CN217487517U

CN217487517U - Tung city floret continuous processing production line

Info

Publication number: CN217487517U
Application number: CN202221623821.7U
Authority: CN
Inventors: 孙长应; 钟华; 吴正敏; 黄洋洋; 张亚彪; 姜鹏
Original assignee: Anhui Agricultural University AHAU
Current assignee: Anhui Agricultural University AHAU
Priority date: 2022-06-24
Filing date: 2022-06-24
Publication date: 2022-09-27
Anticipated expiration: 2032-06-24

Abstract

The application belongs to the technical field of tea processing, a paulownia floret serialization processing lines is disclosed, including cylinder machine of completing, the exit linkage cooling conveyer belt of cylinder machine of completing, the material loading lifting machine is kneaded to the exit linkage of cooling conveyer belt, the unit is kneaded to the exit linkage of kneading the material loading lifting machine, the defeated material cylinder of arranging of the exit linkage level of kneading the unit, the exit linkage of defeated material cylinder is kneaded the discharge conveyor, knead the exit linkage reason strip unit of discharge conveyor, the exit linkage stoving material loading lifting machine of reason strip unit, the exit linkage drying-machine of stoving material loading lifting machine. By setting the manufacturing processes of enzyme deactivation, cooling and moisture regaining, rolling, strip tidying and drying, the processes of cooling and moisture regaining and rolling are added, the problem that the appearance of the small flowers in the Tung city is too loose is solved, the strips in the appearance of the finished tea can be stretched, and the buds and leaves are complete; all the process equipment are connected together through a lifting machine and a conveyor to form a continuous production line, so that the automatic and continuous operation of the small flowers in the tung city is realized, and the large-scale production can be realized.

Description

Tung city floret continuous processing production line

Technical Field

The utility model relates to a tea processing technology field, in particular to tung city floret serialization processing lines.

Background

The small tung city flower belongs to one kind of green tea, grows in the Longmian mountain on the south foot of Dabie mountain, and is called as the small tung city flower due to the unique quality characteristics of 'green soup clear and fragrant sweet rhyme'.

The small flowers in the tung city need to be shaped during production and processing so as to ensure that the shape of the finished tea is stretched, the bud leaves are complete and the shape is similar to that of an orchid, the traditional shaping process is mainly independently completed by a plurality of vibration strip tidying machines or continuous strip tidying machines, automation and serialization cannot be achieved, and manual assistance is needed in the shaping process. The mechanization and automation degree is low, most processing equipment and processing technology are laggard, and the large-scale production of the small flowers in the Tung city and the development of the local tea industry are greatly restricted.

The research and development of continuous production equipment realizes the mechanized, automatic and large-scale production of the small flowers in the tung city, is a preoccupation in the development of the small flower tea industry in the tung city, and is an important measure for realizing mechanical strengthening of agriculture.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model provides a tung city florets serialization processing lines.

The above technical purpose of the present invention can be achieved by the following technical solutions: tung city floret serialization processing lines, including the cylinder machine of completing, the exit linkage cooling conveyer belt of cylinder machine of completing, the exit linkage of cooling conveyer belt is kneaded the material loading lifting machine, the exit linkage of kneading the material loading lifting machine is kneaded the unit, the defeated material cylinder that the exit linkage level of kneading the unit arranged, the exit linkage of defeated material cylinder is kneaded the discharge conveyor, the exit linkage of kneading the discharge conveyor reason strip unit, the exit linkage stoving material loading lifting machine of reason strip unit, the exit linkage drying-machine of stoving material loading lifting machine.

By adopting the technical scheme, the manufacturing processes of enzyme deactivation, cooling and moisture regaining, rolling, strip tidying and drying are arranged, the cooling and moisture regaining and rolling processes are added compared with the traditional manufacturing process, the problem that the appearance of the small flowers in the Tung city is too loose is solved, the strips in the appearance of the finished tea are stretched, the buds and leaves are complete, and the shape of the finished tea is similar to that of an orchid; all the process equipment is connected together through a lifting machine and a conveyor to form a continuous production line, the automation and the continuous operation of the small flowers in the tung city can be realized through external control equipment, the manpower is liberated, and the large-scale production can be realized.

Furthermore, the conveying roller comprises a rack and a barrel body rotatably arranged on the rack, and spiral blades are arranged on the inner wall of the barrel body.

Through adopting above-mentioned technical scheme, defeated material cylinder adopts the heliciform blade to carry out auger delivery, when the barrel rotated promptly, will knead tealeaves after the back and carry backward under the effect of heliciform blade, and when the barrel rotated, the tealeaves after kneading can drop because of the action of gravity in the barrel, under the rotatory cooperation of heliciform blade, can be given breaking up the tealeaves of kneading into a group after will kneading, makes it can disperse and open and independently get into reason strip machine and manage the strip.

Furthermore, a plurality of meshes are uniformly arranged on the wall of the barrel body.

Through adopting above-mentioned technical scheme, evenly set up a plurality of meshs on the section of thick bamboo wall of barrel, when the tealeaves after kneading is carried in the barrel, impurity and the tea dust of adulteration can fall through the mesh in the tealeaves, reach the purpose of edulcoration.

Furthermore, the cylinder walls at the two ends of the cylinder body are provided with annular slide rails, the rack is correspondingly provided with annular bearings, and the slide rails are arranged in the bearings to form rolling fit.

Through adopting above-mentioned technical scheme, set up slide rail and bearing for the barrel can be better rotate in the frame, and bearing rolling cooperation frictional force is little, rotates more in a flexible way.

Furthermore, a gear ring is arranged on the cylinder wall at one end of the cylinder body, a motor is arranged at one end, corresponding to the rack, of the frame, a gear is arranged on an output shaft of the motor, and the gear is meshed with the gear ring.

Through adopting above-mentioned technical scheme, set up the cooperation of gear ring, let the gear ring rotate under the motor drives to drive the barrel and rotate, labour saving and labor saving can realize automated control.

Furthermore, the rolling unit comprises two rolling machines which are arranged in parallel, a reciprocating type conveying belt is arranged below an outlet of the rolling and feeding elevator, and two ends of the reciprocating type conveying belt respectively correspond to feeding holes of the two rolling machines.

Through adopting above-mentioned technical scheme, set up two and knead the machine and be used for sharing the ejection of compact of cylinder machine of completing, knead the machine feed for two through reciprocating type conveyer belt, be convenient for control.

Further, a cooling fan is arranged at the bottom of the cooling conveying belt.

Through adopting above-mentioned technical scheme, set up cooling fan bottom the cooling conveyer belt, carry out quick cooling and regain moisture to the tealeaves after completing to improve the efficiency of whole production line.

To sum up, the utility model discloses following beneficial effect has:

1. in the application, the roller enzyme deactivating machine, the cooling conveying belt, the rolling unit, the strip tidying unit and the drying machine are arranged to form an integral manufacturing process of enzyme deactivating, cooling and moisture regaining, rolling, strip tidying and drying, the cooling and moisture regaining and rolling processes are added compared with the traditional manufacturing process, the problem that the appearance of small flowers in the Tung city is too loose is solved, strips in the appearance of finished tea can be stretched, buds and leaves are complete, and the shape of the finished tea is similar to that of an orchid; all the process equipment are connected together through a lifting machine and a conveyor to form a continuous production line, automatic and continuous operation of the small flowers in the Tung city can be realized through external control equipment, manpower is liberated, and large-scale production can be realized;

2. in this application, through increase defeated material cylinder between kneading and reason strip process, adopt the heliciform blade to carry out auger delivery, the tealeaves after kneading can drop because of the action of gravity in the barrel, under the rotatory cooperation of heliciform blade, will knead the back and knead into a ball tealeaves and give and break up, make it can disperse and independently get into reason strip machine and manage the strip.

3. In this application, evenly set up a plurality of meshs on the section of thick bamboo wall of defeated material cylinder barrel, when tealeaves after kneading is carried in the barrel, impurity and the tea dust of adulteration can fall through the mesh in the tealeaves, reach the purpose of edulcoration.

Drawings

FIG. 1 is a schematic view of a production line according to an embodiment of the present invention;

fig. 2 is a schematic flow diagram of an embodiment of the present invention;

FIG. 3 is a schematic view of a feed delivery roller according to an embodiment of the present invention;

FIG. 4 is a cross-sectional view of a feed roll according to an embodiment of the present invention;

fig. 5 is an enlarged view of a portion a of fig. 4.

In the figure: 10. a roller fixation machine; 20. cooling the conveyer belt; 21. a cooling fan; 30. a rolling and feeding elevator; 40. a rolling unit; 41. a reciprocating conveyor belt; 50. a delivery roller; 51. a frame; 52. a barrel; 53. a helical blade; 54. mesh openings; 55. a slide rail; 56. a bearing; 57. a toothed ring; 58. a motor; 59. a gear; 60. a kneading discharge conveyor; 70. a strip tidying unit; 80. drying the feeding hoister; 90. and a dryer.

Detailed Description

The technical solution in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application; it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all embodiments, and all other embodiments obtained by those of ordinary skill in the art without any inventive work based on the embodiments in the present application belong to the protection scope of the present application.

As shown in fig. 1-4, the embodiment of the application discloses paulownia floret serialization processing lines, including cylinder de-enzyming machine 10, the exit linkage cooling conveyer belt 20 of cylinder de-enzyming machine 10, the exit linkage of cooling conveyer belt 20 is kneaded material lifting machine 30, the exit linkage of kneading material lifting machine 30 is kneaded unit 40, the defeated roller 50 of kneading unit 40's exit linkage horizontal arrangement, defeated roller 50's exit linkage is kneaded material conveyer 60, the exit linkage reason strip unit 70 of kneading material conveyer 60, the exit linkage stoving material lifting machine 80 of reason strip unit 70, the exit linkage drying-machine 90 of stoving material lifting machine 80.

The roller water-removing machine 10, the cooling conveyer belt 20, the rolling machine set 40, the strip tidying machine set 70 and the dryer 90 are arranged to form an integral manufacturing process of water-removing, cooling and moisture regaining, rolling, strip tidying and drying, the cooling and moisture regaining and rolling processes are added compared with the traditional manufacturing process, the problem that the appearance of the small flowers in the Tung city is too loose is solved, strips in the appearance of the finished tea can be stretched, buds and leaves are complete, and the shape of the finished tea is similar to an orchid; all the process equipment is connected together through a lifting machine and a conveyor to form a continuous production line, automatic and continuous operation of the small flowers in the Tung city can be realized through external control equipment, manpower is liberated, and large-scale production can be realized.

Preferably, be provided with cooling fan 21 in cooling conveyer belt 20 bottom, rotate through cooling fan 21 and take away the heat of the just green tea leaf of cooling conveyer belt 20, accelerate the cooling and regain of tea leaf, guarantee that tea leaf reaches the cooling and regain requirement when getting into to knead unit 40, need not dry tea leaf according to traditional mode nature again to the time has been saved greatly, improves production efficiency.

Preferably, the rolling unit 40 includes two rolling machines arranged in parallel, a reciprocating conveyer belt 41 is disposed below the outlet of the rolling and feeding elevator 30, and two ends of the reciprocating conveyer belt 41 respectively correspond to the feeding ports of the two rolling machines. According to the operation requirements of the roller water-removing machine 10 and the rolling machine, the water-removing amount of the roller water-removing machine 10 is generally about twice of that of the rolling machine, therefore, two rolling machines are arranged to form the rolling machine set 40, so as to ensure the continuous production of the whole production line, avoid the stagnation phenomenon of waiting machines and improve the whole production efficiency.

Furthermore, as the rolling machine of the rolling machine set 40 rolls the tea leaves, part of the tea leaves can be rolled into a ball, and after the tea leaves enter the tea carding machine, some tea leaves can block the inlet of the tea carding machine, and some tea leaves can enter the tea carding machine together to be carded, so that the formed tea leaves are not good in shape. The material conveying roller 50 is arranged between the rolling unit 40 and the strip tidying unit 70, the material conveying roller 50 comprises a rack 51 and a barrel 52 rotatably arranged on the rack 51, circular ring-shaped slide rails 55 are arranged on the barrel walls at two ends of the barrel 52, an annular bearing 56 is correspondingly arranged on the rack 51, the slide rails 55 are arranged in the bearing 56 to form rolling fit, a toothed ring 57 is arranged on the barrel wall at one end of the barrel 52, a motor 58 is arranged at one end of the rack 51 corresponding to the motor 58, a gear 59 is arranged on an output shaft of the motor 58, the gear 59 is meshed with the toothed ring 57, and spiral blades 53 are arranged on the inner wall of the barrel 52. When the tea leaf twisting machine is implemented specifically, the motor 58 drives the gear 59 to rotate, the gear 59 rotates to drive the gear ring 57 to rotate, the gear ring 57 rotates to drive the barrel 52 to rotate, after twisted tea leaves enter the barrel, the tea leaves can fall off under the action of gravity under the rotation of the barrel, and under the cooperation of the rotation of the spiral blades, the twisted tea leaves are scattered, so that the tea leaves can be scattered and independently enter the tea leaf twisting machine to be twisted.

Preferably, a plurality of meshes 54 are uniformly arranged on the wall of the barrel 52, and when the rolled tea leaves are conveyed in the barrel 52, impurities and tea dust doped in the tea leaves can fall through the meshes 54, so that the purpose of removing the impurities is achieved.

The use principle of the tung city florets continuous processing production line in the embodiment is as follows: fresh tea leaves enter a roller water-removing machine 10 for water removal, the water-removed tea leaves are output to a cooling conveyer belt 20 and are conveyed to a rolling and feeding elevator 30 through the cooling conveyer belt 20, when the tea leaves are conveyed by the cooling conveyer belt 20, a cooling fan 21 on the cooling conveyer belt 20 operates to radiate the heat of the tea leaves so as to cool and remoisten the tea leaves, the rolling and feeding elevator 30 lifts and conveys the cooled and remoisten tea leaves to a reciprocating conveyer belt 41, the reciprocating conveyer belt 41 conveys the tea leaves to two rolling machines of a rolling and twisting machine set 40 respectively for rolling and twisting, the rolled tea leaves enter a conveying roller 50, the rolled tea leaves are scattered and output to a rolling and discharging conveyer 60 while the conveying roller 50 rotates spirally, the rolled and discharging conveyer 60 conveys the tea leaves to a strip tidying machine set 70 for strip tidying, the tea leaves after strip tidying enter a drying and feeding elevator 80, and then enter a drying machine 90 for drying through the drying and feeding elevator 80, the dried tea leaves are finished tea.

It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection does not only confine above-mentioned embodiment, the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides a tung city smallpox serialization processing lines, characterized by: including cylinder machine (10) that completes, exit linkage cooling conveyer belt (20) of cylinder machine (10) that completes, material loading lifting machine (30) are kneaded to the exit linkage of cooling conveyer belt (20), machine group (40) are kneaded to the exit linkage of kneading material loading lifting machine (30), defeated material cylinder (50) that the exit linkage level of kneading machine group (40) arranged, material discharging conveyor (60) are kneaded to the exit linkage of defeated material cylinder (50), exit linkage reason strip unit (70) of kneading material discharging conveyor (60), exit linkage stoving material loading lifting machine (80) of reason strip unit (70), exit linkage drying-machine (90) of stoving material loading lifting machine (80).

2. The continuous processing production line of small tung city flowers as claimed in claim 1, which is characterized in that: the conveying roller (50) comprises a rack (51) and a barrel (52) rotatably arranged on the rack (51), and spiral blades (53) are arranged on the inner wall of the barrel (52).

3. The continuous processing production line of small tung city flowers as claimed in claim 2, which is characterized in that: the wall of the cylinder body (52) is uniformly provided with a plurality of meshes (54).

4. The continuous processing production line of small tung-city flowers as claimed in claim 3, which is characterized in that: the cylinder is characterized in that circular slide rails (55) are arranged on the cylinder walls at two ends of the cylinder body (52), an annular bearing (56) is correspondingly arranged on the rack (51), and the slide rails (55) are arranged in the bearing (56) to form rolling fit.

5. The continuous processing production line of small Tung-City flowers according to claim 4, which is characterized in that: a gear ring (57) is arranged on the cylinder wall of one end of the cylinder body (52), a motor (58) is arranged at one end, corresponding to the rack (51), of the cylinder body, a gear (59) is arranged on an output shaft of the motor (58), and the gear (59) is meshed with the gear ring (57).

6. The continuous processing production line of small tung city flowers as claimed in claim 1, which is characterized in that: the rolling unit (40) comprises two rolling machines which are arranged in parallel, a reciprocating type conveying belt (41) is arranged below an outlet of the rolling and feeding elevator (30), and two ends of the reciprocating type conveying belt (41) correspond to feed inlets of the two rolling machines respectively.

7. The continuous processing production line of small tung city flowers as claimed in claim 1, which is characterized in that: and a cooling fan (21) is arranged at the bottom of the cooling conveying belt (20).