CN217263537U - Double-row material coiling detection device - Google Patents
Double-row material coiling detection device Download PDFInfo
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- CN217263537U CN217263537U CN202221052043.0U CN202221052043U CN217263537U CN 217263537 U CN217263537 U CN 217263537U CN 202221052043 U CN202221052043 U CN 202221052043U CN 217263537 U CN217263537 U CN 217263537U
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Abstract
The utility model relates to the technical field of detection equipment, in particular to a double-row coil detection device, which comprises an imaging unit, a material belt detection unit and a light pipe unit, wherein the material belt detection unit comprises a feeding module, a detection module, a marking module and a material receiving module which are symmetrically arranged; the light pipe unit and the imaging unit are concentric and are perpendicular to the material belt detection unit. The feeding module, the detection module, the marking module and the material receiving module in the detection module are all provided with two groups, two material discs can be simultaneously installed on two sides, the simultaneous detection of the single-ray source and the double material discs is realized, and the detection efficiency is improved; the light pipe unit and the imaging unit are concentric and are perpendicular to the material belt detection unit, so that the detection precision is guaranteed.
Description
Technical Field
The utility model relates to a check out test set technical field, in particular to double dish material detection device.
Background
Need detect its internal defect behind the encapsulation of coil material area, and traditional CCD technical means can't detect its internal defect, adopts X ray off-line equipment to carry out the selective examination to the charging tray now usually, not only can't realize examining entirely in coil material area, all is the single detection moreover, and detection efficiency is lower.
SUMMERY OF THE UTILITY MODEL
The utility model provides an adopt single row to detect among the correlation technique, problem that detection efficiency is low provides a double coiled material detection device, pay-off module, detection module in the detection module, beat mark module, receive the material module and all set up two sets ofly, and two coiled material dishes can be installed simultaneously to both sides, realize that single ray source double material dishes detect simultaneously, improve the efficiency that detects.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme: a double-row coil detection device comprises:
an imaging unit;
the material belt detection unit comprises a feeding module, a detection module, a marking module and a material receiving module which are symmetrically arranged;
and the light pipe unit and the imaging unit are concentric and are perpendicular to the material belt detection unit.
Preferably, the imaging unit comprises a first Z-direction movement mechanism, a first Y-direction movement mechanism and an imaging mechanism, the imaging mechanism is slidably mounted on the first Z-direction movement mechanism, and the first Z-direction movement mechanism is slidably mounted on the first Y-direction movement mechanism.
Preferably, the light pipe unit comprises an X-ray light pipe, a second Z-direction movement mechanism and a second Y-direction movement mechanism, the X-ray light pipe is slidably mounted on the second Z-direction movement mechanism, and the second Z-direction movement mechanism is slidably mounted on the second Y-direction movement mechanism.
Preferably, the feeding module comprises a first motor and a feeding disc, a driving end of the first motor is connected with the feeding disc, and the first motor is supported by a first motor support.
As a preferred scheme, the detection module comprises a carbon fiber plate, a limiting roller, a material pressing stop block, an elastic assembly and a cylinder, wherein the limiting roller is arranged on two sides of the carbon fiber plate, and the cylinder is connected with the material pressing stop block through the elastic assembly.
As preferred scheme, beat the mark module and include sticky tape fixed establishment, beat the mark cylinder, receive the tape unit and construct, beat the mark cylinder and be located sticky tape fixed establishment below, beat the mark cylinder and link to each other with the drift.
According to a preferable scheme, the material receiving module comprises a second motor and a material receiving disc, the driving end of the second motor is connected with the material receiving disc, and the second motor is supported through a second motor support.
Compared with the prior art, the beneficial effects of the utility model are that: the feeding module, the detection module, the marking module and the material receiving module in the detection module are all provided with two groups, two material discs can be simultaneously installed on two sides, the simultaneous detection of the single-ray source and the double material discs is realized, and the detection efficiency is improved; the light pipe unit and the imaging unit are concentric and are perpendicular to the material belt detection unit, so that the detection precision is ensured; after detection is finished, the cylinder retracts, the material belt is not stressed, and quick material collection can be realized.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural diagram of an imaging unit of the present invention;
fig. 3 is a schematic structural view of the material tape detecting unit of the present invention;
fig. 4 is a schematic structural diagram of the feeding module of the present invention;
fig. 5 is a schematic structural diagram of the detection module of the present invention;
fig. 6 is a schematic structural diagram of the marking module of the present invention;
fig. 7 is a schematic structural view of the material receiving module of the present invention;
fig. 8 is a schematic structural view of the light pipe unit of the present invention.
In the figure:
1. the device comprises an imaging unit, 11, a first Z-direction movement mechanism, 12, a first Y-direction movement mechanism, 13, an imaging mechanism, 2, a material belt detection unit, 21, a feeding module, 211, a first motor, 212, a feeding tray, 213, a first motor support, 22, a detection module, 221, a carbon fiber plate, 222, a limiting roller, 223, a material pressing stop block, 224, an elastic component, 225, a cylinder, 23, a marking module, 231, a tape fixing mechanism, 232, a marking cylinder, 233, a belt receiving mechanism, 24, a material receiving module, 241, a second motor, 242, a material receiving tray, 243, a second motor support, 3, a light pipe unit, 31, an X-ray light pipe, 32, a second Z-direction movement mechanism, 33 and a second Y-direction movement mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
Unless specifically stated otherwise, the relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present invention. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the orientation words such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, and in the case of not making a contrary explanation, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be interpreted as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and if not stated otherwise, the terms have no special meaning, and therefore, the scope of the present invention should not be construed as being limited.
As shown in fig. 1 to 8, a double-row coil detection device comprises an imaging unit 1, a material strip detection unit 2 and a light pipe unit 3, wherein the material strip detection unit 2 comprises two groups of symmetrically arranged feeding modules 21, detection modules 22, marking modules 23 and receiving modules 24, the material strips are fixed on the feeding modules 21 and sequentially pass through the detection modules 22, the marking modules 23 and the receiving modules 24, so that the detection, marking and receiving of the material strips are completed, two coil trays can be simultaneously installed on two sides, and the simultaneous detection of a single-ray source and two coil trays is realized; the material belt is identified through the imaging unit 1 and the light pipe unit 3 so as to find out unqualified products and mark the products; in addition, the light pipe unit 3 and the imaging unit 1 are concentric and are perpendicular to the material belt detection unit 2, so that the detection precision is ensured.
In one embodiment, the imaging unit 1 includes a first Z-direction moving mechanism 11, a first Y-direction moving mechanism 12 and an imaging mechanism 13, the imaging mechanism 13 is slidably mounted on the first Z-direction moving mechanism 11, the first Z-direction moving mechanism 11 is slidably mounted on the first Y-direction moving mechanism 12, specifically, the imaging mechanism 13 is mounted on a slider of the first Z-direction moving mechanism 11 through a right-angle mounting seat, and the first Z-direction moving mechanism 11 is also mounted on the first Y-direction moving mechanism 12 through a right-angle mounting seat, so that the imaging mechanism 13 can move along the Y-axis direction and the Z-axis direction under the driving of the first Z-direction moving mechanism 11 and the first Y-direction moving mechanism 12, and the detection field of view is ensured.
In one embodiment, the light pipe unit 3 includes an X-ray light pipe 31, a second Z-direction moving mechanism 32, and a second Y-direction moving mechanism 33, the X-ray light pipe 31 is slidably mounted on the second Z-direction moving mechanism 32, and the second Z-direction moving mechanism 32 is slidably mounted on the second Y-direction moving mechanism 33, specifically, the X-ray light pipe 31 is mounted on the second Z-direction moving mechanism 32 through a right-angle mounting seat, and the second Z-direction moving mechanism 32 is also mounted on the second Y-direction moving mechanism 33 through a right-angle mounting seat, so that the X-ray light pipe 31 can be driven by the second Z-direction moving mechanism 32 and the second Y-direction moving mechanism 33 to move along the Y-axis direction and the Z-axis direction, thereby ensuring the detection field of view.
In one embodiment, as shown in fig. 4, the feeding module 21 includes a first motor 211 and a feeding tray 212, a driving end of the first motor 211 is connected to the feeding tray 212, the first motor 211 is supported by a first motor bracket 213, so that the material strip is wound around the feeding tray 212, and the feeding tray 212 is driven by the first motor 211 to rotate, so as to convey the material strip to the detection module 22, wherein the material strip is pressed by the front belt pulling device before being conveyed to the detection module 22.
In one embodiment, the detection module 22 includes a carbon fiber plate 221, a limiting roller 222, a pressing stopper 223, an elastic component 224, and an air cylinder 225, the limiting roller 222 is disposed on two sides of the carbon fiber plate 221, and the air cylinder 225 is connected to the pressing stopper 223 through the elastic component 224, so that during detection, the limiting roller 222 performs coarse positioning on the tape; the upper and lower adjusting blocks of the carbon fiber plate 221 finely position the material belt in the Z-axis direction; the cylinder 225 is always in a pressing state, and the pressing stop block 223 is always pressed on the material belt due to the force of the elastic component 224, so that the detection position is guaranteed.
In one embodiment, the marking module 23 includes a tape fixing mechanism 231, a marking cylinder 232, and a tape collecting mechanism 233, the marking cylinder 232 is located below the tape fixing mechanism 231, the marking cylinder 232 is connected to the punch, the fixed end of the tape is located on the tape fixing mechanism 231, the other end of the tape passes through the marking cylinder 232 and is connected to the tape collecting mechanism 233, when NG products are encountered, the marking cylinder 232 extends out, the punch fixed to the head of the marking cylinder 232 pushes the tape down to be close to the tape, and the tape is adhered to the tape under the action of the high-pressure gas inside, so as to mark the NG products.
In one embodiment, the material receiving module 24 includes a second motor 241 and a material receiving tray 242, a driving end of the second motor 241 is connected to the material receiving tray 242, and the second motor 241 is supported by a second motor support 243; when the material is collected, the air cylinder 225 retracts, the material belt is not stressed, the material collecting tray 242 rotates under the driving of the second motor 241, so that the material belt is collected on the material collecting tray 242, and before the material belt is collected into the material collecting tray 242, the material belt is tightly pressed through the rear belt-pulling device.
The specific working process is as follows:
during detection, two material trays to be detected are placed on the feeding tray 212 which is bilaterally symmetrical, the material belt is pulled to the material collecting tray 242, the front and rear belt pulling devices compress the material belt, the material belt is compressed at a detection position through the elastic component 224, the two groups of front and rear belt pulling devices which are bilaterally symmetrical drive the material belt to step by step each time, the imaging mechanism 13 automatically picks and judges two parallel materials, when NG products are detected, automatic re-judgment is carried out, the marking module 23 marks the materials, the marking cylinder 232 drives the punch to paste the adhesive belt to the material belt during marking, and after detection is completed; the cylinder 225 retracts to drive the material belt to separate from the pinwheel, so that the material belt is rapidly rewound to the material receiving tray 242.
The above is the preferred embodiment of the present invention, and the technical personnel in the field of the present invention can also change and modify the above embodiment, therefore, the present invention is not limited to the above specific embodiment, and any obvious improvement, replacement or modification made by the technical personnel in the field on the basis of the present invention all belong to the protection scope of the present invention.
Claims (7)
1. The utility model provides a double row coil stock detection device which characterized in that includes:
an imaging unit (1);
the material belt detection unit (2), the material belt detection unit (2) comprises a feeding module (21), a detection module (22), a marking module (23) and a material receiving module (24) which are symmetrically arranged;
the light pipe unit (3), light pipe unit (3) and formation of image unit (1) are concentric and all perpendicular to material area detecting element (2).
2. The double row coil detection device as claimed in claim 1, wherein: the imaging unit (1) comprises a first Z-direction movement mechanism (11), a first Y-direction movement mechanism (12) and an imaging mechanism (13), wherein the imaging mechanism (13) is installed on the first Z-direction movement mechanism (11) in a sliding mode, and the first Z-direction movement mechanism (11) is installed on the first Y-direction movement mechanism (12) in a sliding mode.
3. The double row coil detection device as claimed in claim 1, wherein: the light pipe unit (3) comprises an X-ray light pipe (31), a second Z-direction movement mechanism (32) and a second Y-direction movement mechanism (33), wherein the X-ray light pipe (31) is installed on the second Z-direction movement mechanism (32) in a sliding mode, and the second Z-direction movement mechanism (32) is installed on the second Y-direction movement mechanism (33) in a sliding mode.
4. The double row coil detection device as claimed in claim 1, wherein: the feeding module (21) comprises a first motor (211) and a feeding disc (212), wherein the driving end of the first motor (211) is connected with the feeding disc (212), and the first motor (211) is supported by a first motor support (213).
5. The double row coil detection device as claimed in claim 1, wherein: the detection module (22) comprises a carbon fiber plate (221), a limiting roller (222), a material pressing stop block (223), an elastic component (224) and an air cylinder (225), wherein the limiting roller (222) is arranged on two sides of the carbon fiber plate (221), and the air cylinder (225) is connected with the material pressing stop block (223) through the elastic component (224).
6. The double row coil detection device as claimed in claim 1, wherein: the marking module (23) comprises an adhesive tape fixing mechanism (231), a marking cylinder (232) and a tape collecting mechanism (233), wherein the marking cylinder (232) is located below the adhesive tape fixing mechanism (231), and the marking cylinder (232) is connected with a punch.
7. The double row coil detection device as claimed in claim 1, wherein: the material receiving module (24) comprises a second motor (241) and a material receiving disc (242), the driving end of the second motor (241) is connected with the material receiving disc (242), and the second motor (241) is supported by a second motor support (243).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221052043.0U CN217263537U (en) | 2022-05-05 | 2022-05-05 | Double-row material coiling detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221052043.0U CN217263537U (en) | 2022-05-05 | 2022-05-05 | Double-row material coiling detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217263537U true CN217263537U (en) | 2022-08-23 |
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ID=82879748
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221052043.0U Active CN217263537U (en) | 2022-05-05 | 2022-05-05 | Double-row material coiling detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217263537U (en) |
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2022
- 2022-05-05 CN CN202221052043.0U patent/CN217263537U/en active Active
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