CN206227541U

CN206227541U - A kind of alternative tea automatic production line

Info

Publication number: CN206227541U
Application number: CN201620973833.0U
Authority: CN
Inventors: 胡廷建; 王忠达; 刘奎秀
Original assignee: Linyi Shansong Pharmaceutical Co Ltd
Current assignee: Linyi Shansong Pharmaceutical Co Ltd
Priority date: 2016-08-29
Filing date: 2016-08-29
Publication date: 2017-06-09
Anticipated expiration: 2026-08-29

Abstract

A kind of alternative tea automatic production line, cutting leaf fermentation part includes weighing balance, the tender leaf amount added up after metering meets when presetting value, open weigher bottom, tender leaf cuts leaf through foliage cutter, tender leaf after Qie Ye enters kneading machine, and the tender leaf for kneading completion enters fermenting house fermentation through conveyer, and the tender leaf after fermentation is delivered to shaping bale breaking part after primary drying machine drying；Shaping bale breaking part includes shaping bale breaking module, shaping bale breaking module includes weigher, tender leaf after being measured through weigher enters the metering even leaf machine of cloth, tender leaf is delivered to trimmer by the funnel for measuring the even leaf machine of cloth, hydraulic shaping part is provided with trimmer, is delivered to through transfer lifter through the leaf block after hydraulic shaping and shaping bale breaking is realized in bale breaker.This production line solve the problems, such as by hand or in the manual preparation method in part because the difference of individual skill and caused by product batches quality it is different, continuous automatic production mode improves production efficiency, reduces production cost.

Description

A kind of alternative tea automatic production line

Technical field

The utility model is related to a plant tea substitute technical field, more particularly, to a kind of alternative tea automatic production line.

Background technology

Alternative tea is leaf, flower, fruit, rhizome from edible plants etc., using the way of reference of similar tealeaves, Jin Erda The general designation of class product the effect of health care or auxiliary treatment.

Hubei Chinese flowering crabapple, belongs to rose family Malus deciduous tree, and its tender leaf is dried can be quoted as tealeaves, its disease that can really help digestion And for wine brewing, with anti-inflammation, hypoglycemic, resist oxygen lack, it is antifatigue the effects such as.Its blade is in avette, 5-10cm long, 2.5- wide 4cm.It was found that Malus spectabilis tender leaf can have functions that hypoglycemic and anti-inflammatory for tea, in particular for the treatment of gynaecological imflammation in, Curative effect is obvious.

In order to obtain Hubei Chinese flowering crabapple alternative tea, Application No. 200710053716.8, entitled " Hubei Chinese flowering crabapple tea and its carry Take the preparation method and application of thing " in disclose a kind of preparation method of Chinese flowering crabapple tea, the method step is：Adopt growth 45-90 days Hubei Chinese flowering crabapple tender leaf cleaned, remove bud, flower, branch and impurity；Knead, kneaded through kneading machinery or manual normal temperature, So that tealeaves forms volume rope shape；Fermentation, using heap fermentation method, ulking thickness is no less than 10cm, and ferment 2-8 in the sun My god, turn into golden yellow to tealeaves surface；Drying, kneaded through kneading machine after fermentation, deblocked, radiated, dry be made it is Hubei Haitang red Tea.It is visible by this preparation method, it is main use processing by hand, part steps be aided be machined it is important for this kind of alternative tea Preparation method, its production cycle is long, cost of labor is high.

The content of the invention

The purpose of this utility model is to overcome shortcoming present in prior art, there is provided a kind of alternative tea fully-automatic production Line, the fresh blade under the input harvesting of the production line front end, from the alternative tea for as machining of rear end output, to reduce into This cost, saving production time, the technical scheme of use is：A kind of alternative tea automatic production line, it is characterised in that：It is described complete Automatic assembly line includes cleaning part, is dehydrated part of withering, cuts leaf fermentation part, primary drying part and shaping bale breaking part, It is connected with conveyer or elevator between various pieces, it is characterised in that：The leaf fermentation part of cutting includes weigher, meter The tender leaf amount added up after amount meets when presetting value, and the weigher bottom is opened, and tender leaf cuts leaf through foliage cutter, after cutting leaf Tender leaf enter kneading machine, knead the tender leaf of completion and enter fermenting house through conveyer and ferment, the tender leaf after fermentation is through primary dryer Shaping bale breaking part is delivered to after drying；The shaping bale breaking part includes shaping bale breaking module, the shaping bale breaking module bag Weigher is included, the tender leaf after being measured through the weigher enters the metering even leaf machine of cloth, the funnel of the even leaf machine of metering cloth Tender leaf is delivered to trimmer, hydraulic shaping part is provided with the trimmer, through the leaf block after the hydraulic shaping through transfer Shaping bale breaking is realized in elevator delivery to bale breaker；Shaping bale breaking part is sequentially connected in series described in multi-pass, through shaping pine Bag treatment after, size be output as finished product alternative tea behind satisfactory tender leaf drying selection by winnowing part.

Technical characteristic of the present utility model also has：The even leaf machine of the metering cloth includes casing and is arranged in the casing Even leaf portion part, the even leaf portion part include even leaf roller, on the even leaf roller be equipped with even leaf-teeth, the casing be open type case Body, the bottom of the open type casing sets drive disk assembly, and the drive disk assembly includes drive link, and the casing is towards described whole The side of shape machine is equipped with the funnel connected with the casing.

Technical characteristic of the present utility model also has：The trimmer includes trimmer frame and in the frame Shaping hopper, the shaping hopper is passed through built with the top board by extrusion oil cylinder and gland hydraulic oil cylinder driving by the tender leaf after metering The leaf block is formed after gland and top board extruding.

Technical characteristic of the present utility model also has：The shaping bale breaking part includes the shaping pine that 20 passages are in series Bag module, also at least sets a damping machine between the shaping bale breaking module.

Technical characteristic of the present utility model also has：The cleaning part point includes machine of storing up green fodder, into the tender leaf of the machine of storing up green fodder Cleaning machine is delivered to through uniform mechanism and conveyer, once purged tender leaf enters vibration draining machine draining.

Technical characteristic of the present utility model also has：The production line also includes drying selection by winnowing part, the drying selection by winnowing portion Point include dryer, vibra shoot and winnowing machine, tender leaf through the dryer carry out it is last air-dry treatment after as finished product, it is described into The sorted machine selection by winnowing of product, is individually separated into outside different brackets and arranges.

Technical characteristic of the present utility model also has：The fermenting house includes fermentation computer room, fermentation machine host and positioned at described Tender leaf conveying mechanism in fermentation computer room, the conveyer belt of the tender leaf conveying mechanism including the upper and lower interlaced arrangement of multilayer, tender leaf from The superiors of the conveyer belt enter the conveying mechanism, are exported to primary drying part from bottom conveyer belt.

Technical characteristic of the present utility model also has：The fermentation machine host includes electric steam copper and ultrasonic humidifier.

Technical characteristic of the present utility model also has：After the tender leaf for kneading completion vibrates through the vibra shoot, through carrying The inclined conveying machine of distributing trolley is delivered to the fermenting house fermentation.

Technical characteristic of the present utility model also has：Be additionally provided with distributing trolley on the conveyer, the distributing trolley it is upper Fang Weibu hoppers, the cloth case includes hollow casing, and refining component and material toggling component, the refining are provided with the casing Component includes smoother roller and the refining blade on the smoother roller, and the material toggling component includes material toggling roller and is arranged on institute The material toggling blade on material toggling roller, the bottom-open of the casing are stated, and it is small to be provided with the cloth in the both sides of the casing The stock guide of car；The distributing trolley includes trolley body, and trolley idler wheels component, the dolly are set below the trolley body The cloth material strip of annular, the dolly vertical inclined conveying machine under the drive of dolly Transversal moving devices are additionally provided with body Belt direction is moved.

The beneficial effects of the utility model are：This production line full-automation degree is high, and raw material is input into from front end, from rear end The finished product for being point good grade of output；For as far as possible shakeout tender leaf, it is ensured that its quality fermented in fermenting house, fermenting house it Before be provided with distributing trolley, dolly causes that tender leaf is uniformly distributed on the conveyor belt in reciprocal vertical movement；Trimmer first will be quantitative Tender leaf is locked, then is deblocked by bale breaker, and the shaping of alternative tea is completed in this operation, and by test of many times, for Hubei Malus spectabilis alternative tea, because blade is thicker, better effects can be obtained after being processed through the shaping bale breaking of 20 passages or so；This production line solution In the manual or manual preparation method in part of having determined because the difference of individual skill and caused by the different problem of product batches quality, continuously Automated production mode improves production efficiency, reduces production cost.

Brief description of the drawings

Accompanying drawing 1 is that the utility model cleaning part I and dehydration are withered part ii structural representation, and accompanying drawing 2 is bowing for accompanying drawing 1 View, accompanying drawing 3 is to cut leaf fermentation part III, primary drying part IV, shaping bale breaking part V and the structure of drying selection by winnowing part VI Schematic diagram, accompanying drawing 4 is from cutting 9th passage side view of the leaf fermentation part III to shaping bale breaking, during accompanying drawing 5 is accompanying drawing 3 in accompanying drawing 3 From the 10th passage to the 17th passage side view of shaping bale breaking part, accompanying drawing 6 be in accompanying drawing 3 from the passage of shaping bale breaking the 18th to The side view that this production line terminates, accompanying drawing 7 is fermenting house structural representation, and accompanying drawing 8 is the top view of accompanying drawing 7, and accompanying drawing 9 is accompanying drawing 7 layout view, accompanying drawing 10 is the structural representation of shaping bale breaking part V, wherein：

I is cleaning part：I 1 is the machine of storing up green fodder, I 2 Shi Yun leaves mechanisms, and I 3 is conveyer, and I 4 is cleaning machine, and I 41 is into water Mouthful, I 42 is discharge outlet, and I 43 is secondary spraying water inlet, and I 44 is water tank gap, and I 5 is vibration draining machine；

II is to be dehydrated part of withering：II 1 is air-dry machine, and II 2 is dewaterer, and II 3 is conveyer, and II 4 is even leaf machine, II 5 It is deteriorating machine, II 51 is steam heater, and II 52 is dehumidifier, and II 6 is conveyer；

III is to cut leaf fermentation part：III 1 is bucket elevator, and III 2 is conveyer, and III 3 is weigher, and III 4 is conveying Machine, III 5 is kneading machine, and III 6 is foliage cutter, and III 7 is inclined conveying machine, and III 71 is distributing trolley, and III 711 is trolley body, III 712 is trolley idler wheels component, and III 713 is cloth material strip, and III 72 is cloth hopper, and III 721 is casing, and III 722 is smoother roller, III 723 is refining blade, and III 724 is stock guide, and III 725 is motor, and III 726 is material toggling blade, and III 727 is travelling gear, III 728 It is material toggling roller；III 8 is fermenting house, and III 81 is fermentation computer room, and III 82 is conveyer belt, and III 83 is electric steam copper, and III 84 is ultrasonic hair Raw device, III 85 Shi Yun leaves mechanisms, III 86 is ventilation fan；

IV is primary drying part；

V is shaping bale breaking part：V 1 is the metering even leaf machine of cloth, and V 11 is casing, and V 12 is refining part, and V 13 are Drive disk assembly, V 14 is drive link, and V 15 is funnel, and V 16 is support, and V 2 is trimmer, and V 21 is shaping hopper, V 22 It is trimmer frame, V 23 is extrusion oil cylinder, and V 24 is gland oil cylinder I（Close）, V 25 is gland oil cylinder II（Open）, V 26 It is trimmer frame, V 3 is transfer lifter, and V 31 is bottom hydraulic support, and V 32 is transfer boxboard, and V 33 is bottom hydraulic pressure Cylinder；V 4 is bale breaker, and V 41 is bale breaking casing, and V 42 is bale breaking tooth, and V 43 is rotary shaft, and V 44 is electric rotating machine, and V 5 is defeated Machine is sent, V6 is damping machine；

VI is drying selection by winnowing part：VI 1 is conveyer, and VI 2 is dryer, and VI 3 is winnowing machine.

Specific embodiment

Below in conjunction with the accompanying drawings, specific embodiment of the present utility model is illustrated.The utility model discloses one kind Alternative tea automatic production line, the automatic production line include cleaning part I, dehydration wither part ii, cut leaf fermentation part III, Primary drying part IV, shaping bale breaking part V and drying selection by winnowing part VI, between various pieces or with the difference of a part It is connected with conveyer or elevator between structure, the tender leaf used by alternative tea from cleaning part I is placed into（Such as Hubei Chinese flowering crabapple）By after a series of processing, from the output of drying selection by winnowing part VI is to have divided grade by selection by winnowing, machine Alternative tea.

Cleaning part I includes store up green fodder machine I 1, Yun Ye mechanisms I 2, conveyer I 3, cleaning machine I 4, vibration draining machine I 5.Into The tender leaf of machine I 1 of storing up green fodder is delivered to cleaning machine I 4 through the even leaf of Yun Ye mechanisms I 2 and conveyer I 3, and once purged tender leaf enters vibration The draining of draining machine I 5.Yun Ye mechanisms I 2 are provided with even leaf roller, and even leaf blade is set on even leaf roller, are temporarily stored in the tender leaf in the machine of storing up green fodder I 1 The outwards uniform output under the effect of even leaf blade.Cleaning machine I 4 include water inlet I 41, from water inlet I 41 enter rinse water from Discharge outlet I 42 is discharged, and in order to clean thoroughly, this cleaning machine is additionally provided with secondary spraying water inlet I 43, and the water of overflow is from water tank spilling water Mouth I 44 is discharged.Tender leaf after cleaning vibrates through vibrating draining machine I 5, enters dehydration on removal tender leaf after unnecessary moisture and withers part Ⅱ。

Being dehydrated the part ii that withers includes air-dry machine II 1, dewaterer II 2, conveyer II 3, even leaf machine II 4, the and of deteriorating machine II 5 Conveyer II 6.On air-dry machine II 1 be equipped with air blower, to vibration draining after tender leaf air-dry, dewaterer II 2 at a high speed from Core type dewaterer, the satisfactory tender leaf of moisture is transported in deteriorating machine II 5 treatment of withering after processing.On the deteriorating machine Even leaf machine II 4 is additionally provided with, to ensure that tender leaf is as far as possible uniform on the conveyer belt in deteriorating machine.To temperature in deteriorating machine II 5 and wet The control of degree is realized by steam heater II 51 and dehumidifier II 52, and correspondence reload temperature probe and moisture probe.

Cut leaf fermentation part III including bucket elevator III 1, conveyer III 2, weigher III 3, conveyer III 4, kneading machine III 5, foliage cutter III 6, inclined conveying machine III 7 and fermenting house III 8.Tender leaf after fermentation is lifted through bucket elevator III 1, into defeated The hopper of machine III 2 is sent, entering weigher III 3 from the hopper measures, and satisfactory a certain amount of tender leaf is by foliage cutter III 6 after metering Qie Ye, cut the tender leaf after leaf carries out kneading Titian treatment into kneading machine III 5, and the tender leaf after Titian is delivered to the hair of fermenting house III 8 Ferment.

Fermenting house III 8 includes fermentation computer room III 81, fermentation machine host and the tender leaf conveyer in fermentation computer room III 81 Structure, tender leaf conveying mechanism includes the conveyer belt III 82 of the upper and lower interlaced arrangement of multilayer, and from diagram, the conveyer belt III 82 is upper and lower The a plurality of endless belt of arrangement, and neighbouring two endless belt interlaced arrangements, tender leaf enter from the superiors' cycloconveyor belt side In fermenting house, exported from the opposite side of bottom conveyer belt, the mode of upper and lower interlaced arrangement ensure that tender leaf in different conveyer belts Between convey the need for.The need for temperature and humidity, fermentation machine host includes electric steam copper III 83 and ultrasonic humidifier Ⅲ84.Dried tender leaf to primary drying part after fermented.

Distributing trolley III 71, distributing trolley are additionally provided with the inclined conveying machine III 7 between tender leaf and fermenting house after kneading III 71 top is cloth hopper III 72, and cloth hopper III 72 includes being provided with refining component in hollow casing III 721, casing III 721, Refining component includes smoother roller III 722 and the refining blade III 723 on smoother roller III 722, and the bottom of casing III 721 opens Open, and the stock guide III 724 of distributing trolley III 71 is provided with the both sides of casing III 721.Distributing trolley III 71 includes dolly Body III 711, the lower section of trolley body III 711 sets trolley idler wheels component III 712, and trolley idler wheels component III 712 includes roller electricity Machine, is additionally provided with the cloth material strip III 713 of annular in trolley body III 711, distributing trolley III 71 can under the drive of trolley idler wheels component Vertical transport direction of belt travel is moved back and forth, and the cloth of downward primary conveyor is completed in reciprocating movement, is protected as far as possible The uniformity of fermenting house upper conveyor belt tender leaf is demonstrate,proved, to prevent from being piled up due to tender leaf the difference of the product quality that became uneven is caused.

Shaping bale breaking part V includes the even leaf machine V 1 of metering cloth, trimmer V 2, transfer lifter V 3, bale breaker V 4 With conveyer V 5.

The even leaf machine V 1 of metering cloth includes casing V 11, has even leaf portion part V 12 in casing V 11, and even leaf portion part V 12 is wrapped Even leaf roller is included, even leaf-teeth are housed on even leaf roller.Casing V 11 is open type casing, and the bottom of open type casing sets drive disk assembly, Drive disk assembly includes chain board motor and drive link V 14, carrier bar tooth is provided with drive link V 14, in the direction of casing V 11 The side of trimmer is equipped with the funnel V 15 connected with casing V 11.Tender leaf even leaf portion part V 12 effect under, through drive link V 14 and funnel V 15 after be conveyed into the shaping hopper V 21 of trimmer V 2.

Trimmer V 2 includes trimmer frame V 22, and shaping hopper V 21, shaping material are installed in trimmer frame V 22 Case V 21 built with the top board by extrusion oil cylinder and gland hydraulic oil cylinder driving, after the tender leaf after metering is extruded through gland and top board Form leaf block.Gland oil cylinder in the present embodiment is two, and gland oil cylinder I V 24 is responsible for closing gland, gland oil cylinder II V 25 It is responsible for opening gland.After through extrusion oil cylinder and the extruding of gland oil cylinder and pressurize certain hour, tender leaf is pushed outwardly into leaf block.

Leaf block is pushed out to transfer lifter V 3, and transfer lifter V 3 includes the bottom liquid being connected with bottom hydraulic cylinder V 33 Pressure support V 31, under the effect of bottom hydraulic cylinder V 33, bottom hydraulic cylinder V 33 can rise or decline, shifting mounted thereto Carry boxboard V 32 also to rise therewith or decline, and the leaf block is pushed into bale breaker V 4.

Bale breaker V 4 includes bale breaking casing V 41, and bale breaking tooth V 42, rotation are housed on the inwall of the bale breaking casing V 41 Motor V 44 is rotated axle V 43, and then bale breaking casing V 41 rotates, and leaf block is gradually deblocked in bale breaker, and forms generation With the profile required for tea.

The shaping bale breaking operation of 20 passages is provided with this automatic production line altogether, and is provided with damping machine V6 wherein.Processing After the completion of tender leaf its fragrance, profile meets the requirements.

Drying selection by winnowing part VI includes it being conveyer VI 1, dryer VI 2 and winnowing machine VI 3.After shaping bale breaking, drying After machine drying reduces moisture, alternative tea just turns into finished product from initial raw material, and the finished product is classified through the selection by winnowing of winnowing machine VI 3 again, whole Individual alternative tea production is completed.

Certainly, described above is not limitation of the utility model, and the utility model is also not limited to the example above, this skill Change, remodeling, addition or replacement that the those of ordinary skill in art field is made in essential scope of the present utility model, also belong to In protection domain of the present utility model.

Claims

1. a kind of alternative tea automatic production line, it is characterised in that：The automatic production line includes that cleaning part, dehydration are withered Partly, leaf fermentation part, primary drying part and shaping bale breaking part are cut, with conveyer or elevator phase between various pieces Connection, it is characterised in that：Including weigher, the tender leaf amount added up after metering meets and presets value the leaf fermentation part of cutting When, the weigher bottom is opened, and tender leaf cuts leaf, cuts the tender leaf after leaf and enter kneading machine through foliage cutter, kneads the tender leaf of completion Enter fermenting house through conveyer to ferment, the tender leaf after fermentation is delivered to shaping bale breaking part after primary drying machine drying；It is described whole Shape bale breaking part includes shaping bale breaking module, and the shaping bale breaking module includes weigher, tender after being measured through the weigher Leaf enters the metering even leaf machine of cloth, and tender leaf is delivered to trimmer by the funnel of the even leaf machine of metering cloth, in the trimmer Hydraulic shaping part is provided with, is delivered in bale breaker through transfer lifter through the leaf block after the hydraulic shaping and is realized shaping pine Bag；Shaping bale breaking part is sequentially connected in series described in multi-pass, through the shaping bale breaking process after, the satisfactory tender leaf of size through dry Dry-air blast is output as finished product alternative tea after selecting part.

2. according to the automatic production line described in claim 1, it is characterised in that：The metering cloth even leaf machine include casing and The even leaf portion part in the casing is arranged on, the even leaf portion part includes even leaf roller, even leaf-teeth are housed on the even leaf roller, it is described Casing is open type casing, and the bottom of the open type casing sets drive disk assembly, and the drive disk assembly includes drive link, described Casing is equipped with the funnel connected with the casing towards the side of the trimmer.

3. according to the automatic production line described in claim 2, it is characterised in that：The trimmer includes trimmer frame and peace Shaping hopper in the frame, the shaping hopper is built with the top board by extrusion oil cylinder and gland hydraulic oil cylinder driving, warp The tender leaf crossed after metering forms the leaf block after being extruded through gland and the top board.

4. according to the automatic production line described in claim 1, it is characterised in that：The shaping bale breaking part includes 20 passage phases The shaping bale breaking module of series connection, also at least sets a damping machine between the shaping bale breaking module.

5. according to the alternative tea automatic production line described in claim 1, it is characterised in that：The cleaning part point includes storing up green fodder Machine, the tender leaf into the machine of storing up green fodder is delivered to cleaning machine through uniform mechanism and conveyer, and once purged tender leaf enters vibration Draining machine draining.

6. according to the alternative tea automatic production line described in claim 1, it is characterised in that：The production line also includes drying wind Selecting part, the drying selection by winnowing part includes dryer, vibra shoot and winnowing machine, and tender leaf is finally air-dried through the dryer Turn into finished product after treatment, the sorted machine selection by winnowing of finished product is individually separated into outside different brackets and arranges.

7. according to the alternative tea automatic production line described in claim 1, it is characterised in that：The fermenting house includes fermentation machine Room, fermentation machine host and the tender leaf conveying mechanism in the fermentation computer room, the tender leaf conveying mechanism include that multilayer is upper and lower The conveyer belt of interlaced arrangement, tender leaf enters the conveying mechanism, is exported from bottom conveyer belt from the superiors of the conveyer belt To primary drying part.

8. according to the alternative tea production line described in claim 7, it is characterised in that：The fermentation machine host include electric steam copper and Ultrasonic humidifier.

9. according to the alternative tea production line described in claim 7, it is characterised in that：The tender leaf for kneading completion shakes through vibra shoot After dynamic, it is delivered to the fermenting house through the inclined conveying machine with distributing trolley and ferments.

10. according to the alternative tea production line described in claim 9, it is characterised in that：Distributing trolley is additionally provided with the conveyer, The top of the distributing trolley be cloth hopper, the cloth case include hollow casing, be provided with the casing refining component and Material toggling component, the refining component includes smoother roller and the refining blade on the smoother roller, the material toggling component bag Include material toggling roller and the material toggling blade being arranged on the material toggling roller, the bottom-open of the casing, and in the both sides of the casing It is provided with the stock guide of the distributing trolley；The distributing trolley includes trolley body, sets small below the trolley body Car roll wheel assembly, is additionally provided with the cloth material strip of annular in the trolley body, the dolly is under the drive of dolly Transversal moving devices The belt direction movement of the vertical inclined conveying machine.