160 is further disposed between the magnetic tile magnetizing device 110 and the magnetic flux measuring device 120, and the casing pig-mouth detecting device 160 includes: the pig mouth detects seat 1601, pig mouth detector 1602, the pig mouth detect seat 1601 set up in on one side of transfer passage 80, pig mouth detector 1602 slides and locates on the pig mouth detects seat 1601, whether this pig mouth detector 1602 is used for detecting the pig mouth of stator shell complete, avoids having incomplete pig mouth, leads to the unable normal work of bearing in it, detects the back that finishes, and propelling movement piece 81 is to the direction motion of transfer passage 80, and drive propelling movement arm 82 and block the stator shell after, moving to the direction of transportation, carries the stator to next process, and propelling movement piece 81 resumes the normal position afterwards.

It should also be noted that the utility model provides a slide setting, all through actual in service behavior and space requirement, adopt motor drive or screw drive or cylinder drive to this realizes gliding effect, and slides and set up the department and all be equipped with the inductor, with this control sliding distance and slip.

To sum up, the utility model discloses a magnetic core pan feeding mechanism, put on the skin gluey mechanism, magnetic core positioning mechanism, admittedly glue the mechanism, the mechanism is placed to the stator, shell feed mechanism, conveying mechanism, realize from shell and magnetic core material loading, put on the skin gluey, fix a position, solidification full-range automation control, only need alone can accomplish the control of whole process, reduce artifical use cost, positioning accuracy is high, reduce the production of defective products, thereby lowering production cost, simultaneously through setting up the conveyer way, magnetic shoe thrust testing arrangement, magnetic shoe height detection device, magnetic shoe magnetization device, magnetic flow measuring device, realize from the measurement of the magnetization and the magnetic flux of automatic magnetic shoe, and can also detect whether the assembly of magnetic shoe accords with the standard, reduce the production of the defective products in later stage, thereby lowering production cost, and full-range automation, need not manual operation, time saving and labor saving, high work efficiency.

The invention is not limited solely to that described in the specification and the embodiments, and additional advantages and modifications will readily occur to those skilled in the art, and it is not intended to be limited to the specific details, representative apparatus, and illustrative examples shown and described herein, without departing from the spirit and scope of the general concept as defined by the appended claims and their equivalents.

Claims (10)

1. A stator assembly magnetizing detection device is characterized by comprising: the device comprises a magnetic core feeding mechanism, a glue applying mechanism, a magnetic core positioning mechanism, a glue fixing mechanism, a stator placing mechanism, a shell feeding mechanism, a conveying channel, a magnetic shoe magnetizing device and a magnetic flux measuring device; the magnetic core feeding mechanism is used for placing a magnetic core and conveying the magnetic core to the glue applying mechanism, the glue applying mechanism is arranged at the tail end of the magnetic core feeding mechanism in the conveying direction and is used for performing glue applying treatment on the back of the magnetic core, the magnetic core positioning mechanism corresponds to the glue applying mechanism and is used for fixing the glued magnetic core on the magnetic core positioning mechanism in a preset position relation, and the glue fixing mechanism is arranged on one side of the magnetic core positioning mechanism and is used for accelerating glue solidification; the stator placing mechanism is used for placing the stator with the solidified glue and outputting the stator; the shell feeding mechanism is arranged on one side, away from the glue fixing mechanism, of the magnetic core positioning mechanism and used for conveying the stator shell; the conveying mechanism is used for conveying a stator shell from the shell feeding mechanism to the magnetic core positioning mechanism and the glue fixing mechanism and finally conveying the stator shell to the interior of the stator placing mechanism, the conveying channel is connected with the stator placing mechanism, the conveying mechanism conveys a stator in the stator placing mechanism to the conveying channel, the magnetic tile magnetizing device and the magnetic flux measuring device are sequentially arranged on one side of the conveying channel, the magnetic tile magnetizing device is used for magnetizing magnetic tiles in the stator, the magnetic flux measuring device is used for measuring magnetic flux of the magnetized magnetic tiles, a pushing block is arranged on one side of the conveying channel, away from the side where the magnetic tile magnetizing device is arranged, the pushing block is provided with a plurality of pushing arms at intervals, and the pushing block can slide towards the direction where the magnetic tile magnetizing device is located and slide along the conveying direction of the conveying channel.

2. The stator assembly magnetization detection apparatus according to claim 1, wherein the core feeding mechanism comprises: the device comprises a placing plate, a first ejector rod, a conveying belt and a second ejector rod; the placing plate is provided with two placing grooves, four placing grooves are formed in the placing plate respectively and used for placing magnetic cores, a rectangular hole is formed in the bottom of the placing plate respectively and penetrates through the placing plate, a plurality of first ejector rods are arranged on the first ejector rods and slidably arranged on one side of the direction of the rectangular hole, the conveyer belt is arranged on the other side of the direction of the rectangular hole, the conveyer belt is corresponding to the rectangular hole and the first ejector rods, the second ejector rods are slidably arranged on the conveyer belt and far away from one end of the placing plate, and the second ejector rods are corresponding to the glue applying mechanism.

3. The stator assembly magnetization detection apparatus as recited in claim 1, wherein the dispensing mechanism comprises: the glue applying device, the conveying groove, the split charging sliding block and the magnetic core top block; the conveyer trough carries the magnetic core, beat mucilage binding put set up in the top of conveyer trough, be used for right the magnetic core in the conveyer trough is beaten and is glued, the partial shipment slider slide set up in the one end of conveyer trough, the interval is provided with two matching grooves on the partial shipment slider, match the groove with the magnetic core phase-match, the magnetic core kicking block is equipped with two, two the magnetic core kicking block slide respectively set up in one side of partial shipment slider, the magnetic core kicking block with the matching groove matches.

4. The stator assembly magnetization detection apparatus according to claim 1, wherein the core positioning mechanism comprises: a positioning shaft, a rotating shaft and a base; the top of location axle is equipped with two constant head tanks that are used for fixed magnetic core, the location axle with it is corresponding to put on the skin the gluey mechanism, still be equipped with on the bottom of location axle and be used for the ejecting magnetic core ejector pad of magnetic core, the end-to-end connection of location axle has driving motor for the rotation of drive location axle, driving motor with the base rotates and connects, one side of driving motor rotates and is connected with the axis of rotation, the axis of rotation passes through the cylinder drive, and the cylinder is flexible to be driven driving motor and is rotated, one side of base still is equipped with the laminating mount pad, be equipped with two on the laminating mount pad relatively and draw the piece, draw the piece slide set up in on the laminating mount pad, be equipped with on the bottom of drawing the piece and place the step for place the shell.

5. The stator assembly magnetization detection apparatus according to claim 1, wherein the stator placement mechanism comprises: the device comprises a placing area, a winding push block, a first air cylinder push block, a second air cylinder push block, a third air cylinder push block and a placing piece; the placing part is provided with a plurality of placing parts, the placing parts are uniformly arranged along the placing area, the winding push block is arranged at the end part of one side of the placing area and can push the placing part along the side, the first air cylinder push block is arranged at the other end of one side of the placing area, which is provided with the winding push block, and can push the placing part along the adjacent side, the second air cylinder push block is arranged at the other end of one side of the first air cylinder push block, which is arranged in the placing area, and can push the placing part along the adjacent side, and the third air cylinder push block is arranged in the middle of the opposite side of the winding push block and can push the placing part to move towards the winding push block.

6. The stator assembly magnetization detection apparatus according to claim 1, wherein the conveying mechanism comprises: the device comprises a portal frame, a first conveying assembly and a second conveying assembly; the gantry corresponds to the shell feeding mechanism, the magnetic core positioning mechanism and the glue fixing mechanism, the first conveying assembly and the second conveying assembly are arranged on the gantry in a sliding mode, and the first conveying assembly comprises a shell clamping jaw and a magnetic core conveying shaft; the shell clamping jaw is used for clamping a shell, and the magnetic core conveying shaft is used for conveying the magnetic core of the magnetic core positioning mechanism; the second conveying assembly comprises two stator clamping jaws, and the two stator clamping jaws are used for clamping a stator positioned on the glue fixing mechanism and conveying the stator to the stator placing mechanism.

7. The stator assembly magnetization detection apparatus according to claim 1, wherein the magnetic shoe magnetization device comprises: a magnetizing base, a magnetizing adsorption head and a magnetizing head; the magnetizing seat is arranged on one side of the conveying channel, the magnetizing adsorption head is arranged on the top of the magnetizing seat, the magnetizing adsorption head is positioned above the conveying channel, the magnetizing head is positioned below the conveying channel, the magnetizing adsorption head corresponds to the magnetizing head, a plurality of through holes are formed in the conveying channel at intervals, and the magnetic flux measuring device comprises: a magnetic flux base and a magnetic flux detection head; the magnetic flux detection head is arranged on the magnetic flux seat in a sliding mode and corresponds to the through hole.

8. The stator assembly magnetizing detection apparatus according to claim 1, wherein a magnetic shoe thrust testing device and a magnetic shoe height detecting device are further sequentially disposed on a side of the magnetic shoe magnetizing device facing the stator placement mechanism; the magnetic shoe thrust test device comprises: a thrust slider, a pressure sensor; the thrust sliding seat is arranged on one side of the conveying channel, the pressure sensors are arranged on the thrust sliding seat in a sliding mode and located below the conveying channel, the number of the pressure sensors is two, and each pressure sensor corresponds to each through hole; the magnetic shoe height detection device includes: a metering slide seat and a metering device; the metering slide seat is arranged on one side of the conveying channel, the metering device is arranged on the metering slide seat in a sliding mode, the metering device is located below the conveying channel, the number of the metering devices is two, and each metering device corresponds to the magnetic shoe of each stator.

9. The stator assembly magnetizing detection apparatus of claim 8, wherein a dust suction device and a housing change device are further disposed between the magnetic shoe height detection device and the magnetic shoe magnetizing device, and the dust suction device comprises: a dust suction base and a dust suction head; the dust collection seat is arranged on one side of the conveying channel, and the dust collection head is arranged on the dust collection seat in a sliding manner; the housing change device includes: a change making base, a rotating motor and a change making adsorption head; the change making seat is arranged on one side of the conveying channel, the rotating motor is fixedly arranged at the top of the change making seat, and the change making adsorption head is in transmission connection with the output end of the rotating motor.

10. The stator assembly magnetizing detection apparatus of claim 1, wherein a casing pig-nose detection device is further disposed between the magnetic shoe magnetizing device and the magnetic flux measuring device, and the casing pig-nose detection device comprises: the pig mouth detection seat is arranged on one side of the conveying channel, and the pig mouth detector is arranged on the pig mouth detection seat in a sliding mode.

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