CN216266905U - Full-automatic cushion block production system - Google Patents

Abstract

The utility model relates to a full-automatic cushion block production system which comprises a rack, and a plate storage platform, an adhesion platform, a cutting feeding platform, a cutting device, a finished product conveying platform and a stacking platform which are arranged on the rack and sequentially connected with one another. The automatic production line for automatically conveying, bonding, cutting, stacking and outputting the plates is realized in the production process of the packing cushion blocks, the defects of high labor intensity and long consumed working time of manual production of the cushion blocks are overcome, the cushion blocks produced by the full-automatic cushion block production system are not required to be manually matched in the production process, the equipment structure is simple, the space utilization rate is high, the production efficiency is improved, and the production cost is reduced.

Description

Full-automatic cushion block production system

Technical Field

The utility model relates to the technical field of gypsum board packaging, in particular to a full-automatic cushion block production system for cushion blocks used in the process of producing gypsum board packaging.

Background

The used gypsum board of building materials trade, the packing link in its production is accomplished the packing through links such as mechanical transport, artifical cushion after the gypsum board stack of production line output, and degree of automation is low, and packing efficiency is poor. Particularly, the cushion block used for packaging the gypsum board has long working hours for processing and producing the cushion block and poor production efficiency, is an important factor for limiting the packaging speed of the gypsum board, and the final packaging of the gypsum board becomes a problem to be solved urgently in the industry along with the large-scale development of the production of the gypsum board.

The cushion block is generally a gypsum board cushion block or a board cushion block, the cushion block is produced through the links of manual cutting, bonding, stacking, carrying and the like, all the production links are completed through manual operation, the production efficiency is low, the occupied workshop space is large, the connection of all the links is time-consuming and labor-consuming, and particularly, the carrying and transferring of heavy cushion block production materials among all the production links are very troublesome; a large amount of dust, scraps and other pollution can be generated in the cutting process of the cushion block material, the cleaning is difficult in a workshop space where mass production equipment and raw materials are placed, and great health hazards are brought to operators; in addition, although the precision requirement for producing the packing cushion blocks is not high, if the size deviation of finished products of artificially produced cushion blocks is overlarge, the cushion blocks are unstably stacked and transported, potential safety hazards can be brought to operators, and if the cushion blocks with small size deviation are used, the packing and stacking effects of the gypsum boards are better, the gypsum boards are more tidy and not easy to incline and collapse, and the storage and transportation of the gypsum boards are more benefited.

SUMMERY OF THE UTILITY MODEL

In order to solve the problems, the utility model provides a full-automatic cushion block production system, which realizes automatic production of packaging cushion blocks, saves labor and improves production efficiency.

The technical scheme adopted by the utility model is as follows: the utility model provides a full-automatic cushion production system, a full-automatic cushion production system which characterized in that: comprises a frame, and a bonding platform, a cutting feeding platform, a cutting device and a finished product conveying platform which are arranged on the frame and are connected in sequence.

And the bonding platform, the cutting feeding platform and the finished product conveying platform are respectively provided with an independent conveying mechanism.

The bonding platform is further provided with a spraying device, the spraying device is used for spraying adhesive on the surface of the plate, the spraying device is connected with the bonding platform in a sliding mode through a horizontal sliding connection mechanism, and the sliding direction of the sliding connection mechanism is parallel to the conveying direction of the bonding platform. The spraying device comprises a sliding support, the sliding support is fixedly connected with a sliding part in a sliding connection mechanism, a long-strip-shaped adhesive spray head crossing a bonding platform is arranged above the sliding support, the adhesive spray head is communicated with an adhesive pump, and the spray opening of the adhesive spray head faces downwards.

The cutting device comprises cutting equipment, the cutting equipment is connected with the rack in a sliding mode through a horizontal sliding connection mechanism, and the sliding direction of the sliding connection mechanism is perpendicular to the conveying direction of the bonding platform.

As a further limitation to the above technical solution, the conveying mechanism includes a plurality of rollers mounted on the frame and a conveyor belt sleeved on the rollers, the plurality of rollers are arranged side by side along the conveying direction, each roller is mounted on the frame through a bearing seat, the bonding platform, the cutting and feeding platform and the finished product conveying platform are respectively provided with a driving roller, and the driving rollers are connected with a driving device through roller shafts.

As a further limitation to the above technical solution, a sheet material storage platform is disposed on one side of the bonding platform, a first conveying chain is installed on the sheet material storage platform through a bearing seat and a transmission shaft, and the first conveying chain is further connected to an output shaft of the driving device through the transmission shaft and a transmission sprocket.

The plate material storage platform and the bonding platform are provided with a first hoisting platform, and the first hoisting platform comprises a grabbing mechanism for grabbing the plate material, a lifting mechanism for adjusting vertical displacement of the grabbing mechanism and a translation mechanism for adjusting transverse displacement of the grabbing mechanism.

As a further limitation to the above technical solution, the conveying end of the finished product conveying platform is connected with a stacking platform, the stacking platform is provided with a second conveying chain through a bearing seat and a transmission shaft, and the second conveying chain is further connected with an output shaft of a driving device through a transmission shaft and a transmission chain wheel.

Finished product conveying platform and stack platform's top is provided with second hoisting platform, second hoisting platform is including snatching the mechanism that snatchs of cushion and adjusting and snatch the steering mechanism of mechanism horizontal turned angle to and adjust and snatch the elevating system of mechanism vertical displacement, still including adjusting the translation mechanism who snatchs mechanism lateral displacement.

As a further limitation to the above technical solution, the conveying direction of the stacking platform is perpendicular to the conveying direction of the finished product conveying platform, the stacking platform has extending portions along the directions of both sides of the finished product conveying platform, a temporary tray storage rack for stacking trays is provided on the stacking platform extending from one side of the stacking platform, and one side of the stacking platform where the temporary tray storage rack is located is the starting end of the conveying direction.

As a further limitation to the above technical solution, the grabbing mechanism of the first hoisting platform is a suction cup device, the suction cup device comprises a suction cup frame horizontally arranged, a plurality of suction cups with the same horizontal height are installed at the bottom of the suction cup frame, and the suction cups are communicated with a vacuum pump.

The grabbing mechanism of the second hoisting platform is a double-claw clamp, the double-claw clamp comprises two clamping jaws capable of moving in opposite directions and a connecting part between the two clamping jaws, and the two clamping jaws are fixedly connected with a cylinder telescopic connecting rod arranged on the connecting part respectively.

As a further limitation to the above technical solution, the bonding platform is further provided with an alignment device, the alignment device includes a cylinder fixed on the frame and a vertical plate fixed on the telescopic connecting rod of the cylinder, and the alignment device is provided with four groups, which are respectively located at the side positions of four corners of the bonding platform.

As a further limitation to the above technical solution, the cutting and feeding platform is provided with a cutting and feeding device, the cutting and feeding device is slidably connected with the cutting and feeding platform through a horizontal sliding connection mechanism, the sliding connection mechanism is located in the middle of a conveying channel of the cutting and feeding platform, the cutting and feeding device comprises a push plate capable of moving up and down, the push plate is used for pushing a plate to cut in a segmented manner, and the lower end of the push plate is connected with an air cylinder and a connecting rod.

As a further limitation to the technical scheme, the translation mechanisms and the lifting mechanisms of the first hoisting platform and the second hoisting platform, and the sliding connection mechanisms of the bonding platform, the cutting feeding platform and the cutting device all adopt a sliding connection mode that a sliding rail sliding block and a rack and pinion are matched, and gears in the sliding connection mechanisms are connected with an output shaft of the driving device.

And the steering mechanism of the second hoisting platform adopts a gear-driven rotation connection mode between the central rotating shaft and the output shaft of the driving device.

All driving devices in the sliding connection mechanism and the steering mechanism adopt servo motors which can be adjusted in forward and reverse rotation.

By adopting the technology, the utility model has the advantages that: the production process of packing the cushion block realizes full automation, an automatic production line for automatically conveying, bonding, cutting, stacking and outputting plates is designed, the defects that the labor intensity of manually producing the cushion block is high and the consumed working time is long are overcome, the cushion block produced by the full-automatic cushion block production system is finally conveyed to a designated position through a forklift and stored, the production process is not required to be matched with manpower, and the manpower is saved. And the production line has simple equipment structure and high space utilization rate, improves the production efficiency and reduces the production cost.

Drawings

FIG. 1 is a floor plan of a fully automatic mat production system of the present invention;

FIG. 2 is a schematic perspective view of a plate storage platform in the full-automatic cushion block production system according to the present invention;

FIG. 3 is a schematic structural view of a conveying mechanism on an adhesion platform in the full-automatic cushion block production system of the present invention;

FIG. 4 is a schematic perspective view of a first lifting platform in the full-automatic cushion block production system according to the present invention;

FIG. 5 is a schematic structural view of a cutting and feeding platform in the fully automatic cushion block production system of the present invention;

FIG. 6 is a schematic structural diagram of the interior of a cutting device in the fully automatic cushion block production system of the present invention;

FIG. 7 is a schematic structural view of a finished product conveying platform in the fully automatic cushion block production system of the present invention;

FIG. 8 is a schematic structural diagram of a temporary tray storage rack in the full-automatic cushion block production system of the present invention;

FIG. 9 is a schematic structural view of a second lifting platform in the fully automatic cushion block production system of the present invention;

in the figure: 1-a slab storage platform; 101-conveying rollers; 102-a first conveyor chain; 103-a first gear motor; 2-a bonding stage; 201-a conveyor belt; 202-a second gear motor; 203-an alignment device; 204-a spray coating device; 205-a first servomotor; 206-a collection tray; 3-cutting the feeding platform; 301-a third gear motor; 302-push plate; 303-cutting feed means; 4-a cutting device; 401-a baffle; 402-a cutting table; 403-high speed motor; 404 a fifth servomotor; 405-a rack; 406-blade, 407-sled; 5-finished product conveying platform; 501-a fourth gear motor; 6-stacking a platform; 601-temporary storage rack for trays; 602-a shifting fork blanking mechanism; 7-a frame; 8-a first hoisting platform; 801-a second servomotor; 802-a suction cup; 803-a suction cup holder; 804-a third servo motor; 9-a second hoisting platform; 901-a sixth servo motor; 902-a seventh servomotor; 902-eighth servomotor; 904-double jaw clamp.

Detailed Description

The utility model is described in further detail below with reference to the figures and the embodiments.

As shown in fig. 1-8, the full-automatic cushion block production system includes a control cabinet, a frame 7, and a panel storage platform 1, an adhesion platform 2, a cutting and feeding platform 3, a cutting device 4, a finished product conveying platform 5, and a stacking platform 6, which are installed on the frame 7 and connected in sequence.

The plate storage platform 1, the bonding platform 2, the cutting feeding platform 3, the finished product conveying platform 5 and the stacking platform 6 are all provided with transmission mechanisms, each transmission mechanism and each cutting device 4 are connected with a control cabinet, and the control cabinet is used as a control center to carry out automatic control on each platform and each device in a unified mode.

The transmission mechanism of the plate storage platform 1 comprises a first conveying chain 102 and conveying rollers 101 which are arranged on the rack, most of gypsum boards needing to be cut are large in size, the conventional large-size gypsum boards are 1.2m by 2.4m or 1.2m by 3m in specification, in order to facilitate smooth conveying of the gypsum boards with large plane area, four conveying chains and two groups of conveying rollers are arranged on the plate storage platform 1, and the conveying rollers 101 are located on two sides of the four conveying chains 102. The first conveying chain 102 is connected with an output shaft of a first speed reducing motor 103 through a transmission chain wheel and a transmission shaft, and the first speed reducing motor 103 drives the first conveying chain 102 to convey gypsum boards to be processed to one side close to the bonding platform 2 from the outer side of the board storage platform.

The conveying mechanism of the bonding platform 2 comprises a row of rollers arranged on the frame 7 and a conveyor belt 201 sleeved on the rollers, each roller is arranged on the frame 7 through a bearing seat, the roller at the foremost end or the rearmost end is a driving roller, and the driving roller is connected with an output shaft of a second speed reducing motor 202 through a roller shaft and a transmission chain wheel.

The bonding platform 2 is equipped with a spraying device 204 through a horizontal sliding connection mechanism, and the spraying device 204 is used for spraying adhesive on the surface of the gypsum board. The sliding connection mechanism comprises a rack and a sliding rail which are arranged on two sides of the bonding platform, a sliding support is arranged on the sliding rail, a first servo motor 205 and an adhesive pump which can be adjusted in a forward and reverse rotation mode are arranged on the sliding support, and an output shaft of the first servo motor 205 is connected with the rack through a transmission gear. And adhesive nozzles crossing the bonding platform are arranged above the sliding supports on the two sides and communicated with the adhesive pump, and the spray openings of the adhesive nozzles face downwards. Through the adjustment of the forward and backward rotation of the first servo motor 205, the sliding support can be controlled to drive the adhesive spray head to reciprocate above the bonding platform, and in the movement process, the adhesive is uniformly sprayed on the surface of the gypsum board on the bonding platform 2. In addition, a collecting tray 206 is arranged below the bonding platform 2 and used for collecting the adhesive overflowing from the gypsum board, so that the pollution of the excessive adhesive sprayed on the surface of the gypsum board to the whole equipment and the production workshop environment is reduced, the cleaning difficulty of workers on the production equipment is reduced, and the workload of the workers is reduced.

The two sides of the frame of the bonding platform 2 are also provided with alignment devices 203, each alignment device 203 comprises an air cylinder fixed on the frame and a vertical plate fixed on a telescopic connecting rod of the air cylinder, and the alignment devices 203 are provided with four groups and are respectively positioned at the side positions of four corners of the bonding platform. The aligning device 203 is used for adjusting the position of the gypsum board placed on the bonding platform 2 to be in a designated position, aligning the multiple layers of gypsum boards, and adjusting the aligned gypsum boards to be consistent with the conveying direction of the platform, so that the gypsum boards are not deviated in direction in the process of conveying to the cutting and feeding platform 3.

A first hoisting platform 8 is arranged above the bonding platform 2, the first hoisting platform 8 is arranged on the frame 7 through a translation mechanism, the translation mechanism comprises a transverse sliding rail and a rack which are fixedly arranged on the frame, and the length of the transverse sliding rail stretches across the plate storage platform 1 and the bonding platform 2. The first hoisting platform 8 is connected with the transverse sliding rail in a sliding mode, the first hoisting platform 8 is provided with a second servo motor 801 capable of being adjusted in a forward and reverse rotation mode, and an output shaft of the second servo motor 801 is connected with the transverse rack through a transmission gear. The middle position of the first hoisting platform 8 is connected with a grabbing mechanism through a lifting mechanism, the lifting mechanism comprises a lifting track which can slide up and down relative to the first hoisting platform 8, a vertical rack is fixed in the lifting track, the vertical rack is connected with an output shaft of a third servo motor 804 which can be adjusted in a forward and reverse rotation mode through a transmission gear, and the third servo motor 804 is fixedly installed on the first hoisting platform 8. Snatch the mechanism and be fixed in lifting track's lower extreme, and first hoisting platform 8 snatch the mechanism and be sucking disc device, sucking disc device includes sucking disc frame 803 that the level set up, and a plurality of sucking discs 802 of same level are installed to sucking disc frame bottom to sucking disc 802 intercommunication has the vacuum pump.

The first hoisting platform 8 can be controlled to reciprocate along the transverse sliding rail through the forward and reverse rotation adjustment of the second servo motor 801, and gypsum boards are conveyed between the board storage platform 1 and the bonding platform 2; when the first hoisting platform 8 moves to the position above the plate storage platform 1, the suction disc device moves up and down along with the lifting track under the positive and negative rotation regulation action of the third servo motor 804 to lift the gypsum board; when the suction cup 802 is in contact with a gypsum board on the board storage platform, negative pressure is formed between the suction cup 802 and the gypsum board under the action of the vacuum pump, and the gypsum board can be grabbed; when the first hoisting platform 8 moves to the position above the bonding platform 2, the suction disc device moves up and down along with the lifting track under the positive and negative rotation regulation action of the third servo motor 804, and the gypsum board is placed on the bonding platform 2; when the vacuum pump stops working, the negative pressure between the suction cup 802 and the gypsum board disappears, and the gypsum board is separated from the suction cup 802. When a gypsum board is placed on the bonding platform 2, the adhesive nozzle sprays adhesive once along the length direction of the gypsum board, and generally 5-10 gypsum boards are bonded into a group and used for being cut into a cushion block of a finished product.

The conveying mechanism of the cutting and feeding platform 3 comprises two rows of rollers arranged on the rack 7 and a conveyor belt sleeved on the rollers, the roller at the foremost end or the rearmost end is a driving roller, and the driving roller is connected with an output shaft of the third speed reducing motor 301 through a roller shaft.

Still be provided with cutting feeding device 303 in the middle of the cutting feeding platform 3, cutting feeding device 303 installs on cutting feeding platform 3 through horizontally sliding connection mechanism, sliding connection mechanism includes slide rail and the rack that sets up along direction of delivery to and the slider assembly with slide rail sliding connection, slider assembly is including the push pedal 302 that can reciprocate, the push pedal lower extreme is connected with the cylinder, reciprocating of cylinder control push pedal 302, the top that makes the push pedal is higher than the transmission plane or is less than the transmission plane. The sliding block component is also connected with a fourth servo motor, and an output shaft of the fourth servo motor is connected with the rack through a transmission gear. When the gypsum board is conveyed from the bonding platform 2 to the cutting and feeding platform 3, the push plate 302 is positioned below the conveyor belt, and the second speed reducing motor and the third speed reducing motor control the gypsum board to move along the conveying direction until the whole gypsum board is completely positioned on the cutting and feeding platform 3; then the cylinder controls the push plate 302 to move upwards to a position higher than the conveyor belt; then the fourth servo motor controls the push plate 302 to push the gypsum board to move in the feeding direction, and after the gypsum board moves by the width of one cushion block, the gypsum board waits for the cutting device 4 to cut the next cushion block and then feeds the gypsum board by the same distance.

The width of the cushion block produced by the full-automatic cushion block production system is 100mm, and the single movement distance of the corresponding push plate is 100 mm. The cushion blocks with other width sizes can be produced according to the packaging requirements of the gypsum board, and the single movement distance of the corresponding push plate is the same as the width size of the cushion block required to be produced.

The cutting device 4 comprises a case, a cutting table 402 is arranged at the top of the case, vertical baffles 401 positioned at two sides of a gypsum board feeding channel are arranged on the cutting table, and gypsum boards penetrate through the middles of the two baffles 401. The interior of the machine case is divided into an equipment case and a cutter case. A sliding connection mechanism is arranged in the equipment box, and the moving direction of the sliding connection mechanism is vertically crossed with the feeding direction of the gypsum board. The sliding connection mechanism comprises a sliding rail 407 and a rack 405 which are fixedly arranged at the bottom of the equipment box, and further comprises a sliding seat in sliding connection with the sliding rail, a fifth servo motor 404 which can be adjusted in a forward and reverse rotation mode is arranged below the sliding seat, and an output shaft of the fifth servo motor is connected with the rack 405 through a transmission gear; two high-speed motors 403 which are arranged side by side are arranged above the sliding seat, the output shafts of the high-speed motors 403 transversely extend into the cutter box, disc-shaped blades 406 are arranged at the tail ends of the output shafts, and the top points of the blades are higher than the cutting table 402 and used for cutting the cushion blocks. Under the action of forward and reverse rotation adjustment of the fifth servo motor 404, the blade 406 slides back and forth along the slide rail 407 along with the slide seat, the high-speed rotation of the blade 406 is controlled by the high-speed motor, and the blade is controlled to reciprocate in the direction set by the slide rail 407 by matching with the forward and reverse rotation adjustment of the fifth servo motor, so that the bonded gypsum board is cut into finished cushion blocks. The output shafts of the two high-speed motors 403 are opposite in rotation direction, the cutting directions of the two groups of blades 406 are also opposite, and the blades can perform reciprocating motion once to realize cutting twice, so that the cutting speed of the gypsum board is increased, and the production efficiency is improved.

In addition, the bottom of the cutter box is communicated with an air purification device through an exhaust fan and a pipeline, and the air purification device is arranged at a spatial position on one side of the rack. A large amount of dusts and piece that produce in the cutting process mostly all can fall into the cutter box at blade place, under the effect of air exhauster, carry dust, piece etc. to air purification device in the cutter box, collect and purification treatment through air purification device, reduce the air pollution to the workshop, protection production workman's health safety.

After the cushion cutting shaping, along with the promotion entering finished product conveying platform 5 of push pedal 302, finished product conveying platform 5's transmission mechanism is including installing one row of roller in frame 7, every roller all installs in frame 7 through the bearing frame, all be provided with a set of conveyer belt of locating on the roller of cover between every two adjacent rollers, preceding roller in every two adjacent rollers is driven roller, back roller is the initiative roller, every initiative roller all is through the output shaft of roller and fourth gear motor 501.

The finished product conveying platform 5 is provided with five rollers, and a conveyor belt arranged between every two rollers divides the finished product conveying platform into four sections of conveying areas with equal distance. The transport distance of each transfer zone is greater than the width dimension of the whole board of plasterboard, i.e. greater than 1200 mm. The single conveying distance of conveyer belt equals with single conveying area's length distance to under the condition that finished product cushion width is 100mm, the push pedal is every impel 11 back, finished product conveying platform's transport mechanism just carries cushion once, promptly after every 11 cushions of cutting, carries 11 cushions as a set of, promptly after the cushion cutting shaping, four sections conveying area will be divided every group cushion and carry to the last section conveying area adjacent with stacking platform 6 according to production order in proper order.

The stacking platform 6 is located at the conveying end of the frame 7, and the conveying mechanism of the stacking platform 6 comprises a second conveying chain mounted on the frame 7. In order to ensure the stable stacking of the cushion blocks, two conveying chains are arranged on the stacking platform. The second conveying chain is connected with an output shaft of the fifth speed reduction motor through a transmission shaft, the conveying direction of the second conveying chain is perpendicular to the conveying direction of the finished product conveying platform 5, the stacking platform 6 and the chains installed on the stacking platform extend to two sides of the finished product conveying platform, and a tray temporary storage frame 601 is arranged on the stacking platform extending from one side of the stacking platform. One side of the stacking platform where the tray temporary storage rack 601 is located is the head end of the chain in the conveying direction. The pallet temporary storage rack 601 is used for stacking wooden pallets and placing the pallets one by one at the conveying head end of the stacking platform 6. The speed reducing motor controls the conveying chain to convey the tray from the head end of the stacking platform to the middle of the stacking platform, namely, the position close to the conveying tail end of the finished product conveying platform 5. After the cushion blocks are stacked on the tray, the tray and the stacked cushion blocks are conveyed to the tail end of the stacking platform. And then the workers operate the forklift to convey the tray and the cushion blocks to other storage areas.

The temporary tray storage rack 601 is a square three-dimensional frame, shifting fork blanking mechanisms 602 are arranged on two sides of the frame, and the shifting fork blanking mechanisms 602 place trays on the stacking platform 6 one by one through pneumatically-connected shifting fork rods. The tray that the shifting fork pole belongs to keeps in frame side through pivot and the cylinder swing joint that has the connecting rod, and the cylinder connecting rod is terminal to be run through the one end swing joint of pivot with the shifting fork pole through the pivot, and the centre of shifting fork pole has horizontal axis of rotation, and the axis of rotation passes through the bearing frame and installs in the side of tray and keeps in the frame. In the production process, a worker stacks the trays in the tray temporary storage rack 601, and the shifting fork rod at the bottom of the tray temporary storage rack bears all the trays in the tray temporary storage rack. Through the flexible connecting rod of control cylinder, drive the declutch shift lever and revolve the reciprocal rotation that the axis of rotation realized certain angle, the declutch shift lever of both sides rotates a cycle every time, and the tray in the tray frame 601 of keeping in just has one to transfer to stacking platform 6 to realize the automatic feeding process of tray.

A second hoisting platform 9 is arranged above the last section of conveying area of the finished product conveying platform 5, the second hoisting platform 9 is installed on the rack 7 through a translation mechanism, the translation mechanism comprises a transverse sliding rail and a rack which are fixedly installed on the rack, and the length of the transverse sliding rail stretches across the last section of conveying area of the finished product conveying platform and the stacking platform 6. The second hoisting platform 9 is connected with the transverse sliding rail in a sliding mode, a sixth servo motor 901 capable of being adjusted in a forward and reverse rotation mode is installed on the second hoisting platform 9, and an output shaft of the sixth servo motor is connected with the transverse rack through a transmission gear.

The middle position of the second hoisting platform 9 is connected with a grabbing mechanism through a lifting mechanism, the lifting mechanism comprises a lifting guide rail capable of sliding up and down relative to the second hoisting platform 9, a vertical rack is fixed in the lifting guide rail, the vertical rack is connected with an output shaft of a seventh servo motor 902 capable of being adjusted in a forward and reverse rotation mode through a transmission gear, and the seventh servo motor 902 is fixedly installed on the second hoisting platform 9. The grabbing mechanism is arranged at the lower end of the lifting guide rail through a horizontal steering mechanism. The horizontal steering mechanism comprises a mounting disc fixed at the lower end of the lifting guide rail, the bottom of the mounting disc is rotatably connected with the grabbing mechanism through a vertical shaft, the vertical shaft is fixed in the middle of the grabbing mechanism and is in transmission connection with an eighth servo motor 903 capable of being adjusted in forward and reverse rotation through a transmission gear, and the eighth servo motor 903 is mounted on the mounting disc.

The grabbing mechanism of the second hoisting platform 9 is a double-claw clamp 904, the double-claw clamp 904 comprises two clamping jaws capable of moving in opposite directions and a connecting part between the two clamping jaws, and the two clamping jaws are respectively opened and closed through a cylinder and a connecting rod arranged on the connecting part, so as to clamp or loosen a group of cushion blocks.

Through the forward and reverse rotation adjustment of the sixth servo motor 901, the second hoisting platform 9 can reciprocate along the transverse slide rail, and the cushion blocks on the finished product conveying platform 5 are transferred to the stacking platform 6; through the forward and reverse rotation adjustment of the seventh servo motor 902, the double-claw clamp 904 can move up and down along with the lifting guide rail, and can lift up the cushion block on the finished product conveying platform 5 or place the cushion block on the stacking platform 6 downwards; through the positive and negative rotation regulation of eighth servo motor 903, double claw anchor clamps 904 can wind vertical axis positive and negative rotation 90, can form crisscross state multilayer with 90 contained angles with every group cushion and put things in good order on the tray, and the cushion is put things in good order more firmly, is difficult for empting.

All the driving devices such as the motor and the air cylinder in the embodiment are connected with the control cabinet and controlled by the control cabinet. The automatic control of each driving component is realized through the control cabinet, and the full-automatic production process is realized.

The full-automatic cushion block production system provided by the utility model has the advantages that the whole working process is controlled by the control cabinet, and the specific working steps are as follows:

the first step is as follows: a worker shovels and conveys the stacked multiple layers of gypsum boards to one side of the plate storage platform 1, which is close to the outside, through a forklift;

the second step is that: the first speed reducing motor is started to drive the conveying chain to convey the gypsum boards stacked in multiple layers to one side close to the bonding platform 2 from the outer side of the board storage platform 1;

the third step: the second servo motor is started to drive the first hoisting platform 8 to move to the position above the plate storage platform 1, then the third servo motor is started to drive the sucker device to move downwards until the sucker is in contact with the gypsum board, then the vacuum pump is started, and the sucker and the gypsum board form vacuum and are tightly adsorbed together;

the fourth step: the third servo motor is started in a reverse rotation mode, the sucker device is driven to move upwards to lift the gypsum board horizontally, and then the second servo motor is started in a reverse rotation mode to drive the first hoisting platform 8 to move to the position above the bonding platform 2;

the fifth step: the third servo motor is started to drive the suction disc device to move downwards, the gypsum board is placed on the bonding platform 2, then the vacuum pump is closed, and the adsorption force between the suction disc and the gypsum board disappears;

and a sixth step: the third servo motor is started in a reverse rotation mode, and the sucking disc device is driven to move upwards to the initial position of the third step;

the seventh step: starting an air cylinder of the aligning device to drive a vertical plate to adjust and align the gypsum board on the bonding platform 2 at a proper position; then the cylinder and the vertical plate are restored to the original state;

eighth step: the first servo motor is started to drive the spraying device to move from one end of the bonding platform 2 to the other end, and the adhesive nozzle sprays the adhesive on the surface of the gypsum board while sweeping over the gypsum board;

the ninth step: circularly performing the third step to the eighth step for a plurality of times to bond a plurality of layers of gypsum boards together;

the tenth step: the speed reducing motors of the bonding platform and the cutting feeding platform transmission mechanism are started simultaneously; conveying the bonded gypsum board onto a cutting and feeding platform;

the eleventh step: starting an air cylinder of the push plate to control the push plate to move upwards;

the twelfth step: then a fourth servo motor is started to drive the push plate to horizontally move and push the gypsum board to feed along the conveying direction;

the thirteenth step: starting a high-speed motor in the cutting device 4, starting the disc-shaped blade to rotate at a high speed, starting a fifth servo motor, driving the high-speed motor and the blade to move from one end of the cutting device to the other end, and cutting off a finished cushion block in the moving process;

the fourteenth step is that: the twelfth step and the thirteenth step are circularly carried out for a plurality of times, the gypsum board of the whole board is cut into a plurality of cushion blocks, the finished cushion blocks are pushed to a finished product conveying platform along with the continuous feeding movement of the gypsum board, then the cylinder and the push plate are restored to the original state, the fourth servo motor is started in a reverse rotation mode, and the push plate is driven to reversely return along the conveying direction;

the fifteenth step: circularly carrying out the first step to the fourteen steps, and continuously cutting to produce a cushion block of a finished product;

sixteenth, step: when the fourth servo motor feeds for a plurality of times, the fourth speed reducing motor starts feeding once, the feeding times of the two motors form fixed association, and the finished cushion blocks are conveyed on the finished product conveying platform 5 in groups;

seventeenth step: the sixth servo motor is started to drive the second hoisting platform 9 to move to the position above the finished product conveying platform 5, then the seventh servo motor is started to drive the clamp to move downwards to the position in contact with the cushion block group, then the clamp cylinder is started to drive the clamp to clamp the cushion block group;

and eighteenth step: the seventh servo motor is started in a reverse rotation mode, drives the clamp to move upwards, lifts the cushion block group horizontally, and then the sixth servo motor is started in a reverse rotation mode, and drives the second hoisting platform 9 to move to the position above the stacking platform 6;

the nineteenth step: a seventh servo motor is started to drive the clamp to move downwards, then the clamp cylinder drives the clamp to loosen the cushion blocks, and the cushion blocks are stacked on the tray on the stacking platform;

the twentieth step: the seventh servo motor is started in a reverse rotation mode, and the clamp is driven to move upwards to the initial position of the seventeenth step;

the twentieth step: repeating the seventeenth step and the eighteenth step;

a twenty-second step: the eighth servo motor is started to drive the clamp to rotate 90 degrees around the vertical axial direction, then the seventh servo motor is started to drive the clamp to move downwards, then the clamp cylinder drives the clamp to loosen the cushion blocks, and the cushion blocks and the upper cushion block group are stacked on the tray in a staggered mode;

the twenty-third step: the seventh servo motor is started in a reverse rotation mode, the clamp is driven to move upwards, then the eighth servo motor is started, the clamp is driven to rotate 90 degrees around the vertical axial direction, and the clamp is restored to the initial position and the state of the twenty-first step;

the twenty-fourth step: circularly performing seventeenth to twenty third steps, and placing the cushion block groups on the tray in a staggered manner;

twenty-fifth step: after cushion blocks on the tray are stacked to a certain number of layers, a fifth speed reducing motor is started to drive a conveying chain to convey stacked cushion blocks and the tray to one side of the platform from the middle of the stacking platform, meanwhile, an empty tray on the other side of the stacking platform is conveyed to the middle position of the platform along with the chain, meanwhile, an air cylinder of the tray temporary storage frame is started to drive an air cylinder connecting rod to stretch and retract once, and an empty tray is placed on the stacking platform from the bottom of the tray temporary storage frame;

twenty-sixth step: a worker shovels and sends the cushion blocks and the trays stacked on the stacking platform to other storage areas through a forklift, so that the working process of the whole control process is achieved.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention by equally replacing or changing the technical idea of the present invention within the technical scope of the present invention.

Claims (9)

1. The utility model provides a full-automatic cushion production system which characterized in that: comprises a frame (7), and a bonding platform (2), a cutting feeding platform (3), a cutting device (4) and a finished product conveying platform (5) which are arranged on the frame and are connected in sequence;

the bonding platform (2), the cutting and feeding platform (3) and the finished product conveying platform (5) are respectively provided with an independent transmission mechanism;

the adhesive platform (2) is further provided with a spraying device (204), the spraying device (204) is connected with the adhesive platform (2) in a sliding mode through a horizontal sliding connection mechanism, the sliding direction of the sliding connection mechanism is parallel to the conveying direction of the adhesive platform (2), the spraying device (204) comprises a sliding support, the sliding support is fixedly connected with a sliding part in the sliding connection mechanism, a long-strip-shaped adhesive spray head crossing the adhesive platform is installed above the sliding support, the adhesive spray head is communicated with an adhesive pump, and the spray opening of the adhesive spray head faces downwards;

the cutting device (4) comprises cutting equipment, the cutting equipment is connected with the rack (7) in a sliding mode through a horizontal sliding connection mechanism, and the sliding direction of the sliding connection mechanism is perpendicular to the conveying direction of the bonding platform (2).

2. The fully automatic mat block production system according to claim 1, wherein: the conveying mechanism comprises a plurality of rollers and a conveying belt, the rollers are arranged on the conveying mechanism in a sleeved mode, the rollers are arranged side by side along the conveying direction, each roller is installed on the frame through a bearing seat, the bonding platform (2), the cutting feeding platform (3) and the finished product conveying platform (5) are respectively provided with an active roller, and the active rollers are connected with driving equipment through roller shafts.

3. The fully automatic mat block production system according to claim 2, wherein: a plate storage platform (1) is arranged on one side of the bonding platform (2), a first conveying chain is mounted on the plate storage platform (1) through a bearing seat and a transmission shaft, and the first conveying chain is further connected with an output shaft of a driving device through the transmission shaft and a transmission chain wheel;

the plate material storage platform (1) and the bonding platform (2) are provided with a first hoisting platform (8) above, the first hoisting platform (8) comprises a grabbing mechanism for grabbing the plate material, an elevating mechanism for adjusting vertical displacement of the grabbing mechanism and a translation mechanism for adjusting transverse displacement of the grabbing mechanism.

4. The fully automatic mat block production system according to claim 3, wherein: the conveying tail end of the finished product conveying platform (5) is connected with a stacking platform (6), a second conveying chain is installed on the stacking platform (6) through a bearing seat and a transmission shaft, and the second conveying chain is further connected with an output shaft of a driving device through the transmission shaft and a transmission chain wheel;

finished product conveying platform (5) and stack platform (6) top are provided with second hoist and mount platform (9), second hoist and mount platform (9) are including snatching the mechanism that snatchs the cushion, and the adjustment snatchs the steering mechanism of mechanism horizontal turned angle to and the adjustment snatchs the elevating system of mechanism vertical displacement, still including the adjustment snatch the translation mechanism of mechanism lateral displacement.

5. The fully automatic mat block production system according to claim 4, wherein: the conveying direction of the stacking platform (6) is perpendicular to the conveying direction of the finished product conveying platform (5), the stacking platform (6) is provided with extending parts along the directions of two sides of the finished product conveying platform, a tray temporary storage frame (601) for stacking trays is arranged on the stacking platform extending from one side of the stacking platform, and the starting end of the conveying direction is arranged on one side of the stacking platform where the tray temporary storage frame (601) is located.

6. The fully automatic mat block production system according to claim 4, wherein: the grabbing mechanism of the first hoisting platform (8) is a sucker device, the sucker device comprises a sucker frame (803) which is horizontally arranged, a plurality of suckers (802) with the same horizontal height are installed at the bottom of the sucker frame, and the suckers (802) are communicated with a vacuum pump;

the grabbing mechanism of the second hoisting platform (9) is a double-claw clamp (904), the double-claw clamp (904) comprises two clamping jaws capable of moving in opposite directions and a connecting part between the two clamping jaws, and the two clamping jaws are fixedly connected with a cylinder telescopic connecting rod arranged on the connecting part respectively.

7. The fully automatic mat block production system according to claim 1, wherein: the bonding platform (2) is further provided with an aligning device (203), the aligning device (203) comprises a cylinder fixed on the rack and a vertical plate fixed on a telescopic connecting rod of the cylinder, and the aligning device (203) is provided with 4 groups which are respectively located at the side positions of four corners of the bonding platform (2).

8. The fully automatic mat block production system according to claim 4, wherein: cutting feeding platform (3) are provided with cutting feeding device (303), cutting feeding device (303) are through horizontally sliding connection mechanism and cutting feeding platform sliding connection, sliding connection mechanism is located in the middle of the transfer passage of cutting feeding platform, cutting feeding device (303) are including push pedal (302) that can reciprocate, and the push pedal lower extreme is connected with cylinder and connecting rod.

9. The fully automatic mat block production system according to claim 8, wherein: the translation mechanisms and the lifting mechanisms of the first hoisting platform (8) and the second hoisting platform (9) and the sliding connection mechanisms of the bonding platform (2), the cutting feeding platform (3) and the cutting device (4) adopt a sliding connection mode that a sliding rail sliding block is matched with a rack and a gear, and gears in the sliding connection mechanisms are connected with an output shaft of a driving device;

the steering mechanism of the second hoisting platform (9) adopts a gear-driven rotary connection mode between the central rotating shaft and the output shaft of the driving equipment;

all driving devices in the sliding connection mechanism and the steering mechanism adopt servo motors which can be adjusted in forward and reverse rotation.

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