CN212448410U - Packaging integrated system based on spunlace non-woven industry - Google Patents

Abstract

The utility model discloses a packaging integration system based on spunlace non-woven industry, including the product upset transport module that rolls off the production line, automatic pile up neatly module, pile up neatly transfer chain, bar code recognition module, winding packing and weighing module, automatic marking module, label off-line detection module, post-packaging transfer chain, the automatic module that rolls off the production line, host computer controller respectively with roll off the production line product upset transport module, automatic pile up neatly module, pile up neatly transfer chain, cardboard storehouse, bar code recognition module, winding packing and weighing module, automatic marking module and label off-line detection module, post-packaging transfer chain, product automatic off-line module electricity are connected; the utility model discloses can be applicable to the packaging requirement that different specification water thorn non-woven fabric rolled up, satisfy the current situation of the packaging technology of water thorn non-woven industry production high speed, a great variety, high standard, avoid product pollution, reduce labour cost, improve packing efficiency, guarantee and improved product quality.

Description

Packaging integrated system based on spunlace non-woven industry

Technical Field

The utility model relates to an automatic packaging equipment technical field of water thorn non-woven fabrics trade, concretely relates to be applicable to the packing integrated system based on water thorn non-woven trade of different specifications.

Background

In recent years, with continuous perfection and maturity of spunlace composite technology and diversification of raw materials of spunlace nonwoven fabrics, application markets of spunlace nonwoven fabrics are greatly expanded, the purposes of spunlace nonwoven fabrics are continuously excavated and widened, and on the other hand, spunlace nonwoven equipment is continuously advanced towards the direction of high speed and high quality.

Different demand customers need the water thorn non-woven fabrics product of different specifications, and along with the improvement of production facility, the production of water thorn non-woven fabrics tends to high speed, diversification gradually, for satisfying health, pollution-free quality control and the packing requirement in the trade, the both sides of non-woven fabrics yardage roll need add dampproofing and waterproofing cardboard to pack with the winding membrane. However, the packaging automation degree in the prior art is lower, and the packaging is mainly carried out by manual packaging, and the defects are as follows: the traditional manual packaging has the problems of low packaging efficiency, easy pollution of cloth rolls, high manual labor cost, influence of manual operation and easy occurrence of quality defects and disqualification due to unstable quality. Specifically, 1) in the existing traditional packaging process, staff need to frequently and alternately contact packaging materials and products, and secondary pollution to the products is easy to generate. 2) The current traditional packagine machine of current traditional packing is packed speed is slow, needs the manpower to transport, and production efficiency is low, and the recruitment is many, and intensity of labour is big and all be some simple manual labor, and the post is difficult to stay the people. 3) The packaging quality errors such as the wrong packaging material such as a paperboard with a reverse direction in the placement direction, more or less winding layers, inconsistent tightness and the like easily occur in the conventional packaging process, and the consumed materials are more. 4) When the existing traditional packaging process is used for producing various specifications, workers need to manually input more auxiliary information such as weight, volume number and class through a desktop computer, the working strength is high, shipping marks and bar code information setting errors are easy to occur, and quality problems and quality accidents are easy to occur.

In order to improve the packaging efficiency of spunlace nonwoven fabrics and improve the current situations of low manual packaging efficiency and easy pollution, a set of automatic packaging system which is suitable for spunlace nonwoven fabric industry and can package different product specifications is created, and the problem which needs to be solved urgently by enterprises at present is solved.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving the defect and not enough of above-mentioned problem, provide one kind and be applicable to water thorn non-woven trade, but automatic packing's packing integrated system based on water thorn non-woven trade is realized to recognizable product specification. The utility model discloses an adopt the packing integrated system based on water thorn non-woven trade, can be applicable to the packing requirement of different specification water thorn non-woven yardage rolls, can satisfy the high-efficient packing flow under the high-speed development background of water thorn non-woven trade, the current situation of the packaging technology of water thorn non-woven trade production high speed, various, high standard has been satisfied, under the prerequisite of optimizing packaging technology, product pollution has been avoided, reduce labour cost and reduce, intensity of labour, packaging efficiency is improved, guarantee and improve product quality. Solves the problem that the manual packaging in the prior art can not meet the requirements of the packaging process with high production speed, various varieties and high standard in the spunlace non-woven industry.

In order to solve the above problem, the utility model relates to an implementation scheme as follows:

a packaging integration system based on spunlace non-woven industry comprises a slitting off-line product overturning and transporting module, an automatic stacking module, a stacking conveying line, a bar code identification module, a winding packaging and weighing module, an automatic marking module, a label off-line detection module, a packaged conveying line, a product automatic off-line module and an upper computer controller; the upper computer controller is respectively and electrically connected with the offline product overturning and transporting module, the automatic stacking module, the stacking conveyor line, the paperboard warehouse, the bar code identification module, the winding, packaging and weighing module, the automatic marking module, the label offline detection module, the packaged conveyor line and the automatic product offline module;

the offline product overturning and transporting module is connected with the stacking conveying line;

the automatic stacking module is arranged on the other side of the rear part of the stacking conveying line;

the paperboard warehouse is arranged on the automatic stacking module;

the winding, packaging and weighing module is connected with the rear part of the stacking conveying line;

the bar code identification module is arranged in front of the winding, packaging and weighing module and on one side of the conveying platform;

the automatic marking module is arranged on one side of the stacked conveying platform at the rear side of the winding and packaging device;

the label off-line detection module is arranged on one side of the stacked conveying platform behind the automatic marking module;

the packaged conveying line is connected with the rear part of the winding packaging and weighing module;

the automatic product offline module is matched with the packaged conveying line.

The offline product overturning and transporting module comprises a goods receiving and overturning platform, a slitting trolley moving ground rail, a wireless power taking transporting trolley and a running rail, wherein the goods receiving and overturning platform corresponds to the slitting machine, and the offline product overturning and transporting module comprises a plurality of sets.

The automatic stacking module comprises: the stacking machine comprises two stacking mechanical arms, two stacking goods receiving trolleys, a stacking goods receiving platform and a paperboard warehouse, wherein the stacking mechanical arms are arranged on a base, and the two stacking goods receiving trolleys are arranged on one side of the mechanical arms in a landing manner and used for connecting products to be stacked transferred by the wireless power taking transport trolleys; the paper board storehouse includes two paper board storehouses one, two of depositing two positive and negative direction cardboards respectively, the pile up neatly meets goods platform, paper board storehouse and is located the installation of falling to the ground in pile up neatly manipulator's opposite side manipulator operating radius, corresponds a pile up neatly manipulator and sets up three pile up neatly platform station, and paper board storehouse one, paper board storehouse two fall to the ground to be fixed near manipulator base, operating radius.

The stacking manipulator comprises a manipulator body support, wherein an air expansion shaft for grabbing yardage rolls, a paper tube core hole recognition camera and three-jaw suckers which are provided with telescopic cylinders and can be folded for 90 degrees to open and grab paper boards are arranged on the manipulator body support, the three-jaw suckers are evenly distributed in an equilateral triangle mode by taking the air expansion shaft center as the center, and the three-jaw suckers can be opened for 90 degrees when the paper boards are grabbed.

Clamping plates are additionally arranged at two ends of the stacking cargo receiving trolley, so that cargoes can be prevented from being toppled in the overturning process.

And a limit switch is arranged on the stacking goods receiving trolley and used for identifying the goods position when the robot grabs the cloth roll. The limit switch is installed on the grabbing side of the grabbing robot.

The pile up neatly transfer chain is including the sideslip formula transport dolly, the transfer track, pile up neatly conveying platform, bar code recognition module, move the machine of carrying, yardage roll height measuring device, bar code recognition module, yardage roll height measuring device installs and moves a platform one side of carrying, the pile up neatly is accomplished treat that the package product is through the sideslip formula transport dolly and is received the goods after, along transporting the track, pile up neatly conveying platform carries to moving and carries the machine top, bar code recognition module and yardage roll height measuring device are moving and are accomplished bar code recognition and upload under the platform cooperation of carrying, leading-in winding packing and weighing module after accurate errorless, sweep yard have mistake or height unusual leading-in the buffer memory platform of transfer chain after the packing.

The winding package and weighing module comprises a rack type rotary winding machine, a cargo jacking weighing module, a cargo parking module in the middle, a cargo jacking mechanism and a film frame, wherein the cargo jacking weighing module comprises a lifting weighing platform, the rotary winding machine and the cargo jacking weighing module are fixed on the basis of the lower part, the cargo parking module in the middle is installed on the rotary winding machine, the cargo jacking mechanism is installed at the top of the rotary winding machine, and the film frame is installed on the rotary winding machine.

For making the accurate central point that docks at the platform of weighing of lifting of goods puts, lifting weighing platform one side and installing digital ranging device, photoelectric sensing switch additional, digital ranging device, photoelectric sensing switch install on rotatory coiler, through the response of digital ranging device to the range finding and the photoelectric switch that get into this platform goods, berth the goods at the central point that lifts weighing platform and put. Through the dual control of photoelectric sensing and digital range finding equipment, can make things convenient for, swiftly, accurately berth the goods at the central point of module placed in the middle and put.

Marker bar code leveling structure is equipped with at automatic mark module rear portion of beating. The mark labeling is ensured to be even and firm, and the leakage of labeling is avoided.

The automatic product unloading module comprises a roller conveyor, two turning transfer machines, a warehousing unloading slope transmission mechanism and a warehousing platform, wherein the roller conveyor is connected with a front packaging rear conveying line through a first turning transfer machine, the roller conveyor is connected with the warehousing unloading slope transmission mechanism through a second turning transfer machine, the warehousing unloading slope transmission mechanism is connected with the warehousing platform, and the transmission mechanism is connected with a speed reducer and a transmission device.

Compared with the prior art, the above one or more technical schemes have the following beneficial effects:

1. the utility model discloses an adopt the packing integrated system based on water thorn non-woven trade, can be applicable to the packing requirement that different specification water thorn non-woven yardage rolls up, can satisfy the high-efficient packing flow under the high-speed development background of water thorn non-woven trade, satisfied the packing technology requirement of water thorn non-woven trade production high speed, various, high standard, under the prerequisite of optimizing packaging technology, avoided product pollution, reduce labour cost, improve packing efficiency, guarantee and improved product quality.

2. The utility model provides a prior art's manual packaging can't satisfy the high-speed, the various, the high standard packaging technology's of spunlace non-woven trade production problem.

3. The utility model discloses automatic packing degree is high, and process quality and product quality stability are good, have solved the traditional manual packaging of prior art and have packing inefficiency, the yardage roll easily pollutes, the hand labor cost is high to and receive manual operation influence, the unstable quality flaw and unqualified problem appear easily of quality. For example, in the conventional packaging process, workers need to frequently and alternately contact with packaging materials and products, and secondary pollution to the products is easily caused.

4. The utility model discloses production efficiency is high, and it is slow to have solved prior art traditional packagine machine packing speed of traditional packing, needs the manpower to transport, and production efficiency is low, the recruitment is many, and intensity of labour is big and all be some simple manual labor, the difficult problem of staying the people in post.

5. The utility model discloses degree of automation is high, and the operational reliability is high, and process quality and product quality stability are good, have avoided because the influence of the unstability that operator manual operation exists and human factor, have solved present traditional packaging technology packing and have easily appeared packaging material like the cardboard place the direction with anti-, the winding number of piles is more or less, packing quality errors such as the elasticity is inconsistent, the problem that the consumptive material is many.

6. The utility model discloses reduced degree of automation height, reduced operator intensity of labour and required staff when having solved current traditional packaging technology and having produced many varieties specification and pass through more auxiliary information such as desk computer manual input weight, book number, class do not, working strength is high, mark, bar code information setting mistake appear more easily, quality problems and quality accident appear easily.

7. The utility model discloses distinguishable product specification, under the condition that satisfies health, efficient packing requirement, still realize the automatic packaging process of different specification yardage rolls, different packing schemes, degree of automation is high, equipment safe and reliable, easy maintenance.

8. The utility model discloses a pile up neatly connects goods dolly both ends to install additional and step up splint, can avoid the goods of upset in-process to empty. And a limit switch is arranged on the stacking and receiving trolley and used for identifying the position of the goods when the robot grabs the yardage roll.

9, including the sideslip formula transport dolly, transporting track, pile up neatly conveying platform, bar code recognition module, move the machine of carrying, yardage roll height measurement device through the pile up neatly transfer chain, bar code recognition module, yardage roll height measurement device are installed and are moved a platform one side of carrying. After the stacked products to be packaged are delivered by the transverse transfer trolley, the products to be packaged are conveyed to the upper part of the transfer machine along the transfer track and the stacking conveying platform, the bar code recognition module and the yardage roll height measuring device complete bar code recognition and uploading under the matching of the transfer platform, the winding packaging and weighing module is led in after accuracy and no error, and the buffer storage platform for the problematic yardage roll is scanned and wrongly or abnormally led in the packaging rear conveying line. The loss caused by warehousing of unqualified or defective products and subsequent delivery is avoided.

Drawings

The accompanying drawings, which form a part of the specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without unduly limiting the scope of the invention.

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

Fig. 2 is a schematic structural view of the upper part of fig. 1.

Fig. 3 is a schematic structural view of the middle part of fig. 1.

Fig. 4 is a schematic structural view of a lower portion of fig. 1.

Fig. 5 is a schematic structural diagram of a winding package and weighing module.

Fig. 6 is a schematic structural diagram of a stacking manipulator.

Detailed Description

The present invention will be further described with reference to the following embodiments and structural block diagrams, and it is obvious that the described embodiments are some embodiments of the present invention, not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work shall fall within the scope of the present invention.

Examples

With reference to fig. 1 to 6, the present invention relates to a packaging integrated system based on spunlace nonwoven industry, which comprises hardware and software components. In this embodiment, a packaging implementation flow of a slit small-disc yardage roll in which slit lower-line yardage rolls (to be packaged) have widths of 200mm (5 discs/pack) 0 and 300mm (4 discs/pack) mixed is taken as an example, and yardage rolls with different widths are required to be packaged respectively.

A packaging integration system based on spunlace non-woven industry comprises an off-line product overturning and transporting module, an automatic stacking module, a stacking conveying line, a bar code identification module, a winding and weighing module, an automatic marking module, a label off-line detection module, a packaged conveying line, an automatic product off-line module and an upper computer controller 35, wherein the upper computer controller is respectively and electrically connected with the off-line product overturning and transporting module, the automatic stacking module, the stacking conveying line, a paperboard warehouse, the bar code identification module, the winding and weighing module, the automatic marking module, the label off-line detection module, the packaged conveying line and the automatic product off-line module;

the offline product overturning and transporting module is connected with the stacking conveying line;

the automatic stacking module is arranged on the other side of the rear part of the stacking conveying line;

the paperboard warehouse is arranged on the automatic stacking module;

the winding, packaging and weighing module is connected with the rear part of the stacking conveying line;

the bar code identification module is arranged on one side of the conveying platform on one side of the winding, packaging and weighing module;

the automatic marking module is arranged on one side of the stacked conveying platform at the rear side of the winding and packaging device;

the label off-line detection module is arranged on one side of the stacked conveying platform behind the automatic marking module;

the packaged conveying line is connected with the rear part of the winding packaging and weighing module;

the automatic product offline module is matched with the packaged conveying line.

And a bar code leveling structure is arranged behind the automatic marking module.

The offline product overturning and transporting module 1 comprises a goods receiving and overturning platform 1.1, a slitting trolley 1.2, a slitting trolley moving ground rail 1.3, a wireless power taking transporting trolley 1.4 and a running rail 1.5 which correspond to the slitting machine.

The product upset transport module that rolls off production line includes many sets, includes three in this embodiment, and connects goods and upset platform 1.1, cuts dolly 1.2, cuts dolly and remove ground rail 1.3 and be equipped with three respectively in the cutting machine position that corresponds. The slitting trolley 1.2 is matched with a moving ground rail 1.3 of the slitting trolley, and products to be packaged are conveyed to the stacking and receiving trolley 2 through the wireless power taking conveying trolley 1.5 and the running rail 1.4 so as to facilitate subsequent stacking work.

The automatic stacking module comprises: the stacking device comprises two stacking manipulators 3, two stacking goods receiving trolleys 2, a stacking goods receiving platform and a paperboard warehouse, wherein the stacking manipulators 3 are arranged on a base, and the two stacking goods receiving trolleys 2 are arranged on one side of the manipulators in a falling mode; the stacking receiving platform and the paperboard warehouse are positioned in the manipulator operating radius at the other side of the stacking manipulator and are arranged in a landing manner; 3 stacking stations are arranged corresponding to one stacking manipulator, such as a first stacking station 4.3, a second stacking station 4.4 and a third stacking station 4.5 in the figure; the paper board storeroom comprises a first paper board storeroom 5.2 and a second paper board storeroom 5.1 which are used for storing paper boards in the front direction and the back direction respectively, and the first paper board storeroom 5.2 and the second paper board storeroom 5.1 are fixed near the manipulator base in a landing mode.

The stacking manipulator comprises a manipulator body support 34, an air expansion shaft 7 for grabbing yardage rolls, a paper tube core hole recognition camera 8 and three-jaw suckers 9 which are provided with telescopic cylinders and can be folded for 90 degrees to open and grab paperboards are arranged on the manipulator body support, the three-jaw suckers 9 are evenly distributed in an equilateral triangle mode by taking the air expansion shaft center as the center, and the paperboards can be opened for 90 degrees when being grabbed.

The two ends of the stacking goods receiving trolley 2 are additionally provided with the clamping splints 6, so that goods in the overturning process can be prevented from being toppled.

And a limiting switch 18 is arranged on the stacking goods receiving trolley 2 and used for identifying the goods position when the robot grabs the cloth roll. The limit switch is installed on the grabbing side of the grabbing robot.

The stacking conveying line comprises a transverse moving type transfer trolley 10, a transfer rail 11.1, a stacking conveying platform 11.2, a bar code identification module 24, a transfer machine 26 and a cloth roll height measuring device 25, wherein the bar code identification module 24 and the cloth roll height measuring device 25 are installed on one side of the transfer platform 26. After the stacked products to be packaged are delivered by the transverse transfer trolley 10, the products are conveyed to the upper part of the transfer machine 26 along the transfer rail 11.1 and the stacking conveying platform 11.1, the bar code recognition module 24 and the yardage roll height measuring device 25 complete bar code recognition and uploading under the matching of the transfer platform, the products are guided into the winding packaging and weighing module after being accurate, and the buffer storage platform 13 of the yardage roll which is suspected of being in problem is conveyed into the conveying line after code scanning is mistaken or abnormal in height.

The bar code identification module 24 adopts an industrial-grade pixel scanning camera.

The winding package and weighing module comprises a rack type rotary winding machine 20, a cargo jacking weighing module 21, a cargo parking centering module 22, a cargo jacking mechanism 23 and a film frame 32, wherein the cargo jacking weighing module 21 comprises a lifting weighing platform, the rotary winding machine 20 and the cargo jacking weighing module 21 are fixed on the basis of the lower part, the cargo parking centering module 22 is installed on the rotary winding machine 20, the cargo jacking mechanism 23 is installed at the top of the rotary winding machine 20, and the film frame 32 is installed on the rotary winding machine 20.

For making the accurate central point that docks at the platform of weighing of lifting of goods puts, lifting weighing platform one side and installing digital range unit 29, photoelectric sensing switch 12 additional, digital range unit 29, photoelectric sensing switch 12 are installed on rotatory coiler 20, through digital range unit 29 to the range finding and the photoelectric switch's 12 response of getting into this platform goods, dock the goods at the central point of lifting weighing platform and put. Through the dual control of photoelectric sensing and digital range finding equipment, can make things convenient for, swiftly, accurately berth the goods at the central point of module placed in the middle and put.

Automatic mark module of beating is including online mark printing mark all-in-one 27.

And a marker bar code leveling structure 28 is arranged at the rear part of the automatic marking module. The mark labeling is ensured to be even and firm, and the leakage of labeling is avoided.

The post-packaging conveyor line includes a problematic yardage roll buffer 14.

The label off-line detection module comprises an on-line detection mark monitoring camera 19.

The automatic product offline module comprises a roller conveyor 17, two turning transfer machines 30 and 31, a warehousing offline slope transmission mechanism 33 and a warehousing platform 15, wherein the roller conveyor 17 is connected with a front packaging rear conveying line through a first turning transfer machine 30, the roller conveyor 17 is connected with the warehousing offline slope transmission mechanism 33 through a second turning transfer machine 31, the warehousing offline slope transmission mechanism 33 is connected with the warehousing platform 15, and the transmission mechanism is connected with a speed reducer and a transmission device 16.

The utility model discloses a working process is:

transferring the yardage roll cut by the splitting machine to an off-line product turning and transporting module, and simultaneously uploading the width, the roll diameter and the grabbing sequence of the yardage roll to an upper computer controller; calling the wireless transport trolley by one key, and transferring the goods to the trolley after the trolley is in place; after the goods receiving of the wireless transport trolley is finished, the goods are conveyed to a stacking goods receiving platform of the automatic stacking module, and after the goods are turned over, cylinders of the protective plates on the two sides act and simultaneously get close to the middle of the goods, so that the goods are clamped tightly; the stacking manipulator puts the paper boards to corresponding stacking stations in advance; the three-jaw sucker 9 for grabbing the paperboard contracts, the mechanical arm provided with a scanning camera, namely a paper tube core hole recognition camera 8, recognizes the central position of the paper tube of the cloth roll, the air expansion shaft 7 extends into the paper tube to expand and lock, and places the cloth roll on the stacking platform, and the upper computer system can control the length and stacking position of the mechanical arm extending into the paper tube according to the received cloth roll specification and grabbing sequence, so that the automatic stacking function of the cloth rolls with different specifications is realized; the host computer gives a grabbing instruction to an operating arm according to the received specification and grabbing sequence of the batch of cloth rolls: cardboard, product specification etc. (for example snatch 200mm breadth, 300mm breadth), when snatching 200mm breadth yardage roll, the manipulator puts the cardboard with the yardage roll 4.3 at pile up neatly station earlier, when waiting for the manipulator to snatch 5 dishes of 200mm breadth yardage roll in proper order, the manipulator snatchs the cardboard and covers on pile up neatly yardage roll, and this package goods pile up neatly is accomplished. When grabbing 300mm breadth yardage roll, the manipulator puts the yardage roll in pile up neatly station two 4.4, and when waiting for the manipulator to grab 4 dishes of 300mm breadth yardage roll, the manipulator snatchs the cardboard and covers on pile up neatly yardage roll, and this package goods pile up neatly is accomplished to this realization is handled different specifications and breadth yardage roll respectively. The cloth roll after the stacking is fed into a bar code recognition module, goods enter a rotating platform of the bar code recognition module through a stacking conveying line, a code scanning camera and a height measuring device are automatically opened, when a camera scans a bar code at the lowest end, a camera scanning support rises at a constant speed, after the stacking goods are scanned, the camera scanning camera is retracted and closed, the goods without errors enter a winding packaging module, and the goods are abnormally led into a doubt storage station; the goods enter a lifting weighing module below the winding packaging and weighing module to complete weighing recording; the goods entering the winding packaging and weighing module are subjected to distance measurement through digital distance measurement equipment, and the goods are stopped at the central position of the lifting weighing module through the induction of a photoelectric switch; the lifting weighing platform lifts the goods, the winding machine is pressed down and is wound in a rotating mode, the upper computer controller adjusts the upper limit and the lower limit of the winding machine, the rotating speed, the film feeding speed and the number of winding layers according to the package height and the winding diameter of the goods, winding programs are divided into various customer requirement standards, and the winding programs are automatically selected according to the current goods specification to complete optimal packaging. The goods finished by winding and packaging enter a mark automatic marking module, the goods are parked at an automatic marking device, a marking machine automatically generates a mark large bar code of the package of products according to a small disc bar code number identified by a front bar code identification module and the product weight recorded by a machine weighing module and is pasted to a designated position, the bar codes are pasted by a bar code leveling mechanism and then are leveled to ensure that the bar codes are even and firm, and no leakage is ensured by image detection; the goods enter the label off-line detection module, and the marking of each package off-line product is ensured to be normal by utilizing the closed-loop self-detection function of the system; the goods get into the module of inserting the line, for satisfying the requirement of warehouse and workshop environment separation, photoelectric switch response when the goods reachs warehouse entry position, the rolling slats door is automatic to be opened, and the goods gets into the warehouse, inserts the line through the slope. In order to prevent the goods from damaging the surface of the package in the off-line process, the slope is provided with a speed reducer for controlling the speed.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Although the present invention has been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art without inventive work are still within the scope of the present invention.

Claims (10)

1. A packaging integration system based on spunlace non-woven industry is characterized by comprising an off-line product overturning and transporting module, an automatic stacking module, a stacking conveyor line, a bar code recognition module, a winding packaging and weighing module, an automatic marking module, a label off-line detection module, a packaged conveyor line, an automatic product off-line module and an upper computer controller, wherein the upper computer controller is respectively electrically connected with the off-line product overturning and transporting module, the automatic stacking module, the stacking conveyor line, a paperboard warehouse, the bar code recognition module, the winding packaging and weighing module, the automatic marking module, the label off-line detection module, the packaged conveyor line and the automatic product off-line module;

the offline product overturning and transporting module is connected with the stacking conveying line;

the automatic stacking module is arranged on the other side of the rear part of the stacking conveying line;

the paperboard warehouse is arranged on the automatic stacking module;

the winding, packaging and weighing module is connected with the rear part of the stacking conveying line;

the bar code identification module is arranged on one side of the conveying platform on one side of the winding, packaging and weighing module;

the automatic marking module is arranged on one side of the stacked conveying platform at the rear side of the winding and packaging device;

the label off-line detection module is arranged on one side of the stacked conveying platform behind the automatic marking module;

the packaged conveying line is connected with the rear part of the winding packaging and weighing module;

the automatic product offline module is matched with the packaged conveying line.

2. The packaging integration system based on the spunlace nonwoven industry as claimed in claim 1, wherein the off-line product turning and transporting module comprises a receiving and turning platform corresponding to a splitting machine, a splitting trolley moving ground rail, a wireless power-taking transporting trolley and a running rail, and the off-line product turning and transporting module comprises a plurality of sets.

3. The packaging integration system based on the spunlace nonwoven industry as claimed in claim 1, wherein the automatic stacking module comprises two stacking manipulators, two stacking cargo receiving trolleys, a stacking cargo receiving platform and a paperboard warehouse, the stacking manipulators are mounted on a base, and the two stacking cargo receiving trolleys are arranged on one side of the manipulators in a landing manner and used for connecting products to be stacked transferred by a wireless power-taking transport trolley; the paper board library comprises a first paper board library and a second paper board library which are used for storing paper boards in positive and negative directions respectively, the stacking receiving platform and the paper board libraries are arranged in the operating radius near the other side manipulator base of the stacking manipulator in a falling mode and are arranged corresponding to the stacking manipulator to be provided with a plurality of stacking stations.

4. The packaging integration system based on the spunlace nonwoven industry as claimed in claim 3, wherein the stacking manipulator comprises a manipulator body support, an inflatable shaft for grabbing the fabric roll, a paper tube core hole recognition camera and three-jaw suckers which are provided with telescopic cylinders and can be folded for 90 degrees to open and grab the paper board are arranged on the manipulator body support, the three-jaw suckers are uniformly distributed in an equilateral triangle with the inflatable shaft core as the center, and can be opened for 90 degrees when grabbing the paper board.

5. The packaging integration system based on the spunlace nonwoven industry as claimed in claim 3, wherein clamping plates are additionally arranged at two ends of the stacking cargo receiving trolley;

and a limit switch is arranged on the stacking goods receiving trolley and used for identifying the goods position when the robot grabs the cloth roll.

6. The packaging integration system based on the spunlace nonwoven industry as claimed in claim 1, wherein the palletizing conveyor line comprises a traversing transfer trolley, a transfer rail, a palletizing conveyor platform, a bar code identification module, a transfer machine and a cloth roll height measuring device, wherein the bar code identification module and the cloth roll height measuring device are installed on one side of the transfer platform, after a product to be packaged which is palletized is received by the traversing transfer trolley, the product is conveyed to the upper part of the transfer machine along the transfer rail and the palletizing conveyor platform, the bar code identification module and the cloth roll height measuring device complete bar code identification and uploading under the cooperation of the transfer platform, a winding packaging and weighing module is led in after accuracy is no fault, and a buffer storage platform for a problematic cloth roll is led in the conveying line after code scanning is mistaken or abnormally led in height.

7. The packaging integration system based on the spunlace nonwoven industry as claimed in claim 1, wherein the winding packaging and weighing modules comprise a rack type rotary winding machine, a cargo jacking weighing module, a cargo parking centering module, a cargo jacking mechanism and a film frame, the cargo jacking weighing module comprises a lifting weighing platform, the rotary winding machine and the cargo jacking weighing module are fixed on a lower foundation, the cargo parking centering module is installed on the rotary winding machine, the cargo jacking mechanism is installed on the top of the rotary winding machine, and the film frame is installed on the rotary winding machine.

8. The packaging integrated system based on the spunlace nonwoven industry as claimed in claim 7, wherein a digital distance measuring device and a photoelectric sensing switch are additionally arranged on one side of the lifting and weighing platform, the digital distance measuring device and the photoelectric sensing switch are arranged on a rotary winding machine, and the goods are parked at the central position of the lifting and weighing platform through the distance measurement of the goods entering the platform by the digital distance measuring device and the sensing of the photoelectric switch.

9. The packaging integration system based on the spunlace nonwoven industry as claimed in claim 1, wherein the automatic product offline module comprises a roller conveyor, two turning transfer machines, an in-storage offline slope transmission mechanism and an in-storage platform, the roller conveyor is connected with a front post-packaging conveying line through a first turning transfer machine, the roller conveyor is connected with the in-storage offline slope transmission mechanism through a second turning transfer machine, the in-storage offline slope transmission mechanism is connected with the in-storage platform, and the transmission mechanism is connected with a speed reducer and a transmission device.

10. The hydroentangled nonwoven industry-based packaging integration system according to claim 1, wherein the barcode recognition module employs an industrial-grade pixel scanner;

the automatic marking module comprises an online mark printing and labeling integrated machine;

a marker bar code leveling structure is arranged at the rear part of the automatic marking module;

the label off-line detection module comprises an on-line detection mark monitoring camera.

Images