CN215430299U - Image processing system for detecting bottled weight - Google Patents
Image processing system for detecting bottled weight Download PDFInfo
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- CN215430299U CN215430299U CN202120191103.6U CN202120191103U CN215430299U CN 215430299 U CN215430299 U CN 215430299U CN 202120191103 U CN202120191103 U CN 202120191103U CN 215430299 U CN215430299 U CN 215430299U
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- conveying belt
- material conveying
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Abstract
The utility model discloses an image processing and detecting bottled weight system which can measure the quality of transparent bottled products through images, ensure that the quality of the products reaches the standard and improve the production efficiency. The image processing bottled weight detecting system comprises a first material conveying belt for bottled products; one end of the first material conveying belt is a feeding end, and the other end of the first material conveying belt is provided with a Y-shaped outlet; a detection device is arranged above the middle position of the first material conveying belt; one side of the Y-shaped outlet is communicated with the second material conveying belt, and the other side of the Y-shaped outlet is communicated with the third material conveying belt; a vertical material distributing roller is arranged on one side of the Y-shaped outlet, which is opposite to the discharge hole of the first material conveying belt; the vertical material distributing roller is driven to rotate by a first driving motor; vertical material guide rotating rollers are arranged on two sides of a discharge port of the first material conveying belt; and a data processor is arranged at the top of the transverse top plate. Adopt this image processing to detect bottled weight system can improve production efficiency, reduce cost.
Description
Technical Field
The utility model relates to a weight detection system, in particular to a bottled weight detection system by image processing.
Background
It is well known that: on the current transparent bottled product production line, in order to guarantee that the quality of every product reaches the standard, generally through artifical weighing, then reject the not up to standard product of quality, consequently work efficiency reduces, and manufacturing cost is higher.
Disclosure of Invention
The technical problem to be solved by the utility model is to provide an image processing and detecting system for bottled weight, which can measure the quality of transparent bottled products through images, ensure that the quality of the products reaches the standard and improve the production efficiency.
The technical scheme adopted by the utility model for solving the technical problems is as follows: the image processing bottled weight detecting system comprises a first material conveying belt for bottled products;
one end of the first material conveying belt is a feeding end, and the other end of the first material conveying belt is provided with a Y-shaped outlet; a detection bracket is arranged above the middle position of the first material conveying belt; a transverse top plate is arranged at the top of the detection bracket; a first acquisition camera is arranged on the lower surface of the transverse top plate; a second acquisition camera is arranged on the inner wall of the detection bracket;
one side of the Y-shaped outlet is communicated with the second material conveying belt, and the other side of the Y-shaped outlet is communicated with the third material conveying belt; a transverse conveying roller is arranged in the Y-shaped outlet;
a vertical material distributing roller is arranged on one side of the Y-shaped outlet, which is opposite to the discharge hole of the first material conveying belt; the vertical material distributing roller is driven to rotate by a first driving motor; vertical material guide rotating rollers are arranged on two sides of a discharge port of the first material conveying belt;
the top of the transverse top plate is provided with a data processor; the first driving motor, the first acquisition camera and the second acquisition camera are respectively and electrically connected with the data processor;
the data processor is used for transmitting the data acquired by the camera to the control center; the control center is integrated with an image weight detection system.
Furthermore, the two sides of the first material conveying belt are provided with material blocking belts.
Furthermore, striker plates are arranged on two sides of the second material conveying belt and two sides of the third material conveying belt.
Further, a discharge port of the first material conveying belt is provided with a transition roller.
The utility model has the beneficial effects that: according to the image processing bottled weight detecting system, the standard bottled material liquid level image is acquired, and the image processing technology is used for comparing and screening with bottled products passing through the system, so that a weighing detection method is replaced, and unqualified products are prevented from entering the next procedure.
Meanwhile, the material distributing device is arranged at one end of the conveying belt, so that the unqualified products can be automatically removed, the production efficiency can be effectively improved, and the cost is reduced.
Drawings
FIG. 1 is a top view of an image processing bottle weight detection system in an embodiment of the present invention;
FIG. 2 is a block diagram of an exemplary system for detecting bottle weight using image processing according to the present invention;
the following are marked in the figure: 1-a first material conveying belt, 2-a detection support, 3-a transverse top plate, 4-a first acquisition camera, 5-a second acquisition camera, 6-a data processing device, 7-a transition roller, 8-a vertical material guide rotating roller, 9-a vertical material distribution rotating roller, 10-a first driving motor, 11-a material stopping belt and 12-a material stopping plate.
Detailed Description
The utility model is further illustrated with reference to the following figures and examples.
As shown in fig. 1 and 2, the image processing bottle weight detecting system according to the present invention includes a first material conveyer 1 for bottled products;
one end of the first material conveying belt 1 is a feeding end, and the other end of the first material conveying belt is provided with a Y-shaped outlet; a detection bracket 2 is arranged above the middle position of the first material conveying belt 1; the top of the detection bracket 2 is provided with a transverse top plate 3; the lower surface of the transverse top plate 3 is provided with a first acquisition camera 4; a second acquisition camera 5 is arranged on the inner wall of the detection bracket 2;
one side of the Y-shaped outlet is communicated with a second material conveyer belt 20, and the other side of the Y-shaped outlet is communicated with a third material conveyer belt 30; a transverse conveying roller 14 is arranged in the Y-shaped outlet;
a vertical material distributing roller 9 is arranged on one side of the Y-shaped outlet, which is opposite to the discharge hole of the first material conveying belt 1; the vertical material distributing roller 9 is driven to rotate by a first driving motor 10; vertical material guide rotating rollers 8 are arranged on two sides of a discharge hole of the first material conveying belt 1;
the top of the transverse top plate 3 is provided with a data processor 6; the first driving motor 10, the first acquisition camera 4 and the second acquisition camera 5 are respectively electrically connected with the data processor 6;
the data processor 6 is used for transmitting the data acquired by the camera to the control center; the control center is integrated with an image weight detection system.
In the working process, the first collecting camera 4 and the second collecting camera 5 are used for collecting picture information of products conveyed on the first material conveying belt 1, the collected information is transmitted to the control center through the data processor 6, and the control center analyzes the quality of the products through the existing image weight detection system; specifically, standard bottled material liquid level images are collected, and image processing technology is utilized to compare and screen bottled products passing through the system.
When the weight of the product is detected to be not up to the standard, the data processor 6 controls the rotation direction of the vertical material distributing roller 9, so that the product which does not reach the standard is conveyed by the third material conveying belt 30; the products with the qualified quality are conveyed by the second material conveying belt 30.
In summary, the system for detecting bottled weight by image processing according to the present invention collects the standard liquid level image of bottled material, and compares and screens the standard liquid level image of bottled material with the bottled product passing through the system by using the image processing technology, so as to replace the weighing detection method and prevent the unqualified product from entering the next process.
Meanwhile, the material distributing device is arranged at one end of the conveying belt, so that the unqualified products can be automatically removed, the production efficiency can be effectively improved, and the cost is reduced.
In order to avoid the products from falling off from the conveying belt, the two sides of the first material conveying belt 1 are provided with material blocking belts 11. And the two sides of the second material conveying belt 20 and the third material conveying belt 30 are provided with baffle plates 12.
In order to facilitate the product to be conveyed to the vertical material distributing roller, further, a discharge port of the first material conveying belt 1 is provided with a transition roller 7.
Claims (4)
1. Image processing detects bottled weight system, its characterized in that: comprising a first material conveyor belt (1) for bottled products;
one end of the first material conveying belt (1) is a feeding end, and the other end of the first material conveying belt is provided with a Y-shaped outlet; a detection bracket (2) is arranged above the middle position of the first material conveying belt (1); a transverse top plate (3) is arranged at the top of the detection bracket (2); a first acquisition camera (4) is arranged on the lower surface of the transverse top plate (3); a second acquisition camera (5) is arranged on the inner wall of the detection bracket (2);
one side of the Y-shaped outlet is communicated with a second material conveying belt (20), and the other side of the Y-shaped outlet is communicated with a third material conveying belt (30); a transverse conveying roller (14) is arranged in the Y-shaped outlet;
a vertical material distributing roller (9) is arranged on one side of the Y-shaped outlet, which is opposite to the discharge hole of the first material conveying belt (1); the vertical material distributing roller (9) is driven to rotate by a first driving motor (10); vertical material guide rotating rollers (8) are arranged on two sides of a discharge hole of the first material conveying belt (1);
the top of the transverse top plate (3) is provided with a data processor (6); the first driving motor (10), the first acquisition camera (4) and the second acquisition camera (5) are respectively and electrically connected with the data processor (6);
the data processor (6) is used for transmitting the data acquired by the camera to the control center; the control center is integrated with an image weight detection system.
2. The image processing bottle weight detecting system according to claim 1, wherein: the two sides of the first material conveying belt (1) are provided with material blocking belts (11).
3. The image processing bottle weight detecting system according to claim 2, wherein: and the two sides of the second material conveying belt (20) and the third material conveying belt (30) are provided with baffle plates (12).
4. The image processing bottle weight detecting system according to claim 3, wherein: the discharge port of the first material conveying belt (1) is provided with a transition roller (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120191103.6U CN215430299U (en) | 2021-01-23 | 2021-01-23 | Image processing system for detecting bottled weight |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120191103.6U CN215430299U (en) | 2021-01-23 | 2021-01-23 | Image processing system for detecting bottled weight |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215430299U true CN215430299U (en) | 2022-01-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120191103.6U Active CN215430299U (en) | 2021-01-23 | 2021-01-23 | Image processing system for detecting bottled weight |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215430299U (en) |
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2021
- 2021-01-23 CN CN202120191103.6U patent/CN215430299U/en active Active
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