CN216462992U - Intelligent machine machining production line - Google Patents
Intelligent machine machining production line Download PDFInfo
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- CN216462992U CN216462992U CN202122530447.8U CN202122530447U CN216462992U CN 216462992 U CN216462992 U CN 216462992U CN 202122530447 U CN202122530447 U CN 202122530447U CN 216462992 U CN216462992 U CN 216462992U
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- line
- jacking
- process robot
- cylinder
- backflow
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000003754 machining Methods 0.000 title claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 54
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 41
- 230000000903 blocking effect Effects 0.000 claims description 22
- 238000007599 discharging Methods 0.000 claims description 22
- 238000012423 maintenance Methods 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000010992 reflux Methods 0.000 description 7
- 238000001514 detection method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Abstract
The utility model discloses an intelligent machine processing production line which comprises a line body, a vibration disc feeding mechanism, a first process robot, a second process robot and a third process robot, wherein the line body comprises a plurality of groups of supports, an upper speed doubling line, a lower speed doubling line, a front end cylinder lifting backflow mechanism and a rear end cylinder lifting backflow mechanism; the front-end cylinder lifting backflow mechanism and the rear-end cylinder lifting backflow mechanism are identical in structure and respectively comprise an aluminum profile frame, and a cylinder and a guide rail which are arranged in the aluminum profile frame; the utility model greatly reduces the manual quantity and improves the machining efficiency. The production is more intelligent. The maintenance cost is lower.
Description
Technical Field
The utility model relates to the technical field of machining equipment, in particular to an intelligent machining production line.
Background
The intelligent machine processing line is applied to the field of machine processing equipment, and aiming at a method for processing a wire connecting machine of the same product in different processes, at present, each process of manual feeding needs to be provided with one or two skilled operators to achieve the daily output. The work is realized by manpower, so that the production cost and the management cost are high, and the difficult management phenomena of unstable personnel, difficult recruitment, difficult culture and the like exist. And even more, potential safety hazards in production. Therefore, an intelligent machine processing production line is provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an intelligent machine processing production line to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: an intelligent machine processing production line comprises a line body, a vibrating disc feeding mechanism, a first process robot, a second process robot and a third process robot, wherein the line body comprises a plurality of groups of supports, an upper speed multiplying line, a lower speed multiplying line, a front end air cylinder lifting backflow mechanism and a rear end air cylinder lifting backflow mechanism;
the front-end cylinder lifting backflow mechanism and the rear-end cylinder lifting backflow mechanism are identical in structure and respectively comprise an aluminum profile frame, a cylinder and a guide rail, wherein the cylinder and the guide rail are arranged in the aluminum profile frame; the driving wheel is used for driving the tooling plate, and the moving direction of the belt is always consistent with the moving direction of the current speed doubling line.
The upper speed multiplying line and the lower speed multiplying line are both arranged on the bracket, the upper speed multiplying line is arranged right above the lower speed multiplying line in parallel, and a stacking blocking mechanism, a jacking positioning material taking mechanism and a jacking positioning material discharging mechanism are sequentially arranged on each corresponding working procedure station on the upper speed multiplying line;
the front end cylinder lifting backflow mechanism and the rear end cylinder lifting backflow mechanism are respectively arranged at the left front end and the right rear end of the wire body;
the first process robot, the second process robot and the third process robot are sequentially arranged on corresponding process stations on the side edge of the line body.
The plurality of groups of brackets are arranged at equal intervals. The material piling blocking mechanism comprises a material piling blocking cylinder fixed on the upper speed multiplying line and a material piling blocking block connected with the top of the upper end of the material piling blocking cylinder. The jacking positioning material taking mechanism comprises a jacking material taking cylinder fixed on the upper speed multiplying line and a jacking plate connected with the top of the upper end of the jacking material taking cylinder. The jacking positioning discharging mechanism comprises a jacking discharging cylinder fixed on the upper speed multiplying line and a jacking discharging block connected with the top of the upper end of the jacking discharging cylinder. Still including setting up the total electric cabinet at the line body foremost, and total electric cabinet embeds has the PLC controller, PLC controller electric connection respectively in first process robot, second process robot and third process robot.
Compared with the prior art, the utility model has the beneficial effects that: the utility model greatly reduces the manual quantity and improves the machining efficiency. The production is more intelligent. The maintenance cost is lower. The utility model not only solves the problem that the traditional conveying line body can not accumulate and pile materials, but also ensures that each process seems to be complementary and independent, and even if one process needs manual intervention, the normal operation of other processes is not influenced. The appearance of the utility model is simple, light and beautiful. The whole conveying and processing process has good stability and durability, and is suitable for mass production of products without stopping.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic structural view of the arrangement of the stacker blocking mechanism, the jacking positioning material taking mechanism and the jacking positioning material discharging mechanism;
FIG. 4 is a schematic structural view of the front end cylinder lifting reflux mechanism and the installation of the wire body;
FIG. 5 is a schematic structural view of the water nozzle of the present invention positioned and installed on the tooling plate;
fig. 6 is a schematic perspective view of the front end cylinder lifting reflux mechanism and the rear end cylinder lifting reflux mechanism of the present invention.
In the figure: 1. a vibrating pan feeding mechanism; 2. a first process robot; 3. a second process robot; 4. a third step robot; 5. a front end cylinder lifting backflow mechanism; 6. a rear end cylinder lifting backflow mechanism; 7. an upper speed doubling line; 8. a lower speed doubling line; 9. a stockpiling blocking mechanism; 10. a jacking positioning material taking mechanism; 11. jacking a positioning discharging mechanism; 12. a guide rail; 13. a blocking cylinder; 14. a positioning sleeve; 15. a simple manipulator; 16. a feeding jacking positioning station; 17. a main electric cabinet; 18. a support; 19. a water nozzle; 20. assembling a plate; 21. a belt; 22. a synchronizing wheel; 23. a positioning sleeve; 24. a reflux motor; 25. and a cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: an intelligent machine processing production line comprises a line body, a vibration disc feeding mechanism 1, a first process robot 2, a second process robot 3 and a third process robot 4, wherein the line body comprises a plurality of groups of supports 18, an upper speed multiplying line 7, a lower speed multiplying line 8, a front end cylinder lifting backflow mechanism 5 and a rear end cylinder lifting backflow mechanism 6;
the front-end cylinder lifting backflow mechanism 5 and the rear-end cylinder lifting backflow mechanism 6 are identical in structure and respectively comprise an aluminum profile frame, a cylinder 25 and a guide rail 12, wherein the cylinder 25 and the guide rail 12 are arranged in the aluminum profile frame; the driving wheel is used for driving the tool plate 20, and the moving direction of the belt 21 is always consistent with the moving direction of the current speed doubling line.
The upper speed multiplying line 7 and the lower speed multiplying line 8 are both arranged on the bracket 18, the upper speed multiplying line 7 is arranged right above the lower speed multiplying line 8 in parallel, and a stacking blocking mechanism 9, a jacking positioning material taking mechanism 10 and a jacking positioning material discharging mechanism 11 are sequentially arranged on each corresponding working procedure station on the upper speed multiplying line 7;
the front end cylinder lifting backflow mechanism 5 and the rear end cylinder lifting backflow mechanism 6 are respectively arranged at the left front end and the right rear end of the wire body;
the first process robot 2, the second process robot 3 and the third process robot 4 are sequentially arranged on corresponding process stations on the side edge of the line body.
The sets of brackets 18 are equally spaced.
The material piling blocking mechanism 9 comprises a material piling blocking cylinder fixed on the upper speed multiplying line 7 and a material piling blocking block connected with the top of the upper end of the material piling blocking cylinder.
Jacking location extracting mechanism 10 is got the material cylinder and the jacking board that material cylinder upper end top is connected including the jacking of fixing on last doubly fast line 7.
The jacking positioning discharging mechanism 11 comprises a jacking discharging cylinder fixed on the upper speed multiplying line 7 and a jacking discharging block connected with the top of the upper end of the jacking discharging cylinder.
Still including setting up at the line body foremost total electric cabinet 17, and total electric cabinet 17 embeds has the PLC controller, PLC controller electric connection respectively in first process robot 2, second process robot 3 and third process robot 4.
Specifically, during the use, vibration dish feed mechanism 1 is used for the manual work to drop into the vibration dish with the product (being water injection well choke 19), shakes out the back and presss from both sides in the frock board 20 location of last double speed line 7 with simple and easy manipulator 15.
The first-step robot 2 is used for taking, placing and processing the water nozzle 19 on the tooling plate 20 in a first step;
the second-procedure robot 3 is used for taking, placing and processing the water nozzle 19 on the tooling plate 20 in a second procedure;
the third-step robot 4 is used for taking, placing and processing the water nozzle 19 on the tooling plate 20 in the third step;
the front end cylinder lifting backflow mechanism 5 is used for forming a closed loop for backflow of the tooling plate 20;
the rear end cylinder lifting backflow mechanism 6 is used for forming a closed loop for backflow of the tooling plate 20;
the upper speed doubling line 7 is used for conveying, positioning and blocking the tooling plate 20 with products;
the lower speed doubling line 8 is used for refluxing the processed empty tooling plate 20;
the stacking blocking mechanism 9 is used for stacking and stacking the tool plates 20 conveyed downwards after the vibration disc is fed or the processing of the previous procedure is finished; the stacking material blocking cylinder drives the stacking material blocking block to extend out and blocks the tooling plate 20;
the jacking positioning material taking mechanism 10 is used for jacking and positioning the tooling plate 20 which needs to be clamped and processed at the position, so that the tooling plate 20 is separated from the line body, and the positioning pin on the jacking plate is matched with the positioning sleeve 14 of the tooling plate 20 for positioning. The robot clamps the workpiece after receiving the signal;
the jacking positioning discharging mechanism 11 is used for jacking the empty tooling plate 20 at the upper station (jacking positioning material taking), and sending a signal to enable the robot to place the workpiece processed in the machine tool at the empty tooling plate.
The general electric cabinet 17 is internally provided with a PLC controller, all the control is sent out through the general control cabinet of the PLC, an emergency stop button is arranged in each process, the tooling plate 20 adopts a travel switch for detection, and the tooling plate 20 adopts a correlation light eye for detecting whether materials exist on the tooling plate 20 or not.
The speed reducing motor is arranged at the tail end of the advancing direction of the wire body; the main body frame is built by European standard 40 section bars;
the tooling plate 20 is customized by aluminum, positioning pins are arranged on the tooling plate 20 to position a product (namely a water nozzle 19), two positioning sleeves 14 are arranged on opposite angles to match the tooling plate 20 with jacking positioning on a wire body, and the tooling plate 20 is subjected to oxidation treatment and blue appearance through treatment to increase the observability of the plate;
after a starting instruction is obtained, when a first tooling plate 20 firstly reflows from a lower double speed and reaches an automatic feeding position through a front end cylinder lifting reflow mechanism 5, the first tooling plate is stopped by a stopping cylinder 13 before reaching the automatic feeding position, the first tooling plate is stopped from releasing and then reaches a feeding jacking positioning station 16 and is stopped, the first tooling plate is jacked after being successfully stopped, whether a product exists on the two side correlation photoelectric detection tooling plate or not is detected, the first tooling plate is released if the product exists, a simple mechanical arm 15 is used for grabbing a water nozzle 19 vibrated out of a vibrating disc to the tooling plate for positioning until the product exists, the second tooling plate is released after being detected, the released tooling plate 20 flows to a first procedure stacking stopping mechanism 9, the stop is released and then reaches a jacking positioning material taking mechanism 10 of a first procedure, whether the product exists or not is detected by correlation light eyes on two sides of a linear body after being jacked and positioned, a signal is sent to a six-axis robot for grabbing the material to a machine tool if the product does not exist, the jacking station is released after being successfully grabbed, and flows to a positioning material taking mechanism 11, and after jacking and positioning, the product on the plate is detected by the light eyes on two sides, if the product is detected, the product is released, and if the product is not detected, a signal is sent to the robot to allow blanking.
Discharging after the discharging is finished, continuing flowing to a second third procedure, directly discharging the material in the third procedure into the material groove by the robot, namely directly flowing into a rear end cylinder to lift and reflux after the third procedure stops jacking positioning (material taking) and finishes the discharging, and refluxing to a lower speed doubling line 8, and circulating in this way.
The utility model not only aims at the water nozzle 19 which is a single product, but also has a reconstruction space for most of additional parts.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an intelligent machine adds line of production, includes the line body, vibration dish feed mechanism (1), first process robot (2), second process robot (3) and third process robot (4), its characterized in that: the wire body comprises a plurality of groups of brackets (18), an upper speed multiplying line (7), a lower speed multiplying line (8), a front end cylinder lifting backflow mechanism (5) and a rear end cylinder lifting backflow mechanism (6);
the front end cylinder lifting backflow mechanism (5) and the rear end cylinder lifting backflow mechanism (6) are identical in structure and comprise an aluminum profile frame, an air cylinder (25) and a guide rail (12) which are mounted inside the aluminum profile frame, a backflow motor plate is connected to the guide rail (12) in a sliding mode, the output end of the air cylinder (25) is connected to the bottom of the backflow motor plate, a backflow motor (24) is mounted on the backflow motor plate, a synchronizing wheel (22) is arranged at the output end of the backflow motor (24), the synchronizing wheel (22) is connected with a driving wheel through a belt (21), and the driving wheel drives a tooling plate (20) to move;
the upper speed doubling line (7) and the lower speed doubling line (8) are both arranged on the bracket (18), the upper speed doubling line (7) is arranged right above the lower speed doubling line (8) in parallel, and a stacking blocking mechanism (9), a jacking positioning material taking mechanism (10) and a jacking positioning material discharging mechanism (11) are sequentially arranged on each corresponding working procedure station on the upper speed doubling line (7);
the front end cylinder lifting backflow mechanism (5) and the rear end cylinder lifting backflow mechanism (6) are respectively arranged at the left front end and the right rear end of the wire body;
the first process robot (2), the second process robot (3) and the third process robot (4) are sequentially arranged on corresponding process stations on the side edge of the line body.
2. The intelligent machining production line of claim 1, wherein: the plurality of groups of brackets (18) are arranged at equal intervals.
3. The intelligent machining production line of claim 1, wherein: the material piling blocking mechanism (9) comprises a material piling blocking cylinder fixed on the upper speed multiplying line (7) and a material piling blocking block connected with the top of the upper end of the material piling blocking cylinder.
4. The intelligent machining production line of claim 1, wherein: the jacking positioning material taking mechanism (10) comprises a jacking material taking cylinder fixed on the upper speed multiplying line (7) and a jacking plate connected with the top of the upper end of the jacking material taking cylinder.
5. The intelligent machining production line of claim 1, wherein: the jacking positioning discharging mechanism (11) comprises a jacking discharging cylinder fixed on the upper speed multiplying line (7) and a jacking discharging block connected with the top of the upper end of the jacking discharging cylinder.
6. The intelligent machining production line of claim 1, wherein: still including setting up total electric cabinet (17) at the line body foremost, and total electric cabinet (17) embeds there is the PLC controller, PLC controller electric connection respectively in first process robot (2), second process robot (3) and third process robot (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122530447.8U CN216462992U (en) | 2021-10-20 | 2021-10-20 | Intelligent machine machining production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122530447.8U CN216462992U (en) | 2021-10-20 | 2021-10-20 | Intelligent machine machining production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216462992U true CN216462992U (en) | 2022-05-10 |
Family
ID=81441684
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122530447.8U Active CN216462992U (en) | 2021-10-20 | 2021-10-20 | Intelligent machine machining production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216462992U (en) |
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2021
- 2021-10-20 CN CN202122530447.8U patent/CN216462992U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: He Ripan Inventor after: Wu Zhaohai Inventor after: Wu Zebo Inventor after: Du Tengxiao Inventor after: Zou Zhengpeng Inventor before: He Rifen Inventor before: Wu Zhaohai Inventor before: Wu Zebo Inventor before: Du Tengxiao Inventor before: Zou Zhengpeng |
|
| CB03 | Change of inventor or designer information | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231215 Address after: 637400 5th floor, environmental protection building, Qili new area, Langzhong City, Nanchong City, Sichuan Province Patentee after: Sichuan Yushang kitchen and bathroom Technology Co.,Ltd. Address before: 442199 Dongcheng Industrial Park, Chengguan Town, Fang County, Shiyan City, Hubei Province Patentee before: Hubei Delin Intelligent Technology Co.,Ltd. |
|
| TR01 | Transfer of patent right |