CN210647965U - Automatic workpiece stamping carrying and film laminating system - Google Patents

Automatic workpiece stamping carrying and film laminating system Download PDF

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Publication number
CN210647965U
CN210647965U CN201921776087.6U CN201921776087U CN210647965U CN 210647965 U CN210647965 U CN 210647965U CN 201921776087 U CN201921776087 U CN 201921776087U CN 210647965 U CN210647965 U CN 210647965U
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China
Prior art keywords
workpiece
film
conveyor
punching machine
feeding
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CN201921776087.6U
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Chinese (zh)
Inventor
周鑫
陈雪超
徐圣朋
叶晓东
王容川
袁德志
丁映忞
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Hefei Institutes of Physical Science of CAS
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Hefei Institutes of Physical Science of CAS
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Abstract

The utility model provides an automatic carrying and film covering system for workpiece stamping, wherein magnetic force dividers are uniformly distributed around the position of a workpiece on a loading position, and vacuum chucks capable of transversely and longitudinally displacing along a cross guide rail and vertically displacing are arranged for grabbing the workpiece on the loading position and feeding the workpiece to the feeding end of a conveyor; the conveyor is provided with a double-sheet detector; the feeding robot is arranged between the punching machine and the conveyor and used for grabbing the workpieces to transfer from the discharging end of the conveyor to the punching machine; an upper film rolling machine and a lower film rolling machine are arranged at the upper end and the lower end of the punching machine in an up-down opposite mode, the upper film and the lower film are horizontally suspended between an upper die and a lower die of the punching machine at the beginning, and a space is vertically reserved between the upper film and the lower film and used as a workpiece placing area of a workpiece; the blanking robot is arranged between the punching machine and the blanking position and used for grabbing the punched workpiece to be transferred to a blanking tray of the blanking position from the punching machine. The utility model discloses can replace manual work's mode, reduce artifical intensity of labour, improve production efficiency.

Description

Automatic workpiece stamping carrying and film laminating system
Technical Field
The utility model relates to an automatic system, the more specifically work piece punching press automatic handling and tectorial membrane system that says so.
Background
In the production process, stamping is a common process for manufacturing parts, and currently, most manufacturers manually carry out loading and unloading in stamping and film coating work in stamping workpieces. The safety of workers can not be guaranteed by adopting manual feeding and discharging and film covering in a stamping workshop. If the workpiece with larger specification and size, the working intensity of the working personnel is greatly increased, and the long-time mechanical labor causes great damage to the health of the working personnel. In addition, the efficiency of production is not very desirable.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving above-mentioned technical problem to a certain extent at least. Therefore, the utility model provides a work piece punching press automatic handling and tectorial membrane system to can replace manual work's mode in phase, reduce artifical intensity of labour, improve production efficiency.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a work piece punching press automatic handling and tectorial membrane system which the structural feature is:
a conveyor, a feeding robot, a punching machine and a blanking robot are sequentially arranged between the upper part position and the lower part position;
magnetic force beam splitters are uniformly distributed on the periphery of the position of the workpiece on the workpiece loading position, and vacuum chucks which can be moved transversely and longitudinally along the crossed guide rails under the power supplied by a first driving device and can be moved vertically under the power supplied by a second driving device are arranged on the workpiece loading position and used for grabbing the workpiece on the workpiece loading position and feeding the workpiece to the feeding end of the conveyor; the conveyer is provided with a double-sheet detector, and the installation positions of sensors of the double-sheet detector are correspondingly arranged according to the height of the workpiece; the feeding robot is arranged between the punching machine and the conveyor and used for grabbing workpieces to transfer from the discharging end of the conveyor to the punching machine; an upper film rolling machine and a lower film rolling machine are arranged at the upper end and the lower end of the punching machine in an up-down opposite mode, an upper film of the upper film rolling machine is wound and tensioned between a pair of upper film rollers, and the pair of upper film rollers are driven to rotate by a first film feeding motor and a first film collecting motor respectively; the lower film of the lower film rolling machine is wound and tensioned between a pair of lower film rollers, and the pair of lower film rollers are driven to rotate by a second film feeding motor and a second film collecting motor respectively; the upper film and the lower film are horizontally suspended between an upper die and a lower die of the punching machine at the beginning, and a space is vertically reserved between the upper film and the lower film and used as a workpiece placing area of a workpiece; the blanking robot is arranged between the punching machine and the blanking position and used for grabbing the punched workpiece to be transferred to a blanking tray of the blanking position from the punching machine.
The utility model discloses a structural feature also lies in:
the cross guide rail is supported by a bracket, and the vacuum chuck arranged on the vertical slide block in the vertical linear guide rail assembly is suspended above the workpiece on the upper part through the vertical linear guide rail assembly fixedly connected with the horizontal slide block.
The conveyor is a roller conveyor.
The feeding robot and the discharging robot are both used for grabbing workpieces through vacuum suction tools.
Compared with the prior art, the utility model discloses beneficial effect embodies:
the utility model discloses each functional unit operation in coordination, between the beat match rationally, realized the automation and the intellectuality of unloading on the work piece punching press, especially realized automatic tectorial membrane before the work piece punching press and the automatic deciduate function of work piece punching press back, realized the automation of work piece punching press and the intellectuality of work piece punching press tectorial membrane extremely, ensured the efficiency of work piece production, reduced the cost of labor, reduced artifical intensity of labour, ensured the quality of product, prolonged the life of mould more effectively.
Drawings
Fig. 1 is a schematic front view of the present invention;
fig. 2 is a left side view structure diagram of the present invention;
fig. 3 is a schematic top view of the present invention;
fig. 4 is a partial structural view at a in fig. 3.
In the figure, 1 is a piece-up position; 11 a magnetic separator; 12, placing a workpiece rack; 13 cross guide rails; 14 a first drive device; 15 vertical linear guide rail assembly; 16 a second drive device; 17 a vacuum chuck; 2, a conveyor; 21 a biplate detector; 22 a sensor; 3, a feeding robot; 4, punching machine; 41, a film feeding roller; 42, coating a film; 43 a lower film roll; 44, lower film; 45 a first film feeding motor; 46 a first film collecting motor; 47 a second film feeding motor; 48 a second film collecting motor; 5, a blanking robot; 6 blanking a tray; 7, workpiece.
Detailed Description
To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the embodiments of the present invention are combined to clearly and completely describe the technical solution in the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1 to 4, in the automatic workpiece stamping and film covering system of the present embodiment, a conveyor 2, a feeding robot 3, a stamping machine 4 and a blanking robot 5 are sequentially arranged between an upper workpiece position 1 and a lower workpiece position;
on the upper part position 1, a workpiece 7 can be placed by a workpiece placing rack 12, magnetic force beam splitters 11 are uniformly distributed around the position of the workpiece 7, and a vacuum sucker 17 which is powered by a first driving device 14 and can transversely and longitudinally displace along a cross guide rail 13 and powered by a second driving device 16 and can vertically displace is arranged and is used for grabbing the workpiece 7 on the upper part position 1 and feeding the workpiece to the feeding end of the conveyor 2; a double-sheet detector 21 is arranged on the conveyor 2, and the installation positions of sensors 22 of the double-sheet detector 21 are correspondingly arranged according to the height of the workpiece 7; the feeding robot 3 is arranged between the punch 4 and the conveyor 2 and used for grabbing the workpiece 7 to transfer from the discharging end of the conveyor 2 to the punch 4; an upper film 42 rolling machine and a lower film 44 rolling machine are arranged at the upper end and the lower end of the punch 4 in a vertically opposite mode, the upper film 42 of the upper film 42 rolling machine is wound and tensioned between a pair of upper film rollers 41, and the pair of upper film rollers 41 are driven to rotate by a first film feeding motor 45 and a first film collecting motor 46 respectively; the lower film 44 of the lower film 44 film rolling machine is wound and tensioned between the pair of lower film rollers 43, and the pair of lower film rollers 43 are respectively driven to rotate by a second film feeding motor 47 and a second film collecting motor 48; the upper film 42 and the lower film 44 are horizontally suspended between the upper die and the lower die of the punch 4 at the beginning, a space is vertically reserved between the upper die and the lower die, the space is used as a workpiece placing area of the workpiece 7, and the feeding robot 3 and the discharging robot 5 operate in the workpiece placing area; the blanking robot 5 is arranged between the punching machine 4 and a blanking position and used for grabbing the punched workpiece 7 and transferring the workpiece from the punching machine 4 to a blanking tray 6 of the blanking position.
In specific implementation, the corresponding structural arrangement also includes:
the cross guide rail 13 is supported by a bracket, and a vacuum sucker 17 arranged on a vertical slide block in the vertical linear guide rail assembly 15 is suspended above the workpiece 7 on the upper part 1 through a vertical linear guide rail assembly 15 fixedly connected with a horizontal slide block.
The conveyor 2 is a roller conveyor 2.
The feeding robot 3 and the blanking robot 5 both grasp the workpiece 7 by a vacuum suction tool.
The working principle of the system is as follows:
the whole bundle of workpieces 7 is conveyed to the loading position 1 by field workers, and the whole bundle of workpieces 7 is separated by a magnetic separator 11 of the loading position 1;
the vacuum suction device is driven by a first driving device 14 to move along a cross guide rail 13 to a position right above a workpiece 7, then driven by a second driving device 16 to move downwards, adsorbed on the uppermost workpiece 7, grabbed and driven by the second driving device 16 to move upwards, then driven by the first driving device 14 to move along the cross guide rail 13 to move right above a feeding end of the conveyor 2, then discharged, and the workpiece 7 is transferred to the conveyor 2;
the double-sheet detection function of the workpiece 7 is realized by the detection of the double-sheet detector 21 on the conveyor 2, and in the process of conveying the workpiece 7 by the conveyor 2, the film feeding motors and the film collecting motors of the upper film 42 film rolling machine and the lower film 44 film rolling machine on the punching machine 4 are driven to complete the film feeding of the upper film 42 and the lower film 44 and are arranged between the upper die and the lower die of the punching machine 4 to play a certain protection role on the workpiece 7 and the die;
when the conveyor 2 conveys the workpiece 7 to the blanking end, the feeding robot 3 uses a vacuum suction tool to grab the workpiece 7 and transfer the workpiece to a workpiece placing area between the upper film 44 and the lower film 44, the workpiece 7 presses the lower film 44 downwards by means of self weight and places the lower film on a lower die of the punching machine 4, and then the punching machine 4 works to enable the upper die to move downwards to drive the upper film 42 to press downwards so as to complete punching and film covering operations;
thereafter, the punched and laminated workpiece 7 is gripped by a blanking robot 5 using a vacuum suction tool and transferred to a blanking tray 6 at a blanking position.
The system can automatically separate the obtained whole bundle of workpieces 7, automatic feeding and discharging of the workpieces 7 are achieved by using the vacuum chuck 17, the conveyor 2 and the feeding and discharging robot 5, double-sheet detection of the workpieces 7 is achieved by using the double-sheet detector 21, and automatic film covering and automatic film releasing of the workpieces 7 are achieved by using the film rolling machine.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims (4)

1. The utility model provides a work piece punching press automatic handling and tectorial membrane system which characterized in that:
a conveyor, a feeding robot, a punching machine and a blanking robot are sequentially arranged between the upper part position and the lower part position;
magnetic force beam splitters are uniformly distributed on the periphery of the position of the workpiece on the workpiece loading position, and vacuum chucks which can be moved transversely and longitudinally along the crossed guide rails under the power supplied by a first driving device and can be moved vertically under the power supplied by a second driving device are arranged on the workpiece loading position and used for grabbing the workpiece on the workpiece loading position and feeding the workpiece to the feeding end of the conveyor; the conveyer is provided with a double-sheet detector, and the installation positions of sensors of the double-sheet detector are correspondingly arranged according to the height of the workpiece; the feeding robot is arranged between the punching machine and the conveyor and used for grabbing workpieces to transfer from the discharging end of the conveyor to the punching machine; an upper film rolling machine and a lower film rolling machine are arranged at the upper end and the lower end of the punching machine in an up-down opposite mode, an upper film of the upper film rolling machine is wound and tensioned between a pair of upper film rollers, and the pair of upper film rollers are driven to rotate by a first film feeding motor and a first film collecting motor respectively; the lower film of the lower film rolling machine is wound and tensioned between a pair of lower film rollers, and the pair of lower film rollers are driven to rotate by a second film feeding motor and a second film collecting motor respectively; the upper film and the lower film are horizontally suspended between an upper die and a lower die of the punching machine at the beginning, and a space is vertically reserved between the upper film and the lower film and used as a workpiece placing area of a workpiece; the blanking robot is arranged between the punching machine and the blanking position and used for grabbing the punched workpiece to be transferred to a blanking tray of the blanking position from the punching machine.
2. The automatic workpiece stamping and handling and film covering system as claimed in claim 1, wherein: the cross guide rail is supported by a bracket, and the vacuum chuck arranged on the vertical slide block in the vertical linear guide rail assembly is suspended above the workpiece on the upper part through the vertical linear guide rail assembly fixedly connected with the horizontal slide block.
3. The automatic workpiece stamping and handling and film covering system as claimed in claim 1, wherein: the conveyor is a roller conveyor.
4. The automatic workpiece stamping and handling and film covering system as claimed in claim 1, wherein: the feeding robot and the discharging robot are both used for grabbing workpieces through vacuum suction tools.
CN201921776087.6U 2019-10-22 2019-10-22 Automatic workpiece stamping carrying and film laminating system Active CN210647965U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921776087.6U CN210647965U (en) 2019-10-22 2019-10-22 Automatic workpiece stamping carrying and film laminating system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921776087.6U CN210647965U (en) 2019-10-22 2019-10-22 Automatic workpiece stamping carrying and film laminating system

Publications (1)

Publication Number Publication Date
CN210647965U true CN210647965U (en) 2020-06-02

Family

ID=70834116

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921776087.6U Active CN210647965U (en) 2019-10-22 2019-10-22 Automatic workpiece stamping carrying and film laminating system

Country Status (1)

Country Link
CN (1) CN210647965U (en)

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