CN110560328B - Automatic glue mixing and scraping system - Google Patents
Automatic glue mixing and scraping system Download PDFInfo
- Publication number
- CN110560328B CN110560328B CN201910775785.2A CN201910775785A CN110560328B CN 110560328 B CN110560328 B CN 110560328B CN 201910775785 A CN201910775785 A CN 201910775785A CN 110560328 B CN110560328 B CN 110560328B
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- glue mixing
- glue
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- cylinder
- scraping
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- 239000003292 glue Substances 0.000 title claims abstract description 104
- 238000007790 scraping Methods 0.000 title claims abstract description 55
- 235000012431 wafers Nutrition 0.000 claims abstract description 77
- 239000000463 material Substances 0.000 claims abstract description 26
- 229910000831 Steel Inorganic materials 0.000 claims description 20
- 239000010959 steel Substances 0.000 claims description 20
- 238000003860 storage Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
Abstract
The invention discloses an automatic glue mixing and scraping system which comprises a rotary table, a wafer feeding mechanism, a first glue mixing and scraping mechanism, an insulating sheet feeding mechanism and a second glue mixing and scraping mechanism, wherein the rotary table is provided with a plurality of material clamps, products to be processed are arranged on the material clamps, the first glue mixing and scraping mechanism outputs mixed glue to the products to be processed, the insulating sheet feeding mechanism outputs insulating sheets to the mixed glue of the products to be processed, the second glue mixing and scraping mechanism outputs mixed glue to the insulating sheets, and the wafer feeding mechanism outputs wafers to the mixed glue positioned on the insulating sheets. The invention improves the production efficiency, can avoid the problem of manually transferring materials and can automatically realize a plurality of different processes.
Description
Technical Field
The invention belongs to the technical field of glue mixing and scraping processing, and particularly relates to an automatic glue mixing and scraping system.
Background
At present, a plurality of processes such as storage, feeding, sizing and the like are needed in the complete automatic process of certain products, different equipment is needed for realizing the different processes at present, and the material transfer in the middle is needed to be manually carried out through people so as to carry out the next process, so that the production efficiency is greatly reduced, the transfer process is too slow, and the sizing effect is greatly influenced.
Accordingly, the prior art is in need of improvement.
Disclosure of Invention
The invention mainly aims to provide an automatic glue mixing and scraping system, which aims to solve the technical problems mentioned in the background art, improve the production efficiency, avoid the problem of manually transferring materials and automatically realize various processes.
The invention discloses an automatic glue mixing and scraping system which is characterized by comprising a rotary table, a wafer feeding mechanism, a first glue mixing and scraping mechanism, an insulating sheet feeding mechanism and a second glue mixing and scraping mechanism, wherein the rotary table is provided with a plurality of material clamps, products to be processed are arranged on the material clamps, the first glue mixing and scraping mechanism outputs mixed glue to the products to be processed, the insulating sheet feeding mechanism outputs insulating sheets to the mixed glue of the products to be processed, the second glue mixing and scraping mechanism outputs mixed glue to the insulating sheets, and the wafer feeding mechanism outputs wafers to the mixed glue on the insulating sheets.
Preferably, the wafer feeding mechanism comprises a first base, a column structure hinged on the base, a first wafer clamp, a second wafer clamp, a third wafer clamp, a fourth wafer clamp, a first motor arranged at the top of the first base, a jacking component arranged on the first base and used for vertically moving a wafer, and a cylinder moving component arranged on the jacking component, wherein a first rotating shaft on the first motor is positioned at the bottom of the first base and connected with the bottom of the column through a driving belt, and the first wafer clamp, the second wafer clamp, the third wafer clamp and the fourth wafer clamp are all arranged on the column structure.
Preferably, the insulating sheet feeding mechanism comprises a second base, a fifth cylinder, a box body provided with a first groove, a push rod capable of moving on the first groove, a storage cylinder, a second vacuum chuck, a fixed plate, a second sliding block, a second Z-axis cylinder and a second X-axis cylinder, wherein the storage cylinder is arranged on the box body and used for storing the insulating sheet, the fixed plate is arranged on the second base, the second sliding block is provided with a second X-axis guide rail, the second sliding block can move on the second X-axis guide rail, the second Z-axis cylinder is fixed on the second sliding block, the second vacuum chuck is connected with the second Z-axis cylinder, the second X-axis cylinder is connected with the second sliding block, and the fifth cylinder is connected with the push rod.
Preferably, the first glue mixing and scraping mechanism comprises a third bracket, a first upright post, a second upright post, a first glue storage barrel, a second glue storage barrel, a third X-axis guide rail, a glue mixing valve arranged on the third X-axis guide rail, a sixth air cylinder connected with the glue mixing valve, a seventh air cylinder arranged on the third X-axis guide rail and a first scraper connected with the seventh air cylinder, wherein a steel mesh is arranged at the bottom of the third X-axis guide rail, a tenth through hole is formed in the top of the steel mesh, and the first upright post and the second upright post are arranged between the third bracket and the third X-axis guide rail.
Preferably, the product to be processed comprises a steel trough.
Preferably, the first glue mixing and scraping mechanism and the wafer feeding mechanism are respectively positioned at the left side and the right side of the turntable, and the insulating sheet feeding mechanism and the second glue mixing and scraping mechanism are both positioned between the first glue mixing and scraping mechanism and the wafer feeding mechanism.
The automatic glue mixing and scraping system has the following beneficial effects: the wafer feeding mechanism, the first glue mixing and scraping mechanism, the insulating sheet feeding mechanism and the second glue mixing and scraping mechanism are respectively arranged on the periphery of a rotatable turntable, and the problem of manually transferring materials is avoided by utilizing the rotatable advantage of the turntable; be provided with a plurality of material anchor clamps on the carousel, every material anchor clamps all can place the product of waiting to process, guarantee production efficiency.
Drawings
FIG. 1 is a three-dimensional schematic diagram of an automatic glue mixing and scraping system according to the present invention;
FIG. 2 is a first three-dimensional schematic diagram of a wafer loading mechanism in an automatic glue mixing and scraping system according to the present invention;
FIG. 3 is a schematic view of a column structure and a wafer structure in a wafer loading mechanism;
FIG. 4 is a schematic view of the structure of the column and four wafer clamps in the wafer loading mechanism;
FIG. 5 is a schematic bottom view of a first pedestal in the wafer loading mechanism;
FIG. 6 is a schematic view of the structure of the cylinder moving assembly in the wafer loading mechanism;
FIG. 7 is a schematic diagram of a lift assembly in a wafer loading mechanism;
FIG. 8 is a schematic diagram of an insulating sheet feeding mechanism;
FIG. 9 is a front view of the first glue mixing and scraping mechanism;
FIG. 10 is a three-dimensional schematic view of a first glue mixing and scraping mechanism;
fig. 11 is a schematic structural view of a steel mesh in the first glue mixing and scraping mechanism;
fig. 12 is a three-dimensional schematic diagram of a product to be processed in the automatic glue mixing and scraping system of the present invention.
The achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention. It is noted that related terms such as "first," "second," and the like may be used to describe various components, but these terms are not limiting of the components. These terms are only used to distinguish one element from another element. For example, a first component could be termed a second component, and, similarly, a second component could be termed a first component, without departing from the scope of the present invention. The term "and/or" refers to any one or more combinations of related items and descriptive items.
Fig. 1 is a three-dimensional schematic diagram of the automatic glue mixing and scraping system according to the present invention, as shown in fig. 1.
The automatic glue mixing and scraping system comprises a rotary table 5000, a wafer feeding mechanism 5005, a first glue mixing and scraping mechanism 5002, an insulating sheet feeding mechanism 5003 and a second glue mixing and scraping mechanism 5004, wherein the rotary table 5000 is rotatably provided with a plurality of material clamps; the specific structure of the material clamp is not limited, and the material clamp can be a groove 5001 in which a product to be processed can be placed; a clamping mechanism is used for fixing the product to be processed; the turntable can be understood as a rotary workbench, is driven by a cam divider, has multiple stations, belongs to the existing structure, and is not limited by a specific structure. The automatic glue mixing and scraping system has the following beneficial effects: the wafer feeding mechanism, the first glue mixing and scraping mechanism, the insulating sheet feeding mechanism and the second glue mixing and scraping mechanism are integrated on the rotatable disc, so that the problem of manually transferring materials is avoided; be provided with a plurality of material anchor clamps on the carousel rotates, every material anchor clamps all can place the product of waiting to process, guarantees production efficiency.
As shown in fig. 2,3, 4, 5, 6 and 7, fig. 2 is a first three-dimensional schematic diagram of a wafer feeding mechanism in the automatic glue mixing and scraping system according to the present invention; FIG. 3 is a schematic view of a column structure and a wafer structure in a wafer loading mechanism; FIG. 4 is a schematic view of the structure of the column and four wafer clamps in the wafer loading mechanism; FIG. 5 is a schematic bottom view of a first pedestal in the wafer loading mechanism; FIG. 6 is a schematic view of the structure of the cylinder moving assembly in the wafer loading mechanism; fig. 7 is a schematic structural diagram of a lifting assembly in the wafer loading mechanism.
For the wafer feeding mechanism, the wafer feeding mechanism comprises a first base 10, a column structure 20 hinged on the first base 10, a first wafer clamp 91, a second wafer clamp 92, a third wafer clamp 93, a fourth wafer clamp 94, a first motor 30 arranged at the top of the base, a jacking component 40 arranged on the first base and used for vertically moving a wafer 99, and a cylinder moving component 50 arranged on the jacking component, wherein a first rotating shaft 191 on the first motor 30 is positioned at the bottom of the first base and connected with the bottom 192 of the column through a transmission belt 190, and the first wafer clamp, the second wafer clamp, the third wafer clamp and the fourth wafer clamp are all arranged on the column 20. The wafer feeding mechanism is specifically limited in structure, and has the following beneficial effects: through four wafer anchor clamps settings, can store more wafers 99, drive the stand through first motor and rotate, every wafer anchor clamps can rotate in order to reach jacking subassembly 40 place to let the jacking subassembly carry out the jacking operation, move the wafer towards vertical upwards direction, so that quick material loading. The first rotating shaft on the first motor is positioned at the bottom of the base and connected with the bottom of the upright post through the driving belt 190, so that the rotation of the upright post is realized, and the connection mode of the driving belt is convenient for maintenance. The preferred embodiment does not specifically limit how the wafer clamp clamps the wafer, and the wafer clamp can be placed in a groove or clamped; the wafer comprises a wired wafer representing an existing ultrasonic transducer. As shown in fig. 7, preferably, the jacking assembly includes a second motor 290, a screw rod 292, a first Y-axis guide rail 293 disposed on the second motor, a fixing plate 296, and a first slider 295 disposed on the first Y-axis guide rail 293, where the fixing plate 296 is disposed on the first slider 295, a second rotating shaft on the second motor is connected to one end of the screw rod 292 through a synchronous belt 291, and the other end of the screw rod passes through a through hole on the fixing plate 296 and then is fixed with a nut 295, and a supporting block 294 is disposed on the fixing plate. More specifically, one end of the screw 292 is connected to a pulley through a mounting hole of the top plate 297, and the pulley is connected to the second rotating shaft through a timing belt 291. The preferred embodiment specifically defines the jacking assembly to enable the support blocks to move on the Y-axis guide rails to jack up the wafer. As shown in fig. 6, the cylinder moving assembly preferably includes a first vacuum chuck 491, a first cylinder 490 for moving the first vacuum chuck in a Y-axis direction, a first X-axis guide rail 494 provided on the first cylinder 490, and a second cylinder 493 for moving the first cylinder in the first X-axis guide rail 494; the preferred embodiment specifically defines the cylinder moving assembly to move the first vacuum chuck 491 in the Y-axis direction by the first cylinder 490 to adsorb the wafer, and then to move the wafer in the X-axis direction by the second cylinder and the first X-axis guide rail 494 to realize loading.
As shown in fig. 8, fig. 8 is a schematic structural view of an insulating sheet feeding mechanism; the insulating sheet feeding mechanism comprises a second base 6022, a fifth air cylinder 6019, a box body 6021 provided with a first groove, a push rod 6020 capable of moving on the first groove, a storage cylinder 6010 provided on the box body and used for storing insulating sheets, a second vacuum chuck 6015, a fixing plate 6033 provided on the second base, a second sliding block 6013, a second Z-axis air cylinder 6012 and a second X-axis air cylinder 6011, wherein the fixing plate is provided with a second X-axis guide rail 6014, the second sliding block 6013 can move on the second X-axis guide rail 6014, the second Z-axis air cylinder 6012 is fixed on the second sliding block 6013, the second vacuum chuck is connected with the second Z-axis air cylinder, and the second X-axis air cylinder is connected with the second sliding block; the fifth cylinder 6019 is connected to the push rod 6020; the insulating sheet feeding mechanism is specifically limited in structure, and the insulating sheet feeding mechanism has the following beneficial effects: based on the setting of second vacuum chuck, improve the tight fastness of clamp to the insulating piece, drive second vacuum chuck at second X axle guide rail removal based on the second slider to and based on the power supply setting of second X axle cylinder, second Z axle cylinder, improve material loading efficiency, material loading stability greatly. Preferably, the second X-axis guide rail comprises a first rotating shaft and a second rotating shaft, the second sliding block is provided with a first through hole and a second through hole, the first rotating shaft is embedded in the first through hole, and the second rotating shaft is embedded in the second through hole (not labeled in the figure); the preferred embodiment is specifically limited on the second X-axis guide rail, and the second X-axis guide rail is embedded into two through holes in the sliding block through the two rotating shafts so as to improve the connection firmness of the two through holes, and meanwhile, the second sliding block can move on the first rotating shaft and the second rotating shaft so as to realize the movement and feeding of the insulating sheet. Preferably, an opening 6088 is formed in the material storage cylinder so as to facilitate the station material detection mechanism to detect the insulating sheet; preferably, an alarm 6018 is also included on the base. Preferably, a material grabbing sensor 6016 arranged on the vacuum chuck is further included. Preferably, the device also comprises a station material detecting mechanism 17 arranged on the box body. The station material detection mechanism comprises a photoelectric sensor; the grabbing sensor comprises a photoelectric sensor.
As shown in fig. 9, 10 and 11, fig. 9 is a front view of the first glue mixing and scraping mechanism; FIG. 10 is a three-dimensional schematic view of a first glue mixing and scraping mechanism; fig. 11 is a schematic structural view of a steel mesh in the first glue mixing and scraping mechanism; the first glue mixing and scraping mechanism comprises a third bracket 7010, a first upright post 7043, a second upright post 7044, a first glue storage cylinder 7041, a second glue storage cylinder 7042, a third X-axis guide rail 7088, a glue mixing valve 7021 arranged on the third X-axis guide rail, a sixth air cylinder 7023 connected with the glue mixing valve, a seventh air cylinder 7027 arranged on the third X-axis guide rail and a first scraper 7022 connected with the seventh air cylinder, wherein a steel mesh 7026 is arranged at the bottom of the third X-axis guide rail, a tenth through hole 70261 is formed in the top of the steel mesh, and the first upright post and the second upright post are arranged between the third bracket 7010 and the third X-axis guide rail. The preferred embodiment limits the specific structure of the first glue mixing and scraping device, and has the following beneficial effects: 1. based on the setting of first storage packing element, second storage packing element, mixing rubber valve, realize mixing two kinds of different glues, possess the mixing rubber function. 2. Based on the arrangement of the sixth air cylinder, the connection of the glue mixing valve and the sixth air cylinder and the third X-axis guide rail, the sixth air cylinder pushes the glue mixing valve to move left and right on the third X-axis guide rail so as to uniformly drop the mixed glue output by the glue mixing valve on a steel mesh positioned above a product 6025 to be processed, and then the mixed glue flows to a bottom cover of the product 6025 to be processed through a tenth through hole 70261 on the steel mesh; 3. the first stand and the second stand all set up between third support and third X axle guide rail to improve overall structure intensity, guarantee the overall structure's when the cylinder promotes stability. Preferably, the first glue storage cylinder is connected with the glue mixing valve through a first conduit, and the second glue storage cylinder is connected with the glue mixing valve through a second conduit (the conduit is not labeled in the figure). Preferably, the product to be processed comprises a steel tank, which is applied in the ultrasonic cleaning container; the working process of the first glue mixing and scraping device comprises the following steps: firstly, the glue A stored in the first glue storage cylinder and the glue B stored in the second glue storage cylinder are input into the glue mixing valve through respective guide pipes, the glue mixing valve is powered by a motor to carry out glue mixing operation, the glue mixing valve is pushed by six cylinders to move left and right on the third X-axis guide rail so as to uniformly output the mixed glue output by the glue mixing valve to the steel mesh, the first scraper 22 is driven by seven cylinders 27 to move left and right on the steel mesh so as to input the mixed glue to the bottom cover of a product to be processed through a tenth through hole, namely the bottom cover of a steel groove (shown in fig. 12). Preferably, a support chain 24 is further included, one end of the drag chain is fixed with the glue mixing valve, and the other end of the drag chain is fixed with the X-axis guide rail so as to provide a certain limiting effect. Wherein, the steel groove represents the steel construction, has offered the inside groove on the steel construction. It should be noted that, for the second glue mixing and scraping mechanism, the specific structure is the same as that of the first glue mixing and scraping mechanism, and the function is to mix two different kinds of glue and output the mixed glue to the insulating sheet on the bottom cover of the steel tank so as to bond the wafer in the next station on the insulating sheet.
The foregoing description is only of the preferred embodiments of the present invention, and is not intended to limit the scope of the invention, but rather is intended to cover any equivalents of the structures or equivalent processes disclosed herein or in the alternative, which may be employed directly or indirectly in other related arts.
Claims (4)
1. An automatic glue mixing and scraping system is characterized by comprising a rotary table, a wafer feeding mechanism, a first glue mixing and scraping mechanism, an insulating sheet feeding mechanism and a second glue mixing and scraping mechanism, wherein the rotary table is provided with a plurality of material clamps, products to be processed are arranged on the material clamps, the first glue mixing and scraping mechanism outputs mixed glue to the products to be processed, the insulating sheet feeding mechanism outputs insulating sheets to the mixed glue of the products to be processed, the second glue mixing and scraping mechanism outputs mixed glue to the insulating sheets, the wafer feeding mechanism outputs wafers to the mixed glue positioned on the insulating sheets,
The wafer feeding mechanism comprises a first base, a column structure hinged on the first base, a first wafer clamp, a second wafer clamp, a third wafer clamp, a fourth wafer clamp, a first motor arranged at the top of the first base, a jacking component arranged on the first base and used for vertically moving the wafer, and a cylinder moving component arranged on the jacking component, wherein a first rotating shaft on the first motor is positioned at the bottom of the first base and connected with the bottom of the column through a driving belt, the first wafer clamp, the second wafer clamp, the third wafer clamp and the fourth wafer clamp are all arranged on the column structure,
The first glue mixing and scraping mechanism and the wafer feeding mechanism are respectively positioned at the left side and the right side of the turntable, and the insulating sheet feeding mechanism and the second glue mixing and scraping mechanism are both positioned between the first glue mixing and scraping mechanism and the wafer feeding mechanism.
2. The automatic glue mixing and scraping system of claim 1, wherein the insulating sheet feeding mechanism comprises a second base, a fifth cylinder, a box body provided with a first groove, a push rod capable of moving on the first groove, a storage cylinder, a second vacuum chuck, a fixed plate, a second sliding block, a second Z-axis cylinder and a second X-axis cylinder, wherein the storage cylinder is arranged on the box body and used for storing the insulating sheet, the fixed plate is arranged on the second base, the second sliding block is provided with a second X-axis guide rail, the second sliding block can move on the second X-axis guide rail, the second Z-axis cylinder is fixed on the second sliding block, the second vacuum chuck is connected with the second Z-axis cylinder, the second X-axis cylinder is connected with the second sliding block, and the fifth cylinder is connected with the push rod.
3. The automatic glue mixing and scraping system of claim 1, wherein the first glue mixing and scraping mechanism comprises a third bracket, a first upright post, a second upright post, a first glue storage barrel, a second glue storage barrel, a third X-axis guide rail, a glue mixing valve arranged on the third X-axis guide rail, a sixth air cylinder connected with the glue mixing valve, a seventh air cylinder arranged on the third X-axis guide rail and a first scraper connected with the seventh air cylinder, a steel mesh is arranged at the bottom of the third X-axis guide rail, a tenth through hole is formed in the top of the steel mesh, and the first upright post and the second upright post are arranged between the third bracket and the third X-axis guide rail.
4. The automated glue mixing and dispensing system of claim 1, wherein the product to be processed comprises a steel tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910775785.2A CN110560328B (en) | 2019-08-21 | Automatic glue mixing and scraping system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910775785.2A CN110560328B (en) | 2019-08-21 | Automatic glue mixing and scraping system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110560328A CN110560328A (en) | 2019-12-13 |
| CN110560328B true CN110560328B (en) | 2024-05-17 |
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