CN216761150U - Automatic loading and unloading extrusion's system board device - Google Patents
Automatic loading and unloading extrusion's system board device Download PDFInfo
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- CN216761150U CN216761150U CN202220095632.0U CN202220095632U CN216761150U CN 216761150 U CN216761150 U CN 216761150U CN 202220095632 U CN202220095632 U CN 202220095632U CN 216761150 U CN216761150 U CN 216761150U
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Abstract
The utility model belongs to the technical field of extrusion forming of composite boards, and relates to a board manufacturing device capable of automatically assembling, disassembling and extruding, which comprises a conveying system, a board assembly, an automatic assembling and disassembling board system, a board assembly limiting frame, a forming box, a box inlet push rod system, an extrusion forming device, a box outlet push rod system (8), a control device and an electric system, wherein the conveying system is arranged on the conveying system; the plate manufacturing device improves the utilization rate of equipment, reduces the labor cost, reduces the industrial investment and is beneficial to industrial development.
Description
Technical Field
The utility model belongs to the technical field of composite board extrusion molding, and relates to a board manufacturing device capable of automatically assembling, disassembling and extruding.
Background
As wood in the world is reduced, composite boards are widely used, and equipment for manufacturing the composite boards is widely used. At present, most of press-forming plate-making equipment is in a semi-automatic state, and in the plate-loading and plate-making processes, manual operation is more, labor cost is wasted, time spent in the assembling process is longer, and the utilization efficiency of the equipment needs to be improved.
SUMMERY OF THE UTILITY MODEL
The purpose of the utility model is: the plate manufacturing device capable of automatically assembling, disassembling and extruding is provided, the utilization rate of equipment is improved, the labor cost is reduced, the industrial investment is reduced, and the industrial development is facilitated.
The technical scheme of the utility model is as follows: a plate making device and method capable of automatically loading and unloading extrusion molding are characterized in that: the device comprises a conveying system 1, a plate assembly 2, an automatic plate loading and unloading system 3, a plate assembly limiting frame 4, a forming box 5, a box inlet push rod system 6, an extrusion forming device 7, a box outlet push rod system 8, a control device 9 and an electric system 10; the conveying system 1 is an electric feeding system with a switch key, and can convey plates with the width within 1 meter above; the plate assembly 2 is an assembly formed by stacking a plurality of layers of plates, wherein each layer of plate is made of different materials and is a raw material plate of an extrusion molding plate; the automatic plate loading and unloading system 3 is a loading and unloading device which can grab and carry the plate up and down conveying system 1 by sucking the plate surfaces through a plurality of suckers according to a set program, the plate loading process is to grab and lift one plate at a time, the plates are placed and stacked through multiple grabbing and lifting, the stacked plate assemblies have a sequence, and the plate assembly 2 is obtained after stacking is completed; starting the conveying system 1 to convey the plate assembly 2 to the termination end of the conveying system 1, and enabling the plate assembly 2 to enter the plate assembly limiting frame 4; the forming box 5 is a frame structure with a plurality of layers of equidistant supporting frames, four corners of the circular holes are in clearance fit with horizontal limiting through four round metal rods, each layer of supporting frame is supported through round springs in the vertical direction, each round spring is respectively sleeved on the round metal rods at the respective position, and the number of the plurality of layers of equidistant supporting frames of the forming box 5 is 5-10; the upper surface of a first layer of interval supporting frames of the forming box 5 and the lower surface of the plate assembly limiting frame 4 are positioned on the same horizontal plane, the first layer of interval supporting frames of the forming box 5 are positioned at the upper end of the forming box 5 and are downwards provided with a second interval supporting frame, a third interval supporting frame and the like in sequence, a control signal input end of the forming box 5 is connected with a forming box control signal output end 9a of a control device 9 through a lead, and the forming box 5 can move up and down under the driving of an electric system 10 through the signal control of the control device 9; the control signal input end of the box-entering push rod system 6 is connected with the box-entering push rod system control signal output end 9d of the control device 9 through a lead, the box-entering push rod system 6 can control an executing device which can control the push rod to vertically lift and horizontally move under the driving of the electric system 10 through the signal control of the control device 9, and when the box-entering push rod system 6 is not in operation, the distance between the lower bottom surface of the push rod and the conveying surface on the conveying system 1 is greater than the height of the plate assembly 2; the plate assembly 2 enters a plate assembly limiting frame 4 to reach an inlet of a first layer of interval supporting frame of a forming box 5; at the moment, under the signal control of the control device 9, the box-entering push rod system 6 controls the push rod to descend to the middle position of the plate assembly 2 under the driving of the electric system 10, and then moves leftwards to completely push the plate assembly 2 staying at the inlet of the first-layer interval supporting frame into the forming box 5 and enable the plate assembly 2 to be tightly clamped in the forming box 5; the control signal input end of the extrusion forming device 7 is connected with the control signal output end 9c of the extrusion forming device of the control device 9 through a lead, the extrusion forming device 7 can control the actuating mechanism of the vertical lifting of the push rod under the drive of the electric system 10 through the signal control of the control device 9, when the plate component 2 on the transmission system 1 enters the forming box 5 and reaches the full layer thereof, the extrusion forming device 7 is driven by the electric system 10 to slowly descend to extrude and contract the forming box 5 into a square box body; the extrusion contraction state is maintained for 30-45 minutes, after the end time of the extrusion contraction state is reached, the extrusion forming device 7 is driven by an electric system 10 to slowly rise to loosen the extrusion of the forming box 5, the forming box 5 is pushed by spring force to decompress, a control signal input end of a box outlet push rod system 8 is connected with a box outlet push rod system control signal output end 9b of the control device 9 through a lead, the box outlet push rod system 8 can control a push rod to vertically rise and fall and an execution device capable of horizontally moving under the driving of the electric system 10 through the signal control of the control device 9, when the box outlet push rod system 8 is not operated, the distance between the lower bottom surface of the push rod and the conveying surface on the conveying system 1 is larger than the height of the plate assembly 2, after the forming box 5 is decompressed, the first layer of the forming box 5 is flush with the conveying surface on the conveying system 1, the box outlet push rod system 8 controls the push rod to descend to the middle position of the plate assembly 2 under the driving of the electric system 10, and then moves rightwards to push the plate assembly 2 on the first layer of the forming box 5 to the plate assembly limiting frame 4; finally, the sheet package 2 is slowly moved under the auto-loadboard system 3 by the conveyor system 1, and is stored to a position where it should be stored through the auto-loadboard system 3.
The utility model has the beneficial effects that: the plate manufacturing device capable of automatically assembling, disassembling and extruding is provided, the equipment utilization rate is improved, the labor cost is reduced, the industrial investment is reduced, and the industrial development is facilitated.
Drawings
FIG. 1 is a schematic structural diagram of a plate making apparatus according to an embodiment of the present invention.
Detailed Description
The technical scheme of the utility model is further explained in detail by combining the drawings in the specification.
The present invention is described in further detail below. Referring to fig. 1, an automatic loading, unloading and extrusion molding plate making device comprises a conveying system 1, a plate assembly 2, an automatic loading and unloading plate system 3, a plate assembly limiting frame 4, a molding box 5, a box inlet push rod system 6, an extrusion molding device 7, a box outlet push rod system 8, a control device 9 and an electric system 10; the conveying system 1 is an electric feeding system with a switch key, and can convey plates with the width within 1 meter above; the plate assembly 2 is an assembly formed by stacking a plurality of layers of plates, wherein each layer of plate is made of different materials and is a raw material plate of an extrusion molding plate; the automatic plate loading and unloading system 3 is a loading and unloading device which can grab and carry the plate up and down conveying system 1 by sucking the plate surfaces through a plurality of suckers according to a set program, the plate loading process is to grab and lift one plate at a time, the plates are placed and stacked through multiple grabbing and lifting, the stacked plate assemblies have a sequence, and the plate assembly 2 is obtained after stacking is completed; starting the conveying system 1 to convey the plate assembly 2 to the termination end of the conveying system 1, and enabling the plate assembly 2 to enter the plate assembly limiting frame 4; the forming box 5 is a frame structure with a plurality of layers of equidistant supporting frames, four corners of the circular holes are in clearance fit with horizontal limiting through four round metal rods, each layer of supporting frame is supported through round springs in the vertical direction, each round spring is respectively sleeved on the round metal rods at the respective position, and the number of the plurality of layers of equidistant supporting frames of the forming box 5 is 5-10; the upper surface of a first layer of interval supporting frames of the forming box 5 and the lower surface of the plate assembly limiting frame 4 are positioned on the same horizontal plane, the first layer of interval supporting frames of the forming box 5 are positioned at the upper end of the forming box 5 and are downwards provided with a second interval supporting frame, a third interval supporting frame and the like in sequence, a control signal input end of the forming box 5 is connected with a forming box control signal output end 9a of a control device 9 through a lead, and the forming box 5 can move up and down under the driving of an electric system 10 through the signal control of the control device 9; the control signal input end of the box-entering push rod system 6 is connected with the box-entering push rod system control signal output end 9d of the control device 9 through a lead, the box-entering push rod system 6 can control an executing device which can control the push rod to vertically lift and horizontally move under the driving of the electric system 10 through the signal control of the control device 9, and when the box-entering push rod system 6 is not in operation, the distance between the lower bottom surface of the push rod and the conveying surface on the conveying system 1 is greater than the height of the plate assembly 2; the plate assembly 2 enters a plate assembly limiting frame 4 to reach an inlet of a first layer of interval supporting frame of a forming box 5; at the moment, under the signal control of the control device 9, the box inlet push rod system 6 controls the push rod to descend to the middle position of the plate assembly 2 under the driving of the electric system 10, and then moves leftwards to completely push the plate assembly 2 remained at the inlet of the first layer of interval supporting frame into the forming box 5 and enable the plate assembly 2 to be tightly clamped in the forming box 5; the control signal input end of the extrusion forming device 7 is connected with the control signal output end 9c of the extrusion forming device of the control device 9 through a lead, the extrusion forming device 7 can control the actuating mechanism of the vertical lifting of the push rod under the drive of the electric system 10 through the signal control of the control device 9, when the plate component 2 on the transmission system 1 enters the forming box 5 and reaches the full layer thereof, the extrusion forming device 7 is driven by the electric system 10 to slowly descend to extrude and contract the forming box 5 into a square box body; the extrusion contraction state is maintained for 30-45 minutes, after the end time of the extrusion contraction state is reached, the extrusion forming device 7 slowly rises under the drive of the electric system 10 to loosen the extrusion on the forming box 5, the forming box 5 is decompressed under the drive of the spring force, the control signal input end of the box outlet push rod system 8 is connected with the box outlet push rod system control signal output end 9b of the control device 9 through a lead, the box outlet push rod system 8 can control the push rod to vertically rise and fall and an execution device capable of horizontally moving under the drive of the electric system 10 through the signal control of the control device 9, when the box outlet push rod system 8 is not operated, the distance between the lower bottom surface of the push rod and the upper conveying surface of the conveying system 1 is larger than the height of the plate assembly 2, after the forming box 5 is decompressed, the first layer of the forming box 5 is flush with the upper conveying surface of the conveying system 1, the box outlet push rod system 8 controls the push rod to descend to the middle position of the plate assembly 2 under the driving of the electric system 10, and then moves rightwards to push the plate assembly 2 on the first layer of the forming box 5 to the plate assembly limiting frame 4; finally, the sheet package 2 is slowly moved under the auto-loadboard system 3 by the conveyor system 1, and is stored to a position where it should be stored through the auto-loadboard system 3.
The working principle of the utility model is as follows: placing a plurality of prepared plates near an automatic loading and unloading plate system 3, controlling the automatic loading and unloading plate system 3 by 1 operator to sequentially grab and lift the plates and stack the plates at the designated position of a conveying system 1 to form a plate assembly 2, starting the conveying system 1 to convey the plate assembly 2 to the termination end of the conveying system 1, and enabling the plate assembly 2 to enter a plate assembly limiting frame 4; through controlling means 9 signal control, advance case push rod system 6 and impel the shaping case 5 with plate subassembly 2 in proper order under electric system 10 drive, then through controlling means 9 signal control, extrusion device 7 compresses tightly shaping case 5 slowly under electric system 10 drive, compress tightly the time and reach the settlement time after, extrusion device 7 loosens, shaping case 5 resets under the spring force effect, through controlling means 9 signal control, go out case push rod system 8 can push back the plate subassembly 2 of pressfitting type to the end that conveys system 1 in proper order under electric system 10 drive, convey the initiating terminal with plate subassembly 2 through conveying system 1, auto-control handling board system 3 grabs lifting plate subassembly 2 and unloads, stack at auto-control handling board system 3 periphery, transport away plate subassembly 2 through the travelling car.
In an embodiment 1 of the utility model, the number of the multi-layer interval supporting frames of the forming box 5 is 5, and the extrusion shrinkage state is maintained for 30 minutes, after the method is adopted, the equipment utilization rate is improved by 30%, the labor cost is reduced by 50%, the industrial investment is reduced by 25%, and the method is beneficial to industrial development.
In an embodiment 2 of the utility model, the number of the multiple layers of interval supporting frames of the forming box 5 is 8, and the extrusion shrinkage state is maintained for 40 minutes, after the method is adopted, the equipment utilization rate is improved by 40%, the labor cost is reduced by 50%, the industrial investment is reduced by 35%, and the method is beneficial to industrial development.
In the embodiment 1 of the utility model, the number of the multiple layers of interval supporting frames of the forming box 5 is 10, and the extrusion shrinkage state is maintained for 45 minutes, after the method is adopted, the equipment utilization rate is improved by 35%, the labor cost is reduced by 50%, the industrial investment is reduced by 40%, and the method is beneficial to industrial development.
The above description is only a preferred embodiment of the present invention, and the scope of the present invention is not limited to the above embodiment, but equivalent modifications or changes made by those skilled in the art according to the present disclosure should be included in the scope of the present invention as set forth in the appended claims.
Claims (7)
1. The utility model provides an automatic loading and unloading extrusion's system board device which characterized in that:
the plate making device comprises a conveying system (1), a plate assembly (2), an automatic plate loading and unloading system (3), a plate assembly limiting frame (4), a forming box (5), a box inlet push rod system (6), an extrusion forming device (7), a box outlet push rod system (8), a control device (9) and an electric system (10);
the transmission system (1) is an electric feeding system with a switch key; the plate assembly (2) is a raw plate of an extrusion molded plate; the automatic plate loading and unloading system (3) sucks the plate surface to grab and lift the plate up-and-down conveying system (1) through a plurality of suckers;
the forming box (5) is a multi-layer frame structure with equal intervals, circular holes at four corners of a supporting frame are horizontally limited through clearance fit of four circular metal rods, each layer of supporting frame is supported through circular springs in the vertical direction, and each circular spring is sleeved on the circular metal rod at the respective position;
the control signal input end of the forming box (5) is connected with the forming box control signal output end (9a) of the control device (9) through a lead, and the forming box (5) moves up and down under the driving of the electric system (10) through the signal control of the control device (9);
the control signal input end of the box inlet push rod system (6) is connected with the control signal output end (9d) of the box inlet push rod system of the control device (9) through a lead, and the box inlet push rod system (6) controls the push rod to vertically lift and horizontally move under the driving of the electric system (10) through signal control of the control device (9);
the control signal input end of the extrusion forming device (7) is connected with the control signal output end (9c) of the extrusion forming device of the control device (9) through a lead, and the extrusion forming device (7) controls the push rod to vertically lift under the driving of the electric system (10) through the signal control of the control device (9);
the control signal input end of the box outlet push rod system (8) is connected with the box outlet push rod system control signal output end (9b) of the control device (9) through a lead, and the box outlet push rod system (8) controls the push rod to vertically lift and horizontally move under the driving of the electric system (10) through signal control of the control device (9).
2. An automatic handling extrusion press forming board making apparatus as set forth in claim 1, wherein: the conveying system (1) conveys the plate with the width within 1 meter.
3. An automatic handling extrusion press forming board making apparatus as set forth in claim 1, wherein: the plate assembly (2) is formed by stacking a plurality of plates, and the materials of each plate are different.
4. An automatic handling extrusion press forming board making apparatus as set forth in claim 1, wherein: the plate loading process of the automatic plate loading and unloading system (3) is to grab and lift one plate at each time, the plate is placed and stacked through multiple grabbing and lifting, the stacked plate assemblies have a sequence, and the stacked plate assemblies are the plate assemblies (2) after stacking is completed.
5. An automatic handling extrusion press forming board making apparatus as set forth in claim 1, wherein: the number of the multi-layer interval supporting frames of the forming box (5) is 5-10 layers; the upper surface of the first-layer interval supporting frame of the forming box (5) and the lower surface of the plate assembly limiting frame (4) are located on the same horizontal plane, the first-layer interval supporting frame of the forming box (5) is located at the upper end of the forming box (5), and each layer of interval supporting frame is sequentially arranged downwards.
6. An automatic handling extrusion press forming board making apparatus as set forth in claim 1, wherein: when the box-entering push rod system (6) does not work, the distance between the lower bottom surface of the push rod and the conveying surface of the conveying system (1) is larger than the height of the plate assembly (2).
7. An automatic handling extrusion press forming board making apparatus as set forth in claim 1, wherein: when the box-out push rod system (8) does not work, the distance between the lower bottom surface of the push rod and the conveying surface of the conveying system (1) is larger than the height of the plate assembly (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220095632.0U CN216761150U (en) | 2022-01-14 | 2022-01-14 | Automatic loading and unloading extrusion's system board device |
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| CN202220095632.0U CN216761150U (en) | 2022-01-14 | 2022-01-14 | Automatic loading and unloading extrusion's system board device |
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| CN216761150U true CN216761150U (en) | 2022-06-17 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114211853A (en) * | 2022-01-14 | 2022-03-22 | 安徽韩华建材科技股份有限公司 | Plate manufacturing device and method capable of automatically assembling, disassembling and extruding |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114211853A (en) * | 2022-01-14 | 2022-03-22 | 安徽韩华建材科技股份有限公司 | Plate manufacturing device and method capable of automatically assembling, disassembling and extruding |
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