CN216470644U

CN216470644U - Automatic array balance equipment for medical test tubes

Info

Publication number: CN216470644U
Application number: CN202122454973.0U
Authority: CN
Inventors: 郑仲理
Original assignee: Shenzhen Mingyuan Precision Technology Co ltd
Current assignee: Shenzhen Mingyuan Precision Technology Co ltd
Priority date: 2021-10-12
Filing date: 2021-10-12
Publication date: 2022-05-10
Anticipated expiration: 2031-10-12

Abstract

The utility model relates to a medical test tube automatic array balance device, which comprises an upper rack and a lower rack, wherein a rotating mechanism is arranged on the surface of the lower rack; the rotating mechanism is provided with a rotating disc; the rotating disc is provided with a plurality of tray placing grooves; a jacking mechanism is arranged on one side adjacent to the rotating mechanism; the bottom of the rotating disc is provided with a through hole relative to the jacking mechanism; and a feeding mechanism is arranged on the lower rack at a position higher than the rotating disc. In the process of arranging the test tubes in the array, the automatic degree is high, the batch size of each time is large, and the test tubes do not need to be directly clamped; the efficiency is improved, and the defective rate is reduced.

Description

Automatic array balance equipment for medical test tubes

Technical Field

The utility model relates to a balance device, in particular to an automatic medical test tube array balance device, and belongs to the technical field of medical test tube production.

Background

The plastic test tube is a very common instrument in the medical science field of examining, and in the equipment production of present plastic test tube and bottle plug, most of manufacturers all assemble plastic test tube and bottle plug together through the manual work, and work efficiency is low like this, and the cost of labor is high. In the assembly process, due to improper assembly modes, the test tube is often damaged, and the rejection rate of scrapped production is increased. A small number of manufacturers can assemble the test tubes in an automatic mode by adopting an automatic assembling mode, and the following defects are also existed: in the production process, due to the characteristics of the plastic material, test tube workpieces are difficult to arrange in a tray in an orderly array, and the test tubes are easy to be arranged in a mess; due to the irregular arrangement, the condition that the mounting position of the test tube workpiece is inaccurate in the subsequent processing process is easy to occur. Therefore, further improvements are awaited.

SUMMERY OF THE UTILITY MODEL

In view of the above, the utility model provides an automatic array arrangement device for medical test tubes, which overcomes the defects in the prior art, improves the transfer efficiency, reduces the damage risk, and has high automation degree, and the specific scheme is as follows:

the automatic array balance equipment for the medical test tubes comprises an upper rack and a lower rack, wherein a rotating mechanism is arranged on the surface of the lower rack; the rotating mechanism is provided with a rotating disc; the rotating disc is provided with a plurality of material disc placing grooves; a jacking mechanism is arranged on one side adjacent to the rotating mechanism; the bottom of the rotating disc is provided with a through hole relative to the jacking mechanism; a feeding mechanism is arranged on the lower rack at a position higher than the rotating disc; a first carrying mechanism is arranged between the feeding mechanism and the rotating disc; the other side of the feeding mechanism, which is opposite to the first conveying mechanism, is provided with a second conveying mechanism; and a blanking mechanism is arranged adjacent to the second carrying mechanism.

Preferably, the surface of the lower frame is arranged in a step shape; the rotating mechanism and the rotating disc are positioned at the lower position of the surface of the lower rack; the rotating mechanism comprises a connecting plate and a driving motor.

Preferably, the connecting plate is fixedly arranged on the surface of the lower rack; a gear box is arranged on one side of the driving motor; the gear box and the driving motor are both provided with a transmission main shaft; the transmission main shaft penetrates through the connecting plate; the transmission main shaft is sleeved with a transmission wheel; the transmission wheels are connected through a transmission belt.

Preferably, the gear box is also provided with an output shaft which is perpendicular to the transmission main shaft; the output shaft is connected with the bottom of the rotating disc; the position of the adjacent gear box on the lower rack is provided with an assembling hole; the jacking mechanism comprises a connecting seat and a guide rail seat.

Preferably, the guide rail seat penetrates through the assembly hole; the connecting seat and the guide rail seat are integrally arranged; the connecting seat is fixed on the lower surface of the lower frame; the jacking mechanism also comprises a lifting block arranged on the guide rail seat; and a mandril connected with the top of the lifting block; the end part of the ejector rod is provided with a contact block; the through holes are arranged corresponding to the charging tray placing grooves.

Preferably, the feeding mechanism comprises a fixed bottom plate fixed on the surface of the lower rack; support columns are arranged on the periphery of the fixed bottom plate; a jacking cylinder is arranged between the support columns; a cover plate is sleeved on the outer side of the supporting column; the cover plate is provided with a trough; the jacking cylinder is provided with a jacking push plate relative to the material groove; the first carrying mechanism comprises a horizontal guide rail module; a temporary storage table is arranged between the feeding mechanism and the rotating plate.

Preferably, the horizontal guide rail module is connected with a mechanical arm in a sliding manner; a first tank chain is arranged at the top of the horizontal guide rail module; the first tank chain is connected with a driving motor through a transmission mechanism; the mechanical arm is connected with a first tank chain; the mechanical arm is provided with one; the mechanical arm is right opposite to the temporary storage table.

Preferably, the second carrying mechanism comprises an X-axis module, a Y-axis module and a Z-axis module; a second tank chain and a third tank chain are respectively arranged on the X-axis module and the Z-axis module; the Y-axis module is connected with a second tank chain; the X-axis module is connected with a third tank chain; the second carrying mechanism further comprises a mechanical arm.

Preferably, a fourth tank chain is arranged on the Y-axis module; the mechanical arm is connected with a fourth tank chain; the mechanical arm is over against the temporary storage table or the blanking mechanism.

Preferably, the blanking mechanism comprises a belt line; the tail end of the belt line is provided with a material arrival sensor; the belt line is supported by a belt line section bar and a ground foot.

According to the utility model, the rotating mechanism and the feeding mechanism are combined, the rotating mechanism is used for containing the test tube tray, and the whole equipment can be opened after the test tube tray is manually filled in the rotating mechanism; the rotating disc rotates at a fixed rhythm, so that the first carrying mechanism can grab the material disc from the material disc placing groove according to a fixed rhythm and place the material disc on the temporary storage table; test tubes are placed in the feeding mechanisms adjacent to the temporary storage table in an array mode, then the second carrying mechanism can grab the tray from the temporary storage table and place the tray on the feeding mechanisms, and the jacking cylinders at the bottom of the feeding mechanisms work to press the test tubes which are placed on the surface of the feeding mechanisms into the tray; and finally, the second carrying mechanism transfers the charging tray which finishes charging to the discharging mechanism. In the process of arranging the test tubes in the array, the automatic degree is high, the batch size of each time is large, and the test tubes do not need to be directly clamped; the efficiency is improved, and the defective rate is reduced.

Drawings

Fig. 1 is a schematic view of an assembly structure of the present invention.

Fig. 2 is a disassembled structure schematic diagram of the present invention.

Fig. 3 is a schematic structural view of the rotating mechanism.

Fig. 4 is a schematic structural diagram of the jacking mechanism.

Fig. 5 is a schematic structural diagram of the feeding mechanism.

Fig. 6 is a schematic structural view of the first conveyance mechanism.

Fig. 7 is a schematic structural view of the second conveyance mechanism.

In the figure, 1 is a lower frame, 2 is a rotary disc, 3 is a tray placing groove, 4 is a through hole, 5 is a connecting plate, 6 is a driving motor, 7 is a gear box, 8 is a transmission main shaft, 9 is a transmission wheel, 10 is a transmission belt, 11 is an output shaft, 12 is an assembly hole, 13 is a connecting seat, 14 is a guide rail seat, 15 is a lifting block, 16 is a mandril, 17 is a contact block, 18 is a jacking cylinder, 19 is a cover plate, 20 is a trough, 21 is a jacking push plate, 22 is a horizontal guide rail module, 23 is a temporary storage table, 24 is a mechanical arm, 25 is a first tank chain, 26 is an X-axis module, 27 is a Z-axis module, 28 is a Y-axis module, 29 is a second tank chain, 30 is a third tank chain, 31 is a mechanical arm, 32 is a fourth tank chain, 33 is a belt line, 34 is a material sensor, 35 is a belt line profile, 36 is a ground anchor bar profile, and 37 is an upper frame.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Terms used herein, including technical and scientific terms, have the same meaning as terms commonly understood by one of ordinary skill in the art, unless otherwise defined. It will be understood that terms defined in commonly used dictionaries have meanings that are consistent with their meanings in the prior art.

Referring to fig. 1-7, an automatic array balance device for medical test tubes comprises an upper frame 37 and a lower frame 1, wherein a rotating mechanism is arranged on the surface of the lower frame 1; the rotating mechanism is provided with a rotating disk 2; the rotating disc 2 is provided with a plurality of tray placing grooves 3; a jacking mechanism is arranged on one side adjacent to the rotating mechanism; the bottom of the rotating disc 2 is provided with a through hole 4 relative to the jacking mechanism; a feeding mechanism is arranged on the lower rack 1 at a position higher than the rotating disc 2; a first carrying mechanism is arranged between the feeding mechanism and the rotating disc; the other side of the feeding mechanism, which is opposite to the first conveying mechanism, is provided with a second conveying mechanism; and a blanking mechanism is arranged adjacent to the second carrying mechanism.

Furthermore, the surface of the lower frame 1 is arranged in a step shape; the rotating mechanism and the rotating disk 2 are positioned at the lower position of the surface of the lower rack; the rotating mechanism comprises a connecting plate 5 and a driving motor 6.

Specifically, in the present embodiment, the rotation of the rotating disc 2 is driven by the driving motor 6, and the driving motor 6 is fixed on the connecting plate 5.

Furthermore, the connecting plate 5 is fixedly arranged on the surface of the lower frame 1; a gear box 7 is arranged on one side of the driving motor 6; the gear box 7 and the driving motor 6 are both provided with a transmission main shaft 8; the transmission main shaft 8 penetrates through the connecting plate 5; a driving wheel 9 is sleeved on the driving main shaft 8; the transmission wheels 9 are connected with each other through a transmission belt 10.

Specifically, in this embodiment, the torque of the driving motor 6 is transmitted to the gear box through the transmission belt 10, and then is output to the rotating disk after being turned by the gear box, so as to drive the rotating disk to rotate.

Furthermore, the gear box 7 is also provided with an output shaft 11 which is perpendicular to the transmission main shaft 8; the output shaft 11 is connected with the bottom of the rotating disc 2; the lower frame is provided with an assembling hole 12 at the position adjacent to the gear box; the jacking mechanism comprises a connecting seat 13 and a guide rail seat 14.

Specifically, in the present embodiment, the output shaft 11 is perpendicular to the direction of the transmission main shaft 8, so that the rotating disk can rotate in the horizontal direction. The jacking mechanism is fixed through the connecting seat 13, and the guide rail seat 14 plays a role in limiting.

Further, the rail seat 14 penetrates through the assembly hole 12; the connecting seat 13 and the guide rail seat 14 are integrally arranged; the connecting seat 13 is fixed on the lower surface of the lower frame; the jacking mechanism also comprises a lifting block 15 arranged on the guide rail seat 14; and a mandril 16 connected with the top of the lifting block 15; the end part of the ejector rod 16 is provided with a contact block 17; the through holes 4 are arranged corresponding to the material tray placing grooves.

Specifically, in this embodiment, the lifting block 15 can slide up and down under the limit of the rail seat 14, so as to drive the top rod and the contact block 17 to move up and down; after the through hole is penetrated, the bottom of the tray placing groove is also provided with an opening, so the contact block 17 can penetrate through the opening and then directly contact with the tray to push the tray upwards, and the first carrying mechanism is convenient to grab.

Furthermore, the feeding mechanism comprises a fixed bottom plate 16 fixed on the surface of the lower frame; support columns 17 are arranged around the fixed bottom plate 16; a jacking cylinder 18 is arranged between the supporting columns 17; a cover plate 19 is sleeved on the outer side of the supporting column 17; a trough 20 is arranged on the cover plate 19; the jacking cylinder 18 is provided with a jacking push plate 21 opposite to the trough 20; the first carrying mechanism comprises a horizontal guide rail module 22; a temporary storage table 23 is arranged between the feeding mechanism and the rotating plate.

Specifically, in this embodiment, since the trough 20 is disposed on the cover plate 19, a test tube storage box (a tool for placing a test tube array) can be inserted into the trough 20; when needs material loading, the second handling mechanism snatchs the charging tray to apron 19 directly over, and jacking cylinder 18 jack-up again makes progress afterwards for the test tube is inserted in the middle of the charging tray.

Further, the horizontal guide rail module 22 is slidably connected with a mechanical arm 24; a first tank chain 25 is arranged at the top of the horizontal guide rail module 22; the first tank chain 25 is connected with a driving motor through a transmission mechanism; the mechanical arm 24 is connected with a first tank chain 25; the mechanical arm is provided with one; the robot arm 24 is facing the buffer table 23.

The mechanical arm grabs and places the charging tray in the temporary storage table, and the second carrying mechanism is waited for grabbing.

Further, the second carrying mechanism comprises an X-axis module 26, a Y-axis module 27 and a Z-axis module 28; a second tank chain 29 and a third tank chain 30 are respectively arranged on the X-axis module 26 and the Z-axis module 27; the Y-axis module 27 is connected with a second tank chain 29; the X-axis module 26 is connected with a third tank chain 30; the second handling mechanism further comprises a robot arm 31.

Further, a fourth tank chain 32 is arranged on the Y-axis module 27; the mechanical arm 31 is connected with a fourth tank chain 32; the mechanical arm 31 is over against the temporary storage table or the blanking mechanism.

Specifically, in the present embodiment, the robot arm 31 can freely move in three directions on the premise of having the X-axis module 26, the Y-axis module 27, and the Z-axis module 28.

Further, the blanking mechanism comprises a belt line 33; the tail end of the belt line 33 is provided with a material sensor 34; the belt line 33 passes through a belt line section bar 35 and a ground support 36.

Finally, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that various changes and modifications may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims.

Claims

1. The utility model provides an automatic array balance equipment of medical treatment test tube, includes frame and lower frame, its characterized in that: the surface of the lower rack is provided with a rotating mechanism; the rotating mechanism is provided with a rotating disc; the rotating disc is provided with a plurality of material disc placing grooves; a jacking mechanism is arranged on one side adjacent to the rotating mechanism; the bottom of the rotating disc is provided with a through hole relative to the jacking mechanism; a feeding mechanism is arranged on the lower rack at a position higher than the rotating disc; a first carrying mechanism is arranged between the feeding mechanism and the rotating disc; the other side of the feeding mechanism, which is opposite to the first conveying mechanism, is provided with a second conveying mechanism; and a blanking mechanism is arranged adjacent to the second carrying mechanism.

2. The medical tube automated array balance apparatus of claim 1, wherein: the surface of the lower rack is arranged in a step shape; the rotating mechanism and the rotating disc are positioned at the lower position of the surface of the lower rack; the rotating mechanism comprises a connecting plate and a driving motor.

3. The medical tube automated array balance apparatus of claim 2, wherein: the connecting plate is fixedly arranged on the surface of the lower rack; a gear box is arranged on one side of the driving motor; the gear box and the driving motor are both provided with a transmission main shaft; the transmission main shaft penetrates through the connecting plate; the transmission main shaft is sleeved with a transmission wheel; the transmission wheels are connected through a transmission belt.

4. The medical tube automated array balance apparatus of claim 3, wherein: the gear box is also provided with an output shaft which is vertical to the transmission main shaft; the output shaft is connected with the bottom of the rotating disc; the position of the adjacent gear box on the lower rack is provided with an assembling hole; the jacking mechanism comprises a connecting seat and a guide rail seat.

5. The medical tube automated array balance apparatus of claim 4, wherein: the guide rail seat penetrates through the assembly hole; the connecting seat and the guide rail seat are integrally arranged; the connecting seat is fixed on the lower surface of the lower frame; the jacking mechanism also comprises a lifting block arranged on the guide rail seat; and a mandril connected with the top of the lifting block; the end part of the ejector rod is provided with a contact block; the through holes are arranged corresponding to the charging tray placing grooves.

6. The medical tube automated array balance apparatus of claim 1, wherein: the feeding mechanism comprises a fixed bottom plate fixed on the surface of the lower rack; support columns are arranged on the periphery of the fixed bottom plate; a jacking cylinder is arranged between the support columns; a cover plate is sleeved on the outer side of the supporting column; the cover plate is provided with a trough; the jacking cylinder is provided with a jacking push plate relative to the material groove; the first carrying mechanism comprises a horizontal guide rail module; a temporary storage table is arranged between the feeding mechanism and the rotating plate.

7. The medical tube automated array balance apparatus of claim 6, wherein: the horizontal guide rail module is connected with a mechanical arm in a sliding manner; a first tank chain is arranged at the top of the horizontal guide rail module; the first tank chain is connected with a driving motor through a transmission mechanism; the mechanical arm is connected with a first tank chain; the mechanical arm is provided with one; the mechanical arm is right opposite to the temporary storage table.

8. The medical tube automated array balance apparatus of claim 1, wherein: the second carrying mechanism comprises an X-axis module, a Y-axis module and a Z-axis module; a second tank chain and a third tank chain are respectively arranged on the X-axis module and the Z-axis module; the Y-axis module is connected with a second tank chain; the X-axis module is connected with a third tank chain; the second carrying mechanism further comprises a mechanical arm.

9. The medical tube automated array balance apparatus of claim 8, wherein: a fourth tank chain is arranged on the Y-axis module; the mechanical arm is connected with a fourth tank chain; the mechanical arm is over against the temporary storage table or the blanking mechanism.

10. The medical tube automated array balance apparatus of claim 9, wherein: the blanking mechanism comprises a belt line; the tail end of the belt line is provided with a material arrival sensor; the belt line is supported by a belt line section bar and a ground foot.