CN116869178A

CN116869178A - Preparation process of chilli sauce

Info

Publication number: CN116869178A
Application number: CN202311073190.5A
Authority: CN
Inventors: 范亮亮; 隆有才; 刘秋贞; 刘光凤
Original assignee: Hunan Junjie Food Technology Co ltd
Current assignee: Hunan Junjie Food Technology Co ltd
Priority date: 2023-08-24
Filing date: 2023-08-24
Publication date: 2023-10-13

Abstract

The invention relates to the technical field of fruit and vegetable processing, in particular to a preparation process of chilli sauce, which comprises the steps of after a cleaning box is cleaned and dried, poking stacked chilli by a poking roller to enable the chilli at the bottom layer to slide onto a conveyor belt, enabling the chilli to be in rolling contact with a plurality of balls arranged side by side before sliding onto the conveyor belt and automatically turning a pedicle of the chilli sauce downwards through guiding the chilli to the conveyor belt; the device is provided with a pedicel removing device, a speed reducing motor is used for driving the double cams to rotate so as to push the blocking group to move to the port of the material conveying box, so that a row of peppers are blocked, and a plurality of pedicel collecting sleeves are used for correspondingly sleeving a plurality of pedicles of peppers; when the far-end of the double cams rotates to the middle of the blocking group, the pedicle removing group arranged at the outer end of the pedicle collecting sleeve is driven to continuously move to the pepper pedicle with the pedicle until the pedicle is inserted and taken out. According to the preparation method, the pedicel is taken after the chilli is dried, so that the interior of the chilli is not moist, the pedicel is taken thoroughly, accurately and efficiently, and the taste of the chilli sauce is improved.

Description

Preparation process of chilli sauce

Technical Field

The invention relates to the technical field of fruit and vegetable processing, in particular to a preparation process of chilli sauce.

Background

When preparing the chilli sauce mechanically, the chilli sauce is generally subjected to the processes of cleaning, drying, grinding, steaming and packaging. In order to ensure that the capsicum does not enter water during cleaning, so that the capsicum is difficult to dry and the taste of the capsicum paste is possibly affected finally, the stem is generally removed after the capsicum is naturally dried, and even the capsicum stem is not treated directly by some processes.

However, when large quantities of chilli sauce are prepared, the taste is affected if the chilli sauce is not removed. A pepper stem remover then appears, which comprises a frame in which a roller and a motor for driving the roller to rotate are arranged. The cylinder is mesh cylinder, and one end has the feed inlet, and the other end has the discharge gate. A row of blades are arranged on the outer side of the bottom end of the roller along the tangential direction of the roller and are used for removing the pedicel. One end of the blade is contacted with the roller, and the other end is connected with the frame and is connected with the frame through a tension spring. The capsicum is put into the roller from the feed inlet and rotates along with the roller, and when the capsicum handle stretches out from the mesh of the roller, the capsicum handle is cut through a row of blades arranged on the frame in a matched manner, so that the effect of removing the pedicles can be achieved.

The existing equipment used in the technology of removing the pedicel can only remove the stem part of the capsicum pedicel, and the pedicel root is still remained on the capsicum; moreover, the root of the plant is sunk to cause more gaps, so that insect eggs, foreign particles and the like are easy to collect, and the plant is difficult to wash out; the problems can directly influence the taste of the chilli preparation, and the thorough removal of the chilli pedicel is an effective and most direct choice for further improving the taste of chilli sauce.

Disclosure of Invention

In order to overcome the defects in the prior art, the invention aims to provide a chilli sauce preparation process for solving the problems in the prior art.

In order to achieve the above purpose, the invention provides a preparation process of chilli sauce, comprising the following steps:

s1, pouring a large amount of peppers into a cleaning box for cleaning and drying, and conveying the peppers in batches;

s2, conveying a batch of peppers into a feeding box at the upper end of the material guiding device, starting a servo motor to drive a poking roller and a conveying belt to synchronously move, poking the stacked peppers by the poking roller, and enabling the peppers at the bottom layer to slide onto the conveying belt;

s3, before the pepper slides to the conveying belt, the pepper is in rolling contact with a plurality of balls arranged side by side and guided by the balls to automatically rotate the pedicle of the pepper downwards until the pepper slides to the conveying belt and is conveyed to an outer port of a conveying box;

s4, starting a speed reducing motor in the pedicel removing device at the moment to drive the double cams to rotate so as to push the blocking group to move to the port of the material conveying box, further blocking a row of peppers, and correspondingly sleeving a plurality of pepper pedicles by utilizing a plurality of pedicel collecting sleeves;

s5, when the far-end of the double cams rotates to the middle of the blocking group, driving the pedicle removing group arranged at the outer end of the pedicle collecting sleeve to continuously move towards the pepper pedicle with the pedicle until the pedicle is inserted and taken out;

s6, simultaneously, the transmission rod triggers a plurality of pressing bags in the pressing group to turn down to the top surface of a row of peppers along with the transverse movement of the pedicel removing group, so as to press the peppers to be matched with the pedicel removing group;

s7, when the double cams rotate for one circle of reset, the pedicel removing device automatically resets away from the material conveying box, and then the pedicel removed peppers are conveyed by the conveying belt to fall into the material collecting box to be collected;

s8, the pepper pedicel is remained in the pedicel removing group, and is extruded by the other pepper pedicel to fall into a material collecting box to be collected when the next pedicel removing movement is performed;

the process adopts a cleaning box for cleaning a large amount of peppers, a guide device for automatically correcting and conveying a plurality of peppers and a pedicel removing device for automatically taking pedicles; the material guiding device comprises a feeding box, a material guiding box, a material conveying box and a poking roller, wherein the feeding box is in butt joint with the cleaning box, the material guiding box is in butt joint with the lower port of the feeding box, the material conveying box is in butt joint with the lower port of the material guiding box and is horizontally arranged, and the poking roller is arranged at the closing-in position inside the feeding box; the bottom surface of the material conveying box is provided with an opening and a conveying belt, a plurality of ball beads are embedded in matrix distribution on the bottom surfaces of the material feeding box and the material guiding box, and one end of the poking roller is coaxially connected with a servo motor; a material collecting box is arranged below the material conveying box;

the pedicle removing device comprises a blocking group which is arranged outside the port of the material conveying box in a flush manner, a pressing group which is embedded above the port of the material conveying box, and a boosting group which is used for pushing the blocking group to reciprocate close to the material conveying box; the blocking group comprises a blocking plate, a plurality of pedicel removing groups arranged at equal intervals on the outer side of the blocking plate and a plurality of transmission rods used for driving the pressing group to move; the pressing group comprises a plurality of pressing bags, pressing frames and supporting shafts for supporting the pressing frames; the boosting group comprises double cams which are arranged at intervals up and down, a gear motor which is coaxially connected with the double cams, and a boosting rod and a counter-pushing rod which are used for driving the blocking group to move.

As the further improvement of this technical scheme, the cleaning tank is by clear water tank and drying cabinet side by side constitution, the discharge gate with feeding case joint has been seted up in the top outside of drying cabinet, feeding case is loudspeaker column structure and its binding off end and the welding of guide case upper port, feeding case and guide case all are the slope and set up downwards, the lower port and the welding of guide case side port of guide case, equidistant bonding of top surface of conveyer belt has a plurality of sand strips, a plurality of dodge the groove has been seted up to the other end top surface equidistant of guide case, press the bag and dodge the groove joint.

As the further improvement of this technical scheme, guide case and defeated workbin roof welding have a plurality of stock guide, and a plurality of stock guide correspond the setting with a plurality of ball and form the passageway, and wherein divide the upper end of stock guide to extend to guide case middle part, and then guide case upper half cooperation a plurality of ball forms the cavity that turns to the hot pepper, the band pulley has all been cup jointed to servo motor's output shaft and the one end of conveyer belt, and the cover is equipped with the belt between two band pulleys.

As a further improvement of the technical scheme, a plurality of through holes are formed in the side face of the baffle plate at equal intervals and are tightly sleeved with a plurality of pedicle collecting sleeves, the pedicle removing group comprises a pedicle removing cylinder and a spring sleeved on the outer wall of the pedicle removing cylinder, the pedicle collecting sleeve is of a conical sleeve structure, the small diameter end of the pedicle collecting sleeve faces outwards and is always sleeved with the pedicle removing cylinder, and a plurality of pedicle collecting sleeves are oppositely arranged with channels between the guide plates.

As a further improvement of the technical scheme, the outer wall of the pedicle removing cylinder is provided with a spiral groove, the small diameter end of the pedicle collecting sleeve is extended to be provided with a guide pillar, the guide pillar is connected with the spiral groove in a clamping mode and can slide, the pedicle removing cylinder is sleeved with a convex ring towards the outer end, one side face of the pushing assisting rod is welded with a plurality of annular sleeves at equal intervals, and the convex ring is sleeved with the annular sleeves and can rotate.

As the further improvement of this technical scheme, press the frame by a pair of montant and the welded sleeve between top thereof constitutes, its sleeve with hold in the palm the boss joint and rotatable, hold in the palm the both ends and the defeated workbin top surface fixed connection of axle, press the bag for gasbag structure and its both ends and press frame montant bottom inner wall bonding, hold in the palm the axle outer wall welding have be a plurality of shell fragments that are C and the shell fragment is located between two adjacent press frames, the lower extreme both sides of shell fragment are equipped with the lug that is used for stirring the press frame.

As a further improvement of the technical scheme, a plurality of transmission rods are welded on the top surface of the push-assisting rod at equal intervals, racks are welded on the bottom surface of the horizontal section of the top of the transmission rod, a plurality of convex teeth are arranged on one quarter of the outer side wall of the sleeve of the pressing frame, the convex teeth are in meshed transmission with the racks, one end of the anti-pushing rod is in limit sleeving connection with the push-assisting rod, a supporting ring sleeved with the other end of the anti-pushing rod is welded on the side wall of the material conveying box, a tension spring is sleeved between the supporting ring and the other end of the anti-pushing rod, and a pull block for pulling the baffle plate is tightly sleeved on the outer wall of the anti-pushing rod.

As the further improvement of this technical scheme, the welding has the water blocking slope between clean water tank and the drying cabinet, the drying cabinet top is higher than clean water tank top, drying cabinet internally mounted has drying blower, be provided with the transport net group in clean water tank and the drying cabinet, clean water tank bottom is arranged in to the one end of carrying net group, and the drying cabinet top is arranged in to its other end, carry net group by stainless steel wire net weave and its both ends endotheca be equipped with the roller, the outer end coaxial coupling of one of them roller has the motor, carries net group surface equidistant welding to have a plurality of dials.

As the further improvement of this technical scheme, clean incasement wall just is located the equal symmetrical welding of transportation net group department of bending and has the stay, the bottom outer end intercommunication of clean water box is equipped with the drainage mouth, the gate has been seted up to the top surface of drainage mouth, be provided with the sluice on the clean water box outer end lateral wall, the sluice includes the flashboard of pegging graft with the gate and is used for carrying the lead screw of hanging the flashboard.

As a further improvement of the technical scheme, a nut in threaded connection with a screw rod is welded on the side wall of the outer end of the clear water tank, the bottom end of the screw rod is rotationally connected with the middle of the flashboard, and a herringbone material distributing plate is welded on the inner wall of the material collecting tank.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the chilli sauce preparation process, a material guiding device is arranged after a cleaning box is cleaned and dried, stacked chilli is pulled out by a pulling roller to enable the chilli at the bottom layer to slide onto a conveying belt, and the chilli is in rolling contact with a plurality of balls arranged side by side before sliding onto the conveying belt and is guided by the balls to automatically rotate a pedicle of the chilli downwards; the device is provided with a pedicel removing device, a speed reducing motor is used for driving the double cams to rotate so as to push the blocking group to move to the port of the material conveying box, so that a row of peppers are blocked, and a plurality of pedicel collecting sleeves are used for correspondingly sleeving a plurality of pedicles of peppers; when the far end of the double cams rotates to the middle of the blocking group, the pedicle removing group arranged at the outer end of the pedicle collecting sleeve is driven to move to the pepper pedicle with the pedicle until the pedicle is inserted and taken out, the pedicle taking after drying can not cause the interior of the pepper to be moist, and the pedicle taking is thorough, accurate and efficient, so that the taste of the prepared chilli sauce is promoted.

2. According to the chilli sauce preparation process, through the arranged pressing group, the transmission rod is utilized to trigger a plurality of pressing bags in the pressing group to downwards turn to the top surface of a row of chilli along with the transverse movement of the pedicel removing group, so that the chilli is pressed to be matched with the pedicel removing device to remove pedicel, the chilli is prevented from retreating when the pedicel removing group is inserted into the pedicel end of the chilli, and the pedicel taking is ensured to be carried out smoothly.

3. According to the preparation process of the chilli sauce, the inner wall of the set material collecting box is welded with the herringbone material dividing plate, and the center of the material dividing plate is positioned right below the rear end of the pedicel removing cylinder when the pedicel collecting sleeve is inserted into the pedicel collecting sleeve, so that the chilli pedicel embedded in the pedicel removing cylinder is extruded and then falls into the material collecting box on the right side of the material dividing plate; after the baffle leaves the material conveying box, the peppers fall into the material collecting box at the left side of the material distributing plate, and the collected pepper pedicel can be knocked manually to knock down pepper seeds and part of pepper skin so as to be recycled.

Drawings

The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way. In addition, the shapes, proportional sizes, and the like of the respective components in the drawings are merely illustrative for aiding in understanding the present invention, and are not particularly limited. Those skilled in the art with access to the teachings of the present invention can select a variety of possible shapes and scale sizes to practice the present invention as the case may be.

FIG. 1 is a schematic view of the overall assembly structure of the present invention;

FIG. 2 is a front view of FIG. 1 in accordance with the present invention;

FIG. 3 is a schematic view of the assembly structure of the material guiding device and the pedicle removing device of the invention;

FIG. 4 is a schematic view of the internal assembly structure of the feed box of the present invention;

FIG. 5 is a top view of FIG. 4 in accordance with the present invention;

FIG. 6 is a side view of FIG. 4 in accordance with the present invention;

FIG. 7 is a schematic view of the distribution position of the material guiding device and the pedicel removing device of the present invention;

FIG. 8 is a front view of FIG. 7 in accordance with the present invention;

FIG. 9 is a top view of FIG. 7 in accordance with the present invention;

FIG. 10 is a schematic view of the assembly of the pedicle screw assembly of the present invention;

FIG. 11 is a front view of FIG. 10 in accordance with the present invention;

FIG. 12 is a schematic view of the structure of the cleaning tank of the present invention;

FIG. 13 is a schematic view of an assembled structure of a conveyor mat according to the present invention;

FIG. 14 is a schematic view of a sluice arrangement according to the present invention;

FIG. 15 is a partial cross-sectional view of the feed box of the present invention;

FIG. 16 is a fragmentary view of the conveyor belt and pulling roll assembly of the present invention;

FIG. 17 is a partial exploded view of a press assembly according to the present invention;

FIG. 18 is a partial exploded view of a dam assembly of the present invention;

FIG. 19 is a partially exploded view of a boosting unit according to the present invention;

fig. 20 is a schematic view of the structure of the collecting box of the present invention.

The meaning of each reference sign in the figure is:

100. a cleaning tank; 101. a clean water tank; 102. a drying box; 1021. water blocking slope; 1022. a discharge port; 1023. a stay; 103. a drain nozzle; 1031. a gate; 110. a transport web group; 111. a poking bar; 120. a sluice; 121. a flashboard; 122. a screw rod; 130. a material collecting box; 131. a material dividing plate;

200. a material guiding device; 210. a feed box; 211. a conveyor belt; 2111. a convex strip; 212. an avoidance groove; 213. a backing ring; 214. a frame; 220. a guide box; 221. a material guide plate; 222. a ball; 230. a feed box; 240. a poking roller; 241. a servo motor; 242. a belt wheel;

300. a pedicel removing device; 310. a blocking group; 311. a striker plate; 3111. a pedicel collecting sleeve; 3112. a guide post; 312. removing the pedicel group; 3121. removing the pedicel tube; 3122. a spiral groove; 3123. a convex ring; 3124. a spring; 313. a transmission rod; 3131. a rack;

320. a pressing group; 321. pressing the bag; 322. a pressing frame; 3221. convex teeth; 323. a support shaft; 324. a spring plate;

330. a boosting group; 331. a double cam; 3311. a support; 332. a speed reducing motor; 333. a push-assisting rod; 3331. a ring sleeve; 334. a reverse push rod; 3341. a tension spring; 3342. pulling blocks.

Detailed Description

The details of the invention will be more clearly understood in conjunction with the accompanying drawings and description of specific embodiments of the invention. However, the specific embodiments of the invention described herein are for the purpose of illustration only and are not to be construed as limiting the invention in any way. Given the teachings of the present invention, one of ordinary skill in the related art will contemplate any possible modification based on the present invention, and such should be considered to be within the scope of the present invention. The terms "mounted" and "connected" are to be interpreted broadly, as they may be directly connected, or indirectly connected through an intermediary.

The terms "central axis," "vertical," "horizontal," "front," "rear," "upper," "lower," "left," "right," "top," "bottom," "inner," "outer," and the like as used herein are based on the orientation or positional relationship shown in the drawings and are merely for convenience of description and to simplify the description, rather than to indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus should not be construed as limiting the invention. Furthermore, in the description of the invention, the meaning of "a number" is two or more, unless explicitly defined otherwise.

Referring to fig. 1 to 20, the present invention provides a process for preparing chilli sauce, comprising the following steps:

s1, pouring a large amount of peppers into a cleaning box 100 for cleaning and drying, and conveying the peppers in batches;

s2, a batch of peppers are conveyed into a feeding box 230 at the upper end of the material guiding device 200, a servo motor 241 is started to drive a poking roller 240 and a conveying belt 211 to synchronously move, and the poking roller 240 pokes the stacked peppers to enable the peppers at the bottom layer to slide onto the conveying belt 211;

s3, before sliding to the conveying belt 211, the chillies are in rolling contact with a plurality of balls 222 arranged side by side and guided by the balls to automatically rotate the pedicle of the chillies downwards until the chillies slide onto the conveying belt 211 and are conveyed to the outer port of the conveying box 210; because the weight of the pedicle end of the chilli is large, when the chilli rolls and slides down on the plurality of balls 222, the pedicle end accelerates the balls 222 to rotate, and then the pedicle end automatically rotates downwards and is limited and guided by the two rows of balls 222 to slide downwards into the material conveying box 210, so that the pepper pedicles face outwards side by side to be removed;

s4, starting a speed reducing motor 332 in the pedicel removing device 300 at the moment to drive a double cam 331 to rotate so as to push a blocking group 310 to move to a port of the material conveying box 210, further blocking a row of peppers, and correspondingly sleeving a plurality of pepper pedicles by utilizing a plurality of pedicel collecting sleeves 3111; so that under the aggregation action of the pedicle sleeve 3111, the end face of the capsicum is abutted against the side face of the blocking group 310 for subsequent removal of the root of the capsicum pedicle in alignment;

s5, when the farthest end of the double cams 331 rotates to the middle of the blocking group 310, the pedicle removing group 312 arranged at the outer end of the pedicle collecting sleeve 3111 is driven to move towards the pepper pedicle with head until the pedicle is inserted and removed; since the blocking group 310 is blocked toward the side of the feed box 210, the pedicel removing group 312 is inserted into the pedicel end of the pepper through the pedicel collecting sleeve 3111 to cover the pepper pedicel;

s6, simultaneously, the transmission rod 313 triggers a plurality of pressing bags 321 in the pressing group 320 to be turned down to the top surface of a row of peppers along with the transverse movement of the pedicel removing group 312, so as to press the peppers to be matched with pedicel removing; the pepper is prevented from retreating when the pedicle group 312 is inserted into the pepper pedicle end, so that the pedicle is ensured to be taken smoothly;

s7, when the double cams 331 rotate for one circle to reset, the pedicel removing device 300 automatically resets away from the material conveying box 210, and then the pedicel removed peppers are conveyed by the conveying belt 211 to fall into the material collecting box 130 to be collected;

s8, the pepper pedicel is remained in the pedicel removing group 312, and is extruded by another pepper pedicel to fall into the material collecting box 130 to be collected when the next pedicel removing movement is performed; the collected capsicum pedicel can be manually beaten, and capsicum seeds and part of capsicum skin are beaten down, so that the capsicum pedicel is recycled, and waste is avoided.

Specifically, the above process adopts a cleaning box 100 for cleaning a large amount of peppers, a guide device 200 for automatically correcting and conveying a plurality of peppers, and a pedicel removing device 300 for automatically removing pedicles; the material guiding device 200 comprises a feeding box 230 butted with the cleaning box 100, a material guiding box 220 butted with the lower port of the feeding box 230, a material conveying box 210 butted with the lower port of the material guiding box 220 and horizontally arranged, and a poking roller 240 arranged at the closing-up position inside the feeding box 230;

the bottom surface of the material conveying box 210 is open and provided with a conveying belt 211, a plurality of ball beads 222 are embedded in matrix distribution on the bottom surfaces of the material feeding box 230 and the material guiding box 220, and one end of a poking roller 240 is coaxially connected with a servo motor 241; below the delivery bin 210 is placed a collection bin 130.

Specifically, the pedicel removing device 300 includes a blocking group 310 arranged outside the port of the material conveying box 210 in a flush manner, a pressing group 320 embedded above the port of the material conveying box 210, and a boosting group 330 for pushing the blocking group 310 to reciprocate close to the material conveying box 210;

the blocking group 310 comprises a blocking plate 311, a plurality of pedicel removing groups 312 which are arranged at equal intervals on the outer side of the blocking plate 311, and a plurality of transmission rods 313 for driving the pressing group 320 to move;

the pressing group 320 comprises a plurality of pressing bags 321, a pressing frame 322 and a supporting shaft 323 for supporting the pressing frame 322;

the boosting set 330 comprises double cams 331 arranged at intervals up and down, a gear motor 332 coaxially connected with the double cams 331, and a boosting rod 333 and a counter-pushing rod 334 for driving the blocking set 310 to move.

Further, the cleaning box 100 is composed of a clean water box 101 and a drying box 102 in parallel, a discharge hole 1022 which is clamped with the feeding box 230 is formed in the outer side of the top of the drying box 102, the feeding box 230 is in a horn-shaped structure, and the closing end of the feeding box 230 is welded with the upper port of the guide box 220;

the feeding box 230 and the guide box 220 are both inclined downwards so that the peppers automatically slide downwards; the lower port of the guide box 220 is welded with the side port of the feed box 210, and a plurality of convex strips 2111 are adhered to the top surface of the conveying belt 211 at equal intervals to play a role in stirring the pepper to move, so that the pepper is prevented from slipping and staying; a plurality of avoiding grooves 212 are formed in the top surface of the other end of the material conveying box 210 at equal intervals, the pressing bags 321 are clamped with the avoiding grooves 212, namely, the pressing bags 321 are arranged outside the avoiding grooves 212 in the pepper conveying process without being blocked, and when peppers need to be positioned, the pressing bags are turned downwards to flexibly press the peppers so as to remove the pedicles.

Further, the top walls of the material guiding box 220 and the material conveying box 210 are welded with a plurality of material guiding plates 221, and the material guiding plates 221 and the rows of balls 222 are correspondingly arranged to form a channel, so that the turned chilli slides downwards from the channel to avoid re-turning;

the upper end of the guide plate 221 extends to the middle of the guide box 220, and then the upper half of the guide box 220 is matched with a plurality of balls 222 to form a cavity for turning the capsicum, namely a space reserved for turning the capsicum; the output shaft of the servo motor 241 and one end of the conveying belt 211 are both sleeved with belt wheels 242, and a belt is sleeved between the two belt wheels 242.

Specifically, the side surface of the striker plate 311 is provided with a plurality of through holes at equal intervals and is closely sleeved with a plurality of pedicle collecting sleeves 3111, and the pedicle removing group 312 comprises a pedicle removing cylinder 3121 and a spring 3124 sleeved on the outer wall of the pedicle removing cylinder 3121, and is used for resetting the pedicle removing cylinder 3121 to eject the chilli to bring the chilli pedicle; the pedicle screw 3111 is of a conical sleeve structure, the small diameter end of the pedicle screw 3111 faces outwards and is always sleeved with the pedicle screw removing cylinders 3121, and the passages between the pedicle screw 3111 and the guide plates are arranged oppositely, so that the pedicle screw removing cylinders 3121 accurately position the pepper pedicle end through the guidance of the pedicle screw 3111.

Further, the outer wall of the pedicle removing cylinder 3121 is provided with a spiral groove 3122, the small diameter end of the pedicle collecting sleeve 3111 is extended with a guide post 3112, the guide post 3112 is clamped with the spiral groove 3122 and can slide, the pedicle removing cylinder 3121 is made of stainless steel, one end of the pedicle removing cylinder 3121 is a cylinder and is a cutting edge, or is in a zigzag shape, so that the pedicle removing cylinder 3121 is inserted into the pedicle collecting sleeve 3111 and is pushed by the guide post 3112 to the spiral groove 3122, thereby the pedicle removing cylinder 3121 generates a rotation effect, and the pepper pedicle end is cut easily;

the outer end of the pedicle removing cylinder 3121 is sleeved with a convex ring 3123, one side surface of the auxiliary push rod 333 is welded with a plurality of annular sleeves 3331 at equal intervals, the convex ring 3123 is sleeved with the annular sleeve 3331 and can rotate, the cross section of the annular sleeve 3331 is L-shaped, the outer edge of the convex ring 3123 is sleeved with the limit sleeve, and the pedicle removing cylinder 3121 is ensured to stably rotate and perform pedicle removing along with the transverse movement of the auxiliary push rod 333;

the two side walls of the outer end of the material conveying box 210 are welded with a frame 214, and the middle part of the frame 214 is provided with a circular ring tightly sleeved with a gear motor 332 for supporting the stable work of the machine; the outer side of the lower cam of the double cams 331 is welded with a supporting table 3311, and the top surface of the supporting table is always contacted with the bottom surface of the boosting rod 333 to play an auxiliary supporting role.

It is noted that the pressing frame 322 is composed of a pair of vertical rods and sleeves welded between the tops of the vertical rods, the sleeves are sleeved with the supporting shaft 323 and can rotate, and two ends of the supporting shaft 323 are fixedly connected with the top surface of the material conveying box 210 through bolts, so that the pressing bag 321 and the pressing frame 322 are stably suspended;

the pressing bag 321 is of an air bag structure, two ends of the pressing bag are adhered to the inner wall of the bottom of the vertical rod of the pressing frame 322, and the pedicel end of the chilli is pressed by utilizing the air bag flexibility and the universal property of the pressing bag 321, so that the chilli is positioned; the outer wall of the support shaft 323 is welded with a plurality of C-shaped elastic pieces 324, the elastic pieces 324 are positioned between two adjacent pressing frames 322, and two sides of the lower end of each elastic piece 324 are provided with protruding blocks for poking the corresponding pressing frames 322; the spring plate 324 is made of spring steel to be in a flake shape, so that the spring plate is specific in rebound resilience, when the pressing frame 322 is driven to turn down to push the protruding block to drive the spring plate 324 to be unfolded, elastic potential energy is stored, after the pressing frame 322 is not subjected to external force, the spring plate 324 returns under the rebound force action, and the pressing bag 321 is driven to turn out of the avoiding groove 212, so that the chilli on the conveying belt 211 moves forward smoothly.

It should be noted that, the plurality of transmission rods 313 are welded on the top surface of the booster rod 333 at equal intervals, and move transversely synchronously with the booster rod 333 to touch the pressing frame 322 to be contacted for overturning; the bottom surface of the horizontal section at the top of the transmission rod 313 is welded with a rack 3131, a plurality of convex teeth 3221 are arranged on one quarter of the outer side wall of the sleeve of the pressing frame 322, and the convex teeth 3221 are meshed with the rack 3131 for transmission, namely when the transmission rod 313 moves above the pressing frame 322 and continuously moves transversely, the pressing frame 322 can be driven to turn down, so that the pressing bag 321 passes through the avoiding groove 212 to form an auxiliary positioning effect on the top of the chilli on the conveying belt 211;

one end of the reverse push rod 334 is in limit sleeving connection with the boosting rod 333, so that the boosting rod 333 drives the reverse push rod 334 to synchronously move; the side wall of the material conveying box 210 is welded with a supporting ring 213 sleeved with the other end of the reverse push rod 334 to play a role in supporting and guiding, a tension spring 3341 is sleeved between the supporting ring 213 and the other end of the reverse push rod 334, and two ends of the tension spring 3341 are respectively adhered to the end surfaces of the supporting ring 213 and the reverse push rod 334, so that a pull-back elasticity for the reverse push rod 334 is formed, and the reverse push rod 333 is reset;

the outer wall of the reverse push rod 334 is tightly sleeved with a pull block 3342 for pulling the baffle plate 311 back, namely, when the pedicel removing cylinder 3121 is inserted into the pedicel collecting sleeve 3111 and is reset under the action of resilience force of the spring 3124, namely, the farthest end of the double cam 331 is gradually far away from the push rod 333, at this time, the push rod 333 is reset under the action of pushing back the reverse push rod 334 until the pull block 3342 is pushed against the baffle plate 311 to drive the pull block to be far away from the outer port of the material conveying box 210, so that the capsicum after pedicel removing can slide down.

Further, a water blocking slope 1021 is welded between the clean water tank 101 and the drying tank 102 and is used for separating the space occupied by the clean water tank 101 and the drying tank 102; the top of the drying box 102 is higher than the top of the clear water box 101, and a drying fan is arranged in the drying box 102 and used for blowing hot air to the top of the drying box 102 to dry the passing peppers; the clear water tank 101 and the drying box 102 are internally provided with a conveying net group 110, one end of the conveying net group 110 is arranged at the bottom of the clear water tank 101, and the other end of the conveying net group is arranged at the top of the drying box 102, so that the peppers cleaned in the clear water tank 101 are automatically conveyed to the position above the drying box 102;

the conveying net set 110 is formed by weaving stainless steel wire nets, round rollers are sleeved in two ends of the conveying net set, the outer end of one round roller is coaxially connected with a motor, and a plurality of poking strips 111 are welded on the outer surface of the conveying net set 110 at equal intervals; the structure is favorable for hot air to blow through to dry the peppers, and the poking strips 111 play a role in conveying a plurality of peppers in batches.

Furthermore, the inner wall of the cleaning box 100 and the bending parts of the conveying net set 110 are symmetrically welded with stays 1023 for guiding the conveying net set 110 to smoothly turn; the outer end of the bottom of the clear water tank 101 is communicated with a drain nozzle 103 for draining dirty water after the pepper is washed; the top surface of the drain nozzle 103 is provided with a gate 1031, the side wall of the outer end of the clear water tank 101 is provided with a sluice 120, and the sluice 120 comprises a gate plate 121 which is spliced with the gate 1031 and a screw rod 122 for lifting the gate plate 121;

the side wall of the outer end of the clear water tank 101 is welded with a nut in threaded connection with a screw rod 122, and the bottom end of the screw rod 122 is rotationally connected with the middle part of the flashboard 121, namely, the flashboard 121 is driven to lift by rotating the screw rod 122 so as to open and close the drain nozzle 103;

the inner wall of the material collecting box 130 is welded with a herringbone material separating plate 131, as shown in fig. 2, the tip of the material separating plate 131 is positioned right below the rear end of the pedicel removing cylinder 3121 when the pedicel collecting sleeve 3111 is inserted to take pedicles, so that the capsicum pedicel embedded in the pedicel removing cylinder 3121 is extruded and then falls into the material collecting box 130 on the right side of the material separating plate 131; after the baffle 311 leaves the feed box 210, the peppers fall into the feed box 130 on the left side of the distributing plate 131.

It should be noted that the foregoing embodiments are merely illustrative of the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and implement the same, not to limit the scope of the present invention. All equivalent changes or modifications made in accordance with the spirit of the present invention should be construed to be included in the scope of the present invention.

Claims

1. A preparation process of chilli sauce is characterized by comprising the following steps: the method comprises the following steps:

s1, pouring a large amount of peppers into a cleaning box (100) for cleaning and drying, and conveying the peppers in batches;

s2, conveying a batch of peppers into a feeding box (230) at the upper end of the material guiding device (200), starting a servo motor (241) to drive a poking roller (240) and a conveying belt (211) to synchronously move, poking the stacked peppers by the poking roller (240) and enabling the peppers at the bottom layer to slide onto the conveying belt (211);

s3, before sliding to the conveying belt (211), the chillies are in rolling contact with a plurality of balls (222) arranged side by side and guided by the balls to automatically rotate the pedicle of the chillies downwards until the chillies slide to the conveying belt (211) and are conveyed to an outer port of a conveying box (210);

s4, starting a speed reducing motor (332) in the pedicel removing device (300) at the moment to drive a double cam (331) to rotate so as to push a blocking group (310) to move to a port of a material conveying box (210), further blocking a row of peppers, and correspondingly sleeving a plurality of pepper pedicles by utilizing a plurality of pedicel collecting sleeves (3111);

s5, when the farthest end of the double cams (331) rotates to the middle of the blocking group (310), driving a pedicle removing group (312) arranged at the outer end of the pedicle collecting sleeve (3111) to move towards the pepper pedicle with head until the pedicle with head is inserted and removed;

s6, simultaneously, a transmission rod (313) triggers a plurality of pressing bags (321) in a pressing group (320) to be turned down to the top surface of a row of peppers along with the transverse movement of the pedicel removing group (312), so as to press the peppers to be matched with pedicel removing;

s7, when the double cams (331) rotate for one circle to reset, the pedicel removing device (300) automatically resets away from the material conveying box (210), and then the pedicel removed peppers are conveyed by the conveying belt (211) to fall into the material collecting box (130) to be collected;

s8, the pepper pedicel is remained in the pedicel removing group (312), and is extruded by the other pepper pedicel to fall into the collecting box (130) to be collected when the next pedicel removing movement is performed;

the process adopts a cleaning box (100) for cleaning a large amount of peppers, a guide device (200) for automatically correcting and conveying a plurality of peppers and a pedicel removing device (300) for automatically taking pedicles; the material guiding device (200) comprises a feeding box (230) in butt joint with the cleaning box (100), a material guiding box (220) in butt joint with the lower port of the feeding box (230), a material conveying box (210) in butt joint with the lower port of the material guiding box (220) and arranged horizontally, and a poking roller (240) arranged at the inner closing-in position of the feeding box (230); the bottom surface of the material conveying box (210) is open and is provided with a conveying belt (211), a plurality of ball beads (222) are embedded in matrix distribution on the bottom surfaces of the material feeding box (230) and the material guiding box (220), and one end of the poking roller (240) is coaxially connected with a servo motor (241); a material collecting box (130) is arranged below the material conveying box (210);

the pedicle removing device (300) comprises a blocking group (310) which is arranged outside the port of the material conveying box (210) in a flush manner, a pressing group (320) which is embedded above the port of the material conveying box (210), and a boosting group (330) which is used for pushing the blocking group (310) to reciprocate close to the material conveying box (210); the blocking group (310) comprises a blocking plate (311), a plurality of pedicel removing groups (312) which are arranged at equal intervals on the outer side of the blocking plate (311) and a plurality of transmission rods (313) which are used for driving the pressing group (320) to move; the pressing group (320) comprises a plurality of pressing bags (321), a pressing frame (322) and a supporting shaft (323) for supporting the pressing frame (322); the boosting group (330) comprises double cams (331) which are arranged at intervals up and down, a gear motor (332) which is coaxially connected with the double cams (331), and a boosting rod (333) and a reversing rod (334) which are used for driving the blocking group (310) to move.

2. The process for preparing chilli sauce according to claim 1, wherein: the cleaning box (100) is composed of a clear water tank (101) and a drying box (102) in parallel, a discharge hole (1022) which is connected with a feeding box (230) in a clamping mode is formed in the outer side of the top of the drying box (102), the feeding box (230) is of a horn-shaped structure, the closing end of the feeding box is welded with an upper port of a guide box (220), the feeding box (230) and the guide box (220) are all obliquely downwards arranged, a lower port of the guide box (220) is welded with a side port of a conveying box (210), a plurality of raised strips (2111) are adhered to the top surface of the conveying belt (211) at equal intervals, a plurality of avoidance grooves (212) are formed in the top surface of the other end of the conveying box (210) at equal intervals, and a pressing bag (321) is connected with the avoidance grooves (212) in a clamping mode.

3. The process for preparing chilli sauce according to claim 2, wherein: the top wall of the guide box (220) and the top wall of the feed conveying box (210) are welded with a plurality of guide plates (221), the guide plates (221) and a plurality of rows of balls (222) are correspondingly arranged to form a channel, the upper ends of the guide plates (221) extend to the middle of the guide box (220), the upper half of the guide box (220) is matched with a plurality of balls (222) to form a cavity for turning the hot pepper, the output shaft of the servo motor (241) and one end of the conveying belt (211) are sleeved with belt wheels (242), and a belt is sleeved between the two belt wheels (242).

4. A process for preparing a chilli sauce according to claim 3, wherein: the side equidistant a plurality of through-holes of striker plate (311) have been seted up and closely cup jointed with a plurality of pieces of base cover (3111), remove base group (312) including removing base section of thick bamboo (3121) and spring (3124) that outer wall cover was established, gather base cover (3111) and be cone sleeve structure and its path end outwards and cup joint all the time with removing base section of thick bamboo (3121), the passageway between a plurality of pieces of base cover (3111) and a plurality of stock guide sets up relatively.

5. The process for preparing chilli sauce according to claim 4, wherein: spiral groove (3122) have been seted up to the outer wall of removing a section of thick bamboo (3121), gather the path end extension of a section of thick bamboo (3111) and be equipped with guide pillar (3112), guide pillar (3112) and spiral groove (3122) joint and slidable, remove a section of thick bamboo (3121) towards outer end cup joint bulge loop (3123), equidistant welding of a side of boost lever (333) has a plurality of ring cover (3331), bulge loop (3123) cup joint and rotatable with ring cover (3331).

6. The process for preparing chilli sauce according to claim 5, wherein: the pressing frame (322) is composed of a pair of vertical rods and sleeves welded between the tops of the vertical rods, the sleeves are sleeved with a supporting shaft (323) and are rotatable, two ends of the supporting shaft (323) are fixedly connected with the top surface of the material conveying box (210), the pressing bag (321) is of an air bag structure, two ends of the pressing bag are adhered to the inner wall of the bottom of the vertical rods of the pressing frame (322), a plurality of C-shaped elastic pieces (324) are welded on the outer wall of the supporting shaft (323) and are positioned between two adjacent pressing frames (322), and protruding blocks for stirring the pressing frames (322) are arranged on two sides of the lower end of each elastic piece (324).

7. The process for preparing chilli sauce according to claim 6, wherein: a plurality of transmission rods (313) are welded on the top surface of a boosting rod (333) at equal intervals, racks (3131) are welded on the bottom surface of a horizontal section at the top of the transmission rods (313), a plurality of protruding teeth (3221) are arranged on one quarter of the outer side wall of a sleeve of a pressing frame (322), the protruding teeth (3221) are meshed with the racks (3131) for transmission, one end of a reverse pushing rod (334) is in limit sleeving connection with the boosting rod (333), a supporting ring (213) sleeved with the other end of the reverse pushing rod (334) is welded on the side wall of a conveying box (210), a tension spring (3341) is sleeved between the supporting ring (213) and the other end of the reverse pushing rod (334), and a pull block (3342) for pulling a baffle plate (311) is tightly sleeved on the outer wall of the reverse pushing rod (334).

8. The process for preparing chilli sauce according to claim 2, wherein: the novel water treatment device is characterized in that a water blocking slope (1021) is welded between the clean water tank (101) and the drying box (102), the top of the drying box (102) is higher than the top of the clean water tank (101), a drying fan is arranged in the drying box (102), a conveying net group (110) is arranged in the clean water tank (101) and the drying box (102), one end of the conveying net group (110) is arranged at the bottom of the clean water tank (101), the other end of the conveying net group is arranged at the top of the drying box (102), the conveying net group (110) is woven by stainless steel wires, round rollers are sleeved at the two ends of the conveying net group, a motor is coaxially connected with the outer end of one round roller, and a plurality of poking strips (111) are welded on the outer surface of the conveying net group (110) at equal intervals.

9. The process for preparing chilli sauce according to claim 8, wherein: the cleaning box is characterized in that stays (1023) are symmetrically welded on the inner wall of the cleaning box (100) and the bending part of the conveying net group (110), a drain nozzle (103) is arranged at the outer end of the bottom of the cleaning box (101) in a communicating mode, a sluice gate (1031) is arranged on the top surface of the drain nozzle (103), a sluice gate (120) is arranged on the side wall of the outer end of the cleaning box (101), and the sluice gate (120) comprises a sluice gate (121) spliced with the sluice gate (1031) and a screw rod (122) used for lifting the sluice gate (121).

10. The process for preparing chilli sauce according to claim 9, wherein: the utility model discloses a clear water tank, including clear water tank (101), lead screw (122), flashboard (121) and aggregate case (130), clear water tank (101) outer end lateral wall welding has the nut with lead screw (122) threaded connection, the bottom and flashboard (121) middle part of lead screw (122) rotate to be connected, aggregate case (130) inner wall welding has branch flitch (131) that are the chevron.