CN206586293U - A kind of automatic do not land kneads unit - Google Patents
A kind of automatic do not land kneads unit Download PDFInfo
- Publication number
- CN206586293U CN206586293U CN201621083724.8U CN201621083724U CN206586293U CN 206586293 U CN206586293 U CN 206586293U CN 201621083724 U CN201621083724 U CN 201621083724U CN 206586293 U CN206586293 U CN 206586293U
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- China
- Prior art keywords
- rotating cylinder
- conveyer belt
- roller
- automatic
- land
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- Expired - Fee Related
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Abstract
The utility model is related to a kind of automatic do not land and kneads unit, including kneading mechanism, feeding mechanism and drying mechanism；The kneading mechanism includes roller, and roller includes multiple rotating cylinders of clamping and separate rotation successively up and down；At rotating cylinder upper end open below the discharging opening of feeding mechanism, the outer surface of rotating cylinder is arranged with rubber ring；Rotating shaft is located at rotating cylinder periphery；Correspondence rotating cylinder is arranged with the different rotor of multiple diameters in the rotating shaft；The rotor is resisted against on the different rubber ring lateral surface of thickness；Rotating shaft is connected with motor；Motor is connected with a controller electric signal；Multiple air blades are vertically arranged with the rotating cylinder inwall；Main belt is provided with below the roller；Kneading mechanism and drying mechanism are sequentially located on the feed direction of main belt；Drying mechanism is located at the top of main belt.
Description
Technical field
The utility model is related to a kind of automatic do not land and kneads unit, belongs to tea machinery field.
Background technology
Existing tealeaves is rubbed in the machine of picking, and is all the circular motion that cylinder is picked by rubbing, and tealeaves is picked between disk and platen rubbing
Completion, which is rubbed, picks operation in stripes, can not be grasped well for the pressure of part tealeaves, and this contact is generally rigid contact,
So as to which broken tea rate is higher, it is not tight in this way, it is existing rub the machine of picking and can not realize that continuous and automatic is rubbed pick running, and be difficult quickly
Completion is kneaded, so as to have impact on the quality of tea, production efficiency is also low.
Utility model content
In order to solve the above-mentioned technical problem, the utility model provides a kind of automatic do not land and kneads unit, and the tealeaves passes through
Kneading mechanism can realize that tealeaves can knead embarking on journey without rigid contact, so as to reduce broken tea rate, also speed up simultaneously
Speed is kneaded, so as to improve the quality of tealeaves, production efficiency is improved.
The technical solution of the utility model is as follows：
A kind of automatic do not land kneads unit, including kneading mechanism, feeding mechanism and drying mechanism；The kneading mechanism
Including roller, roller includes multiple rotating cylinders of clamping and separate rotation successively up and down；It is located at charging at rotating cylinder upper end open
Below the discharging opening of mechanism, the outer surface of rotating cylinder is arranged with rubber ring；Rotating shaft is located at rotating cylinder periphery；Correspondence rotating cylinder in the rotating shaft
It is arranged with the different rotor of multiple diameters；The rotor is resisted against on the different rubber ring lateral surface of thickness；Rotating shaft and driving electricity
Machine is connected；Motor is connected with a controller electric signal；Multiple air blades are vertically arranged with the rotating cylinder inwall；The rolling
Cylinder lower section is provided with main belt；Kneading mechanism and drying mechanism are sequentially located on the feed direction of main belt；Dryer
Structure is located at the top of main belt.
Wherein, stagger the multiple rollers of setting above and below the kneading mechanism, is tiltedly installed between neighbouring two rollers
Mesh plate；One end of the mesh plate connects the discharging opening of a upper roller, and the other end connects the charging aperture of next roller；Net
Orifice plate lower surface is provided with electromagnetic shaker, and the electromagnetic shaker is connected with controller electric signal；The lower section of the multiple mesh plate is set
There is the first conveyer belt, first conveyer belt is connected with a residue outlet, and the residue outlet is connected with a collecting tank；Main belt is held
Expect that end is located at the discharging opening of the side of the first conveyer belt and the roller positioned at foot.
Wherein, provided with cylindric wire netting on the inside of the air blade.
Wherein, the upper end of the rotating cylinder is provided with annular slot, and rotating cylinder lower end is provided with annular clamp；A upper rotating cylinder
Annular slot is rotated with the clamp of next rotating cylinder to be engaged.
Wherein, the feeding mechanism includes roll shaft, first baffle and stepping conveyer belt, and the roll shaft is located at first baffle
Side；The roll shaft and first baffle are located above stepping conveyer belt respectively, and roll shaft and first baffle are kept with stepping conveyer belt
Certain interval；The second conveyer belt is provided with below described stepping conveyer belt one end；Set below the second conveyer belt discharge end
There is a discharging opening, discharging opening is located at the top of roller charging aperture；The direction of transfer of second conveyer belt is transmitted perpendicular to stepping
The direction of transfer of band；On stepping conveyer belt conveying tealeaves to the second conveyer belt and exported from discharging opening to kneading mechanism；The roller
Upper constant spacing is arranged with multiple plectanes in the axial direction outside axle, and the plectane both side surface is provided with annular groove, two neighboring
A second baffle is provided between plectane, second baffle two ends are provided with projection, and projection is slidably matched with groove；Two adjacent plectanes
Between roll shaft periphery be provided with two blocks；The line of two blocks passes through roll shaft axle center.
Wherein, the drying mechanism includes drying chamber, and the drying chamber opening is towards main belt, and drying chamber can
Moved up and down with vertical main belt, having heaters is set in drying cavity room.
Wherein, temperature sense probe, the heater and temperature sense probe difference are additionally provided with the drying cavity room
It is connected with controller electric signal.
The utility model has the advantages that：
1st, the utility model tealeaves can realize that tealeaves can carry out kneading shaping without rigid contact by kneading mechanism,
So as to reduce broken tea rate, speed is kneaded while having also speeded up, so as to improve the quality of tealeaves, production efficiency is improved.
2nd, the utility model tealeaves rotates the different wind-force of generation by multiple rotating cylinders and internally realizes tealeaves in rotating cylinder
Non- just wash is kneaded, so as to reduce broken tea rate.
3rd, the utility model tealeaves carries out being divided into bulk by roll shaft, then is transported to kneading mechanism, makes measuring for tealeaves
To control, it thereby may be ensured that even amount tealeaves is being kneaded, tealeaves can be made sufficiently to knead；
4th, the utility model drying chamber, can independently be precisely controlled, drying tea leaves effect is reached optimum state；
5th, the utility model is simple in construction, easy to maintenance.
Brief description of the drawings
Fig. 1 is to represent that the utility model is a kind of not landing the front view for kneading unit automatically；
Fig. 2 is to represent a kind of automatic side view for not landing the kneading mechanism for kneading unit of the utility model；
Fig. 3 is to represent a kind of automatic front view for not landing the roller for kneading unit of the utility model；
Fig. 4 is to represent a kind of automatic top view for not landing the roller for kneading unit of the utility model；
Fig. 5 is to represent that the utility model is a kind of not landing the top view for kneading the first embodiment of the rotating cylinder of unit automatically；
Fig. 6 is to represent a kind of automatic top view for not landing second of the embodiment of rotating cylinder for kneading unit of the utility model；
Fig. 7 is to represent a kind of automatic section for not landing junction between two rotating cylinders up and down for kneading unit of the utility model
Schematic diagram；
Fig. 8 is to represent a kind of automatic top view for not landing the feeding mechanism for kneading unit of the utility model；
Fig. 9 is to represent a kind of automatic roll shaft schematic diagram for not landing the feeding mechanism for kneading unit of the utility model；
Figure 10 is to represent a kind of automatic plectane schematic diagram for not landing the feeding mechanism for kneading unit of the utility model；
Figure 11 is to represent a kind of automatic second baffle and plectane for not landing the feeding mechanism for kneading unit of the utility model
Cooperation schematic diagram；
Figure 12 is to represent a kind of automatic top view for not landing the drying mechanism for kneading unit of the utility model.
Reference is expressed as in figure：
1- kneading mechanisms, 11- supports, 12- housings, the conveyer belts of 121- first, 122- main belts, 123- collecting tanks,
The thin plate of 124- residue outlets, 125-, 13- rollers, 131- rotating cylinders, 132- rotating shafts, 133- motors, 134- rotors, 135- rubber
Circle, 136- air blades, 137- necks, 138- clamps, 139- wire nettings, 2- feeding mechanisms, 21- roll shafts, 22- first baffles,
23- steppings conveyer belt, 24- plectanes, 25- grooves, 26- blocks, 27- second baffles, 28- projections, 3- drying mechanisms, 31- drying
Chamber, 32- heaters, 33- temperature sense probes, 4- mesh plates, 41- electromagnetic shakers, the conveyer belts of 5- second, 51- discharging openings, 6-
Curved surface.
Embodiment
The utility model is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Referring to Fig. 1 to Fig. 7, a kind of automatic do not land kneads unit, including kneading mechanism 1, feeding mechanism 2 and dryer
Structure 3；The kneading mechanism 1 includes support 11, housing 12 and the roller 13 being arranged inside housing 12；The housing 12
In the top of support 11；The roller 13 includes the rotating cylinder 131 and multiple bands of multiple clamping and separate rotations successively up and down
The motor 133 of rotating shaft 132；It is located at the lower section of discharging opening 51, the appearance of rotating cylinder 131 at the upper end open of rotating cylinder 131 of topmost
Surface cover is provided with rubber ring 135；Multiple motors 133 are uniformly arranged on the periphery of rotating cylinder 131 in the present embodiment；So that turning
What cylinder 131 was run more stablizes；Fixed cover is provided with the different rotor 134 of multiple diameters in the rotating shaft 132；The rotor
134 are resisted against on the different lateral surface of rubber ring 135 of thickness；The rotor 134 is matched with rubber ring 135, the band of motor 133
Dynamic rotating shaft 132 is rotated, and rotating shaft 132 with the frictional force of rubber ring 135 by driving rotating cylinder 131 to rotate；Turn so as to reach that control is each
131 linear velocities of cylinder are different；Rotating shaft 132 is connected with motor 133；Motor 133 is connected with a controller electric signal；Institute
State and multiple air blades 136 are vertically arranged with the inwall of rotating cylinder 131, a lateral inner surface of rotating cylinder 131 of air blade 136 is tilted；Institute
The inner side of air blade 136 is stated provided with cylindric wire netting 139；One layer of protection is carried out to tealeaves, tealeaves is effectively reduced and is turning
Breakage rate inside cylinder 131；Wherein the inwall of rotating cylinder 131 can also be not provided with air blade 136 and wire netting 139, but will turn
131 inwalls of cylinder are arranged to the curved surface 6 of bumps；When curved surface can prevent that tealeaves from entering rotating cylinder 131, prevent because rotating cylinder 131 is rotated
When inwall produce wind-force tealeaves is scraped broken；The upper end of the rotating cylinder 131 is provided with the neck 137 of annular shape, the lower end of rotating cylinder 131
It is provided with annular clamp 138；The neck 137 of a upper rotating cylinder 131 is rotated with the clamp 138 of next rotating cylinder 131 to be engaged；It is described
The bottom of housing 12 is provided with the first conveyer belt 121；The side of first conveyer belt 121 is connected with a residue outlet 124, the other end
It is connected by thin plate 125 with the madial wall of housing 12；The lower section of housing 12 is provided with main belt 122, and main belt 122 is located at
The upper end of support 11；Kneading mechanism 1 and drying mechanism 3 are sequentially located on the feed direction of main belt 122；Drying mechanism 3
In the top of main belt 122；The lower section of main belt 122 is provided with collecting tank 123, collecting tank 123 and residue outlet 124
Connection.
Wherein, referring to Fig. 2, the kneading mechanism staggers the multiple rollers 13 of setting about 1, neighbouring two rollers 13 it
Between be tiltedly installed with mesh plate 4；One end of the mesh plate 4 connects the discharging opening of a upper roller 13, and other end connection is next
The charging aperture of individual roller 13；Mesh plate lower surface is provided with electromagnetic shaker 41, and the electromagnetic shaker 41 is connected with controller electric signal, institute
The lower section for stating multiple mesh plates 4 is provided with the first conveyer belt 121, and first conveyer belt 121 is connected with a residue outlet 124, institute
Residue outlet 124 is stated to connect with a collecting tank 123；The bearing material end of main belt 122 is located at the side of the first conveyer belt 121 and positioned at most
The discharging opening 51 of the roller 13 of bottom.
Wherein, referring to Fig. 1, Fig. 8 to Figure 11, the feeding mechanism 2 includes roll shaft 21, first baffle 22 and stepping conveyer belt
23, the roll shaft 21 is located at the side of first baffle 22；The roll shaft 21 and first baffle 22 are located at stepping conveyer belt 23 respectively
Top, roll shaft 21 and first baffle 22 keep certain interval with stepping conveyer belt 23；Below described one end of stepping conveyer belt 23
It is provided with the second conveyer belt 5；A discharging opening 51 is provided with below the discharge end of second conveyer belt 5, discharging opening 51 is located at roller
The top of charging aperture；Direction of transfer of the direction of transfer of second conveyer belt 5 perpendicular to stepping conveyer belt 23；Stepping is transmitted
On conveying tealeaves to the second conveyer belt 5 of band 23 and exported from discharging opening 51 to kneading mechanism 1；The outer axis side of roll shaft 21
Upward constant spacing is arranged with multiple plectanes 24, and the both side surface of plectane 24 is provided with annular groove 25, two neighboring plectane 24
Between be provided with a second baffle 27, the two ends of second baffle 27 are provided with projection 28, and projection 28 is slidably matched with groove 25；Two phases
The periphery of roll shaft 21 between adjacent plectane 24 is provided with two blocks 26；The line of two blocks 26 passes through the axle center of roll shaft 21.
Wherein, referring to Fig. 1 and Figure 12, the drying mechanism 3 includes drying chamber 31, the drying chamber 31 opening direction
Main belt 122, drying chamber 31 vertically main belt 122 can be moved up and down, and having heaters 32 is set in chamber 31.
Wherein, referring to Figure 12, temperature sense probe 33, the heater 32 and temperature sense are additionally provided with the chamber 31
It should pop one's head in and 33 be connected respectively with controller electric signal.
Operation principle of the present utility model：
Tealeaves is positioned on stepping conveyer belt 23, and tealeaves is struck off, by roller after first baffle 22 by first baffle 22
After axle 21, tealeaves is divided into after bulk, into the second conveyer belt 5, and tealeaves is divided into bulk and enters by the second conveyer belt 5
Material mouth 51, and then enter in multiple rotating cylinders 131 of roller 13, because the diameter of rotor 134 in rotating shaft 132 is different, cause rotor
134 linear velocity is different, and rotor 134 drives rotating cylinder 131 to rotate, and now because the linear velocity of rotating cylinder 131 is different, causes rotating cylinder
The wind-force that 131 inside are produced is different, so that tea rolling be molded；Now tealeaves drops mesh plate 4, due to the work of electromagnetic shaker 41
With broken fallen to from mesh on the first conveyer belt 121 of tea is transported to collecting tank 123；By the tealeaves of mesh plate 4 continue into
Enter next roller 13, last tealeaves drops to main belt 122, now the chamber 31 of drying mechanism 3, which is moved down, covers tealeaves and enter
Row drying, the data that controller is transmitted according to temperature sense probe 33 are controlled heating to heater 32, made at tealeaves
In optimal drying temperature, the good drying effect of tealeaves is reached.
Embodiment of the present utility model is the foregoing is only, the scope of the claims of the present utility model is not thereby limited, it is every
The equivalent structure or equivalent flow conversion made using the utility model specification and accompanying drawing content, or be directly or indirectly used in
Other related technical fields, are similarly included in scope of patent protection of the present utility model.
Claims (7)
1. a kind of automatic do not land kneads unit, it is characterised in that：Including kneading mechanism (1), feeding mechanism (2) and dryer
Structure (3)；The kneading mechanism (1) includes roller (13), and roller (13) includes multiple clamping and separate rotations successively up and down
Rotating cylinder (131)；At rotating cylinder (131) upper end open below the discharging opening (51) of feeding mechanism (2), outside rotating cylinder (131)
Surface is arranged with rubber ring (135)；Rotating shaft (132) is located at rotating cylinder (131) periphery；Correspondence rotating cylinder (131) on the rotating shaft (132)
It is arranged with the different rotor of multiple diameters (134)；The rotor (134) is resisted against the different rubber ring of thickness (135) lateral surface
On；Rotating shaft (132) is connected with motor (133)；Motor (133) is connected with a controller electric signal；The rotating cylinder
(131) multiple air blades (136) are vertically arranged with inwall；Main belt (122) is provided with below the roller (13)；Knead
Mechanism (1) and drying mechanism (3) are sequentially located on the feed direction of main belt (122)；Drying mechanism (3) is located at main transmission
The top of band (122).
2. a kind of automatic do not land as claimed in claim 1 kneads unit, it is characterised in that：Above and below the kneading mechanism (1)
Stagger to set and be tiltedly installed with mesh plate (4) between multiple rollers (13), neighbouring two rollers (13)；The mesh plate
(4) one end connects the discharging opening of a upper roller (13), and the other end connects the charging aperture of next roller (13)；Mesh plate
(4) lower surface is provided with electromagnetic shaker (41), and the electromagnetic shaker (41) is connected with controller electric signal；The multiple mesh plate (4)
Lower section be provided with the first conveyer belt (121), first conveyer belt (121) is connected with a residue outlet (124), the residue outlet
(124) connected with a collecting tank (123)；Main belt (122) bearing material end is located at the side of the first conveyer belt (121) and positioned at most
The discharging opening (51) of the roller (13) of bottom.
3. a kind of automatic do not land as claimed in claim 2 kneads unit, it is characterised in that：On the inside of the air blade (136)
Provided with cylindric wire netting (139).
4. a kind of automatic do not land as claimed in claim 3 kneads unit, it is characterised in that：The upper end of the rotating cylinder (131)
Annular slot (137) is provided with, rotating cylinder (131) lower end is provided with annular clamp (138)；The annular snap of a upper rotating cylinder (131)
Groove (137) is rotated with the clamp (138) of next rotating cylinder (131) to be engaged.
5. a kind of automatic do not land as claimed in claim 1 kneads unit, it is characterised in that：The feeding mechanism (2) includes
Roll shaft (21), first baffle (22) and stepping conveyer belt (23), the roll shaft (21) are located at the side of first baffle (22)；It is described
Roll shaft (21) and first baffle (22) are located above stepping conveyer belt (23) respectively, roll shaft (21) and first baffle (22) and stepping
Conveyer belt (23) keeps certain interval；The second conveyer belt (5) is provided with below described stepping conveyer belt (23) one end；Described second
A discharging opening (51) is provided with below conveyer belt (5) discharge end, discharging opening (51) is located at the top of roller charging aperture；Described second
Direction of transfer of the direction of transfer of conveyer belt (5) perpendicular to stepping conveyer belt (23)；Stepping conveyer belt (23) conveys tealeaves to the
On two conveyer belts (5) and from discharging opening (51) output to kneading mechanism (1)；Between the roll shaft (21) is above fixed in the axial direction outside
Away from being arranged with multiple plectanes (24), plectane (24) both side surface is provided with annular groove (25), two neighboring plectane (24) it
Between be provided with a second baffle (27), second baffle (27) two ends are provided with projection (28), and projection (28) is matched somebody with somebody with groove (25) slip
Close；Roll shaft (21) periphery between two adjacent plectanes (24) is provided with two blocks (26)；The line of two blocks (26) is worn
Cross roll shaft (21) axle center.
6. a kind of automatic do not land as claimed in claim 1 kneads unit, it is characterised in that：The drying mechanism (3) includes
Chamber (31) is dried, drying chamber (31) opening is towards main belt (122), and drying chamber (31) can vertically main transmission
Band (122) is moved up and down, and having heaters (32) is set in drying chamber (31).
7. a kind of automatic do not land as claimed in claim 6 kneads unit, it is characterised in that：In the drying chamber (31) also
Temperature sense probe (33) is provided with, the heater (32) and temperature sense probe (33) connect with controller electric signal respectively
Connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621083724.8U CN206586293U (en) | 2016-09-27 | 2016-09-27 | A kind of automatic do not land kneads unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621083724.8U CN206586293U (en) | 2016-09-27 | 2016-09-27 | A kind of automatic do not land kneads unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206586293U true CN206586293U (en) | 2017-10-27 |
Family
ID=60129705
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621083724.8U Expired - Fee Related CN206586293U (en) | 2016-09-27 | 2016-09-27 | A kind of automatic do not land kneads unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206586293U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106417726A (en) * | 2016-09-27 | 2017-02-22 | 福建省麒麟山茶业发展有限公司 | Automatic impending twisting unit |
-
2016
- 2016-09-27 CN CN201621083724.8U patent/CN206586293U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106417726A (en) * | 2016-09-27 | 2017-02-22 | 福建省麒麟山茶业发展有限公司 | Automatic impending twisting unit |
| CN106417726B (en) * | 2016-09-27 | 2023-08-01 | 福建省麒麟山茶业发展有限公司 | Automatic rolling machine set without falling to ground |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171027 Termination date: 20180927 |