CN114802918B - A post-processing equipment for plug-in boards - Google Patents
A post-processing equipment for plug-in boards Download PDFInfo
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- CN114802918B CN114802918B CN202210526208.1A CN202210526208A CN114802918B CN 114802918 B CN114802918 B CN 114802918B CN 202210526208 A CN202210526208 A CN 202210526208A CN 114802918 B CN114802918 B CN 114802918B
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- 238000012805 post-processing Methods 0.000 title claims description 9
- 230000001502 supplementing effect Effects 0.000 claims abstract description 16
- 238000012545 processing Methods 0.000 claims abstract 6
- 239000000463 material Substances 0.000 claims description 44
- 230000005540 biological transmission Effects 0.000 claims description 18
- 238000001514 detection method Methods 0.000 claims description 15
- 238000005192 partition Methods 0.000 claims description 14
- 238000012544 monitoring process Methods 0.000 claims description 13
- 230000007704 transition Effects 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 abstract description 30
- 238000010923 batch production Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- 238000000926 separation method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Attitude Control For Articles On Conveyors (AREA)
Abstract
Description
技术领域technical field
本发明涉及插线板包装技术领域,尤其涉及一种插线板加工后处理设备。The invention relates to the technical field of plug-in board packaging, in particular to post-processing equipment for plug-in boards.
背景技术Background technique
市场上销售的各种各样的插线板,一般由插板和耳钩组成,它们具有节约空间、使用方便、能够同时为多个用电器提供插孔等特点,在日常生活中被广泛应用,。随着人们审美观念的转变,目前白色的插线板越来越常见,但白色插线板一旦在运输过程中污损,就会非常影响买家的心情甚至不再信任卖家。Various plug-in boards sold on the market are generally composed of plug-in boards and ear hooks. They are space-saving, easy to use, and can provide jacks for multiple electrical appliances at the same time, and are widely used in daily life. ,. With the change of people's aesthetic concept, white power strips are becoming more and more common at present, but once the white power strips are defaced during transportation, it will greatly affect the buyer's mood and even no longer trust the seller.
申请号为201920332530.4的专利文献公开了一种插线板薄膜生产用上料装置,包括支板和传送机构,传送机构位于支板的前方,支板的上下两部分别设有电推杆,两个电推杆的活塞杆均相对,电推杆的缸体背面分别固定安装数个滑块,支板的前面开设数个相互平行的滑槽,滑块分别位于对应的滑槽内且能沿之滑动,电推杆的活动端分别固定安装夹板。上述方案能够对插线板覆膜包装,避免插线板受到污损。The patent document with the application number 201920332530.4 discloses a feeding device for plug-in board film production, including a support plate and a transmission mechanism. The transmission mechanism is located in front of the support plate. The piston rods of the two electric push rods are all facing each other, and several sliders are fixedly installed on the back of the cylinder body of the electric push rod, and several mutually parallel chute are opened in front of the support plate, and the sliders are respectively located in the corresponding chute and can move along the The movable ends of the electric push rods are respectively fixed and installed with splints. The above scheme can cover and pack the plug-in board with film to prevent the plug-in board from being stained.
但是,包装插线板的薄膜不结实,容易破损,因此,生产厂家用塑料袋包装插线板,以防止插线板在运输或销售过程中受到污损,但目前而言,需工人佩戴手套将输送线上的插线板摆正,以使包装机对插线板进行封装,此种方式受工人主观意识的影响较大,插线板的耳钩摆放方向不统一,会影响包装机对插线板封装的严密性,且人力成本较高。However, the film used to package the power strips is weak and easily damaged. Therefore, manufacturers pack the power strips in plastic bags to prevent the power strips from being stained during transportation or sales. However, at present, workers are required to wear gloves Straighten the plug-in boards on the conveying line so that the packaging machine can package the plug-in boards. This method is greatly affected by the subjective consciousness of the workers. The direction of the ear hooks of the plug-in boards is not uniform, which will affect the packaging machine. The tightness of the plug-in board packaging and the high labor cost.
发明内容Contents of the invention
本发明的目的是针对现有技术的不足之处,通过设置码料机构和检测机构配合,能够将插线板单个排列且统一规格的送至包装机进行封装,自动化较好,减少了人力成本,且能够批量化进行生产,从而解决了插线板的耳钩摆放方向不统一,会影响包装机对插线板封装的严密性,且人力成本较高的技术问题。The purpose of the present invention is to address the deficiencies of the prior art. By setting the code material mechanism and the detection mechanism to cooperate, the plug-in boards can be arranged in a single arrangement and sent to the packaging machine with uniform specifications for packaging. The automation is better and the labor cost is reduced. , and can be produced in batches, thereby solving the technical problem that the ear hooks of the plug-in board are not placed in a uniform direction, which will affect the tightness of the packaging machine for the plug-in board packaging, and the labor cost is high.
针对以上技术问题,采用技术方案如下:包括料仓以及若干组置于所述料仓内的插线板,所述插线板由插板和耳钩组成,还包括设置在所述料仓上且用于输出料仓内的插线板的上料装置,所述上料装置包括:Aiming at the above technical problems, the technical solution adopted is as follows: it includes a silo and several sets of plug-in boards placed in the silo, the plug-in boards are composed of plug-in boards and ear hooks, and also include a And it is used to output the feeding device of the plug-in board in the silo, and the feeding device includes:
码料机构,所述码料机构倾斜设置在所述料仓上且用于整齐逐一不间断式输出料仓内的插线板,所述码料机构包括将料仓内部插线板捞出的输送组件、将输送组件上的插线板码整齐的纠偏组件以及对输送组件上的空位置进行补充插线板的补料组件;A code material mechanism, which is obliquely arranged on the silo and is used to neatly and uninterruptedly output the plug-in boards in the silo one by one, the code material mechanism includes a device for pulling out the plug-in boards inside the silo Conveying components, deviation correcting components for neatly coding the plug-in boards on the conveying components, and refilling components for replenishing plug-in boards in empty positions on the conveying components;
检测机构,所述检测机构水平设置在所述码料机构上且用于将插线板统一规格输出,所述检测机构包括将不合规格的插线板剔除的剔除组件以及对剔除的插线板旋转调位并推回的回料组件。A detection mechanism, the detection mechanism is horizontally arranged on the coding mechanism and is used to output the plug-in board in a unified specification. The detection mechanism includes a rejecting component for rejecting the sub-standard plug-in board and a Rotate the repositioning and push back return assembly.
作为优选,所述码料机构还包括第一框架,所述第一框架设置在所述料仓上且用于支撑输送组件、纠偏组件以及补料组件。Preferably, the coding mechanism further includes a first frame, which is arranged on the bin and used to support the conveying assembly, the deviation-correcting assembly and the replenishing assembly.
作为优选,所述输送组件包括:Preferably, the transport assembly includes:
第一输送带,所述第一输送带设置在所述第一框架内部且沿其传动方向设置有若干组用于将料仓内的插线板捞起的捞板,相邻两捞板的间距形成暂存空间a且该暂存空间a与插线板的大小相适配;The first conveyor belt, the first conveyor belt is arranged inside the first frame and along its transmission direction are provided with several groups of scooping boards for picking up the plug-in boards in the silo, the two adjacent scooping boards The spacing forms a temporary storage space a and the temporary storage space a is adapted to the size of the patch panel;
顶升件,所述顶升件与所述暂存空间a对应设置若干组,其包括通过安装架安装在所述第一输送带下方的弹性单元、与所述弹性单元上端固定连接与所述第一输送带上的开口适配的顶板以及与所述顶板下端固定连接且穿过弹性单元延伸向下设置的导向柱,所述第一输送带的水平部设置有导向轨道,导向柱在所述导向轨道驱动下将暂存空间a内的插线板向上托起;The lifting member, the lifting member is provided with several groups corresponding to the temporary storage space a, which includes an elastic unit installed under the first conveyor belt through a mounting bracket, fixedly connected with the upper end of the elastic unit and the The top plate adapted to the opening on the first conveyor belt and the guide column fixedly connected to the lower end of the top plate and extending downward through the elastic unit, the horizontal part of the first conveyor belt is provided with a guide track, and the guide column is on the bottom of the first conveyor belt. Driven by the guide rail, the plug-in board in the temporary storage space a is lifted up;
监测件,所述监测件设置在所述捞板的内腔,其包括安装在所述捞板内部且其伸缩端设置有L形滑板的第一气动件、铰接设置在所述L形滑板侧面上且用于推动补料组件上的插线板的斜推板、设置在所述斜推板和所述捞板之间且用于限制斜推板位置的第一弹性件以及设置在所述捞板上且用于监测捞板上存在状况的距离感应器;A monitoring element, the monitoring element is arranged in the inner cavity of the fishing plate, which includes a first pneumatic element installed inside the fishing plate and having an L-shaped slide plate at its telescoping end, hingedly arranged on the side of the L-shaped slide plate The inclined push plate used to push the plug-in plate on the feeding assembly, the first elastic member arranged between the inclined push plate and the fishing plate and used to limit the position of the inclined push plate, and the first elastic member arranged on the A distance sensor on the fishing plate and used to monitor the presence of the fishing plate;
所述L形滑板匹配滑动在所述捞板内部。The L-shaped sliding plate matches and slides inside the scooping plate.
作为优选,所述纠偏组件包括:Preferably, the deviation correction component includes:
纠正板,所述纠正板设置成两组错位安装在所述第一框架内且用于推掉捞板上两个插线板的其中一个以及纠正输送组件上的插线板完全进入捞板上;Correction plate, the correction plate is set as two sets of dislocation installed in the first frame and is used to push off one of the two plug boards on the fishing board and correct the plug board on the conveying assembly to completely enter the fishing board ;
接料盒,所述接料盒设置在所述第一框架内且与下方的一个纠正板位置相对应,其用于接住捞板上被推掉的插线板;A material receiving box, the material receiving box is arranged in the first frame and corresponds to the position of a correction plate below, which is used to catch the plug-in board that has been pushed off on the fishing plate;
第一驱动滚轮,所述第一驱动滚轮设置在所述接料盒上且用于将接料盒内的插线板排出,所述第一驱动滚轮设置若干组。The first driving roller, the first driving roller is arranged on the material receiving box and is used to discharge the plug board in the material receiving box, and the first driving roller is provided in several groups.
作为优选,所述补料组件包括:As preferably, the feed assembly includes:
补料仓,所述补料仓设置在所述第一框架外壁上且通过通孔与接料盒内部相连通,其用于收集接料盒内排出的插线板,所述补料仓上设置有第二驱动滚轮;A feeding bin, the feeding bin is arranged on the outer wall of the first frame and communicates with the inside of the receiving box through a through hole, which is used to collect the plug-in boards discharged from the receiving box, and the feeding bin is A second drive roller is provided;
补料盒,所述补料盒设置在所述第一框架内且通过通孔与补料仓内部相连通;A refill box, the refill box is arranged in the first frame and communicates with the inside of the refill bin through a through hole;
斜坡板,所述斜坡板设置在所述补料盒上且用于支撑插线板上移位置进行补料;A slope plate, the slope plate is arranged on the refill box and is used to support the plug-in board to move the position for refilling;
平板,所述平板设置在所述斜坡板上且用于支撑插线板向前移动进行补料;A flat plate, the flat plate is arranged on the slope plate and is used to support the plug-in board to move forward for feeding;
斜推块,所述斜推块设置在所述平板上且用于将插线板推进输送组件的捞板上完成补料。An inclined push block, the inclined push block is arranged on the flat plate and is used to push the plug board into the scoop plate of the conveying assembly to complete feeding.
作为优选,所述检测机构还包括用于支撑剔除组件、回料组件的第二框架以及设置在所述第二框架内用于支撑第二输送带的支架,所述第二框架设置在所述第一框架上,所述第二输送带位于所述第一输送带上方且该第二输送带设置有分隔单元,所述分隔单元包括两组三角结构的挡板,两个所述挡板之间形成暂存空间b。Preferably, the detection mechanism also includes a second frame for supporting the rejecting assembly and the returning assembly, and a bracket arranged in the second frame for supporting the second conveyor belt, and the second frame is arranged on the On the first frame, the second conveyor belt is located above the first conveyor belt and the second conveyor belt is provided with a partition unit, and the partition unit includes two sets of baffles with a triangular structure, and between the two baffles A temporary storage space b is formed between them.
作为优选,所述剔除组件包括分向板,所述分向板外端面为弧形状且高于所述耳钩,所述支架的一面开设有过渡槽,所述分向板安装在支架的另一面上且位于所述过渡槽的输入端。Preferably, the rejecting assembly includes a splitting plate, the outer end surface of the splitting plate is arc-shaped and higher than the ear hook, a transition groove is opened on one side of the bracket, and the splitting plate is installed on the other side of the bracket. on one side and at the input end of the transition slot.
作为优选,所述回料组件包括与所述第二输送带同步转动的第三输送带以及设置在所述第三输送带上的旋转单元、驱动单元,所述旋转单元用于接收剔除组件剔除的插线板并带其旋转完成插线板耳钩的调向,所述驱动单元用于带着旋转单元上的插线板移动完成回料。Preferably, the return assembly includes a third conveyor belt that rotates synchronously with the second conveyor belt, a rotation unit and a drive unit arranged on the third conveyor belt, and the rotation unit is used to receive the material rejected by the rejecting assembly. The plug-in board is rotated to complete the adjustment of the ear hook of the plug-in board, and the drive unit is used to move the plug-in board on the rotating unit to complete the material return.
作为优选,所述旋转单元设置若干组且与所述第二输送带上插线板的位置相对应,其包括:As a preference, several groups of the rotating units are provided corresponding to the positions of the socket boards on the second conveyor belt, which include:
转柱,所述转柱转动设置在所述第三输送带上且其上端设置有用于接收剔除组件剔除的插线板的回料盒,所述过渡槽的输出端设置有纠偏轨道,由回料盒进入至暂存空间b的插线板在纠偏轨道的导向下完全归位;Rotary column, the rotary column is rotatably arranged on the third conveyor belt and its upper end is provided with a return box for receiving the plug-in board rejected by the rejecting component, and the output end of the transition groove is provided with a deviation correction track, which is controlled by the return The plug-in board where the material box enters the temporary storage space b is completely returned to its position under the guidance of the deviation correction track;
传动齿轮,所述传动齿轮设置在所述转柱周侧上且用于带动回料盒旋转;A transmission gear, the transmission gear is arranged on the peripheral side of the rotating column and is used to drive the return box to rotate;
齿板,所述齿板设置在所述支架外壁上且用于带着传动齿轮转动。The tooth plate is arranged on the outer wall of the bracket and is used to rotate with the transmission gear.
作为优选,所述驱动单元设置在所述旋转单元上,其包括:Preferably, the driving unit is arranged on the rotating unit, which includes:
驱动辊,所述驱动辊设置在所述回料盒底部且用于驱动插线板移动,所述驱动辊设置若干组且通过链条同步转动;Driving rollers, the driving rollers are arranged at the bottom of the return box and are used to drive the plug-in board to move, and the driving rollers are set in several groups and rotate synchronously through the chain;
第一锥形齿轮,所述第一锥形齿轮通过转轴安装在所述驱动辊上且用于带着驱动辊转动;a first bevel gear, the first bevel gear is mounted on the driving roller through a rotating shaft and is used to rotate with the driving roller;
第二锥形齿轮,所述第二锥形齿轮通过转轴一端贯穿所述回料盒底部的耳板且设置有从动齿轮,所述第二锥形齿轮与第一锥形齿轮啮合;The second bevel gear, the second bevel gear passes through the ear plate at the bottom of the return box through one end of the rotating shaft and is provided with a driven gear, and the second bevel gear meshes with the first bevel gear;
固定齿轮,所述固定齿轮设置在所述转柱周侧上且与从动齿轮啮合;a fixed gear disposed on the peripheral side of the rotating column and engaged with a driven gear;
L形连板,所述L形连板设置在所述固定齿轮底部且其一端固定有滑块;L-shaped connecting plate, the L-shaped connecting plate is arranged at the bottom of the fixed gear and has a slider fixed at one end thereof;
环形限位槽,所述环形限位槽开设在所述第二框架内壁上且与滑块滑动配合。An annular limiting groove, the annular limiting groove is opened on the inner wall of the second frame and is slidably matched with the slider.
作为优选,所述第一输送带的速度为v1,所述第二输送带的速度为v2,所述第三输送带的速度为v3,nv1=v2=v3。Preferably, the speed of the first conveyor belt is v1, the speed of the second conveyor belt is v2, and the speed of the third conveyor belt is v3, nv1=v2=v3.
本发明的有益效果:Beneficial effects of the present invention:
(1)本发明中通过设置的输送组件和纠偏组件配合,使得插线板完全进入输送组件的暂存空间a中,并在暂存空间a有两个插线板的情况下,将其中一个插线板推出,保证插线板单个整齐地排列在第一输送带上向前移动,自动化程度较高,减少人力成本,降低了插线板的封装效率,防止插线板不整齐地输送至现有的包装机,不利于包装机对插线板进行定点的封装;(1) In the present invention, through the cooperation of the conveying component and the deviation correcting component, the plug-in board is completely entered into the temporary storage space a of the conveying component, and when there are two plug-in boards in the temporary storage space a, one of them is The plug-in boards are pushed out to ensure that the plug-in boards are arranged neatly on the first conveyor belt and move forward. The degree of automation is high, which reduces labor costs, reduces the packaging efficiency of the plug-in boards, and prevents the plug-in boards from being transported to the The existing packaging machine is not conducive to the fixed-point packaging of the plug-in board by the packaging machine;
(2)本发明中通过设置的输送组件和补料组件配合,捞板上的斜推板带着补料盒上的插线板进入空闲的暂存空间a内,并在纠正板的带动下完全进入该空闲的暂存空间a内,方便补充插线板,保证插线板不间断的向前输送,自动化较高,防止插线板间断性地输送至包装机,不利于包装机对插线板进行连续的封装;(2) In the present invention, through the cooperation of the set conveying component and the replenishing component, the inclined push plate on the scooping plate brings the plug-in plate on the replenishing box into the free temporary storage space a, and is driven by the correcting plate Completely enter the free temporary storage space a, which is convenient for supplementing the plug-in board, ensures the uninterrupted forward conveying of the plug-in board, and has high automation, prevents the plug-in board from being conveyed to the packaging machine intermittently, which is not conducive to the plug-in of the packaging machine The wire board is continuously packaged;
(3)本发明中通过设置的剔除组件和回料组件配合,能够剔除耳钩朝向不合规格的插线板,并将调节好耳钩朝向的插线板送回至第二输送带的分隔单元内,自动化较好,保证插线板统一规格输出,且能够批量化进行生产,避免插线板的耳钩朝向影响包装机对其进行封装。(3) In the present invention, through the cooperation of the set rejecting component and the returning component, it is possible to reject the plug-in board with the ear hook facing out of specification, and return the plug-in board with the ear hook orientation adjusted to the separation unit of the second conveyor belt Internally, the automation is better, ensuring uniform output of plug-in boards, and can be mass-produced, so as to prevent the ear hook orientation of the plug-in board from affecting the packaging machine's packaging.
综上所述,本发明通过设置的码料机构和检测机构配合,能够将插线板单个排列且统一规格的送至现有的包装机进行封装,保证包装机能够对插线板进行连续定点的封装,自动化较好,减少了人力成本,且能够批量化进行生产,避免插线板的耳钩朝向影响包装机对其进行封装。To sum up, through the cooperation of the code material mechanism and the detection mechanism provided, the present invention can send the plug-in boards in a single arrangement and uniform specification to the existing packaging machine for packaging, ensuring that the packaging machine can continuously fix the plug-in boards The package is better automated, reduces labor costs, and can be mass-produced to prevent the ear hook orientation of the plug-in board from affecting the packaging machine's packaging.
附图说明Description of drawings
为了更清楚的说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings described below are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative work.
图1为一种插线板加工后处理设备的结构示意图。Fig. 1 is a structural schematic diagram of post-processing equipment for plug-in boards.
图2为码料机构中输送组件的结构示意图。Fig. 2 is a structural schematic diagram of the conveying assembly in the code material mechanism.
图3为纠偏组件和补料组件的结构示意图。Fig. 3 is a structural schematic diagram of the deviation correction component and the feeding component.
图4为顶升件的结构示意图。Fig. 4 is a structural schematic diagram of the jacking member.
图5为监测件的结构示意图。Fig. 5 is a schematic structural diagram of the monitoring element.
图6为插线板的结构示意图。Fig. 6 is a schematic diagram of the structure of the plug board.
图7为检测机构的结构示意图。Fig. 7 is a structural schematic diagram of the detection mechanism.
图8为检测机构另一视角的结构示意图。Fig. 8 is a structural schematic view of another viewing angle of the detection mechanism.
图9为剔除组件的结构示意图。Fig. 9 is a schematic structural diagram of a rejecting component.
图10为回料组件的结构示意图。Fig. 10 is a schematic structural view of the recycling assembly.
图11为回料组件另一视角的结构示意图。Fig. 11 is a structural schematic diagram of another viewing angle of the recycling assembly.
具体实施方式Detailed ways
下面结合附图对本发明实施例中的技术方案进行清楚、完整地说明。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.
实施例一Embodiment one
如图1和图6所示,包括料仓1以及若干组置于所述料仓1内的插线板2,所述插线板2由插板21和耳钩22组成,插线板2散乱的放置料仓1内,还包括设置在所述料仓1上且用于输出料仓1内的插线板2的上料装置3,所述上料装置3包括:As shown in Figure 1 and Figure 6, it includes a silo 1 and several groups of plug-in boards 2 placed in the bin 1, the plug-in board 2 is composed of a plug-in board 21 and an ear hook 22, the plug-in board 2 Dispersed in the storage bin 1, it also includes a feeding device 3 that is arranged on the bunker 1 and is used to output the plug-in board 2 in the bunker 1, and the feeding device 3 includes:
码料机构31,所述码料机构31倾斜设置在所述料仓1上且用于整齐逐一不间断式输出料仓1内的插线板2,所述码料机构31包括将料仓1内部插线板2捞出的输送组件311、将输送组件311上的插线板2码整齐的纠偏组件312以及对输送组件311上的空位置进行补充插线板2的补料组件313;Code material mechanism 31, described code material mechanism 31 is arranged obliquely on described silo 1 and is used for neatly one by one uninterruptedly outputting the plug-in board 2 in silo 1, described material code mechanism 31 comprises that silo 1 The conveying assembly 311 that removes the internal plug-in board 2, the deviation-correcting assembly 312 that aligns the plug-in board 2 on the conveying assembly 311, and the refilling assembly 313 that supplements the plug-in board 2 in the empty position on the conveying assembly 311;
检测机构32,所述检测机构32水平设置在所述码料机构31上且用于将插线板2统一规格输出,所述检测机构32包括将不合规格的插线板2剔除的剔除组件321以及对剔除的插线板2旋转调位并推回的回料组件322。A detection mechanism 32, the detection mechanism 32 is horizontally arranged on the coding mechanism 31 and is used to output the plug board 2 with a uniform specification, and the detection mechanism 32 includes a rejecting component 321 for rejecting the substandard plug board 2 And the return assembly 322 that rotates, adjusts and pushes back the removed plug-in board 2 .
在本实施例中,通过设置的输送组件311将料仓1内的插线板2捞出并前输送,使得插线板2位于相邻两个捞板3112之间的暂存空间a3113中;通过设置的纠偏组件312剔除暂存空间a3113内有两个的插线板2,使得其中一个插线板2从输送组件311上掉落至补料组件313中,另一插线板2完全进入暂存空间a3113中,使得插线板2整齐排列地向前输送;通过设置的补料组件313对输送组件311空的暂存空间a3113进行补充插线板2,使得输送组件311的插线板2不间断的向前输送,保证现有的包装机自动化不间断的工作;通过设置的剔除组件321和回料组件322配合,剔除组件321将第二输送带324上耳钩22朝向不合规格的插线板2剔除至回料组件322上,回料组件322带着该插线板2旋转180度后再送回第二输送带324上,使得插线板2统一规格输出,方便现有的包装机连续对插线板2进行封装,避免耳钩22影响插线板2封装的严密性,自动化程度较高,能够连续批量化封装插线板2,且封装的严密性较高,提高生产质量。In this embodiment, the plug-in board 2 in the bin 1 is pulled out and transported forward through the provided conveying assembly 311, so that the plug-in board 2 is located in the temporary storage space a3113 between two adjacent fishing boards 3112; Eliminate two plug-in boards 2 in the temporary storage space a3113 through the set deviation correction component 312, so that one of the plug-in boards 2 falls from the conveying component 311 into the replenishing component 313, and the other plug-in board 2 enters completely In the temporary storage space a3113, the plug boards 2 are neatly arranged and transported forward; the supplementary component 313 is used to replenish the plug boards 2 in the empty temporary storage space a3113 of the conveying component 311, so that the plug boards of the conveying component 311 2 Uninterrupted forward conveying to ensure the uninterrupted automatic work of the existing packaging machine; through the cooperation of the set rejecting component 321 and the return component 322, the rejecting component 321 will direct the ear hook 22 on the second conveyor belt 324 towards the non-standard The plug-in board 2 is removed to the return assembly 322, and the return assembly 322 rotates the plug-in board 2 by 180 degrees and then returns it to the second conveyor belt 324, so that the plug-in board 2 is output in a uniform specification, which is convenient for existing packaging The plug-in board 2 is continuously packaged by the machine to prevent the ear hooks 22 from affecting the tightness of the plug-in board 2 packaging. The degree of automation is high, and the plug-in board 2 can be packaged in batches continuously, and the packaging is tight, improving the production quality. .
进一步,如图1-2所示,所述码料机构31还包括第一框架314,所述第一框架314设置在所述料仓1上且用于支撑输送组件311、纠偏组件312以及补料组件313。Further, as shown in Figure 1-2, the coding mechanism 31 also includes a first frame 314, the first frame 314 is set on the bin 1 and is used to support the conveying assembly 311, the deviation correction assembly 312 and the supplementary frame 314. Material assembly 313.
在本实施例中,通过设置第一框架314贯穿安装在料仓1侧壁,方便码料机构31捞出料仓1内的插线板2。In this embodiment, by setting the first frame 314 through and installed on the side wall of the bin 1 , it is convenient for the coding mechanism 31 to pull out the plug-in board 2 in the bin 1 .
进一步,如图1-6所示,所述输送组件311包括:Further, as shown in Figures 1-6, the delivery assembly 311 includes:
第一输送带3111,所述第一输送带3111设置在所述第一框架314内部且沿其传动方向设置有若干组用于将料仓1内的插线板2捞起的捞板3112,相邻两捞板3112的间距形成暂存空间a3113且该暂存空间a3113与插线板2的大小相适配,第一输送带3111的传输轮为变径结构,使得第一输送带3111的顶升件3114不影响传输轮转动;The first conveyor belt 3111, the first conveyor belt 3111 is arranged inside the first frame 314 and is provided with several sets of scooping boards 3112 for scooping up the plug-in board 2 in the bin 1 along its driving direction, The distance between two adjacent fishing plates 3112 forms a temporary storage space a3113 and the temporary storage space a3113 is adapted to the size of the plug board 2, and the transmission wheel of the first conveyor belt 3111 is a variable-diameter structure, so that the first conveyor belt 3111 The jacking part 3114 does not affect the rotation of the transmission wheel;
顶升件3114,所述顶升件3114与所述暂存空间a3113对应设置若干组,其包括通过安装架31141安装在所述第一输送带3111下方的弹性单元31142、与所述弹性单元31142上端固定连接与所述第一输送带3111上的开口适配的顶板31143以及与所述顶板31143下端固定连接且穿过弹性单元31142延伸向下设置的导向柱31144,所述第一输送带3111的水平部设置有导向轨道31145,导向柱31144在所述导向轨道31145驱动下将暂存空间a3113内的插线板2向上托起,导向轨道31145包括水平部和抬升部,抬升部能够使得顶板31143向上托起插线板2,水平部使得顶板31143能够托着插线板2水平向前移动,顶板31143长短规格小于插线板2的长短规格,保证检测机构32能够带走接住插线板2;Lifting member 3114, the lifting member 3114 is provided in several groups corresponding to the temporary storage space a3113, which includes an elastic unit 31142 installed under the first conveyor belt 3111 through a mounting bracket 31141, and the elastic unit 31142 The upper end is fixedly connected to the top plate 31143 adapted to the opening on the first conveyor belt 3111 and the guide column 31144 is fixedly connected to the lower end of the top plate 31143 and extends downward through the elastic unit 31142. The first conveyor belt 3111 The horizontal part of the horizontal part is provided with a guide track 31145, and the guide column 31144 is driven by the guide track 31145 to lift up the plug-in board 2 in the temporary storage space a3113. The guide track 31145 includes a horizontal part and a lifting part, and the lifting part can make the top plate 31143 supports the plug-in board 2 upwards, and the horizontal part enables the top board 31143 to support the plug-in board 2 and move forward horizontally. board 2;
监测件3115,所述监测件3115设置在所述捞板3112的内腔,其包括安装在所述捞板3112内部且其伸缩端设置有L形滑板31152的第一气动件31151、铰接设置在所述L形滑板31152侧面上且用于推动补料组件313上的插线板2的斜推板31154、设置在所述斜推板31154和所述捞板3112之间且用于限制斜推板31154位置的第一弹性件31153以及设置在所述捞板3112上且用于监测捞板3112上存在状况的距离感应器31155;Monitoring part 3115, the monitoring part 3115 is set in the inner cavity of the fishing plate 3112, which includes a first pneumatic part 31151 installed inside the fishing plate 3112 and an L-shaped slide plate 31152 at its telescoping end, hingedly arranged on The inclined push plate 31154 on the side of the L-shaped slide plate 31152 and used to push the plug-in board 2 on the refill assembly 313 is arranged between the inclined push plate 31154 and the fishing plate 3112 and used to limit the inclined push The first elastic member 31153 at the position of the plate 31154 and the distance sensor 31155 arranged on the scoop plate 3112 and used to monitor the conditions on the scoop plate 3112;
所述L形滑板31152匹配滑动在所述捞板3112内部。The L-shaped sliding plate 31152 is matched and slid inside the fishing plate 3112 .
在本实施例中,通过设置监测件3115,距离感应器31155能够感应第一输送带3111上的暂存空间a3113内是否存在插线板2,若存在,监测件3115收纳在捞板3112的内腔,若不存在,则第一气动件31151带着L形滑板31152和斜推板31154伸出捞板3112的内腔,且斜推板31154受到第一弹性件31153的弹力向下转动,使得斜推板31154能够捞起补料组件313内的插线板2,方便对第一输送带3111上空余的暂存空间a3113进行补充插线板2。In this embodiment, by setting the monitoring piece 3115, the distance sensor 31155 can sense whether there is a plug board 2 in the temporary storage space a3113 on the first conveyor belt 3111, and if there is, the monitoring piece 3115 is stored in the fishing plate 3112 If there is no cavity, the first pneumatic part 31151 stretches out the inner chamber of the fishing plate 3112 with the L-shaped slide plate 31152 and the inclined push plate 31154, and the inclined push plate 31154 is rotated downward by the elastic force of the first elastic part 31153, so that The inclined push plate 31154 can pick up the plug-in board 2 in the feeding assembly 313, which is convenient for replenishing the plug-in board 2 to the vacant temporary storage space a3113 on the first conveyor belt 3111.
进一步,如图2-6所示,所述纠偏组件312包括:Further, as shown in Figure 2-6, the deviation correction component 312 includes:
纠正板3121,所述纠正板3121设置成两组错位安装在所述第一框架314内且用于推掉捞板3112上两个插线板2的其中一个以及纠正输送组件311上的插线板2完全进入捞板3112上;Correction plate 3121, the correction plate 3121 is set as two sets of dislocation installed in the first frame 314 and is used to push off one of the two plug-in boards 2 on the fishing plate 3112 and correct the plug-in wire on the conveying assembly 311 Plate 2 completely enters the fishing plate 3112;
接料盒3122,所述接料盒3122设置在所述第一框架314内且与下方的一个纠正板3121位置相对应,其用于接住捞板3112上被推掉的插线板2;The material receiving box 3122, the material receiving box 3122 is arranged in the first frame 314 and corresponds to the position of a correcting plate 3121 below, which is used to catch the plug-in board 2 that has been pushed off on the fishing plate 3112;
第一驱动滚轮3123,所述第一驱动滚轮3123设置在所述接料盒3122上且用于将接料盒3122内的插线板2排出,所述第一驱动滚轮3123设置若干组,第一驱动滚轮3123和第二驱动滚轮3136都由外部的动力源驱动。The first driving roller 3123, the first driving roller 3123 is arranged on the material receiving box 3122 and is used to discharge the plug-in board 2 in the material receiving box 3122, the first driving roller 3123 is provided with several groups, the first Both the first driving roller 3123 and the second driving roller 3136 are driven by an external power source.
在本实施例中,通过设置纠偏组件312,在第一输送带3111上的插线板2经过纠正板3121时,使得插线板2完全进入暂存空间a3113中,并在暂存空间a3113有两个插线板2的情况下,将其中一个插线板2推出掉落在接料盒3122内,使得第一驱动滚轮3123将接料盒3122内输送至补料仓3131内,保证插线板2单个整齐地排列在第一输送带3111上向前移动。In this embodiment, by setting the deviation correction assembly 312, when the plug board 2 on the first conveyor belt 3111 passes the correction board 3121, the plug board 2 is completely entered into the temporary storage space a3113, and there is a gap in the temporary storage space a3113. In the case of two plug-in boards 2, one of the plug-in boards 2 is pushed out and dropped into the material receiving box 3122, so that the first driving roller 3123 will transport the material receiving box 3122 to the replenishing bin 3131 to ensure that the plug-in The boards 2 are individually and neatly arranged on the first conveyor belt 3111 and move forward.
进一步,如图2-6所示,所述补料组件313包括:Further, as shown in Figure 2-6, the feeding component 313 includes:
补料仓3131,补料仓3131内提前放置有若干插线板2,避免第一输送带3111上连续的暂存空间a3113没有插线板2,而导致补料仓3131没有插线板2对其进行补充,所述补料仓3131设置在所述第一框架314外壁上且通过通孔与接料盒3122内部相连通,其用于收集接料盒3122内排出的插线板2,所述补料仓3131上设置有第二驱动滚轮3136,补料仓3131内的插线板2在第二驱动滚轮3136带动下能够进行补料盒3132内;Replenishment bin 3131, several plug-in boards 2 are placed in advance in the replenishment bin 3131, avoiding the continuous temporary storage space a3113 on the first conveyor belt 3111 without plug-in boards 2, resulting in no plug-in board 2 pairs in the replenishment bin 3131 It supplements, the replenishment bin 3131 is arranged on the outer wall of the first frame 314 and communicates with the inside of the material receiving box 3122 through a through hole, which is used to collect the plug-in board 2 discharged in the material receiving box 3122, so The refill bin 3131 is provided with a second driving roller 3136, and the plug-in board 2 in the refill bin 3131 can be driven into the refill box 3132 by the second drive roller 3136;
补料盒3132,所述补料盒3132设置在所述第一框架314内且通过通孔与补料仓3131内部相连通;A refill box 3132, the refill box 3132 is arranged in the first frame 314 and communicates with the inside of the refill bin 3131 through a through hole;
斜坡板3133,所述斜坡板3133设置在所述补料盒3132上且用于支撑插线板2上移位置进行补料;Slope plate 3133, the slope plate 3133 is arranged on the refill box 3132 and is used to support the upward movement of the plug-in board 2 for refilling;
平板3134,所述平板3134设置在所述斜坡板3133上且用于支撑插线板2向前移动进行补料;A flat plate 3134, the flat plate 3134 is arranged on the slope plate 3133 and is used to support the plug-in board 2 to move forward for feeding;
斜推块3135,所述斜推块3135设置在所述平板3134上且用于将插线板2推进输送组件311的捞板3112上完成补料。Inclined pushing block 3135, the inclined pushing block 3135 is arranged on the flat plate 3134 and is used to push the plug board 2 onto the scoop plate 3112 of the conveying assembly 311 to complete feeding.
在本实施例中,通过设置的补料组件313与监测件3115配合,在第一输送带3111的暂存空间a3113没有插线板2时,监测件3115的斜推板31154伸出捞板3112的内腔,在斜推板31154经过补料盒3132的位置时,斜推板31154带着补料盒3132上的插线板2沿着斜坡板3133上移一个工位,再经过平板3134上的斜推板31154使得插线板2进入该暂存空间a3113内,并在纠正板3121的带动下完全进入该暂存空间a3113内,方便对第一输送带3111上空闲的的暂存空间a3113进行补充插线板2,保证插线板2不间断的向前输送,自动化较高。In this embodiment, through the matching of the supplementary component 313 and the monitoring part 3115, when there is no plug board 2 in the temporary storage space a3113 of the first conveyor belt 3111, the inclined push plate 31154 of the monitoring part 3115 extends out of the fishing plate 3112 When the inclined push plate 31154 passes through the position of the refill box 3132, the inclined push plate 31154 moves up a station along the ramp plate 3133 with the plug-in board 2 on the refill box 3132, and then passes through the plate 3134. The inclined push plate 31154 makes the plug board 2 enter the temporary storage space a3113, and completely enters the temporary storage space a3113 under the drive of the correction plate 3121, so as to facilitate the empty temporary storage space a3113 on the first conveyor belt 3111 Supplementing the plug-in board 2 ensures that the plug-in board 2 is conveyed forward uninterruptedly, and the automation is relatively high.
进一步,如图7-9所示,所述检测机构32还包括用于支撑剔除组件321、回料组件322的第二框架323以及设置在所述第二框架323内用于支撑第二输送带324的支架325,所述第二框架323设置在所述第一框架314上,所述第二输送带324位于所述第一输送带3111上方且该第二输送带324设置有分隔单元326,所述分隔单元326包括两组三角结构的挡板,两个所述挡板之间形成暂存空间b327且该暂存空间b327与插线板2的大小相适配,第二输送带324的速度比第一输送带3111较快,使得第二输送带324的分隔单元326能够带走接住来自第一输送带3111的插线板2。Further, as shown in FIGS. 7-9 , the detection mechanism 32 also includes a second frame 323 for supporting the rejecting assembly 321 and the returning assembly 322 , and is arranged in the second frame 323 for supporting the second conveyor belt. The support 325 of 324, the second frame 323 is arranged on the first frame 314, the second conveyor belt 324 is located above the first conveyor belt 3111 and the second conveyor belt 324 is provided with a partition unit 326, The partition unit 326 includes two sets of baffles with a triangular structure, and a temporary storage space b327 is formed between the two baffles, and the temporary storage space b327 is adapted to the size of the patch panel 2, and the second conveyor belt 324 The speed is faster than that of the first conveyor belt 3111 , so that the partition unit 326 of the second conveyor belt 324 can take away and catch the patch panels 2 from the first conveyor belt 3111 .
在本实施例中,通过设置第二输送带324的分隔单元326能够带走接住来自第一输送带3111的插线板2,保证上料装置3整体工作的连贯性。In this embodiment, the partition unit 326 of the second conveyor belt 324 can take away and catch the plug-in board 2 from the first conveyor belt 3111 to ensure the continuity of the overall operation of the feeding device 3 .
进一步,如图7-9所示,所述剔除组件321包括分向板3211,所述分向板3211外端面为弧形状且高于所述插线板2的耳钩22,所述支架325的一面开设有过渡槽3212,所述分向板3211安装在支架325的另一面上且位于所述过渡槽3212的输入端。Further, as shown in Figures 7-9, the rejecting assembly 321 includes a splitting plate 3211, the outer end surface of the splitting plate 3211 is arc-shaped and higher than the ear hook 22 of the plug-in board 2, the bracket 325 A transition slot 3212 is opened on one side, and the splitter plate 3211 is installed on the other side of the bracket 325 and located at the input end of the transition slot 3212 .
在本实施例中,通过设置剔除组件321,使得耳钩22靠近分向板3211的插线板2经过剔除组件321时,插线板2的耳钩22能够从分向板3211下方位置通过,反之耳钩22原理分向板3211的插线板2经过剔除组件321时,插线板2在分向板3211的驱动下从过渡槽3212被推送至回料组件322上,能够剔除耳钩22朝向不合规格的插线板2。In this embodiment, by setting the rejecting assembly 321, when the plug-in board 2 with the ear hook 22 close to the splitter plate 3211 passes through the knock-out assembly 321, the ear hook 22 of the plug-in board 2 can pass from the position below the splitter board 3211, On the other hand, the principle of the ear hook 22 is that when the plug-in board 2 of the directional board 3211 passes through the rejecting assembly 321, the plug-in board 2 is pushed from the transition groove 3212 to the return assembly 322 under the drive of the directional board 3211, and the ear hook 22 can be removed. Towards the non-compliant power strip 2.
进一步,如图9-11所示,所述回料组件322包括与所述第二输送带324同步转动的第三输送带3221以及设置在所述第三输送带3221上的旋转单元3222、驱动单元3223,所述旋转单元3222用于接收剔除组件321剔除的插线板2并带其旋转完成插线板2耳钩22的调向,所述驱动单元3223用于带着旋转单元3222上的插线板2移动完成回料。Further, as shown in FIGS. 9-11 , the return material assembly 322 includes a third conveyor belt 3221 that rotates synchronously with the second conveyor belt 324 , and a rotating unit 3222 and a driving unit arranged on the third conveyor belt 3221 . Unit 3223, the rotating unit 3222 is used to receive the plug-in board 2 rejected by the rejecting component 321 and rotate it to complete the adjustment of the ear hook 22 of the plug-in board 2, and the driving unit 3223 is used to take the plug-in board 2 on the rotating unit 3222 Plug board 2 moves to complete the material return.
在本实施例中,通过设置回料组件322,能够带走接住来自剔除组件321的插线板2并带其向前同步移动,同时在向前移动的过程中带着插线板2转动180度,调节插线板2的耳钩22朝向,并将插线板2送回第二输送带324的该分隔单元326内,自动化较好,保证插线板2统一规格输出。In this embodiment, by setting the return component 322, it is possible to take away the plug-in board 2 received from the rejecting component 321 and move it forward synchronously, and at the same time rotate the plug-in board 2 in the process of moving forward 180 degrees, adjust the orientation of the ear hook 22 of the plug board 2, and send the plug board 2 back to the partition unit 326 of the second conveyor belt 324, the automation is better, and the output of the plug board 2 is guaranteed to be uniform.
进一步,如图9-11所示,所述旋转单元3222设置若干组且与所述第二输送带324上插线板2的位置相对应,其包括:Further, as shown in Figures 9-11, the rotating unit 3222 is set in several groups and corresponds to the position of the socket board 2 on the second conveyor belt 324, which includes:
转柱32221,所述转柱32221转动设置在所述第三输送带3221上且其上端设置有用于接收剔除组件321剔除的插线板2的回料盒32222,所述过渡槽3212的输出端设置有纠偏轨道32223,由回料盒32222进入至暂存空间b327的插线板2在纠偏轨道32223的导向下完全归位;Rotating column 32221, the rotating column 32221 is installed on the third conveyor belt 3221 and its upper end is provided with a return box 32222 for receiving the plug-in board 2 rejected by the rejecting assembly 321, the output end of the transition slot 3212 A deviation-correcting track 32223 is provided, and the plug-in board 2 that enters the temporary storage space b327 from the return box 32222 is completely returned to its position under the guidance of the deviation-correcting track 32223;
传动齿轮32224,所述传动齿轮32224设置在所述转柱32221周侧上且用于带动回料盒32222旋转;Transmission gear 32224, the transmission gear 32224 is arranged on the peripheral side of the rotating column 32221 and is used to drive the return box 32222 to rotate;
齿板32225,所述齿板32225设置在所述支架325外壁上且用于带着传动齿轮32224转动,齿板32225的长度刚好够回料盒32222旋转180度。Tooth plate 32225, the tooth plate 32225 is arranged on the outer wall of the bracket 325 and is used to rotate with the transmission gear 32224, the length of the tooth plate 32225 is just enough for the return box 32222 to rotate 180 degrees.
在本实施例中,通过设置的旋转单元3222和剔除组件321配合,剔除的插线板2进入回料盒32222时,第三输送带3221带着回料盒32222与第二输送带324同步转动,使得传动齿轮32224在支架325的齿板32225带动下,通过转柱32221带着回料盒32222旋转180度,使得能够调节回料盒32222上插线板2的耳钩22朝向。In this embodiment, through the cooperation of the provided rotating unit 3222 and the rejecting assembly 321, when the rejected plug-in board 2 enters the feeding box 32222, the third conveyor belt 3221 carries the feeding box 32222 and rotates synchronously with the second conveyor belt 324 , so that the transmission gear 32224 is driven by the tooth plate 32225 of the bracket 325, and the return box 32222 is rotated by 180 degrees through the rotating column 32221, so that the ear hook 22 of the plug board 2 on the return box 32222 can be adjusted towards.
进一步,如图8-11所示,所述驱动单元3223设置在所述旋转单元3222上,其包括:Further, as shown in Figures 8-11, the driving unit 3223 is set on the rotating unit 3222, which includes:
驱动辊32231,所述驱动辊32231设置在所述回料盒32222底部且用于驱动插线板2移动,所述驱动辊32231设置若干组且通过链条同步转动;Driving roller 32231, the driving roller 32231 is arranged at the bottom of the recycle box 32222 and is used to drive the plug board 2 to move, and the driving roller 32231 is set in several groups and rotates synchronously through the chain;
第一锥形齿轮32232,所述第一锥形齿轮32232通过转轴安装在所述驱动辊32231上且用于带着驱动辊32231转动;The first bevel gear 32232, the first bevel gear 32232 is installed on the driving roller 32231 through a rotating shaft and is used to rotate with the driving roller 32231;
第二锥形齿轮32233,所述第二锥形齿轮32233通过转轴一端贯穿所述回料盒32222底部的耳板且设置有从动齿轮32234,所述第二锥形齿轮32233与第一锥形齿轮32232啮合;The second bevel gear 32233, the second bevel gear 32233 passes through the ear plate at the bottom of the return box 32222 through one end of the rotating shaft and is provided with a driven gear 32234, the second bevel gear 32233 is connected to the first bevel gear gear 32232 engaged;
固定齿轮32235,所述固定齿轮32235设置在所述转柱32221周侧上且与从动齿轮32234啮合;Fixed gear 32235, the fixed gear 32235 is arranged on the peripheral side of the rotating column 32221 and meshed with the driven gear 32234;
L形连板32236,所述L形连板32236设置在所述固定齿轮32235底部且其一端固定有滑块32237;L-shaped connecting plate 32236, the L-shaped connecting plate 32236 is arranged at the bottom of the fixed gear 32235 and one end of which is fixed with a slider 32237;
环形限位槽32238,所述环形限位槽32238开设在所述第二框架323内壁上且与滑块32237滑动配合,环形限位槽32238通过L形连板32236对固定齿轮32235起到支撑固定作用。Annular limiting groove 32238, said annular limiting groove 32238 is opened on the inner wall of said second frame 323 and is slidingly matched with slider 32237, and annular limiting groove 32238 supports and fixes fixed gear 32235 through L-shaped connecting plate 32236 effect.
在本实施例中,通过设置的驱动单元3223与旋转单元3222配合,在传动齿轮32224带着回料盒32222旋转的过程中,使得回料盒32222带着从动齿轮32234沿着固定齿轮32235的边沿进行转动,从动齿轮32234通过第二锥形齿轮32233、第一锥形齿轮32232带着回料盒32222底部的驱动辊32231转动,使得驱动辊32231能够带走接住来自剔除组件321的插线板2,并在回料盒32222旋转180度后,将调节好耳钩22朝向的插线板2送回至第二输送带324的该分隔单元326内,自动化较好,保证插线板2统一规格输出。In this embodiment, the driving unit 3223 cooperates with the rotation unit 3222. During the rotation of the transmission gear 32224 with the recycle box 32222, the recycle box 32222 takes the driven gear 32234 along the fixed gear 32235. The edge rotates, and the driven gear 32234 rotates with the driving roller 32231 at the bottom of the return box 32222 through the second bevel gear 32233 and the first bevel gear 32232, so that the driving roller 32231 can take away and catch the insert from the rejecting assembly 321. Wire board 2, and after the return box 32222 is rotated 180 degrees, the plug board 2 with the ear hook 22 adjusted to the direction is sent back to the partition unit 326 of the second conveyor belt 324, the automation is better, and the plug board is guaranteed 2 unified specification output.
进一步,第一输送带3111的速度为v1,所述第二输送带324的速度为v2,所述第三输送带3221的速度为v3,nv1=v2=v3。Further, the speed of the first conveyor belt 3111 is v1, the speed of the second conveyor belt 324 is v2, and the speed of the third conveyor belt 3221 is v3, nv1=v2=v3.
在本实施例中,通过设置第二输送带324的速度是第一输送带3111的速度的n倍,相邻两个分隔单元326之间形成缓冲空间,来平衡速度差,使得第一输送带3111上的插线板2被顶升件3114托起后,第二输送带324上的分隔单元326能够接住并带走插线板2,保证上料装置3工作的连续性;通过设置第二输送带324与第三输送带3221同步转动,使得第二输送带324上分隔单元326内的插线板2能够进入第三输送带3221的回料组件322内,回料组件322将插线板2旋转180度后,能够将该插线板2对应送回至第二输送带324上该分隔单元326内,自动化较高。In this embodiment, by setting the speed of the second conveyor belt 324 to be n times the speed of the first conveyor belt 3111, a buffer space is formed between two adjacent separation units 326 to balance the speed difference, so that the first conveyor belt After the plug board 2 on the 3111 is lifted by the jacking member 3114, the partition unit 326 on the second conveyor belt 324 can catch and take away the plug board 2 to ensure the continuity of the work of the feeding device 3; The second conveyor belt 324 rotates synchronously with the third conveyor belt 3221, so that the plug board 2 in the partition unit 326 on the second conveyor belt 324 can enter the return assembly 322 of the third conveyor belt 3221, and the return assembly 322 will insert the wire After the board 2 is rotated by 180 degrees, the plug board 2 can be sent back to the partition unit 326 on the second conveyor belt 324 correspondingly, which is highly automated.
实施例二Embodiment two
如图7和图9所示,其中与实施例一中相同或相应的部件采用与实施例一相应的附图标记,为简便起见,下文仅描述与实施例一的区别点。该实施例二与实施例一的不同之处在于:As shown in FIG. 7 and FIG. 9 , the parts that are the same as or corresponding to those in the first embodiment are marked with the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment will be described below. The difference between this embodiment two and embodiment one is:
进一步,如图7和图9所示,所述支架325外壁上对应设置两个齿板32225,所述第二框架323侧壁上开设有与齿板32225相对应的条形孔32226,所述条形孔32226为回料盒32222旋转180度提供空间。Further, as shown in Figures 7 and 9, two tooth plates 32225 are correspondingly provided on the outer wall of the bracket 325, and strip holes 32226 corresponding to the tooth plates 32225 are opened on the side wall of the second frame 323. The strip hole 32226 provides space for the return box 32222 to rotate 180 degrees.
值得一提的是,通过设置下方的一个齿板32225,在回料盒32222旋转180度将插线板2对应送回至第二输送带324后,第三输送带3221带着回料盒32222经过该下方的一个齿板32225,使得回料盒32222再旋转180度进行复位,方便回料盒32222下次工作。It is worth mentioning that by setting a lower tooth plate 32225, after the return box 32222 is rotated 180 degrees to send the plug strip 2 back to the second conveyor belt 324, the third conveyor belt 3221 carries the return box 32222 Through a tooth plate 32225 at the bottom, the material return box 32222 is rotated 180 degrees to reset, which is convenient for the material return box 32222 to work next time.
工作过程:work process:
第一输送带3111转动通过捞板3112捞起料仓1内的插线板2,使得一个、两个或没有插线板2位于第一输送带3111的暂存空间a3113内,监测件3115识别暂存空间a3113内是否存在插线板2,若存在,监测件3115收纳在捞板3112的内腔,若不存在,则第一气动件31151带着L形滑板31152和斜推板31154伸出捞板3112的内腔,且斜推板31154受到第一弹性件31153的弹力向下转动;然后第一输送带3111载着插线板2移动至补料盒3132的位置时,捞板3112上的斜推板31154带着补料盒3132上的插线板2沿着斜坡板3133上移一个工位,再经过平板3134上的斜坡板3133使得插线板2进入空闲的暂存空间a3113内,并在纠正板3121的带动下完全进入该空闲的暂存空间a3113内,方便对第一输送带3111上空闲的的暂存空间a3113进行补充插线板2,保证插线板2不间断的向前输送;然后第一输送带3111载着插线板2移动至纠正板3121的位置时,使得插线板2完全进入暂存空间a3113中,并在暂存空间a3113有两个插线板2的情况下,将其中一个插线板2推出掉落在接料盒3122内,使得第一驱动滚轮3123将接料盒3122内输送至补料仓3131内,保证插线板2单个整齐地排列在第一输送带3111上向前移动;然后第一输送带3111载着插线板2移动至检测机构32时,顶升件3114的顶板31143在导向轨道31145驱动下将暂存空间a3113内的插线板2向上托起,第二输送带324上的分隔单元326能够接住并带走插线板2,保证上料装置3工作的连续性;然后第二输送带324载着插线板2移动至剔除组件321时,使得耳钩22靠近分向板3211的插线板2经过剔除组件321时,插线板2的耳钩22能够从分向板3211下方位置通过,反之耳钩22原理分向板3211的插线板2经过剔除组件321时,插线板2在分向板3211的驱动下从过渡槽3212被推送至回料组件322上,能够剔除耳钩22朝向不合规格的插线板2;然后耳钩22朝向不合规格的插线板2进入回料盒32222时,第三输送带3221带着回料盒32222与第二输送带324同步转动,使得传动齿轮32224在支架325的齿板32225带动下,通过转柱32221带着回料盒32222旋转180度,使得能够调节回料盒32222上插线板2的耳钩22朝向,同时在传动齿轮32224带着回料盒32222旋转的过程中,使得回料盒32222带着从动齿轮32234沿着固定齿轮32235的边沿进行转动,从动齿轮32234通过第二锥形齿轮32233、第一锥形齿轮32232带着回料盒32222底部的驱动辊32231转动,使得驱动辊32231能够带走接住来自剔除组件321的插线板2,并在回料盒32222旋转180度后,将调节好耳钩22朝向的插线板2送回至第二输送带324的该分隔单元326内,自动化较好,减少了人力成本,且能够批量化进行生产,保证插线板2统一规格输出至现有的包装机进行封装,避免插线板2的耳钩22朝向影响包装机对其进行封装。The first conveyor belt 3111 rotates and picks up the plug board 2 in the bin 1 through the scooping plate 3112, so that one, two or no plug board 2 is located in the temporary storage space a3113 of the first conveyor belt 3111, and the monitoring part 3115 identifies Whether there is a plug board 2 in the temporary storage space a3113, if it exists, the monitoring part 3115 is stored in the inner cavity of the fishing plate 3112, if not, the first pneumatic part 31151 stretches out with the L-shaped sliding plate 31152 and the inclined push plate 31154 The inner cavity of the fishing plate 3112, and the inclined push plate 31154 is rotated downward by the elastic force of the first elastic member 31153; then when the first conveyor belt 3111 carries the plug board 2 and moves to the position of the filling box 3132, the lifting plate 3112 The inclined push plate 31154 moves up a station along the ramp plate 3133 with the plug board 2 on the refill box 3132, and then passes through the ramp board 3133 on the flat plate 3134 to make the plug board 2 enter the free temporary storage space a3113 , and completely enter the free temporary storage space a3113 under the drive of the correction board 3121, so as to facilitate supplementary plug-in board 2 to the idle temporary storage space a3113 on the first conveyor belt 3111, ensuring uninterrupted operation of the plug-in board 2 Forward transport; then the first conveyor belt 3111 carries the plug board 2 and moves to the position of the correction board 3121, so that the plug board 2 completely enters the temporary storage space a3113, and there are two plug boards in the temporary storage space a3113 2, one of the plug-in boards 2 is pushed out and dropped into the receiving box 3122, so that the first driving roller 3123 will transport the inside of the receiving box 3122 to the replenishing bin 3131, ensuring that the plug-in boards 2 are single and neatly Arrange on the first conveyor belt 3111 and move forward; then when the first conveyor belt 3111 carries the plug board 2 and moves to the detection mechanism 32, the top plate 31143 of the jacking member 3114 will be driven by the guide rail 31145 into the temporary storage space a3113 The plug-in board 2 is lifted up, and the partition unit 326 on the second conveyor belt 324 can catch and take away the plug-in board 2 to ensure the continuity of the work of the feeding device 3; then the second conveyor belt 324 carries the plug-in wire When the board 2 moves to the rejecting assembly 321, so that when the plug-in board 2 with the ear hook 22 close to the splitting plate 3211 passes through the rejecting assembly 321, the ear hook 22 of the plug-in board 2 can pass from the position below the splitting board 3211, otherwise the ear hook 22 Principle When the plug-in board 2 of the directional board 3211 passes through the rejecting component 321, the plug-in board 2 is pushed from the transition slot 3212 to the return component 322 under the drive of the directional board 3211, and the direction of the ear hook 22 is out of specification. Then when the ear hook 22 enters the return box 32222 towards the substandard outlet plate 2, the third conveyor belt 3221 rotates synchronously with the second conveyor belt 324 with the return box 32222, so that the transmission gear 32224 is in the Driven by the tooth plate 32225 of the bracket 325, the return box 32222 is rotated 180 degrees through the rotating column 32221, so that the orientation of the ear hook 22 of the plug-in board 2 on the return box 32222 can be adjusted, and at the same time, the return box 32224 is carried by the transmission gear 32224 During the rotation of the box 32222, the return box 32222 is rotated along the edge of the fixed gear 32235 with the driven gear 32234, and the driven gear 32234 carries the return material through the second bevel gear 32233 and the first bevel gear 32232. The driving roller 32231 at the bottom of the box 32222 rotates, so that the driving roller 32231 can take away and catch the plug-in board 2 from the rejecting assembly 321, and after the return box 32222 rotates 180 degrees, adjust the plug-in board 22 toward the ear hook 2 is sent back to the separation unit 326 of the second conveyor belt 324, the automation is better, the labor cost is reduced, and it can be produced in batches, so as to ensure that the patch panel 2 is output to the existing packaging machine with uniform specifications for packaging, avoiding The ear hook 22 of the socket board 2 faces the packaging machine to package it.
在本发明的描述中,需要理解的是,术语“前后”、“左右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或部件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "front and rear", "left and right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the referred device or component must have a particular orientation, be constructed in a particular orientation, and operate in a particular orientation, and thus should not be construed as limiting the invention.
当然在本技术方案中,本领域的技术人员应当理解的是,术语“一”应理解为“至少一个”或“一个或多个”,即在一个实施例中,一个元件的数量可以为一个,而在另外的实施例中,该元件的数量可以为多个,术语“一”不能理解为对数量的限制。Of course, in this technical solution, those skilled in the art should understand that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one , and in other embodiments, the number of the element may be more than one, and the term "a" cannot be understood as a limitation on the number.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明的技术提示下可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and any changes or substitutions that can be easily imagined by those skilled in the art under the technical tips of the present invention, All should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
Claims (8)
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