CN216546953U

CN216546953U - Automatic roll paper packaging production system

Info

Publication number: CN216546953U
Application number: CN202122864845.3U
Authority: CN
Inventors: 卢耀权; 张锦坤; 陈太军
Original assignee: Sichuan Jintian Paper Co ltd
Current assignee: Sichuan Jintian Paper Co ltd
Priority date: 2021-11-22
Filing date: 2021-11-22
Publication date: 2022-05-17
Anticipated expiration: 2031-11-22

Abstract

An automatic roll paper packaging production system relates to the technical field of roll paper packaging, and adopts the technical scheme that the automatic roll paper packaging production system comprises a longitudinal conveying device, a steering conveying device, a transverse conveying device, a vertical type vertical conveyor and a flat conveyor which are sequentially arranged, wherein the longitudinal conveying device comprises a plurality of first chain plate conveyors, a width detection device, a weighing device, a diameter detection device and a code spraying device; the steering conveying device comprises a rotary table, a second chain plate conveyor and a rotating motor; the transverse conveying device comprises a third chain plate conveyor, a film winding device and a belt beating machine; the longitudinal conveying device, the steering conveying device, the transverse conveying device, the vertical body type vertical conveyor and the flat plate conveyor are all connected to a control system through signals. The automatic packaging device realizes automatic packaging of the roll paper, has the characteristics of high automation degree and high production efficiency, and is suitable for the packaging process of a high-speed paper machine.

Description

Automatic roll paper packaging production system

Technical Field

The utility model relates to the technical field of roll paper packaging, in particular to an automatic roll paper packaging production system.

Background

With social development and technological progress, most production processes of a paper machine adopt automatic and intelligent production, but in a packaging process, the production processes are often completed through manual operation, such as width detection, diameter detection, weighing, code spraying, label printing, film winding, packaging and taping of roll paper, and are completed by cooperation of a plurality of operators. For low speed paper machines, the paper machine throughput is low and manual operations are sufficient; however, the yield of the high-speed paper machine is very high, a large amount of personnel is often needed for cooperative packaging operation, and in the face of a large amount of repeated high-intensity labor, the production efficiency of the personnel is low, the personnel is very easy to make mistakes in busy work, and the manual operation is difficult to meet the production requirements of the high-speed paper machine.

SUMMERY OF THE UTILITY MODEL

The utility model provides an automatic roll paper packaging production system, which aims at solving the problems of high labor intensity and low production efficiency of manual packaging of a high-speed paper making machine in the prior art.

The utility model provides the following technical scheme: an automatic roll paper packaging production system comprises a longitudinal conveying device, a steering conveying device, a transverse conveying device, a vertical conveyor and a flat conveyor which are sequentially arranged, wherein the longitudinal conveying device comprises a plurality of first chain conveyors which are sequentially arranged along the length direction, a width detection device, a weighing device, a diameter detection device and a code spraying device for printing axial width, weight and diameter data on the surface of roll paper; the steering conveying device comprises a rotary table, a second chain scraper conveyor arranged on the rotary table and a rotating motor for driving the rotary table to rotate; the transverse conveying device comprises a plurality of third chain plate conveyors and a film winding device which are sequentially arranged along the length direction, and a belt beating machine is further arranged between the film winding device and the vertical type vertical conveyor; position sensors are arranged at two ends of the first chain plate conveyor, the second chain plate conveyor and the third chain plate conveyor; the longitudinal conveying device, the steering conveying device, the transverse conveying device, the vertical body type vertical conveyor and the flat plate conveyor are all connected to a control system through signals.

Preferably, the width detection device is a correlation type photoelectric sensor.

Preferably, the weighing device comprises a load cell disposed at a bottom of one of the first apron conveyors, the load cell being signal connected to the control system.

Preferably, the diameter detection device comprises a detection bracket extending to the top of the first chain scraper conveyor, an ultrasonic diameter measuring instrument is arranged on the detection bracket, and the ultrasonic diameter measuring instrument is in signal connection with the control system.

Preferably, the code spraying device comprises a code spraying machine in signal connection with the control system and a code spraying bracket extending to the top of the first chain plate conveyor, and the code spraying machine comprises two spray heads arranged on the code spraying bracket.

Preferably, twine the membrane device including setting up respectively one the initiative running roller and the driven running roller of third drag conveyor both sides, drive initiative running roller pivoted motor, setting are in the elevating gear of initiative, driven running roller bottom to and be used for twining the membrane machine.

Preferably, the control system comprises an upper computer, and a lower computer and a database which are in signal connection with the upper computer, wherein the lower computer is in signal connection with the longitudinal conveying device, the steering conveying device, the transverse conveying device, the vertical type vertical conveyor and the flat plate conveyor.

The utility model has the beneficial effects that: through lower paper, width detection, weigh, diameter detect and spout the sign indicating number, turn to, twine the membrane, beat the area and transport, only need 1 people on duty can satisfy the operation requirement of whole high-speed paper machine packaging process production line, realize the automatic packing of roll paper, have degree of automation height, characteristics that production efficiency is high, be applicable to the packaging process of high-speed paper machine.

Drawings

FIG. 1 is a schematic diagram of one embodiment of the present invention.

FIG. 2 is a schematic view of one embodiment of the diameter detecting device of the present invention.

Fig. 3 is a schematic diagram of an example of the inkjet printing apparatus according to the present invention.

Fig. 4 is a schematic view of an embodiment of the taping machine of the present invention.

Reference numerals: 1-longitudinal conveying device, 11-first chain conveyor, 111-position sensor, 12-illuminator, 13-light collector, 14-detection support, 15-ultrasonic diameter gauge, 16-code spraying support, 17-sprayer, 2-steering conveying device, 21-rotary table, 22-second chain conveyor, 3-transverse conveying device, 31-third chain conveyor, 32-strapping machine, 33-driving roller, 34-driven roller, 35-film winding machine, 4-vertical conveyor, 5-flat conveyor and 6-portal frame.

Detailed Description

The embodiments of the present invention will be described in more detail with reference to the accompanying drawings and reference numerals, so that those skilled in the art can implement the embodiments of the present invention after studying the specification. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

The utility model provides an automatic roll paper packaging production system shown in figures 1-4, which comprises a longitudinal conveying device 1, a steering conveying device 2, a transverse conveying device 3, a vertical body type vertical conveyor 4 and a flat plate conveyor 5 which are arranged in sequence.

The longitudinal conveying device 1 is used for connecting the utility model to a rewinding machine in a papermaking process, and specifically, the longitudinal conveying device 1 comprises a plurality of first chain conveyors 11 which are sequentially arranged along the length direction, width detection devices, weighing devices, diameter detection devices and code spraying devices for printing axial width, weight and diameter data on the surfaces of roll paper, wherein the width detection devices, the weighing devices and the diameter detection devices are sequentially arranged along the length direction of the first chain conveyors 11. The former production operation conveys the processed web to a first chain conveyor 11, which can be a V-shaped chain conveyor, the web is cylindrical, the height of the web is the width of the web, the side surface of the web is contacted with the top surface of the V-shaped chain conveyor, and the axial direction of the web is parallel to the length direction of the V-shaped chain conveyor, so that the web is prevented from rolling; the diameter of the web is generally large and greater than the width of the V-link conveyor. The width detection device, the weighing device and the diameter detection device are respectively used for detecting the width, the weight and the diameter of the web and transmitting relevant data to the control system for storage; the code spraying device is used for printing the data on the surface of the roll paper, and management is facilitated.

The steering conveyor 2 includes a turntable 21, a second apron conveyor 22 provided on the turntable 21, and a rotation motor that drives the turntable 21 to rotate. The turning conveying device 2 is used for connecting the longitudinal conveying device 1 and the transverse conveying device 3, changing the conveying direction of the web from the longitudinal direction to the transverse direction and keeping the axial direction of the web parallel to the length direction of the first chain conveyor and the third chain conveyor all the time. The rotary plate 21 is rotatably connected to the ground, and the rotary motor drives the rotary plate 21 to rotate, so as to drive the second chain plate 22 conveyor to rotate. The transverse conveying device 3 comprises a plurality of third chain conveyors 31 and a film winding device which are sequentially arranged along the length direction, and a belt beating machine 32 is further arranged between the film winding device and the vertical type vertical conveyor. The second chain plate conveyor and the third chain plate conveyor can also adopt V-shaped chain plate conveyors; the film winding device is used for winding a plastic film on the surface of the roll paper so as to prevent dust and moisture; the taping machine 32 is used for taping the web with a wrapping tape, and can be a through-gripper taping machine, and is arranged on the portal frame 6 crossing the third chain plate conveyor.

And a vertical conveyor 4 for changing the posture of the web from side surface to bottom surface and transferring the web onto the flat conveyor 5 so that the web contacts the flat conveyor 5 at the bottom surface to prevent rolling. The flat conveyor 5 is close to the ground, so that the roll paper is conveniently embraced away from the flat conveyor 5 by a forklift and is stored in a warehouse.

Position sensors 111 are arranged at two ends of the first chain plate conveyor, the second chain plate conveyor and the third chain plate conveyor; the longitudinal conveying device 1, the steering conveying device 2, the transverse conveying device 3, the vertical body type vertical conveyor 4 and the flat plate conveyor 5 are connected to a control system through signals. The position sensor 111 may be a photoelectric sensor, and detects a position of the roll paper by detecting a change in a signal generated when the roll paper passes through the position sensor 111, and transmits the position signal to the control system. The first chain plate conveyor and the third chain plate conveyor are sequentially arranged, position sensors at two ends of each chain plate conveyor can detect the entering and the leaving of the roll paper, and the control system controls the starting and the stopping of each chain plate conveyor and obtains the position of the roll paper according to the position sensors. The control system also controls the starting and closing of various components such as the width detection device, the weighing device, the diameter detection device, the film winding device, the tape printer and the like according to the position of the roll paper.

When the automatic web feeding device is used, the rewinding machine processes web, then transfers the processed web to the first chain conveyor, the position sensor detects signal change, the control system judges that the web is on the first chain conveyor, then the first chain conveyor is started, the first chain conveyor conveys the web to the rotary disc conveying device, the web sequentially passes through the width detection device, the weighing device, the diameter detection device and the code spraying device, and the control system obtains related data and then prints the related data on the surface of the web; the rotating motor rotates the rotating disc, a second chain plate conveyor of the rotating disc conveying device is flush with the first chain plate conveyor at first, the roll paper is conveyed to the second chain plate conveyor by the first chain plate conveyor, then the rotating disc is controlled to rotate, the second chain plate conveyor is flush with a third chain plate conveyor, the second chain plate conveyor conveys the roll paper to the third chain plate conveyor, after film winding and belt beating are completed in sequence, the roll paper is conveyed to the flat plate conveyor by the vertical type vertical conveyor, and then the roll paper is warehoused by the forklift.

Preferably, the width detection device is a correlation photoelectric sensor, and includes a light emitter 12 and a light receiver 13 respectively disposed at two sides of the first chain conveyor 11, and the light emitter 12 and the light receiver 13 are in signal connection with the control system. When the web passes through the width detection device, signal change is generated, the control system counts the time of the signal change, and the time is multiplied by the moving speed of the web, so that the width of the web can be obtained; the web travel speed can be calculated from a speed formula by the control system counting the time the web travels past two fixed position sensors 111 on the first apron conveyor 11.

Preferably, the weighing device comprises a weighing sensor arranged at the bottom of one first chain conveyor 11, the weighing sensor is in signal connection with a control system, the control system is provided with an integrating and metering module for carrying out weight calculation in the prior art, and weight data collected by a weighing sensor is processed to calculate the weight of the roll paper.

Preferably, the diameter detection device comprises a detection bracket 14 extending to the top of the first apron conveyor 11, an ultrasonic diameter gauge 15 is arranged on the detection bracket 14, and the ultrasonic diameter gauge 15 is in signal connection with the control system.

Preferably, the code spraying device comprises a code spraying machine in signal connection with the control system and a code spraying bracket 16 extending to the top of the first chain conveyor, the code spraying machine can adopt a Maken-Eyman 5800 high-resolution code spraying machine, and the code spraying machine comprises two spray heads 17 arranged on the code spraying bracket 16.

Preferably, the film wrapping apparatus includes a driving roller 33 and a driven roller 34 respectively disposed at both sides of one third apron conveyor 31, a motor driving the driving roller 33 to rotate, a lifting device disposed at the bottom of the driving roller and the driven roller, and a film wrapping machine 35. The distance between the driving roller 33 and the driven roller 34 is smaller than the diameter of the web; the lifting device can adopt an air cylinder and is used for pushing the driving roller and the driven roller to lift; the film wrapping machine can adopt a full-automatic radial film wrapping machine, and can slide back and forth along the length direction of the third chain plate conveyor and automatically detect the length of the roll paper. When the film is wound, the lifting device lifts the driving roller and the driven roller, so that the roll paper is lifted from the third chain conveyor 31, the plastic film extending from the film winding machine 35 is fixed on the roll paper, the motor drives the roll paper and the driven roller 34 to rotate through the driving roller 33, the film winding machine 35 is started simultaneously, the plastic film is wound on the roll paper, and after the film winding is completed, the lifting device descends to place the roll paper back on the third chain conveyor 31.

Preferably, the control system comprises an upper computer, and a lower computer and a database which are in signal connection with the upper computer, wherein the lower computer is in signal connection with the longitudinal conveying device 1, the steering conveying device 2, the transverse conveying device 3, the vertical type vertical conveying machine 4 and the flat plate conveying machine 5. The upper computer can adopt a computer with numerical calculation and logic calculation capabilities, the lower computer can adopt an S7-400 type programmable logic controller, and the database can adopt an ERP system database. The upper computer processes data and issues control commands, the database stores the data, and the lower computer is responsible for signal conversion among the longitudinal conveying device 1, the steering conveying device 2, the transverse conveying device 3, the vertical type vertical conveying machine 4, the flat plate conveying machine 5 and the upper computer and controls each component according to the control commands issued by the upper computer.

The foregoing is a detailed description of one or more embodiments of the utility model, which is set forth in more detail and is not intended to limit the scope of the utility model. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the spirit of the utility model, which falls within the scope of the utility model. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims

1. An automatic package production system of roll paper which characterized in that: the automatic paper feeding device comprises a longitudinal conveying device (1), a steering conveying device (2), a transverse conveying device (3), a vertical type vertical conveyor (4) and a flat plate conveyor (5) which are arranged in sequence, wherein the longitudinal conveying device (1) comprises a plurality of first chain conveyors (11) which are sequentially arranged along the length direction, a width detection device, a weighing device, a diameter detection device and a code spraying device which are sequentially arranged along the length direction of the first chain conveyors, and the code spraying device is used for printing axial width, weight and diameter data on the surface of roll paper; the steering conveying device (2) comprises a rotary table (21), a second chain scraper conveyor (22) arranged on the rotary table (21) and a rotating motor for driving the rotary table (21) to rotate; the transverse conveying device (3) comprises a plurality of third chain conveyors (31) and a film winding device which are sequentially arranged along the length direction, and a belt beating machine (32) is arranged between the film winding device and the vertical type vertical conveyor (4); position sensors (111) are arranged at two ends of the first chain plate conveyor, the second chain plate conveyor and the third chain plate conveyor; the longitudinal conveying device (1), the steering conveying device (2), the transverse conveying device (3), the vertical body type vertical conveyor (4) and the flat conveyor (5) are all connected to a control system through signals.

2. The automated web packaging production system of claim 1, wherein: the width detection device is a correlation photoelectric sensor.

3. The automated web packaging production system of claim 1, wherein: the weighing device comprises a load cell arranged at the bottom of one of the first apron conveyors (11), which load cell is signal-connected to the control system.

4. The automated web packaging production system of claim 1, wherein: the diameter detection device comprises a detection bracket (14) extending to the top of the first chain scraper conveyor (11), an ultrasonic diameter measuring instrument (15) is arranged on the detection bracket (14), and the ultrasonic diameter measuring instrument (15) is in signal connection with the control system.

5. The automated web packaging production system of claim 1, wherein: the code spraying device comprises a code spraying machine in signal connection with the control system and a code spraying bracket (16) extending to the top of the first chain plate conveyor, and the code spraying machine comprises two spray heads (17) arranged on the code spraying bracket (16).

6. The automated web packaging production system of claim 1, wherein: twine the membrane device including setting up respectively one initiative running roller (33) and driven running roller (34), the drive of third drag chain conveyor (31) both sides initiative running roller (33) pivoted motor, setting are in the elevating gear of initiative, driven running roller bottom to and be used for twining membrane machine (35).

7. The automated web packaging production system of claim 1, wherein: the control system comprises an upper computer, and a lower computer and a database which are in signal connection with the upper computer, wherein the lower computer is in signal connection with the longitudinal conveying device (1), the steering conveying device (2), the transverse conveying device (3), the vertical type vertical conveyor (4) and the flat plate conveyor (5).