CN216547103U - Image processing detects and overflows material package system - Google Patents
Image processing detects and overflows material package system Download PDFInfo
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- CN216547103U CN216547103U CN202120191575.1U CN202120191575U CN216547103U CN 216547103 U CN216547103 U CN 216547103U CN 202120191575 U CN202120191575 U CN 202120191575U CN 216547103 U CN216547103 U CN 216547103U
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Abstract
The utility model discloses an image processing detection overflow material bag system which can realize automatic screening of overflow products and improve production efficiency through an image processing technology. The image processing detection overflow material bag system comprises a first material conveying belt for conveying material bags; one end of the first material conveying belt is a feeding end, and the other end of the first material conveying belt is a discharging end; an image acquisition device is arranged above the middle position of the first material conveying belt; a support frame is arranged below the discharge end; a vertical rotary material guide plate is arranged on the support frame; and a second material conveying belt is arranged on one side of the supporting frame. Adopt this image processing to detect and overflow material package system and can guarantee the quality of product, simultaneously can effectual improvement production efficiency, reduction in production cost.
Description
Technical Field
The utility model relates to a weight detection system, in particular to an image processing detection overflow material bag system.
Background
It is well known that: when a plurality of small-bag products are packaged in the outer packaging station, whether the outer packaging bag is overflowed or not is generally required to be detected, and when the overflowed products appear, the products need to be removed, so that the quality guarantee period of the products is prevented from being influenced.
The existing method for eliminating the flash products is to take away the flash products through manual judgment, so careless mistakes are easy to occur, and meanwhile, the production efficiency is low and the cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing an image processing detection overflow material bag system which can realize automatic screening of overflow materials through an image processing technology and improve production efficiency.
The technical scheme adopted by the utility model for solving the technical problems is as follows: the image processing detection overflow material bag system comprises a first material conveying belt for conveying material bags;
one end of the first material conveying belt is a feeding end, and the other end of the first material conveying belt is a discharging end; an image acquisition device is arranged above the middle position of the first material conveying belt;
a support frame is arranged below the discharge end; a vertical rotary material guide plate is arranged on the support frame; the middle position of the rotary material guide plate is hinged with the support frame;
a driving motor for driving the rotary material guide plate to rotate is arranged on one side of the supporting frame; the two sides of the support frame are provided with baffle plates; a limit switch is arranged on the baffle;
a second material conveying belt is arranged on one side of the supporting frame; the other side is provided with a third material conveying belt;
the second material conveying belt and the third material conveying belt are both positioned below the rotary material guide plate;
the image acquisition device comprises a detection bracket; a transverse top plate is arranged at the top of the detection bracket; a first acquisition camera is arranged on the lower surface of the transverse top plate; a second acquisition camera is arranged on the inner wall of the detection bracket;
the top of the transverse top plate is provided with a data processor; the driving motor, the first acquisition camera and the second acquisition camera are respectively and electrically connected with the data processor;
the data processor is used for transmitting the data acquired by the camera to the control center; the control center is integrated with an image processing system.
Furthermore, striker plates are arranged on two sides of the first material conveying belt, the second material conveying belt and the third material conveying belt.
Furthermore, the front and the back of the rotary material guide plate are both provided with transverse rubber rollers.
Furthermore, two ends of the rotary material guide plate are provided with transverse rubber transition rollers.
The utility model has the beneficial effects that: according to the image processing detection overflowing material bag system, standard qualified outer package images are collected, the image processing technology is used for comparing and screening with the packaged products passing through the system, products with small bags overflowing from the large outer package bag opening are removed, and unqualified products are prevented from entering the next procedure. Therefore, the quality of the product can be ensured, the production efficiency can be effectively improved, and the production cost can be reduced.
Drawings
FIG. 1 is a schematic diagram of an image processing overflow material bag detecting system according to an embodiment of the present invention;
FIG. 2 is a top view of an image processing detection spill bag system in an embodiment of the present invention;
the following are marked in the figure: 1-a first material conveyer belt, 2-a detection support, 3-a transverse top plate, 4-a first acquisition camera, 5-a second acquisition camera, 6-a data processing device, 7-a transition roller, 8-a vertical rotating plate, 9-a baffle, 10-a limit switch, 11-a second material conveyer belt and 12-a third material conveyer belt.
Detailed Description
The utility model is further illustrated with reference to the following figures and examples.
As shown in fig. 1 and fig. 2, the image processing system for detecting overflow material bags according to the present invention includes a first material conveyor belt 1 for conveying material bags;
one end of the first material conveying belt 1 is a feeding end, and the other end of the first material conveying belt is a discharging end; an image acquisition device is arranged above the middle position of the first material conveying belt 1;
a support frame 7 is arranged below the discharge end; a vertical rotary material guide plate 8 is arranged on the support frame 7; the middle position of the rotary material guide plate 8 is hinged with the support frame 7;
a driving motor 14 for driving the rotary material guide plate 8 to rotate is arranged on one side of the supporting frame 7; the two sides of the support frame 7 are provided with baffle plates 9; a limit switch 10 is arranged on the baffle 9;
a second material conveying belt 11 is arranged on one side of the supporting frame 7; the other side is provided with a third material conveying belt 12;
the second material conveyer belt 11 and the third material conveyer belt 12 are both positioned below the rotary material guide plate 8;
the image acquisition device comprises a detection bracket 2; the top of the detection bracket 2 is provided with a transverse top plate 3; the lower surface of the transverse top plate 3 is provided with a first acquisition camera 4; a second acquisition camera 5 is arranged on the inner wall of the detection bracket 2;
the top of the transverse top plate 3 is provided with a data processor 6; the driving motor 14, the first acquisition camera 4 and the second acquisition camera 5 are respectively electrically connected with the data processor 6;
the data processor 6 is used for transmitting the data acquired by the camera to the control center; the control center is integrated with an image processing system.
In the working process, the first collecting camera 4 and the second collecting camera 5 are used for collecting picture information of products conveyed on the first material conveying belt 1, the collected information is transmitted to the control center through the data processor 6, and the control center analyzes the quality of the products through the existing image processing system; specifically, through collecting standard qualified outer package images, the image processing technology and the packaged products passing through the system are compared and screened, products with small bags overflowing from the big bag opening of the outer package are removed, and unqualified products are prevented from entering the next procedure.
When the product is detected to be not up to standard, the data processor 6 controls the rotation direction of the rotary material guide plate 8, so that the product which is not up to standard is conveyed by the third material conveying belt 12; the products with the qualified quality are conveyed by the second material conveying belt 11.
In summary, the image processing detection overflow material bag system provided by the utility model collects standard qualified outer package images, utilizes the image processing technology to compare and screen with the packaged products passing through the system, eliminates the products with small bags overflowing from the big bag opening of the outer package, and prevents unqualified products from entering the next process. Therefore, the quality of the product can be ensured, the production efficiency can be effectively improved, and the production cost can be reduced.
In order to avoid the material from falling off the conveyer belt, furthermore, striker plates are arranged on two sides of the first material conveyer belt 1, the second material conveyer belt 11 and the third material conveyer belt 12.
In order to prevent the products from being damaged when the products fall on the rotating material guide plate 8, the front and the back of the rotating material guide plate 8 are provided with transverse rubber rollers.
In order to avoid the product dropping on the rotary material guide plate 8, the product is clamped between two rubber rollers at one end of the rotary material guide plate 8, and further, two ends of the rotary material guide plate 8 are both provided with transverse rubber transition rollers.
Claims (4)
1. Image processing detects and overflows material package system, its characterized in that: comprises a first material conveying belt (1) for conveying material bags;
one end of the first material conveying belt (1) is a feeding end, and the other end of the first material conveying belt is a discharging end; an image acquisition device is arranged above the middle position of the first material conveying belt (1);
a support frame (7) is arranged below the discharge end; a vertical rotary material guide plate (8) is arranged on the support frame (7); the middle position of the rotary material guide plate (8) is hinged with the support frame (7);
a driving motor (14) for driving the rotary material guide plate (8) to rotate is arranged on one side of the supporting frame (7); the two sides of the support frame (7) are provided with baffle plates (9); a limit switch (10) is arranged on the baffle (9);
a second material conveying belt (11) is arranged on one side of the supporting frame (7); a third material conveying belt (12) is arranged on the other side;
the second material conveyer belt (11) and the third material conveyer belt (12) are both positioned below the rotary material guide plate (8);
the image acquisition device comprises a detection bracket (2); a transverse top plate (3) is arranged at the top of the detection bracket (2); a first acquisition camera (4) is arranged on the lower surface of the transverse top plate (3); a second acquisition camera (5) is arranged on the inner wall of the detection bracket (2);
the top of the transverse top plate (3) is provided with a data processor (6); the driving motor (14), the first acquisition camera (4) and the second acquisition camera (5) are respectively and electrically connected with the data processor (6);
the data processor (6) is used for transmitting the data acquired by the camera to the control center; the control center is integrated with an image processing system.
2. The image processing detection spill material bag system of claim 1, wherein: and the two sides of the first material conveying belt (1), the second material conveying belt (11) and the third material conveying belt (12) are respectively provided with a material baffle plate.
3. The image processing detection spill material bag system of claim 2, wherein: and the front and the back of the rotary material guide plate (8) are provided with transverse rubber rollers.
4. The image processing detection spill material bag system of claim 3, wherein: and two ends of the rotary material guide plate (8) are respectively provided with a transverse rubber transition roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120191575.1U CN216547103U (en) | 2021-01-23 | 2021-01-23 | Image processing detects and overflows material package system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120191575.1U CN216547103U (en) | 2021-01-23 | 2021-01-23 | Image processing detects and overflows material package system |
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| Publication Number | Publication Date |
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| CN216547103U true CN216547103U (en) | 2022-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202120191575.1U Active CN216547103U (en) | 2021-01-23 | 2021-01-23 | Image processing detects and overflows material package system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115337684A (en) * | 2022-08-12 | 2022-11-15 | 中国科学院地理科学与资源研究所 | Micro-plastic extraction equipment and micro-plastic identification system in livestock and poultry excrement |
-
2021
- 2021-01-23 CN CN202120191575.1U patent/CN216547103U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115337684A (en) * | 2022-08-12 | 2022-11-15 | 中国科学院地理科学与资源研究所 | Micro-plastic extraction equipment and micro-plastic identification system in livestock and poultry excrement |
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