CN107350337A - A kind of automatic production line for producing solar components short frame - Google Patents

A kind of automatic production line for producing solar components short frame Download PDF

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Publication number
CN107350337A
CN107350337A CN201710583735.5A CN201710583735A CN107350337A CN 107350337 A CN107350337 A CN 107350337A CN 201710583735 A CN201710583735 A CN 201710583735A CN 107350337 A CN107350337 A CN 107350337A
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CN
China
Prior art keywords
cylinder
frame
short frame
solar components
conveyer belt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710583735.5A
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Chinese (zh)
Other versions
CN107350337B (en
Inventor
曹建鸿
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiaoshan Hangzhou Jianghai Industrial Co Ltd
Original Assignee
Xiaoshan Hangzhou Jianghai Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201710583735.5A priority Critical patent/CN107350337B/en
Publication of CN107350337A publication Critical patent/CN107350337A/en
Application granted granted Critical
Publication of CN107350337B publication Critical patent/CN107350337B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/32Perforating, i.e. punching holes in other articles of special shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • H02S30/10Frame structures
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The present invention relates to a kind of production equipment of solar components, more particularly, to a kind of automatic production line for producing solar components short frame.It mainly solves to need during production solar components present in prior art manually to be conveyed, positioned, the operation such as punching, and process is more numerous and diverse during auxiliary assembling, the technical problem of the higher grade of production cost.The present invention includes frame, the conveyer belt outer end of frame is provided with push cylinder, material bearing shelf is provided between conveyer belt, material supporting rack is provided with front of material bearing shelf, it is provided with the outside of material supporting rack and assembles cylinder without bar, frame is provided with base, movable stand is connected by first straight line slide rail on base, material supporting rack is connected to the both sides of movable stand, movable stand is provided with feeding cylinder, feed cylinder front end and be provided with feeding frame, feeding frame both sides are connected with feeding fixture, the front of feeding frame is provided with punching press seat, punching press seat is provided with multiple Cavity Punching Dies, punching press seat is provided with crossbeam, crossbeam is provided with multiple punch die punch-pin.

Description

A kind of automatic production line for producing solar components short frame
Technical field
The present invention relates to a kind of production equipment of solar components, and solar components short frame is produced more particularly, to one kind Automatic production line.
Background technology
Solar panel is the core in solar power system, and highest is worth in solar power system Part.Its effect is that the radianting capacity of the sun is converted into electric energy, or is sent in battery and stores, or promotes load work Make, solar panel is installed in solar components frame.Chinese patent discloses a kind of section bar for mounting solar module And solar module mounting bracket(Publication number:CN101873086A), be prismatic random length section bar, its cross sectional shape For left-right asymmetry " a work shape " being made up of top plate, bottom plate and riser, i.e., on its section, the top of riser left part Plate and baseplate width are respectively greater than the top plate and baseplate width of riser right part;There is arch respectively on the bottom plate of riser both sides The placement surface risen, the distance of left side placement surface and riser be more than right side dispose and with the distance of riser;Under the placement surface of left side Side forms mounting groove due to arching upward for placement surface, and the slot-open-section width of mounting groove is less than its inner width;The solar energy group Part mounting bracket includes at least two section bars, and each section bar is fixed on substrate in the same direction side by side, i.e., the riser of each section bar is left Side it is wider be partially toward narrower part on the right side of adjacent profiles riser;The buckle that section is in " C-shaped " is provided with the left of section bar, The placement surface and installation slot part of section bar left side are inserted into the c-shaped opening of buckle, are provided with and are pacified on plate below neck The relative mounting hole of the notch of tankage;Buckle, by being connected through the installation bolt of mounting groove notch and mounting hole, blocks with section bar The placement surface of plate and section bar forms a pair of the clamping faces that can be clamped to the flange part of solar components above button;Installation Hole is unthreaded hole, and the head of bolt is stuck in mounting groove, and the screw portion of bolt sequentially passes through the notch and peace of mounting groove from top Fill mono- nut of Kong Houyu and coordinate fixation, make to form one and solar components above buckle between plate and the placement surface of section bar The adaptable gap of flange thickness;Mounting hole is the screwed hole coordinated with bolt, and the screw portion of bolt is worn successively from below Withstood on after crossing the notch of mounting hole and mounting groove on the medial surface of placement surface.But needed when producing solar components at present artificial Conveyed, positioned, the operation such as punching, and process is more numerous and diverse when auxiliary assembles, production cost is higher.
The content of the invention
The present invention is to provide a kind of automatic production line for producing solar components short frame, and it mainly solves existing skill Need manually to be conveyed, positioned during production solar components present in art, the operation such as punching, and during auxiliary assembling process compared with To be numerous and diverse, the technical problem of the higher grade of production cost.
The above-mentioned technical problem of the present invention is mainly what is be addressed by following technical proposals:
A kind of automatic production line for producing solar components short frame of the present invention, including frame, the both sides of described frame Provided with conveyer belt, conveyer belt outer end, which is provided with, can promote the push cylinder of short frame, be provided with material bearing shelf between conveyer belt, before material bearing shelf Side is provided with material supporting rack, is provided with the outside of material supporting rack and assembles cylinder without bar, and no bar assembling cylinder is located on buck plate, and frame is provided with bottom Seat, base are provided with first straight line slide rail, are worn on first straight line slide rail and be connected to movable stand, material supporting rack is connected to the two of movable stand Side, material supporting rack are lift, and movable stand is provided with feeding cylinder, and feeding cylinder front end is provided with feeding frame, the connection of feeding frame both sides There is feeding fixture, the front for feeding frame is provided with blanking conveyer belt, and the side of blanking conveyer belt is provided with punching press seat, and punching press seat is provided with Multiple Cavity Punching Dies, the left and right ends of punching press seat are provided with bearing support, hydraulic cylinder are fixed with bearing support, horizontal stroke is connected with hydraulic cylinder Beam, crossbeam are provided with multiple punch die punch-pin, hydraulic cylinder connection hydraulic station.More short frames are arranged on material bearing shelf, by push cylinder Front is transported to conveyer belt.Angle keypad can be released without bar assembling cylinder, so that angle keypad is arranged on short frame Both ends.Material supporting rack can hold up the short frame being placed on buck plate.After material supporting rack holds short frame, it can be slided along straight line Short frame is transported in front of base by rail.After feeding fixture clamping short frame, cylinder ejector is fed, you can by feeding frame top to punching At wedge.Driven by Hydraulic Cylinder crossbeam declines, and punch die punch-pin coordinates with Cavity Punching Die and punching press can portalled on short frame.Process Complete short frame can be dropped on blanking conveyer belt, and next process is transported to by blanking conveyer belt.Material supporting rack is lift, Easily short frame can so be held up, and the short frame assembled is sent to next process along first straight line slide rail, Material supporting rack can connect drive mechanism.Material bearing shelf can move forward and backward, and so can more easily transport and pile up together Short frame.
Preferably, the outside of described conveyer belt is provided with the charging tray that shakes, the charging tray that shakes is connected with passage, and the front end of passage is provided with Buck plate, no bar assembling cylinder with passage is orthogonal sets up.Shake charging tray can by all angle keypad marshallings to be installed, Reached then along inclined passage without at bar assembling cylinder.
Preferably, described material bearing shelf is movably connected on second straight line slide rail, and the front end of material bearing shelf is provided with dress With feed clamp.Directly the short frame on conveyer belt can be clamped by assembling feed clamp, be then transported to buck plate On.
Preferably, the outside of described conveyer belt is provided with press cylinder.Can be by front of conveyer belt by press cylinder Short frame positioned, be so easy to assemble feed clamp clamping.
Preferably, the both ends of described punching press seat are provided with guide pad, are worn in guide pad and be connected to angularly disposed oblique folder Hold block.The end of short frame is tip, and the end of short frame can be clamped by oblique grip block, forms radial positioning.
Preferably, the punching press seat of described blanking conveyer belt side be provided with can roof fall short frame blanking push rod.Punching After the completion of pressure, punch die punch-pin rises, and blanking push rod will be stretched out on short frame roof fall to blanking conveyer belt.
Preferably, described frame is provided with a pair of dish plates, dish plate is located at the both sides of feeding frame.It is placed on feed Short frame on plate can be fed fixture clamping.
Preferably, being provided with assembling inductor at the no bar assembling cylinder, assembling inductor is connected by numerical control device Connect no bar assembling cylinder.When assembling inductor senses angle keypad and short frame all in place, it can control no bar assembling cylinder Angle keypad is assembled to the both ends of short frame.
Preferably, described punching press seat is provided with punching press inductor, punching press inductor connects hydraulic pressure by numerical control device Cylinder.After punching press inductor senses short frame in place, it can control hydraulic cylinder that punch die punch-pin is coordinated with Cavity Punching Die Punching press is portalled on short frame.
Therefore, the present invention is by cnc mechanism, can be automatically by the single transport of short frame, and can be automatically by itself and angle Keypad is assembled, and short frame can be sent to next process after having assembled and be punched out processing, can so be caused short Frame is in assembling, punching when it is more accurate, all process steps have saved manpower, production cost is relatively low, structure all to be automatically performed Simply, rationally.
Brief description of the drawings
Accompanying drawing 1 is a kind of structural representation of the present invention;
Accompanying drawing 2 is Fig. 1 side structure schematic diagram;
Accompanying drawing 3 is Fig. 1 overlooking the structure diagram;
Accompanying drawing 4 is the dimensional structure diagram of the present invention;
Accompanying drawing 5 is the structural representation of short frame of the present invention;
Accompanying drawing 6 is the structural representation of angle keypad of the present invention.
Parts, position and numbering in figure:Frame 1, conveyer belt 2, push cylinder 3, material bearing shelf 4, material supporting rack 5, without bar fill With cylinder 6, buck plate 7, base 8, first straight line slide rail 9, movable stand 10, feeding cylinder 11, feeding frame 12, feeding fixture 13, It is punching press seat 14, Cavity Punching Die 15, bearing support 16, hydraulic cylinder 17, crossbeam 18, punch die punch-pin 19, hydraulic station 20, the charging tray 21 that shakes, logical Road 22, assembling feed clamp 23, press cylinder 24, guide pad 25, oblique grip block 26, blanking push rod 27, dish plate 28, assembling Inductor 29, punching press inductor 30, second straight line slide rail 31, short frame 32, angle keypad 33.
Embodiment
Below by embodiment, and with reference to accompanying drawing, technical scheme is described in further detail.
Embodiment:A kind of automatic production line for producing solar components short frame of this example, as shown in Figure 1, Figure 2, Fig. 3, figure 4, including frame 1, the both sides of frame are provided with conveyer belt 2, the outside of conveyer belt is provided with press cylinder 24.Conveyer belt outer end is provided with can The push cylinder 3 of short frame is promoted, material bearing shelf 4 is provided between conveyer belt, material bearing shelf is movably connected on second straight line slide rail 31, And the front end of material bearing shelf is provided with assembling feed clamp 23.Material supporting rack 5 is provided with front of material bearing shelf, is provided with the outside of material supporting rack and is filled without bar With cylinder 6, no bar assembling cylinder is located on buck plate 7, and frame is provided with base 8, and base is provided with first straight line slide rail 9, the Worn on one line slide rail and be connected to movable stand 10, material supporting rack is connected to the both sides of movable stand, and material supporting rack is lift, is set on movable stand There is feeding cylinder 11, feeding cylinder front end is provided with feeding frame 12, and feeding frame both sides are connected with feeding fixture 13, feed the front of frame Provided with blanking conveyer belt, the side of blanking conveyer belt is provided with punching press seat 14, and the both ends of punching press seat 14 are provided with guide pad 25, guide pad Inside wear and be connected to angularly disposed oblique grip block 26.Punching press seat is provided with multiple Cavity Punching Dies 15, and the left and right ends of punching press seat are set There is bearing support 16, hydraulic cylinder 17 is fixed with bearing support, crossbeam 18 is connected with hydraulic cylinder, crossbeam is provided with multiple punch die punch-pin 19, hydraulic cylinder connection hydraulic station 20.The outside of conveyer belt is provided with the charging tray 21 that shakes, and the charging tray that shakes is connected with passage 22, the front end of passage Provided with buck plate 7, no bar assembling cylinder 6 with passage is orthogonal sets up.The punching press seat 14 of blanking conveyer belt side is provided with can The blanking push rod 27 of roof fall short frame.Frame is provided with a pair of dish plates 28, and dish plate is located at the both sides of feeding frame 12.Filled without bar With assembling inductor 29 is provided with cylinder, assembling inductor is connected by numerical control device and assembles cylinder without bar.Punching press seat is provided with Punching press inductor 30, punching press inductor pass through numerical control device connection liquid cylinder pressure 17.
In use, short frame 32 is piled up on material bearing shelf 4, push cylinder 3 promotes short frame, and short frame is along conveyer belt 2 It is transported at assembling feed clamp 23, the short frame of front end is clamped and be sent on buck plate 4 by assembling feed clamp.Simultaneously Multiple angle keypads 33 such as Fig. 6 are ranked up by the charging tray 21 that shakes, and are then passed sequentially through passage 22 and are reached at buck plate 7, no bar dress Angle keypad is inwardly pushed with cylinder 6, angle keypad is that may fitted to the both ends of short frame.Material supporting rack 5 rises, hold up assemble as Fig. 5 short frame, is then slided by movable stand 10 on first straight line slide rail 9, and short frame is transported into next process, support After bin declines, short frame will be retained on dish plate 28.Movable stand retracts, and the feeding fixture 13 fed on frame 12 clamps Short frame, movable stand advance, and feeding cylinder 11 promotes feeding frame 12, and short frame will be fed at Cavity Punching Die 15, oblique Grip block 26, which stretches out, fixes short frame both ends.Hydraulic cylinder 17 drives crossbeam 18 to decline, punch die punch-pin 19 and the phase of Cavity Punching Die 15 Mutually coordinate, on short frame punching press portal.Crossbeam rises, and blanking push rod 27 is by the short frame roof fall processed to blanking conveyer belt On, short frame is transported to next process by blanking conveyer belt.
The specific embodiment of the present invention is the foregoing is only, but the architectural feature of the present invention is not limited thereto, Ren Heben The technical staff in field in the field of the invention, all cover among the scope of the claims of the present invention by the change or modification made.

Claims (9)

1. a kind of automatic production line for producing solar components short frame, including frame(1), it is characterised in that described frame (1)Both sides be provided with conveyer belt(2), conveyer belt outer end is provided with the push cylinder that can promote short frame(3), it is provided between conveyer belt Material bearing shelf(4), material bearing shelf front is provided with material supporting rack(5), material supporting rack outside is provided with assembles cylinder without bar(6), no bar assembling cylinder It is located at buck plate(7)On, frame is provided with base(8), base is provided with first straight line slide rail(9), wear on first straight line slide rail It is connected to movable stand(10), material supporting rack is connected to the both sides of movable stand, and material supporting rack is lift, and movable stand is provided with feeding cylinder (11), feeding cylinder front end is provided with feeding frame(12), feeding frame both sides are connected with feeding fixture(13), the front for feeding frame is provided with Blanking conveyer belt, the side of blanking conveyer belt are provided with punching press seat(14), punching press seat is provided with multiple Cavity Punching Dies(15), punching press seat Left and right ends be provided with bearing support(16), hydraulic cylinder is fixed with bearing support(17), crossbeam is connected with hydraulic cylinder(18), crossbeam It is provided with multiple punch die punch-pin(19), hydraulic cylinder connection hydraulic station(20).
A kind of 2. automatic production line for producing solar components short frame according to claim 1, it is characterised in that institute The conveyer belt stated(2)Outside be provided with and shake charging tray(21), the charging tray that shakes is connected with passage(22), the front end of passage is provided with buck plate (7), no bar assembling cylinder(6)With passage is orthogonal sets up.
A kind of 3. automatic production line for producing solar components short frame according to claim 1 or 2, it is characterised in that Described material bearing shelf(4)It is movably connected in second straight line slide rail(31)On, and the front end of material bearing shelf is provided with assembling feed clamp (23).
A kind of 4. automatic production line for producing solar components short frame according to claim 1 or 2, it is characterised in that Described conveyer belt(2)Outside be provided with press cylinder(24).
A kind of 5. automatic production line for producing solar components short frame according to claim 1 or 2, it is characterised in that Described punching press seat(14)Both ends be provided with guide pad(25), wear in guide pad and be connected to angularly disposed oblique grip block(26).
A kind of 6. automatic production line for producing solar components short frame according to claim 1 or 2, it is characterised in that The punching press seat of described blanking conveyer belt side(14)Be provided with can roof fall short frame blanking push rod(27).
A kind of 7. automatic production line for producing solar components short frame according to claim 1 or 2, it is characterised in that Described frame(1)It is provided with a pair of dish plates(28), dish plate is located at feeding frame(12)Both sides.
A kind of 8. automatic production line for producing solar components short frame according to claim 1 or 2, it is characterised in that Described assembles cylinder without bar(6)Place is provided with assembling inductor(29), assembling inductor is by numerical control device connection without bar assembling Cylinder.
A kind of 9. automatic production line for producing solar components short frame according to claim 1 or 2, it is characterised in that Described punching press seat(14)It is provided with punching press inductor(30), punching press inductor passes through numerical control device connection liquid cylinder pressure(17).
CN201710583735.5A 2017-07-18 2017-07-18 A kind of automatic production line producing solar components short frame Active CN107350337B (en)

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Application Number Priority Date Filing Date Title
CN201710583735.5A CN107350337B (en) 2017-07-18 2017-07-18 A kind of automatic production line producing solar components short frame

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CN107350337B CN107350337B (en) 2019-04-23

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109262223A (en) * 2018-11-08 2019-01-25 璧典寒 A kind of automatic group of frame method of rectangular shaped rim
CN113210475A (en) * 2021-04-17 2021-08-06 蔡剑杰 Be used for highway guardrail press forming equipment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003080323A (en) * 2001-09-07 2003-03-18 Mitsui High Tec Inc Die device
CN102956753A (en) * 2012-11-29 2013-03-06 江苏爱动力自动化设备有限公司 Long frame automatic forming machine of solar cell assembly
CN203725686U (en) * 2014-03-12 2014-07-23 乐清市德盛自动化科技有限公司 Riveting machine capable of automatically mounting rivets
CN104924091A (en) * 2015-06-04 2015-09-23 山东金博利达精密机械有限公司 Flexible automatic machining unit of photovoltaic module aluminum frame
CN106140996A (en) * 2016-08-08 2016-11-23 卓弢机器人盐城有限公司 A kind of solar energy frame automatization processing line

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003080323A (en) * 2001-09-07 2003-03-18 Mitsui High Tec Inc Die device
CN102956753A (en) * 2012-11-29 2013-03-06 江苏爱动力自动化设备有限公司 Long frame automatic forming machine of solar cell assembly
CN203725686U (en) * 2014-03-12 2014-07-23 乐清市德盛自动化科技有限公司 Riveting machine capable of automatically mounting rivets
CN104924091A (en) * 2015-06-04 2015-09-23 山东金博利达精密机械有限公司 Flexible automatic machining unit of photovoltaic module aluminum frame
CN106140996A (en) * 2016-08-08 2016-11-23 卓弢机器人盐城有限公司 A kind of solar energy frame automatization processing line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109262223A (en) * 2018-11-08 2019-01-25 璧典寒 A kind of automatic group of frame method of rectangular shaped rim
CN109262223B (en) * 2018-11-08 2021-01-12 赵亮 Automatic framing method for rectangular frame
CN113210475A (en) * 2021-04-17 2021-08-06 蔡剑杰 Be used for highway guardrail press forming equipment

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