CN110697167A - Full-automatic waste battery classification device based on machine vision - Google Patents
Full-automatic waste battery classification device based on machine vision Download PDFInfo
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- CN110697167A CN110697167A CN201910885122.6A CN201910885122A CN110697167A CN 110697167 A CN110697167 A CN 110697167A CN 201910885122 A CN201910885122 A CN 201910885122A CN 110697167 A CN110697167 A CN 110697167A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
Abstract
The invention discloses a full-automatic waste battery sorting device based on machine vision, which comprises a first conveying side plate, a second conveying side plate and a machine vision system, wherein the first conveying side plate and the second conveying side plate are arranged in parallel and symmetrical mode, a first guide plate and a second guide plate are respectively arranged close to the inner sides of the first conveying side plate and the second conveying side plate, an adjusting mechanism is arranged above the first guide plate and the second guide plate, a driving motor is arranged on the side face of the left end of the first conveying side plate, and a speed reducer is arranged on the driving motor; the waste battery sorting system can realize full-automatic sorting treatment of waste batteries through a machine vision technology, has high sorting and screening efficiency, can count the total amount of the batteries and display the total amount of each sorted battery through the display screen, is convenient for workers to count the total amount of each battery, greatly improves the working efficiency, can ensure the batteries to be sequentially and stably conveyed, prevents the batteries from being seriously damaged in the conveying process, and greatly improves the quality of the batteries.
Description
Technical Field
The invention belongs to the technical field of automatic battery classification, and particularly relates to a full-automatic waste battery classification device based on machine vision.
Background
If the waste battery is directly thrown into the natural environment without being treated and disposed, serious environmental pollution can be caused, and the human health is harmed. At present, it is a standardization to set up a facility for classifying and recycling waste batteries, and the waste batteries are sent to factories with corresponding qualities for resource utilization or harmless treatment.
When various disposable button cell, number 1, No. 5, No. 7 and mobile phone battery are often in the same place, during general manual sorting, the gas that the weeping produced, liquid not only can produce the injury to sorting personnel, and simultaneously efficiency is not high, there is certain drawback at the in-process that uses in current supplementary sorter, can not realize the full automatic classification to old and useless battery through machine vision technique, artifical discernment classification screening inefficiency, statistics battery total amount and the total amount of each categorised battery that can not be fine, the total amount of each kind of battery of statistics for the staff brings the inconvenience, work efficiency is low, the battery superpose transport confusion in carrying, the friction between the battery has been increased, the battery damages seriously in carrying, greatly reduced the quality of battery.
Disclosure of Invention
The invention aims to provide a full-automatic waste battery classifying device based on machine vision, which mainly solves the problems that the classification of waste batteries in the prior art is not provided with a device based on machine vision, the innovative waste battery classifying device is innovated and combined with machine vision, the full-automatic classification of the waste batteries is realized, and the following technical problems can be solved at the same time:
1) the full-automatic classification of the batteries and the total quantity of all classified batteries are realized through the machine vision system and the counter, so that the staff can conveniently count the total quantity of various batteries, and the technical problems that the conventional classification device is low in classification screening efficiency, inconvenience is brought to the staff for counting the total quantity of various batteries, and the working efficiency is low are solved;
2) the battery is ensured to be conveyed in sequence by being provided with the limiting groove, the limiting effect is achieved, the problems that the batteries of the existing classification device are overlapped and conveyed in conveying, the friction between the batteries is increased, the batteries are seriously damaged in conveying, and the quality of the batteries is low are solved.
The purpose of the invention is realized by the following technical scheme:
a full-automatic waste battery sorting device based on machine vision comprises a first conveying side plate, a second conveying side plate and a machine vision system, wherein the first conveying side plate and the second conveying side plate are arranged in parallel and symmetrically, a first guide plate and a second guide plate are arranged close to the inner sides of the first conveying side plate and the second conveying side plate respectively, an adjusting mechanism is arranged above the first guide plate and the second guide plate, a driving motor is arranged on the side face of the left end of the first conveying side plate, a speed reducer is arranged on the driving motor, five groups of sorting plates are arranged between the left end parts of the first conveying side plate and the second conveying side plate in parallel, and a first fixing plate and a second fixing plate are arranged on the upper end face;
the bottom of the classification plate is provided with an inclined plate, the bottom of the inclined plate is provided with a connecting plate, the bottom of the classification plate is provided with a limiting groove, and the middle position of the side surface of the classification plate is provided with a limiting lug;
the bottom end of the machine vision system is provided with a mounting bracket, mounting through holes are formed in two sides of the mounting bracket, a mounting cap is mounted in the middle of the upper end of the mounting bracket, and a camera is mounted at the bottom end of the mounting cap;
the adjusting mechanism comprises a bearing plate, a driver is mounted on the bearing plate, a transmission rod is arranged at the bottom end of the driver, a connecting rod is connected to the bottom end of the transmission rod, a steering ring is mounted on the periphery between the transmission rod and the connecting rod, a movable plate is arranged at the bottom end of the connecting rod, and a fixing bolt is arranged at the joint position of the bottom end of the connecting rod and the movable plate;
the machine vision system comprises a camera, an image extraction module, an image conversion module and an image processing module, and is electrically connected with a central processing unit, a counter, a display screen and a driver;
the battery detection device comprises a camera, an image conversion module, an image processing module and a central processing unit, wherein the camera is used for shooting and identifying an image of a battery to be detected, the image extraction module is used for extracting an image identified by the camera and transmitting the image to the image conversion module, the image conversion module is used for receiving the identified image, converting the identified image into a signal and transmitting the signal to the image processing module, and the image processing module receives the signal, analyzes and processes the signal and transmits the signal to the central processing unit; the central processing unit is used for receiving the analysis and processing result and controlling the driver to cooperate with the transmission rod to control the steering ring to steer, the counter is used for counting the total amount of the batteries and the total amount of each classified battery and transmitting the total amount to the display screen, and the display screen is used for receiving the counted total amount and displaying data.
As a further scheme of the invention: the image processing module comprises an image filtering module, an image smoothing module and an image enhancing module.
The process of the image filtering module is as follows: a two-dimensional function f (x, y), wherein x and y are space coordinates, G (x, y) is an image filtering unit, the two-dimensional function after image filtering processing is G (x, y), G (x, y) performs image filtering processing on f (x, y),
(ii) a Wherein h is a filtering parameter, and h is used for controlling filtering;
。
as a further scheme of the invention: the process of the image smoothing module is as follows: the image smoothing unit performs image smoothing processing on an image g (x, y), w (x, y) is the image smoothing unit, A (x, y) is the processed image, w (x, y) performs smoothing processing on g (x, y) to obtain a function A (x, y),
As a further scheme of the invention: the image enhancement module comprises the following processes: the image enhancement unit performs enhancement processing on A (x, y), and p (x, y) is an image function after image enhancement,
。
as a further scheme of the invention: five groups of classification boards are equidistantly and parallelly arranged between the left end parts of the first conveying side plate and the second conveying side plate, the inclination angle between the inclined plate and the classification board is 120 degrees, and the inclination angle between the inclined plate and the connecting plate is 150 degrees.
As a further scheme of the invention: the connecting rod is connected to the bottom end of the transmission rod through a steering ring, the range of the rotating angle of the connecting rod is 0-120 degrees under the movement of the steering ring, the movable plate is fixedly connected with the bottom end of the connecting rod through a fixing bolt, and the bottom ends of two sides of the movable plate are fixedly connected with the upper end faces of the first guide plate and the second guide plate respectively.
As a further scheme of the invention: the camera and the counter are located below the mounting cap, the camera and the counter are electrically connected with the mounting cap, and the mounting cap is mounted between the first inner side face of the first conveying side plate and the second inner side face of the second conveying side plate through mounting through holes in two sides.
As a further scheme of the invention: the bottom of the connecting plate is provided with a packing box, and the bottom end of the connecting plate is contacted with the edge of an upper port of the packing box.
As a further scheme of the invention: the conveying side plate comprises a conveying side plate I and a conveying side plate II, a rotating shaft penetrates through the conveying side plate I and the conveying side plate II, a conveying belt is paved on the rotating shaft, batteries are distributed on the conveying belt, supporting frames are installed at the bottom ends of the conveying side plate I and the conveying side plate II, and a transverse plate is arranged between the two groups of supporting frames.
As a further scheme of the invention: the specific operation steps of the sorting device are as follows:
the method comprises the following steps: starting a driving motor to drive a conveyor belt to rotate through a rotating shaft, wherein the conveyor belt drives the batteries to be classified to move to one side of a machine vision system, a camera arranged below an installation cap is used for shooting and identifying the images of the batteries to be classified, and meanwhile, a counter counts the total amount of the batteries and the total amount of each classified battery and transmits the total amount of each classified battery to a display screen for displaying;
step two: the image extraction module extracts the image identified by the camera in the first step and transmits the image to the image conversion module, the image conversion module receives the identification image and converts the identification image into a signal to be transmitted to the image processing module, the image processing module receives the signal and transmits the signal to the central processing unit after analyzing and processing the signal, the central processing unit receives an analysis processing result and controls the driver to cooperate with the transmission rod to control the steering ring to steer, the battery to be classified enters the classification space between the classification plates through the first guide plate and the second guide plate and is classified, and the battery to be classified is conveyed into a packaging box to be packaged through the cooperation of the inclined plate and the.
The invention has the beneficial effects that:
1. the image of the battery to be classified can be well shot and recognized through the camera arranged below the mounting cap, then the image recognized by the camera can be well shot and transmitted to the image conversion module through the image extraction module of the machine vision system, the image conversion module receives and converts the recognized image into a signal and transmits the signal to the image processing module, the image processing module receives the signal and transmits the signal to the central processing unit after analyzing and processing the signal, the central processing unit receives an analysis processing result and controls the driver to cooperate with the transmission rod to control the steering ring to steer, the steering ring can well drive the guide plate I and the guide plate II to steer to different classification plates through the connecting rod and the movable plate, the battery to be classified enters different classification plates through the guide plate I and the guide plate II to realize classification, the whole conveying and classifying process is fully automatic, and the classifying and screening efficiency is high, wherein guide board one and guide board two have the effect of better guide battery, and the effectual battery that prevents carries to the outside in the conveyer belt is carried, influences the detection classification of battery.
2. Through having seted up spacing recess in categorised board bottom, can ensure that the battery carries in proper order, have better limiting displacement, effectually prevent that the battery from overlapping in carrying and carrying the confusion, the effectual friction that has reduced between the battery, and five groups categorised board equidistance set up, form different categorised entries, the classification of the battery of being convenient for, the suitability is strong, total amount through being provided with statistics battery total amount that the counter can be fine and each categorised battery is transmitted and is shown to the display screen, the staff of being convenient for makes statistics of the total amount of all kinds of batteries, and the work efficiency is greatly improved.
Drawings
The invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a schematic view of the structure of the mounting bracket of the present invention.
Fig. 4 is a schematic view of the structure of the adjusting mechanism of the present invention.
Fig. 5 is a schematic view of the structure of the classification plate of the present invention.
Fig. 6 is a system block diagram of the present invention.
In the figure 1, a first conveying side plate; 2. a second conveying side plate; 3. a rotating shaft; 4. a conveyor belt; 5. a battery; 6. a support frame; 7. a first guide plate; 8. a second guide plate; 9. a machine vision system; 901. mounting a bracket; 902. mounting a through hole; 903. installing a cap; 904. a camera; 905. a camera; 906. a counter; 10. an adjustment mechanism; 101. a bearing plate; 102. a driver; 103. a transmission rod; 104. a connecting rod; 105. a steering ring; 106. moving the plate; 107. fixing the bolt; 11. a drive motor; 12. a classification plate; 13. a speed reducer; 14. a first fixing plate; 15. a second fixing plate; 16. packing cases; 17. an inclined plate; 18. a connector tile; 19. a limiting bump; 20. a limiting groove; 21. an image extraction module; 22. an image conversion module; 23. an image processing module; 24. a central processing unit; 25. a display screen.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-6, a full-automatic waste battery sorting device based on machine vision comprises a first conveying side plate 1, a second conveying side plate 2 and a machine vision system 9, wherein the first conveying side plate 1 and the second conveying side plate 2 are symmetrically arranged in parallel and close to the inner sides of the first conveying side plate 1 and the second conveying side plate 2, a first guide plate 7 and a second guide plate 8 are respectively arranged above the first guide plate 7 and the second guide plate 8, a driving motor 11 is installed on the side face of the left end of the first conveying side plate 1, a speed reducer 13 is installed on the driving motor 11, five groups of sorting plates 12 are arranged between the left end portions of the first conveying side plate 1 and the second conveying side plate 2 in parallel, and a first fixing plate 14 and a second fixing plate 15 are arranged on the upper end faces of the sorting plates 12 in.
An inclined plate 17 is installed at the bottom end of the classification plate 12, a connection plate 18 is installed at the bottom end of the inclined plate 17, a limiting groove 20 is formed in the bottom of the classification plate 12, and a limiting bump 19 is arranged at the middle position of the side face of the classification plate 12.
The bottom end of the machine vision system 9 is provided with a mounting bracket 901, mounting through holes 902 are formed in two sides of the mounting bracket 901, a mounting cap 903 is mounted in the middle of the upper end of the mounting bracket 901, and a camera 904 is mounted at the bottom end of the mounting cap 903.
The adjusting mechanism 10 comprises a bearing plate 101, a driver 102 is mounted on the bearing plate 101, a transmission rod 103 is arranged at the bottom end of the driver 102, a connecting rod 104 is connected to the bottom end of the transmission rod 103, a steering ring 105 is mounted on the periphery between the transmission rod 103 and the connecting rod 104, a moving plate 106 is arranged at the bottom end of the connecting rod 104, and a fixing bolt 107 is arranged at the joint position of the bottom end of the connecting rod 104 and the moving plate 106.
The machine vision system 9 includes a camera 905, an image extraction module 21, an image conversion module 22 and an image processing module 23, and the machine vision system 9 is electrically connected to a central processing unit 24, a counter 906, a display screen 25 and a driver 102.
. The image processing module comprises an image filtering module, an image smoothing module and an image enhancement module; the process of the image filtering module is as follows: a two-dimensional function f (x, y), wherein x and y are space coordinates, G (x, y) is an image filtering unit, the two-dimensional function after image filtering processing is G (x, y), G (x, y) performs image filtering processing on f (x, y),
(ii) a Wherein h is a filtering parameter, and h is used for controlling filtering;
。
the process of the image smoothing module is as follows: the image smoothing unit performs image smoothing processing on an image g (x, y), w (x, y) is the image smoothing unit, A (x, y) is the processed image, w (x, y) performs smoothing processing on g (x, y) to obtain a function A (x, y),
The image enhancement module comprises the following processes: the image enhancement unit performs enhancement processing on A (x, y), and p (x, y) is an image function after image enhancement,
。
the camera 905 is used for capturing and identifying an image of the waste battery 5 to be detected, the image extraction module 21 is used for extracting the image identified by the camera 905 and transmitting the image to the image conversion module 22, the image conversion module 22 is used for receiving the identification image, converting the identification image into a signal and transmitting the signal to the image processing module 23, and the image processing module 23 receives the signal, analyzes and processes the signal and transmits the signal to the central processing unit 24; the central processing unit 24 is used for receiving the analysis and processing result and controlling the driver 102 to cooperate with the transmission rod 103 to control the steering ring 105 to steer, the counter 906 is used for counting the total amount of the waste batteries 5 and transmitting the total amount to the display screen 25, the display screen 25 is used for receiving the counted total amount and displaying data, so that the staff can count the total amount of various waste batteries 5 conveniently, and the working efficiency is greatly improved.
Five groups of the classification plates 12 are equidistantly and parallelly arranged between the left end parts of the first conveying side plate 1 and the second conveying side plate 2, the inclination angle between the inclined plate 17 and the classification plate 12 is 120 degrees, and the inclination angle between the inclined plate 17 and the connecting plate 18 is 150 degrees.
The connecting rod 104 is connected to the bottom end of the transmission rod 103 through the steering ring 105, the steering ring 105 can well drive the guide plate I7 and the guide plate II 8 to steer to different classification plates 12 through the connecting rod 104 in cooperation with the moving plate 106, the waste batteries 5 to be classified enter different classification plates 12 through the guide plate I7 and the guide plate II 8 to realize classification, the whole conveying and classifying process is fully automatic, the classifying and screening efficiency is high, the range of the rotating angle of the connecting rod 104 driven by the steering ring 105 is 0-120 degrees, the moving plate 106 is fixedly connected with the bottom end of the connecting rod 104 through a fixed bolt 107, and the bottom ends of the two sides of the moving plate 106 are fixedly connected with the upper end faces of the first guide plate 7 and the second guide plate 8 respectively, so that the waste batteries 5 can be better guided, and the waste batteries 5 are effectively prevented from being conveyed outwards in the conveying process of the conveyor belt 4, and the detection and classification of the waste batteries 5 are influenced.
The camera 904 and the counter 906 are located below the mounting cap 903, the camera 904 and the counter 906 are electrically connected with the mounting cap 903, and the mounting cap 903 is mounted between the inner side faces of the first conveying side plate 1 and the second conveying side plate 2 through mounting through holes 902 on two sides.
The bottom of the connecting plate 18 is provided with a packing box 16, and the bottom end of the connecting plate 18 is contacted with the edge position of the upper port of the packing box 16.
The automatic sorting device is characterized in that a rotating shaft 3 penetrates through the end portions of the first conveying side plate 1 and the second conveying side plate 2, a conveying belt 4 is paved on the rotating shaft 3, waste batteries 5 are distributed on the conveying belt 4, supporting frames 6 are installed at the bottom ends of the first conveying side plate 1 and the second conveying side plate 2, a transverse plate is arranged between the two groups of supporting frames 6, the whole sorting device can be supported, and normal operation of the sorting device is guaranteed.
The working principle of the classification device is as follows: firstly, a driving motor 11 is started to drive a conveyor belt 4 to rotate through a rotating shaft 3, the conveyor belt 4 rotates to drive the waste batteries 5 to be classified to move to one side of a machine vision system 9, wherein a camera 905 arranged below an installation cap 903 can well capture and identify images of the waste batteries 5 to be classified, meanwhile, a counter 906 can well count the total amount of the waste batteries 5 and transmit the images to a display screen 25 for displaying, so that workers can count the total amount of the waste batteries 5, the working efficiency is greatly improved, secondly, an image extraction module 21 can well extract the images identified by the camera 905 and transmit the images to an image conversion module 22, the image conversion module 22 can well receive and identify the images and convert the images into signals to be transmitted to an image processing module 23, then the image processing module 23 can well receive the signals and transmit the signals to a central processing unit 24 after analyzing and processing the signals, the central processing unit 24 can well receive the analysis and processing result and control the driver 102 to cooperate with the transmission rod 103 to control the steering ring 105 to steer, the steering ring 105 can well drive the guide plate I7 and the guide plate II 8 to steer to different classification plates 12 by cooperating with the moving plate 106 through the connecting rod 104, the waste batteries 5 to be classified enter different classification plates 12 through the guide plate I7 and the guide plate II 8 to realize classification, the whole conveying and classification process is fully automatic, the classification and screening efficiency is high, wherein the guide plate I7 and the guide plate II 8 have a good function of guiding the waste batteries 5, the waste batteries 5 are effectively prevented from being conveyed outwards in the conveying process of the conveyor belt 4, the detection and classification of the waste batteries 5 are influenced, the driver 102 can be placed on the bearing plate 101 to ensure the stability of the driver 102, and the moving plate 106 is, and the transmission rod 103 is movably connected with the connecting rod 104 through a steering ring 105, and finally the transmission rod is sent into the packing box 16 for packing through the inclined plate 17 and the connecting plate 18, wherein the support frame 6 can support the whole sorting device to ensure the normal operation of the sorting device.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.
Claims (10)
1. The utility model provides a full automatic classification device of old and useless battery based on machine vision, is including carrying curb plate one (1), carrying curb plate two (2), its characterized in that still includes machine vision system (9).
2. The full-automatic waste battery sorting device based on machine vision is characterized in that the first conveying side plate (1) and the second conveying side plate (2) are symmetrically arranged in parallel, a first guide plate (7) and a second guide plate (8) are respectively arranged close to the inner sides of the first conveying side plate (1) and the second conveying side plate (2), an adjusting mechanism (10) is arranged above the first guide plate (7) and the second guide plate (8), a driving motor (11) is arranged on the side face of the left end of the first conveying side plate (1), a speed reducer (13) is arranged on the driving motor (11), five groups of sorting plates (12) are arranged between the first conveying side plate (1) and the left end of the second conveying side plate (2) in parallel, and a first fixing plate (14) and a second fixing plate (15) are arranged on the upper end face of each sorting plate (12) in parallel; inclined plate (17) are installed to categorised board (12) bottom, linkage plate (18) are installed to inclined plate (17) bottom, spacing recess (20) have been seted up to categorised board (12) bottom, categorised board (12) side intermediate position is provided with spacing lug (19).
3. The waste battery full-automatic sorting device based on machine vision as claimed in claim 2, characterized in that a mounting bracket (901) is arranged at the bottom end of the machine vision system (9), mounting through holes (902) are respectively formed in both sides of the mounting bracket (901), a mounting cap (903) is mounted in the middle of the upper end of the mounting bracket (901), and a camera (904) is mounted at the bottom end of the mounting cap (903).
4. The waste battery full-automatic sorting device based on the machine vision is characterized in that the adjusting mechanism (10) comprises a bearing plate (101), a driver (102) is mounted on the bearing plate (101), a transmission rod (103) is arranged at the bottom end of the driver (102), a connecting rod (104) is connected to the bottom end of the transmission rod (103), a steering ring (105) is mounted on the periphery between the transmission rod (103) and the connecting rod (104), a moving plate (106) is arranged at the bottom end of the connecting rod (104), and a fixing bolt (107) is arranged at the joint position of the bottom end of the connecting rod (104) and the moving plate (106).
5. The waste battery full-automatic sorting device based on machine vision is characterized in that the machine vision system (9) comprises a camera (905), an image extraction module (21), an image conversion module (22) and an image processing module (23), and the machine vision system (9) is electrically connected with a central processing unit (24), a counter (906), a display screen (25) and a driver (102); the camera (905) is used for shooting and identifying an image of a battery (5) to be detected, the image extraction module (21) is used for extracting the image identified by the camera (905) and transmitting the image to the image conversion module (22), the image conversion module (22) is used for receiving the identified image, converting the image into a signal and transmitting the signal to the image processing module (23), and the image processing module (23) receives the signal, analyzes and processes the signal and transmits the signal to the central processing unit (24); the image processing module comprises an image filtering module, an image smoothing module and an image enhancing module; the image filtering module G (x, y) is:
(ii) a The image smoothing unit w (x, y) is:
6. The full-automatic waste battery sorting device based on machine vision is characterized in that five groups of sorting plates (12) are arranged in parallel at equal intervals between the left end parts of the first conveying side plate (1) and the second conveying side plate (2), the inclined angle between each inclined plate (17) and the sorting plate (12) is 120 degrees, and the inclined angle between each inclined plate (17) and the corresponding connecting plate (18) is 150 degrees.
7. The waste battery full-automatic sorting device based on the machine vision is characterized in that the connecting rod (104) is connected to the bottom end of the transmission rod (103) through a steering ring (105), the rotating angle range of the connecting rod (104) driven by the steering ring (105) is 0-120 degrees, the moving plate (106) is fixedly connected with the bottom end of the connecting rod (104) through a fixing bolt (107), and the bottom ends of the two sides of the moving plate (106) are fixedly connected with the upper end faces of the first guide plate (7) and the second guide plate (8) respectively.
8. The full-automatic waste battery sorting device based on machine vision is characterized in that the camera (904) and the counter (906) are located below the mounting cap (903), the camera (904) and the counter (906) are electrically connected with the mounting cap (903), and the mounting cap (903) is mounted between the inner side faces of the first conveying side plate (1) and the second conveying side plate (2) through mounting through holes (902) in two sides.
9. The full-automatic waste battery sorting device based on machine vision is characterized in that the bottom of the connecting joint plate (18) is provided with a packing box (16), and the bottom end of the connecting joint plate (18) is in contact with the edge position of the upper port of the packing box (16); carry and run through between curb plate (1) and the transport curb plate two (2) tip and be provided with pivot (3), pivot (3) upper berth is equipped with conveyer belt (4), it has battery (5) to distribute on conveyer belt (4), carry curb plate (1) and carry curb plate two (2) bottom and all install support frame (6), be provided with the diaphragm between two sets of support frames (6).
10. The full-automatic waste battery sorting device based on machine vision as claimed in claim 7 is characterized in that the specific operation steps of the sorting device are as follows:
the method comprises the following steps: the driving motor (11) is started to drive the conveyor belt (4) to rotate through the rotating shaft (3), the conveyor belt (4) rotates to drive the battery (5) to be classified to move to one side of the machine vision system (9), a camera (905) arranged below the mounting cap (903) is used for shooting and identifying the image of the battery (5) to be classified, and meanwhile the counter (906) counts the total amount of the battery (5) and transmits the total amount of the battery (5) to the display screen (25) for displaying;
step two: the image extraction module (21) extracts the image identified by the camera (905) in the first step and transmits the image to the image conversion module (22), the image conversion module (22) receives the identified image and converts the identified image into a signal to be transmitted to the image processing module (23), the image processing module (23) receives the signal and transmits the signal to the central processing unit (24) after analyzing and processing the signal, the central processing unit (24) receives an analysis processing result and controls the driver (102) to cooperate with the transmission rod (103) to control the steering ring (105) to steer, the battery (5) to be classified enters the classification plates (12) through the first guide plate (7) and the second guide plate (8) to realize classification, and the battery is conveyed into the packing box (16) through the inclined plate (17) and the matching joint plate (18) to be packed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910885122.6A CN110697167A (en) | 2019-09-19 | 2019-09-19 | Full-automatic waste battery classification device based on machine vision |
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| CN111570305A (en) * | 2020-06-01 | 2020-08-25 | 萧县华恒静电科技有限公司 | Steel ball detection device for bearing |
| CN111912210A (en) * | 2020-07-20 | 2020-11-10 | 裘欢欢 | Draining and drying equipment for agricultural product processing |
| CN112405479A (en) * | 2020-11-06 | 2021-02-26 | 淮北龙图铝材有限公司 | Classified storage device for aluminum alloy building materials and using method of classified storage device |
| CN112660699A (en) * | 2020-12-17 | 2021-04-16 | 南京天祥智能设备科技有限公司 | Scrap steel grade determination device and method based on machine vision |
| CN112893182A (en) * | 2021-01-29 | 2021-06-04 | 珠海迪沃航空工程有限公司 | Intelligent correction detection classification device and method for aircraft engine nut |
| CN113443227A (en) * | 2021-06-25 | 2021-09-28 | 杭州景业智能科技股份有限公司 | Chess packaging system and chess packaging method |
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