CN211469971U - Nickel sheet feeding machine - Google Patents
Nickel sheet feeding machine Download PDFInfo
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- CN211469971U CN211469971U CN201921786452.1U CN201921786452U CN211469971U CN 211469971 U CN211469971 U CN 211469971U CN 201921786452 U CN201921786452 U CN 201921786452U CN 211469971 U CN211469971 U CN 211469971U
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 239
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 120
- 230000007246 mechanism Effects 0.000 claims abstract description 111
- 238000001514 detection method Methods 0.000 claims abstract description 57
- 230000000712 assembly Effects 0.000 claims abstract description 4
- 238000000429 assembly Methods 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 54
- 238000001179 sorption measurement Methods 0.000 claims description 38
- 230000001360 synchronised effect Effects 0.000 claims description 38
- 238000006073 displacement reaction Methods 0.000 claims description 15
- 230000005484 gravity Effects 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及镍片上料结构,尤其涉及一种镍片上料机。The utility model relates to a nickel sheet feeding structure, in particular to a nickel sheet feeding machine.
背景技术Background technique
目前镍片在上料时,由于镍片为片状,在堆放时容易粘接,因此一般采用人工上料的方式,通过人工识别镍片是否是单片,然后将镍片放入输送机构上,这种方式导致生产效率较低。At present, when the nickel sheet is being loaded, because the nickel sheet is in the form of a sheet, it is easy to bond when stacking. Therefore, the method of manual feeding is generally adopted. Manually identify whether the nickel sheet is a single sheet, and then put the nickel sheet on the conveying mechanism. , which leads to lower production efficiency.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于解决现有技术的不足,提供一种镍片上料机,该镍片上料机可检测镍片厚度,实现自动上料。The purpose of the utility model is to solve the deficiencies of the prior art, and to provide a nickel sheet feeding machine, which can detect the thickness of the nickel sheet and realize automatic feeding.
本实用新型为实现上述目的采用的技术方案为:The technical scheme that the utility model adopts for realizing the above-mentioned purpose is:
一种镍片上料机,其包括工作台,工作台的中部设有用于转移镍片的拾取装置,工作台的一侧设有至少一组用于存放镍片的存放组件,存放组件内设有用于放置原始镍片的待取空间以及用于放置厚度超标镍片的存放空间;工作台的另一侧设有用于输送镍片的输送机构,工作台还设有用于检测镍片厚度的检测机构,拾取装置从待取空间内拾取镍片,并放置于检测机构检测厚度,当厚度符合时,拾取装置再将该镍片转移至输送机构;否则,拾取装置将镍片转移至存放空间。A nickel sheet feeding machine, which includes a workbench, the middle of the workbench is provided with a pick-up device for transferring nickel sheets, one side of the workbench is provided with at least one set of storage assemblies for storing nickel sheets, and the storage assembly is provided with a In the waiting space for placing the original nickel sheet and the storage space for placing the nickel sheet with the thickness exceeding the standard; the other side of the worktable is provided with a conveying mechanism for conveying the nickel sheet, and the worktable is also provided with a detection mechanism for detecting the thickness of the nickel sheet , the pick-up device picks up the nickel sheet from the space to be picked up, and places it in the detection mechanism to detect the thickness. When the thickness matches, the pick-up device transfers the nickel sheet to the conveying mechanism; otherwise, the pick-up device transfers the nickel sheet to the storage space.
进一步地,所述存放组件包括用于存放待取镍片的治具以及基台,该治具与基台固定连接,治具的上端开设有与镍片相配合的容置孔,容置孔内部为所述的待取空间;治具在容置孔的底部设有若干引导柱;所述工作台的一侧设有上料升降装置,上料升降装置包括有升降台,升降台连接有驱动板,所述驱动板连接有若干个推杆,推杆连接有用于将镍片向上推的推板,所述基台、治具均设有与推板相配合的穿孔。Further, the storage assembly includes a jig for storing the nickel sheet to be taken and a base, the jig is fixedly connected to the base, and the upper end of the jig is provided with an accommodating hole matched with the nickel sheet, and the accommodating hole is The interior is the space to be taken; the fixture is provided with a number of guide columns at the bottom of the accommodating hole; one side of the worktable is provided with a feeding and lifting device, the feeding and lifting device includes a lifting platform, and the lifting platform is connected with a The drive plate is connected with a plurality of push rods, the push rods are connected with a push plate for pushing the nickel sheet upwards, and the base and the fixture are provided with perforations matched with the push plates.
进一步地,存放组件还包括设置于工作台的存放盒,存放盒内部为所述存放空间,存放盒设有多根引导杆。Further, the storage assembly further includes a storage box arranged on the workbench, the storage space is inside the storage box, and the storage box is provided with a plurality of guide rods.
进一步地,所述拾取装置包括能水平、旋转、升降运动的移动机构,移动机构连接有拾取组件;所述拾取组件包括与移动机构连接有连接板,连接板通过多个连接柱连接有吸附板,所述吸附板的中部开设有多条横向气流槽,横向气流槽的两端分别设有堵头;吸附板的侧面设有多条纵向气流槽,纵向气流槽与横向气流槽连通,且纵向气流槽的两端分别设有堵头;所述吸附板的上端设有多组上竖直吸附槽,上竖直吸附槽与横向气流槽连通,上竖直吸附槽连接有用于与抽气管连接的转接头,吸附板的下端设有多组下竖直吸附槽,下竖直吸附槽与横向气流槽连通,下竖直吸附槽连接有吸头。Further, the pickup device includes a moving mechanism capable of horizontal, rotating, and lifting motion, and the moving mechanism is connected with a pickup assembly; the pickup assembly includes a connecting plate connected with the moving mechanism, and the connecting plate is connected with an adsorption plate through a plurality of connecting columns. The middle part of the adsorption plate is provided with a plurality of transverse air flow grooves, and the two ends of the transverse air flow grooves are respectively provided with plugs; the side of the adsorption plate is provided with a plurality of longitudinal air flow grooves, and the longitudinal air flow grooves are communicated with the transverse air flow grooves, and the longitudinal air flow grooves are connected with each other. The two ends of the air flow groove are respectively provided with plugs; the upper end of the adsorption plate is provided with a plurality of sets of upper vertical adsorption grooves, the upper vertical adsorption grooves are communicated with the horizontal air flow grooves, and the upper vertical adsorption grooves are connected with a suction pipe for connecting The lower end of the adsorption plate is provided with a plurality of sets of lower vertical adsorption grooves, the lower vertical adsorption grooves are communicated with the horizontal airflow grooves, and the lower vertical adsorption grooves are connected with suction heads.
优选地,所述移动机构为ABB机械手。Preferably, the moving mechanism is an ABB robot.
进一步地,所述检测机构包括支撑杆,支撑杆的上端连接有检测底板,检测底板的下端连接有若干个用于检测镍片厚度的高度位移传感器,所述检测底板设有与高度位移传感器相配合的检测孔,高度位移传感器的感应头伸出检测孔。Further, the detection mechanism includes a support rod, the upper end of the support rod is connected with a detection base plate, and the lower end of the detection base plate is connected with several height displacement sensors for detecting the thickness of the nickel sheet, and the detection base plate is provided with a height displacement sensor. With the matching detection hole, the sensing head of the height displacement sensor extends out of the detection hole.
优选地,作为另一种检测方式:检测机构包括支撑杆,支撑杆的上端连接有检测底板,检测底板上设有检测基板,检测基板与检测底板之间设有重力传感器。Preferably, as another detection method, the detection mechanism includes a support rod, the upper end of the support rod is connected with a detection base plate, the detection base plate is provided with a detection base plate, and a gravity sensor is provided between the detection base plate and the detection base plate.
进一步地,所述输送机构包括用于装载镍片的载具以及上输送架、下输送架,所述上输送架包括设置于两侧的上水平架,两侧的上水平架之间设有若干个间隔设置的上纵梁;上水平架设置有上同步传输机构,两个上同步传输机构之间设有上传动轴,该上传动轴连接有上电机;所述下输送架包括设置于两侧的下水平架,下水平架位于上水平架的下方,下水平架与对应的上水平架之间设有支撑板,两侧的下水平架之间设有若干个间隔设置的下纵梁;下水平架设置有下同步传输机构,两个下同步传输机构之间设有下传动轴,下传动轴连接有下电机;当载具位于上输送架时,载具的两端分别与两个上同步传输机构连接;当载具位于下输送架时,载具的两端分别与两个下同步传输机构连接。Further, the conveying mechanism includes a carrier for loading nickel sheets, an upper conveying frame and a lower conveying frame, the upper conveying frame includes an upper horizontal frame arranged on both sides, and a Several upper longitudinal beams are arranged at intervals; the upper horizontal frame is provided with an upper synchronous transmission mechanism, an upper transmission shaft is arranged between the two upper synchronous transmission mechanisms, and the upper transmission shaft is connected with an upper motor; The lower horizontal frame on both sides, the lower horizontal frame is located below the upper horizontal frame, a support plate is arranged between the lower horizontal frame and the corresponding upper horizontal frame, and a number of lower vertical frames arranged at intervals are arranged between the lower horizontal frames on both sides. The lower horizontal frame is provided with a lower synchronous transmission mechanism, a lower transmission shaft is arranged between the two lower synchronous transmission mechanisms, and the lower transmission shaft is connected with a lower motor; when the carrier is located on the upper conveying frame, the two ends of the carrier are respectively connected with The two upper synchronous transmission mechanisms are connected; when the carrier is located on the lower conveying frame, the two ends of the carrier are respectively connected with the two lower synchronous transmission mechanisms.
进一步地,所述上同步传输机构包括设置于上水平架两侧的上主动皮带轮和上从动皮带轮;上主动皮带轮通过上同步皮带与上从动皮带轮连接,两侧的上主动皮带轮之间通过上传动轴连接;下同步传输机构包括设置于下水平架两侧的下主动皮带轮和下从动皮带轮;下主动皮带轮通过下同步皮带轮与下从动皮带轮连接,两侧的下主动皮带轮之间通过下传动轴连接。Further, the upper synchronous transmission mechanism includes an upper driving pulley and an upper driven pulley arranged on both sides of the upper horizontal frame; the upper driving pulley is connected with the upper driven pulley through the upper synchronous belt, and the upper driving pulleys on both sides pass through. The upper transmission shaft is connected; the lower synchronous transmission mechanism includes a lower driving pulley and a lower driven pulley arranged on both sides of the lower horizontal frame; the lower driving pulley is connected with the lower driven pulley through the lower timing Lower drive shaft connection.
进一步地,输送机构还包括用于对载具进行定位的顶升定位机构,所述顶升定位机构包括设置于上输送架与下输送架之间的承接板,承接板的两侧分别连接有支撑腿;所述承接板连接有多根支柱,支柱的上端连接有中间板,中间板连接有气缸,气缸的推杆朝上并连接有升降板,所述载具的下端设有定位孔,所述升降板设有与定位孔相配合的定位柱。Further, the conveying mechanism also includes a jacking and positioning mechanism for positioning the carrier, the jacking and positioning mechanism includes a receiving plate arranged between the upper conveying frame and the lower conveying frame, and two sides of the receiving plate are respectively connected with Support legs; the receiving plate is connected with a plurality of pillars, the upper end of the pillar is connected with a middle plate, the middle plate is connected with a cylinder, the push rod of the cylinder is upward and connected with a lifting plate, the lower end of the carrier is provided with a positioning hole, The lifting plate is provided with a positioning column matched with the positioning hole.
进一步地,所述中间板连接有若干个直线轴承,直线轴承内套设有导柱,导柱的上端与升降板连接。Further, the intermediate plate is connected with a plurality of linear bearings, the linear bearings are sleeved with guide posts, and the upper ends of the guide posts are connected with the lifting plate.
本实用新型的有益效果为:通过设置检测机构,可以对镍片的厚度进行测量,无需人工识别;从而达到镍片的自动上料,提高上料效率。The beneficial effects of the utility model are as follows: by setting the detection mechanism, the thickness of the nickel sheet can be measured without manual identification; thus the automatic feeding of the nickel sheet is achieved and the feeding efficiency is improved.
附图说明Description of drawings
图1为本实用新型的一种工作示意图。Fig. 1 is a kind of working schematic diagram of the utility model.
图2为本实用新型存放组件的一种示意图。FIG. 2 is a schematic diagram of the storage assembly of the present invention.
图3为本实用新型存放组件的另一种示意图。FIG. 3 is another schematic diagram of the storage assembly of the present invention.
图4为本实用新型输送机构的一种示意图。FIG. 4 is a schematic diagram of the conveying mechanism of the present invention.
图5为本实用新型顶升定位机构的一种示意图。FIG. 5 is a schematic diagram of the jacking and positioning mechanism of the present invention.
图6为本实用新型顶升定位机构的另一种示意图。FIG. 6 is another schematic diagram of the jacking and positioning mechanism of the present invention.
图7为本实用新型拾取组件的一种示意图。FIG. 7 is a schematic diagram of the pickup assembly of the present invention.
图8为本实用新型吸附板的一种剖视示意图。FIG. 8 is a schematic cross-sectional view of the adsorption plate of the present invention.
图9 为本实用新型拾取装置的一种剖视示意图。FIG. 9 is a schematic cross-sectional view of the pickup device of the present invention.
图10为本实用新型检测机构的一种示意图。FIG. 10 is a schematic diagram of the detection mechanism of the present invention.
附图标记:Reference number:
1——输送机构;11——顶升定位机构;12——下输送架;13——上输送架;14——载具;111——支撑腿;112——导柱;113——直线轴承;114——中间板;115——定位柱;116——升降板;117——气缸;118——支柱;119——承接板;1—Conveying mechanism; 11—Lifting positioning mechanism; 12—Lower conveying frame; 13—Upper conveying frame; 14—Carrier; 111—Support leg; 112—Guide post; 113—Linear Bearing; 114 - middle plate; 115 - positioning column; 116 - lifting plate; 117 - cylinder; 118 - pillar; 119 - receiving plate;
121——下电机;122——下传动轴;123——下纵梁;124——支撑板;125——下水平架;121 - lower motor; 122 - lower transmission shaft; 123 - lower longitudinal beam; 124 - supporting plate; 125 - lower horizontal frame;
131——上电机;132——上同步皮带;133——上主动皮带轮;134——上传动轴;135——上纵梁;136——上水平架;131 - upper motor; 132 - upper timing belt; 133 - upper driving pulley; 134 - upper drive shaft; 135 - upper longitudinal beam; 136 - upper horizontal frame;
2——拾取装置;2 - pick-up device;
3——存放组件;31——基台;32——存放盒;33——治具;34——推板;35——上料升降装置;36——推杆;37——驱动板;38——升降台;39——引导柱;310——待取空间;312——引导杆;313——存放空间;3 - storage components; 31 - abutment; 32 - storage box; 33 - fixture; 34 - push plate; 35 - loading lifting device; 36 - push rod; 37 - drive plate; 38—Lifting platform; 39—Guide column; 310—Space to be taken; 312—Guide rod; 313—Storage space;
4——拾取组件;41——连接板;42——连接柱;43——转接头;45——吸附板;46——吸头;451——横向气流槽;452——纵向气流槽;453——堵头;454——上竖直吸附槽;455——下竖直吸附槽;4 - pick-up assembly; 41 - connecting plate; 42 - connecting column; 43 - adapter; 45 - adsorption plate; 46 - suction head; 451 - horizontal airflow slot; 452 - vertical airflow slot; 453—plug; 454—upper vertical adsorption tank; 455—lower vertical adsorption tank;
5——检测机构;51——支撑杆;52——高度位移传感器;53——检测底板;5—detection mechanism; 51—support rod; 52—height displacement sensor; 53—detection bottom plate;
6——移动机构;10——镍片。6—moving mechanism; 10—nickel sheet.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步的说明。The present utility model will be further described below with reference to the accompanying drawings and specific embodiments.
实施例:参见图1至图10。一种镍片上料机,其包括工作台,工作台的中部设有用于转移镍片的拾取装置,工作台的一侧设有至少一组用于存放镍片的存放组件,存放组件内设有用于放置原始镍片的待取空间以及用于放置厚度超标镍片的存放空间;工作台的另一侧设有用于输送镍片的输送机构,工作台还设有用于检测镍片厚度的检测机构,拾取装置从待取空间内拾取镍片,并放置于检测机构检测厚度,当厚度符合时,拾取装置再将该镍片转移至输送机构;否则,拾取装置将镍片转移至存放空间。Example: See Figures 1 to 10. A nickel sheet feeding machine, which includes a workbench, the middle of the workbench is provided with a pick-up device for transferring nickel sheets, one side of the workbench is provided with at least one set of storage assemblies for storing nickel sheets, and the storage assembly is provided with a In the waiting space for placing the original nickel sheet and the storage space for placing the nickel sheet with the thickness exceeding the standard; the other side of the worktable is provided with a conveying mechanism for conveying the nickel sheet, and the worktable is also provided with a detection mechanism for detecting the thickness of the nickel sheet , the pick-up device picks up the nickel sheet from the space to be picked up, and places it in the detection mechanism to detect the thickness. When the thickness matches, the pick-up device transfers the nickel sheet to the conveying mechanism; otherwise, the pick-up device transfers the nickel sheet to the storage space.
本技术方案在对镍片上料时,先对镍片进行检测,防止镍片在上料时有多个镍片粘接在一起,影响到后续工作;其整个过程都无需人工主动介入,可有效降低人工成本,提高生产效率。In this technical scheme, when the nickel sheet is loaded, the nickel sheet is first detected, so as to prevent the nickel sheet from being bonded together during feeding, which affects the subsequent work; the whole process does not require manual intervention, and it can effectively Reduce labor costs and improve production efficiency.
参见图2、图3;进一步地,所述存放组件包括用于存放待取镍片的治具以及基台,该治具与基台固定连接,治具的上端开设有与镍片相配合的容置孔,容置孔内部为所述的待取空间;治具在容置孔的底部设有若干引导柱;所述工作台的一侧设有上料升降装置,上料升降装置包括有升降台,升降台连接有驱动板,所述驱动板连接有若干个推杆,推杆连接有用于将镍片向上推的推板,所述基台、治具均设有与推板相配合的穿孔。2 and 3; further, the storage assembly includes a jig for storing the nickel sheet to be taken and a base, the jig is fixedly connected with the base, and the upper end of the jig is provided with a matching nickel sheet. an accommodating hole, and the inside of the accommodating hole is the space to be taken; the fixture is provided with a number of guide columns at the bottom of the accommodating hole; one side of the worktable is provided with a feeding and lifting device, and the feeding and lifting device includes a Lifting table, the lifting table is connected with a driving plate, the driving plate is connected with a number of push rods, and the push rod is connected with a push plate for pushing up the nickel sheet, the base table and the fixture are equipped with the push plate to match perforation.
本技术方案通过设置治具用来存放镍片,镍片在容置孔内依序存放;当位于最上方的镍片被取走后,上料升降装置将驱动升降台以及驱动板向上移动,推杆带动推板推动镍片向上移动相应的距离,以保持最上方的镍片与治具表面齐平。上料升降装置可以采用伺服电机驱动丝杆旋转,丝杆与升降台螺纹连接,升降台在丝杆的驱动下进行升降。为控制升降精度,可在治具上设置位移传感器或光电开关,通过位移传感器、光电开关感应最上方镍片的位置,进而控制伺服电机旋转。上料升降装置还可以采用直线电机等。In this technical solution, a jig is used to store nickel sheets, and the nickel sheets are stored in order in the accommodating holes; when the top nickel sheet is taken away, the feeding lifting device will drive the lifting platform and the driving plate to move upward, The push rod drives the push plate to push the nickel sheet to move up a corresponding distance to keep the top nickel sheet flush with the surface of the fixture. The feeding and lifting device can use a servo motor to drive the screw to rotate, the screw is connected with the lifting table threadedly, and the lifting table is lifted and lowered under the drive of the screw. In order to control the lifting accuracy, a displacement sensor or photoelectric switch can be set on the fixture, and the position of the top nickel sheet can be sensed by the displacement sensor and the photoelectric switch, thereby controlling the rotation of the servo motor. The feeding and lifting device can also use a linear motor or the like.
进一步地,存放组件还包括设置于工作台的存放盒,存放盒内部为所述存放空间,存放盒设有多根引导杆。Further, the storage assembly further includes a storage box arranged on the workbench, the storage space is inside the storage box, and the storage box is provided with a plurality of guide rods.
存放盒用于放置厚度不合格的镍片,在放置时,引导杆对镍片进行引导。The storage box is used to place nickel sheets with unqualified thickness. When placing, the guide rods guide the nickel sheets.
参见图9,进一步地,所述拾取装置包括能水平、旋转、升降运动的移动机构,移动机构连接有拾取组件,参见图7、图8;所述拾取组件包括与移动机构连接有连接板,连接板通过多个连接柱连接有吸附板,所述吸附板的中部开设有多条横向气流槽,横向气流槽的两端分别设有堵头;吸附板的侧面设有多条纵向气流槽,纵向气流槽与横向气流槽连通,且纵向气流槽的两端分别设有堵头;所述吸附板的上端设有多组上竖直吸附槽,上竖直吸附槽与横向气流槽连通,上竖直吸附槽连接有用于与抽气管连接的转接头,吸附板的下端设有多组下竖直吸附槽,下竖直吸附槽与横向气流槽连通,下竖直吸附槽连接有吸头。Referring to Fig. 9, further, the pickup device includes a moving mechanism capable of horizontal, rotating, and lifting motion, and the moving mechanism is connected with a pickup assembly, see Figs. 7 and 8; the pickup assembly includes a connecting plate connected with the moving mechanism, The connecting plate is connected with an adsorption plate through a plurality of connecting columns, a plurality of transverse air flow grooves are provided in the middle of the adsorption plate, and plugs are respectively provided at both ends of the transverse air flow groove; The longitudinal air flow groove is communicated with the horizontal air flow groove, and the two ends of the longitudinal air flow groove are respectively provided with plugs; the upper end of the adsorption plate is provided with a plurality of sets of upper vertical adsorption grooves, the upper vertical adsorption grooves are communicated with the horizontal air flow grooves, and the upper The vertical adsorption tank is connected with an adapter for connecting with the air suction pipe, the lower end of the adsorption plate is provided with a plurality of lower vertical adsorption tanks, the lower vertical adsorption tank is communicated with the horizontal airflow tank, and the lower vertical adsorption tank is connected with a suction head.
移动机构可以采用机械手,如ABB系列的机械手、工业机器人等,此为现有技术,不再赘述。本实施例中移动机构采用ABB机械手,转接头与抽气管、抽气装置连接,吸附板内形成负压,吸头对镍片进行吸附;初期时,移动机构通过水平移动,使得吸附板位于待取空间的上方,然后将吸附板下降至镍片上方,抽气动作开始,使得镍片被吸附;然后再将吸附板转移至检测机构,抽气停止,镍片在自身重力下落到至检测机构,当镍片厚度符合要求,则再将该镍片转移至输送机构,否则转移至存放盒内。The moving mechanism may use a manipulator, such as a manipulator of the ABB series, an industrial robot, etc., which is the prior art and will not be repeated here. In this embodiment, the moving mechanism adopts an ABB manipulator, and the adapter is connected with the suction pipe and the suction device. A negative pressure is formed in the suction plate, and the suction head absorbs the nickel sheet. In the initial stage, the moving mechanism moves horizontally, so that the suction plate is located in the position to be taken. Above the space, the adsorption plate is lowered to the top of the nickel sheet, and the pumping action starts, so that the nickel sheet is adsorbed; then the adsorption plate is transferred to the detection mechanism, the pumping stops, and the nickel sheet falls to the detection mechanism under its own gravity. When the thickness of the nickel sheet meets the requirements, the nickel sheet is transferred to the conveying mechanism, otherwise it is transferred to the storage box.
优选地,所述移动机构为ABB机械手。Preferably, the moving mechanism is an ABB robot.
移动机构可以为XYZ移动机构加上升降机构和旋转机构。The moving mechanism can be an XYZ moving mechanism plus a lifting mechanism and a rotating mechanism.
参见图10;进一步地,所述检测机构包括支撑杆,支撑杆的上端连接有检测底板,检测底板的下端连接有若干个用于检测镍片厚度的高度位移传感器,所述检测底板设有与高度位移传感器相配合的检测孔,高度位移传感器的感应头伸出检测孔。10 ; further, the detection mechanism includes a support rod, the upper end of the support rod is connected with a detection bottom plate, and the lower end of the detection bottom plate is connected with several height displacement sensors for detecting the thickness of the nickel sheet, and the detection bottom plate is provided with The height displacement sensor is matched with the detection hole, and the sensing head of the height displacement sensor extends out of the detection hole.
当进行镍片厚度检测时,移动机构将镍片转移至检测底板上,高度位移传感器可以感应出镍片的厚度;具体为:镍片在放置时,镍片上的通孔与检测孔重合或部分重合,使得感应头可以伸入镍片内部,进而可以感应出镍片的厚度;高度位移传感器可以为霍尔传感器等,高度位移传感器与检测中心电连接,并显示出镍片的厚度;当镍片厚度在范围内,则为合格产品;如果超出范围,则所取的镍片可能具有双片及以上。检测中心具有处理器和显示器等;为现有技术。When the nickel sheet thickness is detected, the moving mechanism transfers the nickel sheet to the detection bottom plate, and the height displacement sensor can sense the thickness of the nickel sheet; specifically: when the nickel sheet is placed, the through hole on the nickel sheet overlaps or partially overlaps with the detection hole Coincidence, so that the sensing head can extend into the inside of the nickel sheet, and then the thickness of the nickel sheet can be sensed; the height displacement sensor can be a Hall sensor, etc., the height displacement sensor is electrically connected to the detection center, and shows the thickness of the nickel sheet; If the thickness of the sheet is within the range, it is a qualified product; if it exceeds the range, the nickel sheet taken may have double sheets or more. The detection center has a processor, a display, etc.; it is the prior art.
优选地,作为另一种检测方式:检测机构包括支撑杆,支撑杆的上端连接有检测底板,检测底板上设有检测基板,检测基板与检测底板之间设有重力传感器。Preferably, as another detection method, the detection mechanism includes a support rod, the upper end of the support rod is connected with a detection base plate, the detection base plate is provided with a detection base plate, and a gravity sensor is provided between the detection base plate and the detection base plate.
重力传感器用于检测镍片的重量,可以通过检测镍片的重量来判断镍片的片数,如可以先检测单片的镍片的重量并记录,然后后期检测的镍片重量均与该重量进行比较,当差值在误差范围内,则所取的镍片为单片;当差值较大时,则所取镍片为双片及以上。同样,在实施时,重力传感器与检测中心连接,通过处理器来判断镍片的片数,同时,显示器显示镍片的重量。The gravity sensor is used to detect the weight of the nickel sheet. The number of nickel sheets can be judged by detecting the weight of the nickel sheet. For example, the weight of a single nickel sheet can be detected and recorded, and then the weight of the nickel sheet detected later is the same For comparison, when the difference is within the error range, the nickel piece taken is a single piece; when the difference is large, the nickel piece taken is a double piece or more. Similarly, in the implementation, the gravity sensor is connected with the detection center, and the number of nickel sheets is judged by the processor, and at the same time, the display shows the weight of the nickel sheets.
参见图4,进一步地,所述输送机构包括用于装载镍片的载具以及上输送架、下输送架,所述上输送架包括设置于两侧的上水平架,两侧的上水平架之间设有若干个间隔设置的上纵梁;上水平架设置有上同步传输机构,两个上同步传输机构之间设有上传动轴,该上传动轴连接有上电机;所述下输送架包括设置于两侧的下水平架,下水平架位于上水平架的下方,下水平架与对应的上水平架之间设有支撑板,两侧的下水平架之间设有若干个间隔设置的下纵梁;下水平架设置有下同步传输机构,两个下同步传输机构之间设有下传动轴,下传动轴连接有下电机;当载具位于上输送架时,载具的两端分别与两个上同步传输机构连接;当载具位于下输送架时,载具的两端分别与两个下同步传输机构连接。Referring to FIG. 4 , further, the conveying mechanism includes a carrier for loading nickel sheets, an upper conveying frame and a lower conveying frame, and the upper conveying frame includes an upper horizontal frame arranged on both sides, and an upper horizontal frame on both sides. There are several upper longitudinal beams arranged at intervals; the upper horizontal frame is provided with an upper synchronous transmission mechanism, and an upper transmission shaft is arranged between the two upper synchronous transmission mechanisms, and the upper transmission shaft is connected with the upper motor; the lower conveying mechanism The frame includes a lower horizontal frame arranged on both sides, the lower horizontal frame is located below the upper horizontal frame, a support plate is arranged between the lower horizontal frame and the corresponding upper horizontal frame, and several intervals are arranged between the lower horizontal frames on both sides The lower longitudinal beam is arranged; the lower horizontal frame is provided with a lower synchronous transmission mechanism, a lower transmission shaft is arranged between the two lower synchronous transmission mechanisms, and the lower transmission shaft is connected with a lower motor; when the carrier is located on the upper conveying frame, the The two ends are respectively connected with the two upper synchronous transmission mechanisms; when the carrier is located on the lower conveying frame, the two ends of the carrier are respectively connected with the two lower synchronous transmission mechanisms.
本技术方案采用载具回流结构不断的对镍片进行输送;上输送架的结构与下输送架的结构基本相同,在具体实施时,为方便空间布局,将上电机、下电机分别设置在输送机构的两端;当然也可以设置在同一端。载具通过搭载在两侧的上同步传输机构或下同步传输机构上,随着上同步传输机构或下同步传输机构的工作进行移动;上同步传输机构与下同步传输机构的传输方向相反,当载具被输送到端部时,通过机械手或人工,将其转移;从而实现载具的回流,不断的向外输送镍片。This technical solution adopts the carrier backflow structure to continuously transport the nickel sheets; the structure of the upper conveying frame and the lower conveying frame are basically the same. Both ends of the mechanism; of course, it can also be set at the same end. The carrier is mounted on the upper synchronous transmission mechanism or the lower synchronous transmission mechanism on both sides, and moves with the work of the upper synchronous transmission mechanism or the lower synchronous transmission mechanism; the transmission directions of the upper synchronous transmission mechanism and the lower synchronous transmission mechanism are opposite. When the carrier is transported to the end, it is transferred by a manipulator or manually; thus, the backflow of the carrier is realized, and the nickel sheets are continuously transported outward.
进一步地,所述上同步传输机构包括设置于上水平架两侧的上主动皮带轮和上从动皮带轮;上主动皮带轮通过上同步皮带与上从动皮带轮连接,两侧的上主动皮带轮之间通过上传动轴连接;下同步传输机构包括设置于下水平架两侧的下主动皮带轮和下从动皮带轮;下主动皮带轮通过下同步皮带轮与下从动皮带轮连接,两侧的下主动皮带轮之间通过下传动轴连接。Further, the upper synchronous transmission mechanism includes an upper driving pulley and an upper driven pulley arranged on both sides of the upper horizontal frame; the upper driving pulley is connected with the upper driven pulley through the upper synchronous belt, and the upper driving pulleys on both sides pass through. The upper transmission shaft is connected; the lower synchronous transmission mechanism includes a lower driving pulley and a lower driven pulley arranged on both sides of the lower horizontal frame; the lower driving pulley is connected with the lower driven pulley through the lower timing Lower drive shaft connection.
本技术方案采用同步带传输机构,通过同步带对载具进行输送,并保持速度的稳定性;作为同样效果的结构,同步传输机构也可以采用链条传输机构、链板传输机构等。The technical solution adopts a synchronous belt transmission mechanism, which transports the carrier through the synchronous belt and maintains the stability of the speed; as a structure with the same effect, the synchronous transmission mechanism can also use a chain transmission mechanism, a chain plate transmission mechanism, etc.
进一步地,输送机构还包括用于对载具进行定位的顶升定位机构,参见图5、图6;所述顶升定位机构包括设置于上输送架与下输送架之间的承接板,承接板的两侧分别连接有支撑腿;所述承接板连接有多根支柱,支柱的上端连接有中间板,中间板连接有气缸,气缸的推杆朝上并连接有升降板,所述载具的下端设有定位孔,所述升降板设有与定位孔相配合的定位柱。Further, the conveying mechanism further includes a jacking and positioning mechanism for positioning the carrier, see Fig. 5 and Fig. 6 ; the jacking and positioning mechanism Two sides of the plate are respectively connected with support legs; the receiving plate is connected with a plurality of pillars, the upper end of the pillars is connected with a middle plate, the middle plate is connected with a cylinder, the push rod of the cylinder is upward and connected with a lifting plate, the carrier The lower end of the lift plate is provided with a positioning hole, and the lifting plate is provided with a positioning column matched with the positioning hole.
设置顶升定位机构后,当拾取装置将要把镍片放置于载具中时,顶升定位机构可将载具顶升,即气缸动作将升降板向上顶起,升降板与载具配合并同时将载具从上输送架上顶起;然后拾取装置将镍片放置于载具中;当放置完后,顶升机构再将载具下降至上输送架上并与上同步传输机构连接。从而避免了,需要将上同步传输机构暂停用以放置镍片,使得同步传输机构在工作中不用停止,提高工作效率。After the jacking and positioning mechanism is set, when the pick-up device is about to place the nickel sheet in the carrier, the jacking and positioning mechanism can lift the carrier, that is, the cylinder action lifts the lifting plate upward, and the lifting plate cooperates with the carrier and simultaneously. The carrier is jacked up from the upper conveying frame; then the pick-up device places the nickel sheet in the carrier; when the placement is completed, the jacking mechanism lowers the carrier to the upper conveying frame and connects with the upper synchronous transmission mechanism. Therefore, it is avoided that the upper synchronous transmission mechanism needs to be suspended for placing the nickel sheet, so that the synchronous transmission mechanism does not need to stop during operation, and the work efficiency is improved.
进一步地,所述中间板连接有若干个直线轴承,直线轴承内套设有导柱,导柱的上端与升降板连接。Further, the intermediate plate is connected with a plurality of linear bearings, the linear bearings are sleeved with guide posts, and the upper ends of the guide posts are connected with the lifting plate.
为保持升降板平稳上升,本技术方案中采用了直线轴承和导柱的结合。In order to keep the lift plate rising steadily, the combination of linear bearing and guide post is adopted in this technical scheme.
本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。The present invention has been described in detail, and those skilled in the art should understand that the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.
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| CN115026019A (en) * | 2022-08-15 | 2022-09-09 | 苏州艾西姆微电子科技有限公司 | Automatic non-light-transmitting sheet material feeding method and device |
| CN119750207A (en) * | 2024-02-29 | 2025-04-04 | 重庆弗迪电池研究院有限公司 | A kind of handling equipment and working method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115026019A (en) * | 2022-08-15 | 2022-09-09 | 苏州艾西姆微电子科技有限公司 | Automatic non-light-transmitting sheet material feeding method and device |
| CN119750207A (en) * | 2024-02-29 | 2025-04-04 | 重庆弗迪电池研究院有限公司 | A kind of handling equipment and working method thereof |
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