CN216027862U - Automatic installation mechanism for pins of automatic assembly device of current starter - Google Patents

Automatic installation mechanism for pins of automatic assembly device of current starter Download PDF

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Publication number
CN216027862U
CN216027862U CN202122309987.3U CN202122309987U CN216027862U CN 216027862 U CN216027862 U CN 216027862U CN 202122309987 U CN202122309987 U CN 202122309987U CN 216027862 U CN216027862 U CN 216027862U
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starter
pin
base
left rotary
rotary disk
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赵晓东
赵云文
李俭
李燕
闫宸
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Changshu Tianyin Electromechanical Co Ltd
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Changshu Tianyin Electromechanical Co Ltd
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Abstract

A pin automatic installation mechanism of an automatic current starter assembly device comprises a workbench, wherein a left rotary disk driving mechanism is arranged on one downward side of the left end of the workbench, a right rotary disk driving mechanism is arranged on one downward side of the right end of the workbench, a first pin conveying vibration disk, a first static contact conveying vibration disk, a second static contact conveying vibration disk, a shell cover conveying vibration disk, a first rivet conveying vibration disk and a second rivet conveying vibration disk are arranged around the periphery of the workbench; the left rotary disk starter base bearing mechanism is arranged around the edge part of one upward side of the left rotary disk at intervals; the pin automatic installation mechanism comprises a first pin installation mechanism, wherein the first pin installation mechanism comprises a starter first pin leading-in guide rail matching support, a clamping jaw horizontal displacement acting cylinder, a clamping jaw vertical displacement acting cylinder, a clamping jaw rotating acting cylinder fixing frame, a clamping jaw rotating acting cylinder, a clamping jaw opening and closing acting cylinder and a pair of clamping jaws. The advantages are that: the assembly efficiency is improved; the personnel investment is reduced; and defective products are prevented from flowing to a user channel.

Description

Automatic installation mechanism for pins of automatic assembly device of current starter
Technical Field
The utility model belongs to the technical field of automatic assembling machinery of a motor starter of a refrigeration compressor, and particularly relates to an automatic pin installing mechanism of an automatic assembling device of a current starter.
Background
The above-mentioned pin refers to the first pin of the structural system of the current starter. Typical examples of the aforementioned electric current starter are a hammer type electric current starter applied to a refrigeration compressor, such as CN2733039Y (a totally enclosed hammer starter for a R600a working fluid refrigeration compressor) and CN202906801U (a hammer starter with improved sealing performance), and more typical examples are "structurally improved hammer type electric current starter" recommended by CN 206481237U.
As known in the art, the heavy hammer type current starter mainly comprises an excitation coil, an armature, a movable contact, a fixed contact and the like, wherein the coil is connected in series in a working winding of the motor during operation, and the fixed contact is connected in series in a starting winding of the motor. At the moment of switching on the power supply, the motor cannot rotate, the current flowing through the working winding is very large (usually reaching several times of rated current, such as 3 to 5 times), the current generates enough magnetic force through the coil to overcome gravity, attract the armature to move upwards, close the movable contact and the static contact, and then switch on the winding circuit to start the motor. When the rotating speed of the motor reaches the rated revolution, the current is reduced, and when the current flowing through the electromagnetic coil of the starter is reduced and the generated magnetic force is not enough to attract the armature, the armature falls under the action of gravity, so that the movable contact and the static contact are separated, and the purposes of cutting off a starting winding circuit and enabling the motor to enter a normal working state are achieved.
It can be basically determined by reading the above mentioned specification of "structurally modified heavy hammer type current starter" recommended by CN206481237U in combination with the common general knowledge: the base is provided with an NTC (negative temperature coefficient thermistor) connecting pin, a duplex inserting piece, a moving contact mechanism (comprising an armature), a coil, a first pin, a first static contact piece and a second static contact piece, the cover plate matched with the base is provided with an NTC (negative temperature coefficient thermistor), and the cover plate and the base are riveted with each other through at least one pair of rivets, and the functions, the respective positions, the mutual electrical connection relation and the like of the above parts are described in CN206481237U in great detail, so that the applicant does not describe the connecting pin.
The prior art has two types of assembly methods for the current starter: firstly, each worker completes the assembly of each part, namely all parts, in an independent mode all the time; secondly, a plurality of workers assemble all the parts in a beat type line production mode, namely a team cooperation mode, wherein each worker only needs to assemble one part, and although the speed or the efficiency of the latter is higher than that of the former, the common characteristic of the two modes is that the assembly is completed manually. The following disadvantages exist with manual assembly: firstly, the base and the cover plate of the current starter are molded by plastic machinery under the help of a mold, the molding efficiency is extremely high, and the manual assembly is relatively slow, so that the base and the cover plate are greatly mismatched; secondly, as labor resources are increasingly deficient and labor cost, namely labor wage cost, is continuously increased, the current starter is not beneficial to the cheapization of products, and even the due market advantage is lost; thirdly, because of manual assembly, not only the workers are in a high tension state, but also the workers are in an excessive fatigue state due to high labor intensity; and fourthly, because manual assembly is adopted, the possibility of wrong assembly is avoided, and the quality of assembly is different due to different experiences, responsibility, emotions, even physical and psychological conditions of workers, so that the quality of products is influenced, even scrapping is caused.
Among all the parts of the current starter, the NTC terminal pin and the duplex blade may be classified into a first type if they are classified by factors such as the general shape of the parts and the elasticity of the parts; the first pin, the first contact (i.e. the first static contact) and the second contact (i.e. the second static contact) are classified into a second category; the rivets are individually classified as the third type, so that if the automatic assembly device in the front passage performs automatic assembly on the first and third types of components after the automatic assembly device in the front passage completes assembly on the first type and the arrangement of the movable contact mechanism, and finally the NTC is assembled, the technical problem can be solved without any problem.
Among the above-mentioned parts, the mounting of the terminal pin positioning plate and the duplex plug-in strip is relatively simple and can be well combined with the starter body even during the injection molding of the starter body, however, the first pin of the above-mentioned parts cannot be constructed integrally with the starter body in advance, which affects the molding of the starter body made of plastic and must be assembled to the starter base by a reasonable assembling means. Furthermore, due to the relatively special shape of the first pins, both manual and automated mechanical mounting have specific process specifications. The technical solutions described below have been created in this context.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to provide an automatic pin mounting mechanism of an automatic current starter mounting apparatus, which facilitates automatic mounting of a first pin to a starter base by a set of equipment, thereby significantly improving the mounting efficiency, facilitating the equipping of only one operator for the set of equipment, thereby saving valuable labor resources, significantly reducing labor wage costs, and embodying the inexpensive advantages of products, and which facilitates reliable securing of the mounting quality, thereby improving the yield of finished products, and preventing defective products from flowing to a user channel.
The task of the present invention is accomplished by providing an automatic pin mounting mechanism for an automatic current starter assembling apparatus, comprising: a workbench arranged in a state of being vacated from a terrace, a left rotary disc driving mechanism is arranged on one side of the left end of the workbench facing downwards, a right rotary disk driving mechanism is arranged on the downward side of the right end of the workbench, a left power output part of the left rotary disk driving mechanism extends to the upper part of the workbench and is fixedly connected with the central position of a left rotary disk positioned above the left end of the workbench, the right power output part of the right rotary disk driving mechanism also extends to the upper part of the workbench and is fixedly connected with the central position of the right rotary disk positioned above the right end of the workbench, a first pin conveying vibration disc, a first static contact piece conveying vibration disc I, a second static contact piece conveying vibration disc II, a shell cover conveying vibration disc, a first rivet conveying vibration disc I and a second rivet conveying vibration disc II are arranged around the workbench in a clockwise direction; the left rotary disk starter base bearing mechanisms are arranged in a group and are arranged at intervals around the edge part of one upward side of the left rotary disk; the automatic plug pin mounting mechanism comprises a first plug pin mounting mechanism, the first plug pin mounting mechanism comprises a starter first plug pin leading-in guide rail matching support, a starter first plug pin clamping jaw horizontal displacement acting cylinder, a starter first plug pin clamping jaw vertical displacement acting cylinder, a starter first plug pin clamping jaw rotating acting cylinder fixing frame, a starter first plug pin clamping jaw rotating acting cylinder, a starter first plug pin clamping jaw opening and closing acting cylinder and a pair of starter first plug pin clamping jaws, the starter first plug pin leading-in guide rail matching support corresponds to one end, facing the workbench, of the left rotary disc starter base bearing mechanism, the lower part of the starter first plug pin leading-in guide rail matching support is fixed with one side, facing the left rotary disc, of the starter first plug pin leading-in guide rail matching support seat in an up-down adjusting mode, the bottom of the starter first pin leading-in guide rail matching support seat is fixed with the workbench through a screw, a starter first pin receiving block is fixed on the upper part of the starter first pin leading-in guide rail matching support and on one side back to the left rotary disc through a starter first pin receiving block screw, a starter first pin step cavity is formed between the upper surface of the starter first pin receiving block and the upper surface of the starter first pin leading-in guide rail matching support, the lower end of the starter first pin clamping jaw horizontal displacement acting cylinder support is fixed with the workbench, the upper end of the starter first pin clamping jaw horizontal displacement acting cylinder support extends towards the direction far away from the workbench, the starter first pin clamping jaw horizontal displacement acting cylinder is fixed with the upper end of the starter first pin clamping jaw horizontal displacement acting cylinder support towards one side of the left rotary disc in a horizontal displacement state, and the starter first pin clamping jaw vertical displacement acting cylinder is fixed with the upper and lower displacement acting cylinder fixing plate through the starter first pin clamping jaw vertical displacement acting cylinder The starter first pin clamping jaw horizontal displacement action cylinder push plate is fixed with a starter first pin clamping jaw horizontal displacement action cylinder push plate of a starter first pin clamping jaw horizontal displacement action cylinder, the upper end of a starter first pin clamping jaw rotary action cylinder fixing frame is fixed with the bottom of the starter first pin clamping jaw vertical displacement action cylinder push plate of the starter first pin clamping jaw vertical displacement action cylinder, the starter first pin clamping jaw rotary action cylinder is fixed at the lower end of one side, facing the left rotary disc, of the starter first pin clamping jaw rotary action cylinder fixing frame in a horizontal state, the starter first pin clamping jaw opening and closing action cylinder is connected with the starter first pin clamping jaw rotary action cylinder in a horizontal cantilever state through a rotary action cylinder seat and is driven by the starter first pin clamping jaw rotary action cylinder to rotate 90 degrees in a clockwise or anticlockwise alternating mode, and a pair of starter first pin clamping jaws correspond to each other in state with the starter first pin clamping jaw opening and closing action cylinder, facing the starter first pin clamping jaw opening and closing cylinder, and the starter first pin clamping jaw is led into the guide rail One end of the upper part of the matching bracket is connected, and the pair of starter first pin clamping jaws are alternatively displaced between the upper part of the starter first pin receiving block and the upper part of the left rotary disc starter base bearing mechanism under the action of the starter first pin clamping jaw horizontal displacement acting cylinder.
In a specific embodiment of the utility model, the left rotating disk driving mechanism comprises a left rotating disk driving motor and a left rotating disk driving reduction box, the left rotating disk driving motor is in transmission fit with the left rotating disk driving reduction box and is fixed by the left rotating disk driving reduction box together with the left rotating disk driving motor and the downward side of the left end of the workbench, a left rotating disk driving reduction box power output shaft of the left rotating disk driving reduction box is used as the left power output part to extend above the workbench and is fixed with the center position of the left rotating disk, and the left rotating disk driving reduction box power output shaft is in rotation fit with the workbench through a left rotating disk driving reduction box power output shaft bearing.
In another specific embodiment of the utility model, the right rotating disk driving mechanism comprises a right rotating disk driving motor and a right rotating disk driving reduction box, the right rotating disk driving motor is in transmission fit with the right rotating disk driving reduction box and is fixed by the right rotating disk driving reduction box together with the right rotating disk driving motor and the downward side of the right end of the workbench, a right rotating disk driving reduction box power output shaft of the right rotating disk driving reduction box as the right power output part extends to the upper part of the workbench and is fixed with the center position of the right rotating disk, and the right rotating disk driving reduction box power output shaft is in rotation fit with the workbench through a right rotating disk driving reduction box power output shaft bearing.
In another specific embodiment of the present invention, the left turntable starter base bearing mechanism comprises a left turntable starter base bearing block fixing bottom plate, a left turntable starter base first bearing block i and a left turntable starter base second bearing block ii, the left turntable starter base bearing block fixing bottom plate is rectangular and is provided with a left turntable starter base bearing block fixing bottom plate screw hole at each of four corners, the left turntable starter base bearing block fixing bottom plate is fixed with the edge part of the upward side of the left turntable by a left turntable starter base bearing block fixing bottom plate screw at a position corresponding to the left turntable starter base bearing block fixing bottom plate screw hole, and an actuator coil base end insertion abdicating hole is provided at the central position of the left turntable starter base bearing block fixing bottom plate, the left rotary disc starter base first supporting block I and the left rotary disc starter base supporting block fixing bottom plate are fixed towards one end of the edge of the left rotary disc, a left rotary disc starter base first supporting block baffle plate I is fixed at the position corresponding to the end faces of the two ends of the left rotary disc starter base first supporting block I through screws, the upper end of the left rotary disc starter base first supporting block baffle plate I extends out of the upper surface of the left rotary disc starter base first supporting block I, a negative temperature coefficient thermistor connecting pin base supporting cavity and a left rotary disc starter base first supporting block fixing screw hole I used for fixing the left rotary disc starter base first supporting block I and the left rotary disc starter base supporting block fixing bottom plate are formed in the upper portion of the left rotary disc starter base first supporting block I, and the left rotary disc starter base first supporting block I faces towards the second supporting block of the left rotary disc starter base A left rotary disc starter base first supporting block supporting cavity II is formed on one side of the supporting block II, a left rotary disc starter base second supporting block II and a left rotary disc starter base supporting block fixing bottom plate are fixed towards one end of the center of the left rotary disc, a left rotary disc starter base second supporting block baffle II is fixed on the position corresponding to the end faces of the two ends of the left rotary disc starter base second supporting block II through screws, a left rotary disc starter base second supporting block supporting cavity II corresponding to the left rotary disc starter base first supporting block supporting cavity II is formed on the upper portion of the left rotary disc starter base second supporting block II and one side facing the left rotary disc starter base first supporting block I, and a left rotary disc starter base supporting block fixing bottom plate for fixing the left rotary disc starter base second supporting block II and the left rotary disc starter base supporting block fixing bottom plate is arranged on the left rotary disc starter base second supporting block II The second supporting block is fixed with a screw hole; and under the action of the horizontal displacement acting cylinder of the starter first pin clamping jaws, the pair of starter first pin clamping jaws correspond to the starter first pin receiving block or correspond to the upper part between the left rotary disc starter base first supporting block I and the left rotary disc starter base second supporting block II.
In still another embodiment of the present invention, a starter first pin-gripping jaw horizontal displacement acting cylinder push plate first stopper i is provided on one end surface of the starter first pin-gripping jaw horizontal displacement acting cylinder, and a starter first pin-gripping jaw horizontal displacement acting cylinder push plate second stopper ii is provided on the other end surface.
In still another specific embodiment of the present invention, an actuator first pin jaw up-down displacement cylinder upper stopper is fixed to an upper end face of the actuator first pin jaw up-down displacement cylinder, a lower limit block of a push plate of a starter first pin clamping jaw up-down displacement acting cylinder is fixed on the lower end surface of the starter first pin clamping jaw up-down displacement acting cylinder, a trigger first pin clamping jaw horizontal displacement acting cylinder push plate displacement limit degree collision block is fixed at the lower part of the trigger first pin clamping jaw horizontal displacement acting cylinder push plate, the displacement limit degree of the pushing plate of the first pin-inserting clamping jaw horizontal displacement acting cylinder of the starter is collided between a first limiting block I of the pushing plate of the first pin-inserting clamping jaw horizontal displacement acting cylinder of the starter and a second limiting block II of the pushing plate of the first pin-inserting clamping jaw horizontal displacement acting cylinder of the starter.
In a more specific embodiment of the present invention, a starter first pin jaw up-and-down displacement acting cylinder push plate displacement limit degree striking block is fixed to a side portion of the starter first pin jaw up-and-down displacement acting cylinder push plate, the starter first pin jaw up-and-down displacement acting cylinder push plate displacement limit degree striking block corresponding to a position between the starter first pin jaw up-and-down displacement acting cylinder stack plate upper limit block and the starter first pin jaw up-and-down displacement acting cylinder push plate lower limit block.
In a further specific embodiment of the present invention, a starter first prong gripper rotation acting cylinder first stopper i is fixed to one end face of the starter first prong gripper rotation acting cylinder, and a starter first prong gripper rotation acting cylinder second stopper ii is fixed to the other end face,
in yet a further specific embodiment of the present invention, a rotation-acting cylinder base rotation limit position first collision block i corresponding to the starter first pin jaw rotation-acting cylinder first stopper i is fixed to one end of the rotation-acting cylinder base, and a rotation-acting cylinder base rotation limit position second collision block ii corresponding to the starter first pin jaw rotation-acting cylinder second stopper ii is fixed to the other end of the rotation-acting cylinder base.
One of the technical effects of the technical scheme provided by the utility model is that the first pin can be accurately and automatically installed on the starter base by the first pin installation mechanism, so that the assembly efficiency can be obviously improved; secondly, because only one worker needs to be assigned relative to one automatic assembly device of the current starter, and the starter base to be assembled with the first pin is settled on the left rotary disc starter base bearing mechanism by the worker, the personnel investment is reduced, the precious labor resource is saved, the labor cost is effectively reduced, and the cheap advantage of the product is embodied; thirdly, because the assembly is completed automatically, the qualification rate of finished products is improved and guaranteed, and defective products are prevented from flowing to a user channel.
Drawings
Fig. 1 is a schematic view of the overall structure of an automatic assembling device of a current starter according to the present invention.
Fig. 2 is a schematic diagram of a left and a right rotary disk driving mechanism for driving the left and the right rotary disks shown in fig. 1 to rotate, respectively.
FIG. 3 is a schematic view of a vibratory plate feeder for supplying a first pin, a first stationary contact, a second stationary contact, a housing cover, a first rivet, and a second rivet to an automated current starter assembly of the present invention.
Fig. 4 is a schematic view of a left turn disc starter base carrier mechanism disposed on the left turn disc shown in fig. 1-3.
Fig. 5 is a schematic view of a right turn disc starter base carrier mechanism disposed on the right turn disc shown in fig. 1-3.
Fig. 6 is a structural view of the first pin mounting mechanism of the present invention shown in fig. 1 and 3.
Fig. 7a is a structural view of the first static contact mounting mechanism shown in fig. 1 and 3.
Fig. 7b is a detailed assembly structure view of the first stationary contact carrier block elevating cylinder, the first stationary contact carrier block, and the first stationary contact barrier shown in fig. 7 a.
Fig. 8a is a structural view of the second stationary contact fitting mechanism shown in fig. 1 and 3.
Fig. 8b is a detailed assembly structure view of the lifting cylinder of the stationary contact piece upper block, and the stationary contact shield plate shown in fig. 8 a.
Fig. 9 is a detailed configuration diagram of the pin and blade missing detection mechanism shown in fig. 1 and 3.
Fig. 10 is a block diagram of the starter base transfer mechanism shown in fig. 1 and 3.
Fig. 11 is a structural view of the starter base shown in fig. 1 and 3 together with a pin and a static contact missing detection mechanism.
FIG. 12a is a structural view of the housing cover mounting mechanism shown in FIGS. 1 and 3.
FIG. 12b is a detailed view of the housing cover mounting base shown in FIG. 12 a.
FIG. 13 is a block diagram of the rivet extraction release mechanism shown in FIGS. 1 and 3.
Fig. 14 is a schematic view of a press work member located at an upper portion of a table in the structural system of the rivet press mechanism shown in fig. 1 and 3.
Fig. 15 is a schematic view of the working components of the structural system of the rivet punching mechanism shown in fig. 1 and 3, which are located at the lower portion of the table.
Fig. 16 is a structural view of the mounting-end work removing mechanism shown in fig. 1 and 3.
Fig. 17 is a structural diagram of the workpiece retention detection mechanism shown in fig. 1 and 3.
Fig. 18 is a schematic diagram of a current starter.
Detailed Description
In order to clearly understand the technical spirit and the advantages of the present invention, the applicant below describes in detail by way of example, but the description of the example is not intended to limit the technical scope of the present invention, and any equivalent changes made according to the present inventive concept, which are merely in form and not in material, should be considered as the technical scope of the present invention.
Referring to fig. 18, the applicant only shows a part of the components of the current starter in fig. 18, because the structure of the current starter belongs to the known technology, for example, refer to the patent documents mentioned in the above background art column by the applicant, and particularly refer to CN206481237U (structurally improved weighted current starter). Fig. 18 shows a current starter body 70 of the structural architecture of a current starter, the current starter body 70 comprising: a starter base 701, a coil bobbin 7011 (i.e., a coil holder) extending from the bottom of the starter base 701, a coil 702 disposed (wound) on the coil bobbin 7011, and a starter coil holder end 70111 extending from the lower portion of the coil bobbin 7011; a connection pin positioning plate 703a and a duplex plug-in sheet 703b, wherein the connection pin positioning plate 703a and the duplex plug-in sheet 703b are inserted and embedded on the starter base 701; a first pin 704, a first stationary contact i 705 and a second stationary contact ii 706, which first pin 704, first stationary contact i 705 and second stationary contact ii 706 are arranged on the starter base 701 according to the illustration of the leadthroughs of fig. 18, in particular according to the teaching of CN 206481237U; the cover 707, the first rivet i 708a and the second rivet ii 708b are shown, the cover 707 is cover-fitted to the starter base 701 after the movable contact mechanism, not shown, is mounted in the starter base 701, the cover 707 and the starter base 701 are riveted by the first rivet i 708a and the second rivet ii 708b, and a cover flange 7071 formed at the bottom of the cover 707 is fitted to a recessed channel corresponding to a position on the starter base 701. In the use state, one end (coil lead-out end) of the coil 702 is electrically connected (e.g., welded) to the first pin 704, and the other end (coil lead-out end) of the coil 702 is electrically connected (e.g., welded) to the duplex plug 703 b; in the use state, a negative temperature system thermistor (NTC) is disposed on the housing cover 707 or at another appropriate position, and the NTC is connected in series between the connection pin positioning plate 703a and the duplex plug 703 b. Also shown in fig. 18 are a first rivet hole i 7012 of a starter base and a second rivet hole ii 7013 of a starter base that are provided in the starter base 701; set up the first rivet hole I7072 of a shell cover and a second rivet hole II 7073 of shell cover on shell cover 707, the first rivet hole I7072 of shell cover is corresponding with the first rivet hole I7012 of starter base, and second rivet hole II 7073 of shell cover is corresponding with second rivet hole II 7013 of starter base. The two moving contacts of the moving contact mechanism described above and not shown in fig. 18 correspond to the stationary contacts on the first stationary contact i 705 and the second stationary contact ii 706, respectively (see CN206481237U for details).
After the wiring pin positioning plate 703a, the duplex insertion piece 703b and the movable contact mechanism are mounted in the previous process, the automatic mounting device of the current starter according to the present invention first performs the automatic mounting of the first pin 704, and then performs the automatic mounting of the first static contact piece i 705, the second static contact piece ii 706, the case cover 707, the first rivet i 708a and the second rivet ii 708b, and the following description is directed to the automatic mounting of these components.
Referring to fig. 1 to 3, the following components belonging to the architecture of the automatic assembly device of a current starter are shown: a workbench 10 arranged in a state of being vacated to a floor, wherein a left rotary disk driving mechanism 101 is arranged on one side of the workbench 10 facing downwards at the left end, a right rotary disk driving mechanism 102 is arranged on one side of the workbench 10 facing downwards at the right end, a left power output part of the left rotary disk driving mechanism 101 extends to the upper part of the workbench 10 and is fixedly connected with the central position of a left rotary disk 103 positioned above the left end of the workbench 10, and a right power output part of the right rotary disk driving mechanism 102 also extends to the upper part of the workbench 10 and is fixedly connected with the central position of a right rotary disk 104 positioned above the right end of the workbench 10; a left turn disc starter base carrier 20 is shown, the left turn disc starter base carrier 20 being in a group (eight in this embodiment) in number and spaced around the edge portion of the upward facing side of the left turn disc 103; right turn disc starter base carriers 1, the number of the right turn disc starter base carriers 1 being one group (eight in this embodiment) and being arranged at intervals around an edge portion of one side of the right turn disc 104 facing upward; a starter base missing or not detecting mechanism 30, a first static contact mounting mechanism 3, a second static contact mounting mechanism 4, a pin and insert missing or not detecting mechanism 40 and a starter base transferring mechanism 5, wherein the starter base missing or not detecting mechanism 30, the first static contact mounting mechanism 3, the second static contact mounting mechanism 4, the pin and insert missing or not detecting mechanism 40 and the starter base transferring mechanism 5 are arranged on the workbench 10 in sequence around the peripheral edge part of the left rotary disk 103 at intervals in the clockwise direction and in a state of being vacated above the left rotary disk starter base bearing mechanism 20, wherein the starter base transferring mechanism 5 corresponds to the space between the left and right rotary disks 103 and 104; a starter base together with the pin and static contact missing detection mechanism 50, a case cover mounting mechanism 6, a rivet picking and releasing mechanism 7, a rivet punching mechanism 8, a mounting end workpiece removing mechanism 9 and a workpiece stagnation detection mechanism 60, wherein the starter base together with the pin and static contact missing detection mechanism 50, the case cover mounting mechanism 6, the rivet picking and releasing mechanism 7, the rivet punching mechanism 8, the mounting end workpiece removing mechanism 9 and the workpiece stagnation detection mechanism 60 are arranged on the workbench 10 in sequence at intervals in the clockwise direction around the peripheral edge part of the right turntable 104 and in a state of being emptied above the right turntable starter base bearing mechanism 1. Also shown in fig. 1 and 3 is the first pin mounting mechanism 2 of the structural system of the pin automatic mounting mechanism of the present invention and located between the starter base absence or absence detecting mechanism 30 and the station of the first static contact mounting mechanism 3.
Also shown in fig. 1 and 3 is a level platform 106 disposed immediately above the aforementioned table 10 and to the right of the aforementioned starter base absence detection mechanism 30 (also referred to as the front lane), where a service person or a dispatched worker is located at the level platform 106 to manually place the starter base 701, shown in fig. 18, to which the aforementioned first pin 704, first stationary contact i 705, second stationary contact ii 706, housing cover 707, first rivet i 708a and second rivet ii 708b are to be attached, onto the left turntable starter base carrier mechanism 20.
The applicant needs to state that: the starter base 701 may be picked up by an automated mechanism separately provided and transferred to the left turn disc starter base carrying mechanism 20, in which case a plurality of the apparatuses of the present invention may be checked by one worker to find out and eliminate the stoppage in time without having to assign a check-in person.
As shown in fig. 1 and 3, an electric controller 107 is provided on the table 10 at a position above and to the left. Further, as shown in fig. 3, a first pin conveying vibration plate 108a, a first stationary blade conveying vibration plate i 108b, a second stationary blade conveying vibration plate ii 108c, a cover conveying vibration plate 108d, a first rivet conveying vibration plate i 108e, and a second rivet conveying vibration plate ii 108f are arranged, i.e., arranged, in a clockwise direction around the periphery of the table 10.
Please refer to fig. 2, the left rotating disk driving mechanism 101 includes a left rotating disk driving motor 1011 and a left rotating disk driving reduction box 1012, the left rotating disk driving motor 1011 is in transmission fit with the left rotating disk driving reduction box 1012 and is fixed by the left rotating disk driving reduction box 1012 together with the left rotating disk driving motor 1011 and the downward side of the left end of the worktable 10, a left rotating disk driving reduction box power output shaft 10121 of the left rotating disk driving reduction box 1012 is used as the left power output part to extend above the worktable 10 and is fixed with the center position of the left rotating disk 103, the left rotating disk driving reduction box power output shaft 10121 is in rotation fit with the worktable 10 through a left rotating disk driving reduction box power output shaft bearing 10122; the right turntable driving mechanism 102 comprises a right turntable driving motor 1021 and a right turntable driving reduction box 1022, the right turntable driving motor 1021 is in transmission fit with the right turntable driving reduction box 1022 and is fixed by the right turntable driving reduction box 1022 together with the right turntable driving motor 1021 and the downward side of the right end of the workbench 10, a right turntable driving reduction box power output shaft 10221 of the right turntable driving reduction box 1022 is used as the right power output part and extends to the upper side of the workbench 10 and is fixed with the center position of the right turntable 104 through a screw, and the right turntable driving reduction box power output shaft 10221 is in rotation fit with the workbench 10 through a right turntable driving reduction box power output shaft bearing 10222.
The left and right rotary disk drive motors 1011, 1021 are electrically controlled by the electrical controller 107 (i.e., controlled by the electrical controller 107). When the left rotary disk driving motor 1011 works, the left rotary disk driving reduction box 1012 is driven by the left rotary disk driving motor, the left rotary disk driving reduction box 1012 reduces the speed and the left rotary disk driving reduction box power output shaft 10121 drives the left rotary disk 103 to rotate, and the left rotary disk driving motor 1011 works according to the process requirement rhythmicity, so that the rotation of the left rotary disk 103 has the rotation rhythmicity according to the process requirement. When the right rotary disk drive motor 1021 works, the right rotary disk drive reduction box 1022 is driven by the right rotary disk drive reduction box 1021, the right rotary disk 104 is driven to rotate by the right rotary disk drive reduction box 1022 and the power output shaft 10221 of the right rotary disk drive reduction box, and the right rotary disk 104 rotates rhythmically according to the process requirements because the right rotary disk drive motor 1021 works rhythmically. When the left and right rotary discs 103, 104 rotate, the aforementioned left rotary disc starter base carrier 20 and right rotary disc starter base carrier 1, which are respectively arranged thereon, move (rotate) accordingly.
Referring to fig. 4 in conjunction with fig. 1 to 3, the left-hand disk starter base bearing mechanism 20 includes a left-hand disk starter base bearing block fixing bottom plate 201, a left-hand disk starter base first bearing block i 202, and a left-hand disk starter base second bearing block ii 203, the left-hand disk starter base bearing block fixing bottom plate 201 is rectangular and has a left-hand disk starter base bearing block fixing bottom plate screw hole 2011 opened at each of four corners, the left-hand disk starter base bearing block fixing bottom plate 201 is fixed to the edge portion of the upward facing side of the left-hand disk 103 by a left-hand disk starter base bearing block fixing bottom plate screw 2012 at a position corresponding to the left-hand disk starter base bearing block fixing bottom plate screw hole 2011, and a starter coil base end portion for the coil bobbin 7011 of the above-mentioned starter base 701 is opened at the center position of the left-hand disk starter base bearing block fixing bottom plate 201 70111 the end of the starter coil base inserted into the recess 2013, the left turntable starter base first support block I202 and the left turntable starter base support block fixing base plate 201 are fixed toward one end of the edge of the left turntable 103, a left turntable starter base first support block baffle I2021 is fixed by screws at the position corresponding to the end faces of the left turntable starter base first support block I202, the upper end of the left turntable starter base first support block baffle I2021 is extended out of the upper surface of the left turntable starter base first support block I202, and a negative temperature coefficient thermistor terminal base support cavity 2022 and a left turntable starter base first support block fixing screw hole 2023 for fixing the left turntable starter base first support block I202 and the left turntable starter base support block fixing base plate I are formed in the upper part of the left turntable starter base first support block I202, a left rotary disk starter base first support block support cavity II 2024 is formed at the upper portion of the left rotary disk starter base first support block I202 and on the side facing the left rotary disk starter base second support block II 203, the left rotary disk starter base second support block II 203 is fixed to one end of the left rotary disk starter base support block fixing base plate 201 facing the center of the left rotary disk 103, a left rotary disk starter base second support block baffle II 2031 is fixed to each of the positions corresponding to the end faces of both ends of the left rotary disk starter base second support block II 203 by screws, a left rotary disk starter base second support block support cavity II 2032 is formed at the upper portion of the left rotary disk starter base second support block II 203 and on the side facing the left rotary disk starter base first support block I202 and in a position corresponding to the left rotary disk starter base first support block support cavity II 2024, a left rotary disc starter base second supporting block fixing screw hole 2033 for fixing the left rotary disc starter base second supporting block II 203 and the left rotary disc starter base supporting block fixing bottom plate 201 is arranged on the left rotary disc starter base second supporting block II 203; the starter base absence detecting means 30, the first pin mounting means 2, the first static contact mounting means 3, the second static contact mounting means 4, the pin and tab absence detecting means 40, and the starter base transfer means 5, which are arranged at intervals in the clockwise direction in this order around the peripheral edge portion of the left turn plate 103, correspond to the positions above the left turn plate starter base first support block i 202 and the left turn plate starter base second support block ii 203 in an empty state.
Referring to fig. 5 in combination with fig. 1 to 3, the right-hand rotary disk starter base bearing mechanism 1 includes a right-hand rotary disk starter base bearing block fixing bottom plate slide guide rod 11, a slide guide rod fixing plate 12, a press riveting top column base guide plate 13, a press riveting top column base guide post 14, a press riveting top column base 15, a press riveting top column 16, a right-hand rotary disk starter base bearing block fixing bottom plate 17, a right-hand rotary disk starter base first bearing block i 18 and a right-hand rotary disk starter base second bearing block ii 19, the slide guide rod fixing plate 12 corresponds to an edge portion of a downward side of the right-hand rotary disk 104, the number of the right-hand rotary disk starter base bearing block fixing bottom plate slide guide rods 11 is four, the four right-hand rotary disk starter base bearing block fixing bottom plate slide guide rods 11 respectively correspond to four corners of the slide guide rod fixing plate 12 and are fixed to an upward side of the slide guide rod fixing plate 12, a press riveting top column seat guide column plate pushing cylinder column abdicating hole 121 is opened at the central position of the sliding guide rod fixing plate 12, the sliding guide rod 11 of the fixed bottom plate sliding guide rod of the right rotary disk starter base supporting block is also matched with the fixed bottom plate sliding guide rod guide sleeve 111 in a sliding way, the fixed bottom plate sliding guide rod guide sleeve 111 is fixed with the right rotary disk 104, the sliding guide rod spring 112 is sleeved at the upper end of the sliding guide rod 11 of the fixed bottom plate sliding guide rod of the right rotary disk starter base supporting block, the lower end of the sliding guide rod spring 112 is supported on the upper surface of the fixed bottom plate sliding guide rod guide sleeve 111, the upper surface of the fixed bottom plate sliding guide rod guide sleeve 111 is level (namely on the same plane) with the upper surface of the right rotary disk 104, the upper end of the sliding guide rod spring 112 is supported on the downward side of the fixed bottom plate 17 of the right rotary disk starter base supporting block, the number of the press riveting top column seat guide columns 14 is four, the middle part of the press riveting top column base guide post 14 is in sliding fit with a press riveting top column base guide post sleeve 141, the lower end of the press riveting top column base guide post 14 is fixed with one side of a press riveting top column base guide post plate 13 facing upwards, the upper end of the press riveting top column base guide post 14 is fixed with a press riveting top column base 15, the press riveting top column base guide post plate 13 corresponds to the upper part of a cylinder post abdicating hole 121 for the pushing action of the press riveting top column base guide post plate, the press riveting top column base 15 is positioned below a right rotary disc starter base fixing bottom plate 17, the press riveting top column 16 is provided with a pair of press riveting top column bases which are longitudinally parallel to each other and is fixed with the press riveting top column base 15 in a state perpendicular to the upper surface of the press riveting top column base 15, the right rotary disc starter base supporting block fixing bottom plate 17 is fixed with the press riveting top fixing bottom plate sliding guide rod 113 at the top of the right rotary disc starter base sliding guide rod 11 through a supporting block fixing bottom plate screw 171 and a supporting block sliding guide rod 113 at the top of the right rotary disc starter base sliding guide rod 11 A rivet pressing top column guide sleeve 172 is provided on the right rotary disk starter base support block fixing base plate 17 at a position corresponding to the rivet pressing top column 16, the upper end of the rivet pressing top column 16 is slidably fitted to the rivet pressing top column guide sleeve 172, a starter coil holder end-penetrating abdicating hole 173 is provided at the center position of the right rotary disk starter base support block fixing base plate 17, a right rotary disk starter base first support block i 18 is fixed to one end of the right rotary disk starter base support block fixing base plate 17 facing the edge of the right rotary disk 104, a right rotary disk starter base first support block baffle 181 i is fixed to a position corresponding to both end faces of the right rotary disk starter base first support block i 18 by a screw, the upper end of the right rotary disk starter base first support block baffle 181 protrudes from the upper surface of the right rotary disk starter base first support block i 18, a negative temperature coefficient thermistor terminal support cavity 182 and a punch head relief cavity 183 are formed in the upper portion of the right rotary disk starter base first support block I18, a right rotary disk starter base first support block support cavity I184 is formed in the upper portion of the right rotary disk starter base first support block I18 and on the side facing the right rotary disk starter base second support block II 19, a rivet stud relief cavity having a semicircular cross-sectional shape is formed in the right rotary disk starter base first support block support cavity I184 and in a position corresponding to one of the above two rivet stud guide sleeves 172, the right rotary disk starter base second support block II 19 is fixed to the end of the right rotary disk starter base support block fixing base plate 17 facing the center of the right rotary disk 104, and a rivet stud relief cavity is formed in the upper portion of the right rotary disk starter base second support block II and facing the right rotary disk starter base first support block I19 A second supporting block supporting cavity II 191 of the right rotary disc starter base is formed on one side of the supporting block I18, the position of the second supporting block supporting cavity II 191 of the right rotary disc starter base corresponds to the first supporting block supporting cavity I184 of the right rotary disc starter base, a punch abdicating notch 192 is formed in the middle of the second supporting block II 19 of the right rotary disc starter base in the length direction, and a riveting jacking column abdicating cavity 193 with the same cross-sectional shape as the abdicating cavity of the riveting jacking column is formed on the second supporting block supporting cavity II 191 of the right rotary disc starter base and in the position corresponding to the other riveting jacking column guide sliding sleeve in the two riveting jacking column guide sliding sleeves 172.
Also shown in fig. 5 is the current starter body 70. taking the position shown in fig. 5 as an example, the end of the current starter body 70 facing the right turntable starter base first support block i 18 on the right turntable starter base support block mounting base 17 is supported on the right turntable starter base first support block support cavity i 184, while the end of the current starter body 70 facing the right turntable starter base second support block ii 19 is supported on the right turntable starter base second support block support cavity ii 191. In addition, as can be seen from the schematic of FIG. 5, the aforementioned current starter body 70 has completed the automated assembly process.
Referring to fig. 6 in conjunction with fig. 1 and 3, the starter base absence detection mechanism 30 includes a starter base absence detection sensor fixing post 301, a starter base absence detection sensor fixing base 302, and a starter base absence detection sensor 303, the starter base absence detection sensor fixing post 301 corresponds to the left turntable starter base carrying mechanism 20, a bottom of the starter base absence detection sensor fixing post 301 is fixed to the worktable 10, and an upper end thereof extends upward in a direction away from the worktable 10, the starter base absence detection sensor fixing base 302 is fixed to an upper end of the starter base absence detection sensor fixing post 301 by a fixing base fixing screw 3021 in a state of being free from an edge portion of the upward side of the left turntable 103, a starter base absence detection sensor 303 is fixed to an end of the starter base absence detection sensor holder 302 facing the left turn plate 103 and corresponds to a side upper side of the left turn plate starter base carrier 20 facing an end of the work table 10, and the starter base absence detection sensor 303 is electrically connected to the electric controller 107 through a wire in a use state.
In the operating state, when the starter base absence detection sensor 303 (preferably, a photoelectric sensor, the same shall apply hereinafter) does not detect the first pin 104 of the structural system of the current starter main body 70, the starter base absence detection sensor 303 detects a signal and feeds the signal back to the electric controller 107, and the electric controller 107 sends a signal to the left turn disc drive mechanism 101 to stop the operation of the left turn disc drive motor 1011, and vice versa.
With continued reference to fig. 6 and with reference to fig. 1 and 3, the first prong mounting mechanism 2 of the structural system of the aforementioned prong automatic mounting mechanism includes a starter first prong-introducing rail-fitting bracket 21, a starter first prong-jaw horizontal displacement cylinder bracket 22, a starter first prong-jaw horizontal displacement cylinder 23, a starter first prong-jaw up-down displacement cylinder 24, a starter first prong-jaw rotation cylinder holder 25, a starter first prong-jaw rotation cylinder 26, a starter first prong-jaw opening-closing cylinder 27, and a pair of starter first prong jaws 28, the starter first prong-introducing rail-fitting bracket 21 corresponds to an end of the aforementioned left-turn disc starter base support mechanism 20 toward the aforementioned work table 10, a lower portion of the starter first prong-introducing rail-fitting bracket 21 is fixed to a side of the starter first prong-introducing rail-fitting bracket seat 211 toward the aforementioned left-turn disc 103 in an up-down adjustable manner, the bottom of the starter first prong introducing guide rail fitting holder 211 is fixed to the table 10 by a screw, a starter first prong receiving block 212 is fixed to the upper portion of the starter first prong introducing guide rail fitting holder 21 on the side facing away from the left turn plate 103 by a starter first prong receiving block screw 2121, a starter first prong step chamber 2122 is formed between the upper surface of the starter first prong receiving block 212 and the upper surface of the starter first prong introducing guide rail fitting holder 21, the lower end of the starter first prong clamp horizontal displacement cylinder holder 22 is fixed to the table 10 while the upper end thereof extends in a direction away from the table 10, the starter first prong clamp horizontal displacement cylinder 23 is fixed to the upper end of the starter first prong clamp horizontal displacement cylinder holder 22 in a horizontally-lying state toward the side of the left turn plate 103, a starter first pin jaw horizontal displacement acting cylinder push plate first stopper I231 is provided on one end face of the starter first pin jaw horizontal displacement acting cylinder 23, and a starter first pin jaw horizontal displacement acting cylinder push plate second stopper II 232 is provided on the other end face, the starter first pin jaw up-down displacement acting cylinder 24 is fixed to the starter first pin jaw horizontal displacement acting cylinder push plate 233 of the starter first pin jaw horizontal displacement acting cylinder 23 by a starter first pin jaw up-down displacement acting cylinder fixing plate 244, a starter first pin jaw up-down displacement acting cylinder stack plate upper stopper 241 is fixed to an upper end face of the starter first pin jaw up-down displacement acting cylinder 24, and a starter first pin jaw up-down displacement acting cylinder push plate lower stopper 242 is fixed to a lower end face of the starter first pin jaw up-down displacement acting cylinder 24, a starter first pin jaw horizontal displacement acting cylinder push plate displacement limit degree striker 2331 fixed to the lower portion of the starter first pin jaw horizontal displacement acting cylinder push plate 233, the starter first pin jaw horizontal displacement acting cylinder push plate displacement limit degree striker 2331 corresponding to between the starter first pin jaw horizontal displacement acting cylinder push plate first stopper i 231 and the starter first pin jaw horizontal displacement acting cylinder push plate second stopper ii 232, the upper end of the starter first pin jaw rotation acting cylinder fixing frame 25 fixed to the bottom of the starter first pin jaw up-down displacement acting cylinder push plate 243 of the starter first pin jaw up-down displacement acting cylinder 24, an starter first pin jaw up-down displacement acting cylinder push plate displacement limit degree striker 2431 fixed to the side portion of the starter first pin jaw up-down displacement acting cylinder push plate 243, a starter first prong clamp rotation cylinder 26 is fixed in a horizontally-disposed state to a lower end of the side of the starter first prong clamp rotation cylinder holder 25 facing the left turn plate 103, a starter first prong clamp rotation cylinder first stopper i 261 is fixed to an end surface of the starter first prong clamp rotation cylinder 26, a starter first prong clamp rotation cylinder second stopper ii 262 is fixed to the other end surface, the starter first prong clamp opening/closing cylinder 27 is connected to the starter first prong clamp rotation cylinder 26 in a horizontally cantilevered state by a rotation cylinder base 271, and is rotated by 90 ° in a clockwise or counterclockwise alternating manner by the starter first prong clamp rotation cylinder 26, wherein a rotation action cylinder base rotation pole corresponding to the starter first prong clamp rotation cylinder first stopper 261 i is fixed to one end of the rotation action cylinder base 271 A first stopper I2711, and a second stopper II 2712 for restricting the rotation of the rotation cylinder base, which is fixed to the other end of the rotation cylinder base 271 so as to correspond to the second stopper II 262 of the first pin jaw opening/closing cylinder, a pair of first pin jaws 28 are connected to one end of the first pin jaw opening/closing cylinder 27 toward the upper part of the first pin-drawing rail-fitting bracket 21 in a state corresponding to each other, and the pair of first pin jaws 28 are alternately displaced between the upper part of the first pin jaw receiving block 212 and the upper part of the left turn disc starter base support means 20 by the horizontal displacement cylinder 23.
As shown in fig. 6, the pair of starter first prong jaws 28, when displaced to the region of the left turn disc 103, correspond to above between the left turn disc starter base first support block i 202 and the left turn disc starter base second support block ii 203, i.e., above the starter base 701 shown in fig. 6.
In the present embodiment, the above-mentioned starter first prong clamp horizontal displacement acting cylinder 23, starter first prong clamp vertical displacement acting cylinder 24, starter first prong clamp rotation acting cylinder 26, and starter first prong clamp opening and closing acting cylinder 27 are all air cylinders and are electrically connected to the aforementioned electric controller 107. Since the concepts of the acting cylinders in the related mechanisms to be also referred to one by one below are referred to as cylinders, the description will not be repeated. In this embodiment, the aforementioned first stopper i 231 of the push plate of the first pin-jaw horizontal displacement action cylinder of the starter, the second stopper ii 232 of the push plate of the first pin-jaw horizontal displacement action cylinder of the starter, the upper stopper 241 of the stack plate of the first pin-jaw vertical displacement action cylinder of the starter, the lower stopper 242 of the push plate of the first pin-jaw vertical displacement action cylinder of the starter, the first stopper i 261 of the first pin-jaw rotation action cylinder of the starter, and the second stopper ii 262 of the first pin-jaw rotation action cylinder of the starter all substantially play a role in responding to signals, for example, when the first stopper i 231 of the push plate of the first pin-jaw horizontal displacement action cylinder of the starter collides with the stopper 2331 of the push plate of the first pin-jaw horizontal displacement action cylinder of the starter, a signal is fed back to the electric controller 107, indicating that the first stopper i 233 of the push plate of the first pin-jaw horizontal displacement action cylinder of the starter horizontally displaces the push plate of the first pin-jaw to the first pin-jaw horizontal displacement action cylinder of the starter The degree of the directional displacement of the limiting block I231 reaches the limit, namely the limiting block I can not be displaced any more, and on the contrary, the working mechanism of other similar components is the same as that of the previous example, so that the applicant does not repeatedly describe the working mechanism.
Also shown in fig. 6 is a first prong feed guide 108g belonging to the structural system of the aforementioned first prong feed vibration plate 108a, and the first prong 704 is fed by the first prong feed vibration plate 108a to the aforementioned actuator first prong stepped cavity 2122 via the first prong feed guide 108g and automatic mounting is carried out by the aforementioned first prong mounting mechanism 2.
The first prong mounting mechanism 2 is such that the mounting of the first prong 704 is completed, and, under the operation of the actuator first prong clamp horizontal displacement operating cylinder 23, the starter first pin jaw up-and-down displacement operating cylinder 24, the starter first pin jaw rotation operating cylinder holder 25, the starter first pin jaw rotation operating cylinder 26, the starter first pin jaw opening-and-closing operating cylinder 27 and the pair of starter first pin jaws 28 correspond to the upper side of the aforementioned starter first pin receiving block 212 by the movement of the starter first pin jaw horizontal displacement operating cylinder push plate 233, a pair of starter first prong jaws 28 are caused to descend upon operation of the starter first prong jaw up-down displacement actuation cylinder 24, the starter first prong clamp 28 is caused to clamp the first prong 704 between the clamp jaw opening 281 between the pair of starter first prong clamps 28 by operation of the starter first prong clamp opening cylinder 27. The starter first pin jaw up-down displacement cylinder push plate 243 is then moved upward by the operation of the starter first pin jaw up-down displacement cylinder 24 to bring the pair of starter first pin jaws 28 in a clamped state to the first pin 704 upward correspondingly, and then the pair of starter first pin jaws 28 together with the first pin 704 in the clamped state is moved to the position corresponding to the upper side of the starter base 701 by the operation of the starter first pin jaw horizontal displacement cylinder 23. Next, the operation of the starter first prong clamp rotation cylinder 26 rotates the starter first prong clamp opening/closing cylinder 27 together with the pair of starter first prong clamps 28 that clamp the first prongs 704 by 90 ° counterclockwise so that the first prongs 704 correspond to the starter base 701. The actuator first prong clamp up and down displacement cylinder 24 is then operated to move the pair of actuator first prong clamps 28 down with the first prong 704 to insert the first prong 704 into position on the actuator base 701 as illustrated in FIG. 18. Then, the starter first pin clamp 28 is repelled by the operation of the starter first pin clamp opening and closing cylinder 27, the first pin 704 is released, and the mounting of the first pin 704 is completed, and then, the next first pin 704 to be mounted, which is sent from the first pin feed rail 108g, is gripped by the starter first pin clamp 28 at the position of the starter first pin stepped cavity 2122 in the reverse operation, and so on. As a result, the pair of starter first prong claws 28 are alternately displaced upward, i.e., between the left turn disc starter base first support block i 202 and the left turn disc starter base second support block ii 203, corresponding to the starter first prong receiving block 212 or between the former and the latter, by the starter first prong claw horizontal displacement cylinder 23, i.e., by being operated.
Referring to fig. 7a and 7b in combination with fig. 1 and 3, the first static contact mounting mechanism 3 includes a first static contact carrier block lifting/lowering cylinder holder 31, a first static contact carrier block lifting/lowering cylinder 32, a first static contact carrier block 33, a first static contact baffle 34, a first static contact jaw horizontal displacement cylinder holder 35, a first static contact jaw horizontal displacement cylinder 36, a first static contact jaw up/down displacement cylinder 37, a first static contact jaw opening/closing cylinder 38, and a pair of first static contact jaw blocks 39, the lower end of the first static contact carrier block lifting/lowering cylinder holder 31 is fixed to the first static contact carrier block lifting/lowering cylinder holder 311 toward the left rotary plate 103 with the upper and lower ends thereof adjusted upward and downward, and the bottom of the first static contact carrier block lifting/lowering cylinder holder 311 is fixed to the table 10, the first static contact bearing block lifting cylinder 32 and the first static contact bearing block lifting cylinder fixing seat 31 are fixed at the upper end of the side opposite to the left rotary disk 103, the first static contact bearing block lifting cylinder column 321 of the first static contact bearing block lifting cylinder 32 faces upwards, the bottom of the first static contact bearing block 33 is fixed with the first static contact bearing block supporting seat 331, the downward side of the middle part of the first static contact bearing block supporting seat 331 is fixed with the tail end (i.e. the upper end in the figure state) of the first static contact bearing block lifting cylinder column 321, two bearing block guide columns 3311 are respectively fixed at two ends of the downward side of the first static contact bearing block supporting seat 331, the bearing block guide columns 3311 are in sliding fit with the cylinder body of the first static contact bearing block lifting cylinder 32, a first static contact horizontal end part relief step cavity 332 and a first contact bending static contact bending An end abdicating cavity 333, a first static contact detecting sensor fixing plate 334 fixed on the end surface of one end of the first static contact bearing block 33 back to the first static contact clamping jaw horizontal displacement action cylinder fixing frame 35, a static contact clamping jaw abdicating cavity 335 extended above the first static contact bending end abdicating cavity 333, the upper end of the first static contact detecting sensor fixing plate 334 extending out of the upper surface of the first static contact bearing block 33, a first static contact baffle 34 fixed with the first static contact bearing block 33 toward one side of the left rotary disk 103 and also fixed with the first static contact bearing block bearing seat 331, a static contact clamping jaw abdicating notch 341 opened on the upper part of the first static contact baffle 34, the lower end of the first static contact clamping jaw horizontal displacement action cylinder fixing frame 35 fixed with the workbench 10 and the upper end extending upwards, a first static contact clamping jaw horizontal displacement action cylinder 36 in horizontal position with the first static contact clamping jaw horizontal displacement action cylinder fixing frame 35 A first static contact jaw horizontal displacement acting cylinder push plate movement limit position first collision block I361 is fixed on one end surface of the first static contact jaw horizontal displacement acting cylinder 36, a first static contact jaw horizontal displacement acting cylinder push plate movement limit position second collision block II 362 is fixed on the other end surface of the first static contact jaw horizontal displacement acting cylinder 36, the first static contact jaw up-down displacement acting cylinder 37 is fixed with the first static contact jaw horizontal displacement acting cylinder push plate 363 of the first static contact jaw horizontal displacement acting cylinder 36 through a first static contact jaw up-down displacement acting cylinder fixing plate 371, a first static contact jaw horizontal displacement acting push plate cylinder limit displacement degree collision block 3631 is fixed at the middle position of the lower part of the first static contact jaw horizontal displacement acting cylinder push plate 363 in the length direction, the first static contact jaw horizontal displacement acting cylinder push plate limit displacement degree collision block 3631 is positioned between the first collision block I361 at the first static contact jaw horizontal displacement acting cylinder push plate moving limit position and the second collision block II 362 at the first static contact jaw horizontal displacement acting cylinder push plate moving limit position, the first static contact jaw opening and closing acting cylinder 38 is fixed with the first static contact jaw up and down displacement acting cylinder push plate 372 of the first static contact jaw up and down displacement acting cylinder 37 through the first static contact jaw opening and closing acting cylinder fixing plate 381, a first static contact jaw up and down displacement acting cylinder push plate up and down stroke limit position limit collision block 373 is fixed on one side of the first static contact jaw up and down displacement acting cylinder push plate 372 push plate and a second static contact jaw up and down stroke limit position limit collision block 373 corresponding to a pair of the first static contact jaw up and down displacement acting cylinder push plate up and down stroke limit position limit collision block 373 on the side of the first static contact jaw up and down displacement acting cylinder push plate A static contact piece clamping jaw up-down displacement acting cylinder push plate ultimate displacement degree collision block 3721, a pair of first static contact piece clamping jaw blocks 39 are connected with a first static contact piece clamping jaw opening and closing acting cylinder 38, a pair of first stationary contact claws 391 are fixed to the bottoms of the pair of first stationary contact claw blocks 39, the pair of first stationary contact clamping jaws 391 correspond to the stationary contact clamping jaw abdication cavity 335 and the stationary contact clamping jaw abdication gap 341, a first static contact horizontal end pressure claw block 382 is fixed on one side of the first static contact jaw opening and closing cylinder 38 back to the first static contact jaw opening and closing cylinder fixing plate 381, a first static contact piece horizontal end pressing claw 3821 extends at the lower part of the first static contact piece horizontal end pressing claw block 382, the first stationary contact horizontal end pressing claw 3821 extends downward to the lower portion of the first stationary contact jaw opening and closing cylinder 38 and corresponds to the aforementioned pair of first stationary contact jaws 391.
In an actual use state, a first stationary contact detecting sensor (not shown) is provided (i.e., fixed) at a position corresponding to the fixing plate hole 3341 at the upper end of the first stationary contact detecting sensor fixing plate 334, and the presence or absence of the first stationary contact i 705 on the first stationary contact carrier block 33 is detected by the first stationary contact detecting sensor, and if not, a signal is fed back to the electric controller 107 by the first stationary contact detecting sensor, so that the left rotary plate 103 does not rotate, and vice versa.
Fig. 7a also shows a first stationary-contact conveying guide i 108h of the structural coefficient of the aforementioned first stationary-contact conveying vibration disk i 108b, and the first stationary contact i 705 fed by the first stationary-contact conveying vibration disk i 108b is sent by the first stationary-contact conveying guide i 108h to the aforementioned first stationary-contact carrier block 33 to be extracted by the first stationary contact mounting mechanism 3 and mounted on the starter base 701.
Continuing with fig. 7a and 7b, the applicant described the assembly process of the first static contact i 705, and the operation of the first static contact jaw horizontal displacement acting cylinder 36, the first static contact jaw horizontal displacement acting cylinder push plate 363 drives the first static contact jaw up-and-down displacement acting cylinder 37, the first static contact jaw opening-and-closing acting cylinder 38, and the pair of first static contact jaw pieces 39 to move above the first static contact carrier piece 33, and the first static contact i 705 conveyed by the first static contact conveying guide i 108h is already on the first static contact carrier piece 33 at this time. Then, the first stationary contact jaw vertical displacement cylinder 37 is operated, and the first stationary contact jaw opening/closing cylinder 38 and the pair of first stationary contact jaw blocks 39 are moved downward by the first stationary contact jaw vertical displacement cylinder push plate 372. Then, the pair of first stationary contact jaw blocks 39 are folded toward each other at the positions of the stationary contact jaw abdicating cavity 335 and the stationary contact jaw abdicating notch 341, respectively, by the operation of the first stationary contact jaw opening and closing cylinder 38, so that the first stationary contact i 705 is gripped by the pair of first stationary contact jaws 391, and in order to ensure that the first stationary contact i 705 in the gripped state exhibits a good gripping effect, the first stationary contact horizontal end pressure claw 3821 of the first stationary contact horizontal end pressure claw block 382 at this time abuts on the horizontal end of the first stationary contact i 705 (i.e., the end facing the first stationary contact detecting sensor fixing plate 334). Then, the first stationary contact jaw up-and-down displacement action cylinder 37 is operated in the reverse process described above until the pair of first stationary contact jaw pieces 39 together with the first stationary contact i 705 in the state of being gripped by the pair of first stationary contact jaws 391 are lifted upward. Then, the first stationary contact jaw horizontal displacement cylinder 36 is operated in the reverse direction, and the first stationary contact jaw horizontal displacement cylinder push plate 363 is operated until the pair of first stationary contact jaw blocks 39 are brought into correspondence with the starter base 701. Then, the first stationary contact jaw up-down displacement acting cylinder push plate 372 is driven to go down by the operation of the first stationary contact jaw up-down displacement acting cylinder 37, and the pair of first stationary contact jaw blocks 39 goes down together with the first stationary contact i 705 in a state of being clamped by the pair of first stationary contact jaws 391 and corresponds to the first stationary contact mounting position on the starter base 701. Then, the first stationary contact jaw opening and closing cylinder 38 is operated to repel (open) the pair of first stationary contact jaw pieces 39 to release the previously held first stationary contact i 705. Then, the above-mentioned reverse operation process is performed to make the pair of first stationary contact clamping claw blocks 39 correspond to the upper side of the first stationary contact carrying block 33 again. This action is repeated alternately.
Referring to fig. 8a and 8b in combination with fig. 1 and 3, the second static contact fitting mechanism 4 includes a static contact piece upper and lower block lifting cylinder holder 41, a static contact piece upper and lower block lifting cylinder 42, a static contact piece upper block 43, a static contact retainer plate 44, a static contact gripping claw horizontal displacement cylinder holder 45, a static contact gripping claw horizontal displacement cylinder 46, a static contact gripping claw up and down displacement cylinder 47, a static contact gripping claw opening and closing cylinder 48, and a pair of static contact gripping claws 49, a lower end of the static contact piece upper block lifting cylinder holder 41 is vertically adjustably fixed to a side of the static contact piece upper block lifting cylinder holder support 411 facing toward the left rotary plate 103, a bottom of the static contact piece upper block lifting cylinder holder support 411 is fixed to the table 10, the static contact piece upper block lifting cylinder 42 and the static contact piece upper block lifting cylinder holder 41 are fixed to an upper end of a side facing away from the left rotary plate 103, and the static contact piece upper material block lifting cylinder column 421 of the static contact piece upper material block lifting cylinder 42 is upward, the static contact piece upper material block 43 is fixed with the static contact piece upper material block supporting seat 431 at the bottom of the static contact piece upper material block 43 at the position corresponding to the upper material block fixing screw hole 432 arranged at both ends of the static contact piece upper material block 43 by a material block fixing screw, the downward side of the middle part of the static contact piece upper material block supporting seat 431 is fixed with the tail end (i.e. the upward end part) of the static contact piece upper material block lifting cylinder column 421, the two ends of the downward side of the static contact piece upper material block supporting seat 431 are respectively fixed with an upper material block supporting seat guide pillar 4311, the upper material block supporting seat guide pillar 4311 is in sliding fit with the cylinder body of the static contact piece upper material block lifting cylinder 42, the upper part of the static contact piece upper material block 43 is formed with a concave cavity 433 for supporting the horizontal end part of the static contact piece, a static contact pin abdicating cavity 434 and a static contact piece bending pin abdicating cavity 435 at intervals, and a stationary contact detecting sensor fixing plate 436 is fixed to an end surface of the stationary contact piece upper block 43 opposite to the end of the stationary contact gripping claw horizontal displacement cylinder fixing frame 45, the upper end of the stationary contact detecting sensor fixing plate 436 protrudes out of the upper surface of the stationary contact piece upper block 43, the stationary contact pin abdicating chamber 434 is located between the stationary contact horizontal end supporting concave chamber 433 and the stationary contact bending pin abdicating chamber 435, the position of the stationary contact horizontal end supporting concave chamber 433 on the stationary contact piece upper block 43 is located between the upper end of the stationary contact detecting sensor fixing plate 436 and the stationary contact pin abdicating chamber 434, the stationary contact shield plate 44 is fixed to the side of the stationary contact piece upper block 43 toward the left turn disc 103 by screws at positions corresponding to a screw hole of the stationary contact shield plate 441 and a screw hole 437 of the stationary contact piece upper block 43, the lower end of the fixed frame 45 of the static contact gripping claw horizontal displacement acting cylinder is fixed to the aforementioned table 10, and the upper end extends upward, the fixed frame 46 of the static contact gripping claw horizontal displacement acting cylinder is fixed in a horizontally lying state to the upper end of the side of the fixed frame 45 of the static contact gripping claw horizontal displacement acting cylinder facing the left rotary plate 103, a first collision block I461 at the movement limit position of the push plate of the fixed clip gripping claw horizontal displacement acting cylinder is fixed to one end surface of the fixed frame 46 of the static contact gripping claw horizontal displacement acting cylinder, a second collision block II at the movement limit position of the push plate of the fixed clip gripping claw horizontal displacement acting cylinder is fixed to the other end surface of the fixed frame 46 of the fixed frame 47 of the fixed frame is fixed to the push plate 463 of the fixed frame 46 of the fixed frame via the fixed plate 471 of the fixed frame of the static contact gripping claw horizontal displacement acting cylinder 46, a static contact gripping claw horizontal displacement acting cylinder push plate extreme displacement degree striking block 4631 is fixed at the lower middle position in the length direction of the static contact gripping claw horizontal displacement acting cylinder push plate 463, the static contact gripping claw horizontal displacement acting cylinder push plate extreme displacement degree striking block 4631 is positioned between the first striking block I461 at the moving extreme position of the static contact gripping claw horizontal displacement acting cylinder push plate and the second striking block II 462 at the moving extreme position of the static contact gripping claw horizontal displacement acting cylinder push plate, the static contact gripping claw opening and closing acting cylinder 48 is fixed with the static contact gripping claw up and down displacement acting cylinder push plate 472 of the static contact gripping claw up and down displacement acting cylinder 47 through a static contact gripping claw opening and closing acting cylinder fixing plate 481, a static contact gripping claw up and down displacement acting cylinder up and down stroke limiting block 473 is fixed on the upper end surface and the lower end surface of the static contact gripping claw up and down displacement acting cylinder push plate 47, a static contact gripping claw up-down displacement action cylinder push plate limit displacement degree collision block 4721 is extended from a position corresponding to a limit position limit collision block 473 of a pair of static contact gripping claw up-down displacement action cylinder push plate up-down stroke on one side of the static contact gripping claw up-down displacement action cylinder push plate 472, a pair of static contact gripping claw up-down displacement action cylinder push plate 49 is connected to a static contact gripping claw opening-closing action cylinder 48, a pair of static contact gripping claws 491 is fixed to the bottom of the pair of static contact gripping claw blocks 49, the pair of static contact gripping claws 491 is corresponding to both ends of the static contact gripping claw abdicating cavity 435, a static contact horizontal end pressing block is fixed to a side of the static contact gripping claw opening-closing action cylinder 48 opposite to the static contact gripping claw opening-closing action cylinder fixing plate 481, a static contact horizontal end pressing foot 4821 is extended from a lower part of the static contact gripping claw opening-closing action cylinder 48, and the static contact horizontal end pressing foot 4821 is extended downward to a lower part of the static contact gripping claw opening-closing action cylinder 48 and is connected to the pair of the static contact gripping claw opening-closing action cylinder push plate 48 The static contact gripping claws 491 correspond.
In an actual state, a second static contact detecting sensor for detecting the presence or absence of the second static contact ii 706 on the static contact piece material block 43 is attached to a position corresponding to the detecting sensor attaching hole 4361 on the static contact detecting sensor attaching plate 436, and if not, information is fed back from the second static contact detecting sensor to the electric controller 107, and the left rotary disk 103 does not move, otherwise, the same applies.
Fig. 8a also shows a second stationary contact transport guide ii 108i belonging to the structure of the aforementioned second stationary contact transport vibration disk ii 108c, from which second stationary contact transport guide ii 108i the second stationary contact ii 706 passed by the second stationary contact transport vibration disk ii 108c is fed to the aforementioned stationary contact upper block 43.
In order to facilitate the second static contact piece ii 706 to be gripped by the static contact piece gripping claws 491 of the pair of static contact piece gripping claw blocks 49, after the second static contact piece ii 706 reaches the static contact piece material block 43, the static contact piece material block lifting cylinder 42 operates, and the static contact piece material block lifting cylinder 421 extends upward to the outside of the cylinder body, so as to push the static contact piece material block support base 431 and the static contact piece material block 43 carrying the second static contact piece ii 706 to lift upward, so as to grip the pair of static contact piece gripping claws 491. After the pair of the static contact gripping claws 491 grips the second static contact ii 706, the static contact upper material block lifting cylinder 42 works in reverse direction, and the static contact upper material block lifting cylinder column 421 moves downward to drive the static contact upper material block supporting seat 431 and the static contact upper material block 43 to move downward (i.e., reset). Since the working principle of the aforementioned static contact gripping claw horizontal displacement acting cylinder 46, the static contact gripping claw up-and-down displacement acting cylinder 47, the static contact gripping claw opening-closing acting cylinder 48, and the pair of static contact gripping claw blocks 49, which are directly and indirectly arranged with the static contact gripping claw horizontal displacement acting cylinder fixing frame 45 as a carrier, of the structural system of the second static contact assembling mechanism 4 is substantially the same as that of the aforementioned first static contact mounting mechanism 3, the applicant is not repeated.
Referring to fig. 9 in combination with fig. 1 and 3, the pin and insert missing detection mechanism 40 includes a pin and insert detecting sensor lift cylinder mounting bracket 401, a pin and insert detecting sensor lift cylinder 402, a pin and insert detecting sensor mounting bracket 403 and a pin and insert detecting sensor 404, wherein the lower portion of the pin and insert detecting sensor lift cylinder mounting bracket 401 is fixed to the side of the pin and insert detecting sensor lift cylinder mounting bracket fixing base 4011 facing the left rotary plate 103, the pin and insert detecting sensor lift cylinder mounting bracket fixing base 4011 is fixed to the table 10, the pin and insert detecting sensor lift cylinder 402 and the pin and insert detecting sensor lift cylinder mounting bracket 401 are fixed to the upper portion of the side of the left rotary plate 103, and a pin and insert detecting sensor lift cylinder fixing base 401402 is fixed to the upper end surface and the lower end surface of the pin and insert detecting sensor lift cylinder 402 respectively A sensor lift cylinder ram bump limit block 4021, a pin and insert sensing sensor mount 403 having an L-shaped configuration, the pin and insert sensing sensor mount 403 and the pin and insert sensing sensor lift cylinder 402 having their pins fixed to the side of the insert sensing sensor lift cylinder ram 4022 facing the left rotary disk 103 and corresponding in an empty state above the left rotary disk starter base support mechanism 20, a pin and insert sensing sensor lift cylinder ram bump 40221 extending on the side of the pin and insert sensing sensor lift cylinder ram 4022 and at a position corresponding to the pin and insert sensing sensor lift cylinder ram bump limit block 4021, a pin and insert sensing sensor 404 disposed on the pin and insert sensing sensor mount 403 and corresponding in an empty state above the left rotary disk starter base support mechanism 20, in the use state, the pin and the insertion sheet detection sensor 404 are electrically connected to the electric controller 107 by a wire.
After the second static contact ii 706 is mounted by the second static contact mounting mechanism 4, the starter base 701 has the first pin 704, the first static contact i 705, and the second static contact ii 706 mounted by the present invention, and thus the pin and insert missing detection mechanism 40 of the present invention detects the missing of the above-mentioned parts in order to avoid missing the above-mentioned parts when entering the next process, specifically: the pin and insert sensing sensor lift cylinder 402 operates to move the pin and insert sensing sensor lift cylinder push plate 4022 together with the pin and insert sensing sensor mount 403 down to allow the pin and insert sensing sensor 404 to sense the presence or absence of the three aforementioned components on the starter base 701, namely, the first pin 704, the first static contact i 705, and the second static contact ii 706. It can be ascertained without any doubt from the illustration of fig. 9 that the aforementioned pins and the blade sensing sensor 404 have three and are all electrically connected to the electrical controller 107. The three pin and blade detection sensors 404 may be understood as a first pin absence detection sensor, a first static blade detection sensor and a second static blade detection sensor, and if any one or more of the components are absent, the pin and blade detection sensor 404 feeds a signal back to the electric controller 107, and the left rotary disk 103 does not rotate (may be referred to as being in a stop state, the same example as described above).
Referring to fig. 10 in combination with fig. 1 and 3, the starter base transfer mechanism 5 includes an evacuation frame 51, a horizontal displacement cylinder 52 for horizontally displacing the starter base jaws to be riveted on the cover, an up-and-down displacement cylinder 53 for vertically displacing the starter base jaws to be riveted on the cover, an opening-and-closing cylinder 54 for opening and closing the starter base jaws to be riveted on the cover, a pair of base jaws 55 for riveting the cover and a pair of auxiliary claws 56, the evacuation frame 51 being provided on the table 10 at a position corresponding to between the left rotary plate 103 and the right rotary plate 104, the evacuation frame 51 including a first support column of evacuation plate i 511, a second support column of evacuation plate ii 512 and an evacuation plate 513, the first support column of evacuation plate i 511 being fixed to the table 10 in a longitudinal state at a position corresponding to between one side of the left rotary plate 103 and the right rotary plate 104, the second support column of evacuation plate ii 512 being fixed to the table 10 in a longitudinal state at a position corresponding to between the other side of the left rotary plate 103 and the right rotary plate 104, and the first support column I511 of the vacation board corresponds to the second support column II 512 of the vacation board, one end of the vacation board 513 is fixed with the top of the first support column I511 of the vacation board, the other end of the vacation board 513 is fixed with the top of the second support column II 512 of the vacation board, a vacation board extension seat 5131 extends from one side of the vacation board 513 and is positioned at the central position of the length direction of the vacation board 513, and the first support column I511 of the vacation board, the second support column II 512 of the vacation board and the vacation board 513 are jointly fixed to form the portal frame 51 into the shape of a portal frame, a horizontal displacement acting cylinder 52 of a base clamping jaw of a casing cover to be riveted is fixed with one side of the middle part of the vacation board 513 facing downwards in the length direction in a horizontal state and is also fixed with one side of the vacation board extension seat 5131 facing downwards at the same time, a cover is fixed on one end face and the other end face of the horizontal displacement acting cylinder 52 of the base clamping jaw of the casing to be riveted is fixed with a horizontal displacement acting cylinder 52 of the casing and a cover to be riveted A base jaw horizontal displacement acting cylinder push plate ram stopper 521, a case cover to be riveted starter base jaw up-down displacement acting cylinder 53 fixed with an inverted L-shaped case cover to be riveted starter base jaw up-down displacement acting cylinder fixing base 531, the case cover to be riveted starter base jaw up-down displacement acting cylinder fixing base 531 fixed with a case cover to be riveted starter base jaw horizontal displacement acting cylinder push plate 522 of a case cover to be riveted starter base jaw horizontal displacement acting cylinder 52 fixed with a downward side, a case cover to be riveted starter base jaw horizontal displacement acting cylinder push plate ram 5221 for matching with the case cover to be riveted starter base jaw horizontal displacement acting cylinder push plate ram stopper 521 fixed with one side of the case cover to be riveted starter base jaw horizontal displacement acting cylinder push plate 522, a case cover to be riveted starter base jaw opening-closing cylinder 54 fixed with a case cover to be riveted starter base jaw opening-closing cylinder fixing base 541, the housing cover to be riveted with the starter base jaw opening and closing cylinder fixing base 541 is fixed with the housing cover to be riveted with the starter base jaw vertical displacement acting cylinder push plate 532 of the housing cover to be riveted with the starter base jaw vertical displacement acting cylinder 53, a housing cover to be riveted with the starter base jaw vertical displacement acting cylinder push plate striker stopper 533 is fixed on the upper end surface and the lower end surface of the housing cover to be riveted with the starter base jaw vertical displacement acting cylinder 53, a housing cover to be riveted with the starter base jaw vertical displacement acting cylinder push plate striker 5321 is fixed on one side of the housing cover to be riveted with the starter base jaw vertical displacement acting cylinder push plate striker stopper 533 and at the position corresponding to the housing cover to be riveted with the starter base jaw vertical displacement acting cylinder push plate striker stopper 533, a pair of housing cover to be riveted 55 correspond to each other and are connected with the housing cover to be riveted with the starter jaw base opening and closing cylinder 54, the upper ends of the pair of auxiliary claws 56 are fixed to the case cover to-be-riveted starter base jaw opening and closing cylinder 54, while the lower ends of the pair of auxiliary claws 56 extend below the case cover to-be-riveted starter base jaw opening and closing cylinder 54 and correspond to the pair of case cover to-be-riveted starter base jaws 55.
As shown in fig. 10, in the present embodiment, the flight plate first support column i 511 and the flight plate second support column ii 512 each have a pair parallel to each other in the longitudinal direction, but may be one each, or a plate-like body may be used. The flight 513 is substantially T-shaped.
After the first pin 704, the first stationary contact i 705, and the second stationary contact ii 706 are mounted on the starter base 701 on the left turn disc 103, the starter base 701 is transferred by the starter base transfer mechanism 5 from the left turn disc starter base support mechanism 20 on the left turn disc 103 to the right turn disc starter base support mechanism 1 on the right turn disc 104, and the automatic mounting process for the cover 707, the first rivet i 708a, and the second rivet ii 708b is performed.
In the following, the applicant describes the working of the starter base transfer mechanism 5, as can be seen first from the schematic of fig. 10: since the positions of the left and right rotary disk starter base bearing mechanisms 20 and 1 respectively located on the left and right rotary disks 103 and 104 are corresponding to each other, the horizontal displacement acting cylinder 52 for the housing cover to-be-riveted starter base jaws is operated to displace the pushing plate 522 of the horizontal displacement acting cylinder for the housing cover to-be-riveted starter base jaws toward the left rotary disk 103, so that the pair of housing cover to-be-riveted starter base jaws 55 are positioned above the starter base 701, and then the vertical displacement acting cylinder 53 for the housing cover to-be-riveted starter base jaws is operated to move the pushing plate 532 of the vertical displacement acting cylinder for the housing cover to-be-riveted starter base jaws downward, and at this time, the pair of housing cover to-be-riveted starter base jaws 55 are positioned at both sides of the starter base 701 (shown in fig. 10). Then, the opening and closing cylinder 54 for the starter base to be riveted on the case cover is operated to close the pair of starter base to be riveted jaws 55 toward each other to clamp the corresponding both sides of the starter base 701 and to be retained by the pair of auxiliary holding claws 56 in a position-restricting manner. Next, the up-and-down displacement cylinder 53 for the housing cover to-be-riveted starter base jaw is operated in the reverse direction, and the pair of housing cover to-be-riveted starter base jaws 55 are displaced upward together with the starter base 701 in the reverse direction, and the starter base 701 is separated from the left turn disc starter base support mechanism 20. Next, the horizontal displacement cylinder 52 for the starter base to be cover-riveted is operated in the reverse direction to the above, and the starter base 701 held between the pair of the cover-to-be-riveted starter base jaws 55 is brought above the right rotary disk starter base support mechanism 1 on the right rotary disk 104. Subsequently, the up-and-down displacement cylinder 53 for the starter base jaw to be caulked operates in the reverse direction to the above, and the starter base 701 is settled on the right turntable starter base support mechanism 1 by the downward movement of the push plate 532 of the up-and-down displacement cylinder for the starter base jaw to be caulked. Then, the opening and closing cylinder 54 for the housing cover to be riveted with the starter base jaws operates to repel the pair of housing cover to be riveted with the starter base jaws 55, that is, to release the clamp of the starter base 701, that is, to release the starter base 701. Then, the up-down displacement cylinder 53 of the housing cover to-be-riveted starter base jaw is operated to displace the opening-closing cylinder 54 of the housing cover to-be-riveted starter base jaw together with the pair of housing cover to-be-riveted starter base jaws 55 upward, and the pair of housing cover to-be-riveted starter base jaws 55 are caused to clamp and transfer the next starter base 701 to the right turntable starter base carrying mechanism 1 in correspondence with the upper side of the left turntable starter base carrying mechanism 20 in accordance with the above operation process, and thus, the operation is repeated.
Referring to fig. 11 in combination with fig. 1 and 3, the starter base, the pin and static contact missing detection mechanism 50 includes a vertical fixing post 501, a starter base missing detection sensor fixing seat 502, a starter base missing detection sensor 503, a pin insert complete detection sensor fixing plate 504 and a pin insert complete detection sensor 505, the vertical fixing post 501 corresponds to the right turntable starter base bearing mechanism 1, the lower end of the vertical fixing post 501 is fixed to the worktable 10, the upper end extends upward in a direction away from the worktable 10, the starter base missing detection sensor fixing seat 502 is fixed on the vertical fixing post 501, the starter base missing detection sensor 503 is fixed on the starter base missing detection sensor fixing seat 502 and is opposite to the side of the right turntable starter base bearing mechanism 1 opposite to the center of the right turntable 104 Correspondingly, the sensor fixing plate 504 for detecting whether the pin insert is complete is fixedly sleeved on the longitudinal fixing upright 501 at a position corresponding to the upper part of the sensor fixing base 502 for detecting whether the starter base is missing, and the sensor 505 for detecting whether the pin insert is complete is fixed at one end of the sensor fixing plate 504 facing the right rotary disk 104 and corresponding to the upper part of the starter base bearing mechanism 1 of the right rotary disk, namely, corresponding to the upper part of the starter base 701. In the use state, the starter base missing detection sensor 503 and the pin inserting piece complete detection sensor 505 are electrically connected to the electric controller 107 through lines.
Since the starter base together with the pin and static contact absence/absence detecting mechanism 50 is located in front of the case cover mounting mechanism 6, detection is performed by the starter base together with the pin and static contact absence/absence detecting mechanism 50 with a diagnostic effect in order to avoid the absence of the first pin 704, the first static contact i 705, and/or the second static contact ii 706. From the schematic of fig. 11 and the above description in connection with the applicant, it is known that: the number of the pin and insert detecting sensors 505 is three, which are used to detect the first pin 704, the first static contact i 705 and the second static contact ii 706, and the starter base missing detecting sensor 503 is mainly responsible for detecting whether the starter base 701 is on the right turntable starter base bearing mechanism 1. When the missing state is detected, the pin insertion piece complete detection sensor 505 and the starter base missing detection sensor 503 feed back signals to the electric controller 107, and the right rotary disk 104 does not rotate. The sensors mentioned here and above as well as below are all photoelectric sensors, but they can also be far infrared sensors or other equivalent sensing components, as long as the requirements for obtaining signals in a non-contact manner are met.
Referring to fig. 12a and 12b in combination with fig. 1 and 3, the housing cover mounting mechanism 6 includes a housing cover receiving base fixing bracket 61, a housing cover receiving mechanism 62, a housing cover jaw horizontal displacement action cylinder fixing bracket 63, a housing cover jaw horizontal displacement action cylinder 64, a housing cover jaw vertical displacement action cylinder 65, a housing cover jaw opening and closing action cylinder 66, a pair of housing cover opening and closing jaw blocks 67 and a housing cover urging plate 68, the lower end of the housing cover receiving base fixing bracket 61 is fixed to the housing cover receiving base fixing bracket 611 toward the right turn plate 104, the bottom of the housing cover receiving base fixing bracket 611 is fixed to the table 10, the housing cover receiving mechanism 62 is disposed at the upper end of the housing cover receiving base fixing bracket 61, the housing cover receiving mechanism 62 includes a housing cover receiving base support plate 621, a housing cover receiving base 622 and a housing cover receiving base end plate 623, the housing cover receiving base support plate 621 is disposed in a horizontal state to the upper end of the housing cover receiving base fixing bracket 61 opposite to the right turn plate One side of the base bearing mechanism 1 of the turntable starter is fixed, a shell cover receiving seat 622 is arranged on a shell cover receiving seat supporting plate 621, the bottom of the shell cover receiving seat 622 is fixed with the shell cover receiving seat supporting plate 621 through shell cover receiving seat fixing screws, a first shell cover receiving seat side surface I6221 of the shell cover receiving seat 622 and a second shell cover receiving seat side surface II 6222 of the shell cover receiving seat 622 extend out of the upper surface of the shell cover receiving seat 622, a first shell cover receiving seat side surface clamping jaw yielding cavity I62211 is arranged in the middle of the first shell cover receiving seat side surface I6221, a second shell cover receiving seat side surface clamping jaw yielding cavity II 62221 is arranged in the middle of the second shell cover receiving seat side surface II 6222, a pair of shell cover receiving seat side surface clamping jaw yielding cavities I62211 and a second shell cover receiving seat side surface clamping jaw yielding cavity II 62221 correspond to each other, and a pair of shell cover receiving seat side surface II 62221 is arranged in the upper surface of the shell cover receiving seat 622 and is positioned between the upper parts of the first shell cover receiving seat side surface I6221 and the second shell cover receiving seat side surface II 6222 A cover flange recess 6223 into which a cover flange 7071 shown in FIG. 18 is inserted, a cover-detecting sensor fixing plate 6224 fixed to the second cover-receiving-seat side II 6222 of the cover-receiving seat 622 in an inclined state, an upper end of the cover-detecting sensor fixing plate 6224 extending out of the upper surface of the cover-receiving seat 622, a cover-receiving-seat end plate 623 fixed to the cover-receiving seat 622 by a screw toward one end surface of the right-turn-disc-starter-base supporting mechanism 1, a cover-claw horizontal-displacement-acting-cylinder fixing bracket 63 fixed at a lower end thereof to the table 10 and extending upward in a direction away from the table 10, a cover-claw horizontal-displacement-acting cylinder 64 fixed to the upper end of the cover-claw horizontal-displacement-acting-cylinder fixing bracket 63 in a horizontally-lying state toward the right-turn disc 104, and a cover-claw horizontal-displacement-acting cylinder 64 fixed to one end surface and the other end surface of the cover-claw horizontal-displacement-acting cylinder 64, respectively A limiting block 641 for the bump head of the displacement acting cylinder, a cap-cover-jaw up-and-down displacement acting cylinder 65 is fixed with a cap-cover-jaw horizontal displacement acting cylinder push pedal 642 of a cap-cover-jaw horizontal displacement acting cylinder 64 through a cap-cover-jaw up-and-down displacement acting cylinder fixing plate 651, a cap-cover-jaw horizontal displacement acting cylinder push pedal bump 6421 is fixed in the middle of the length direction of the upward side of the cap-cover-jaw horizontal displacement acting cylinder push pedal 642, the cap-cover-jaw horizontal displacement acting cylinder push pedal bump 6421 corresponds to the limiting block 641 for the bump head of the cap-cover-jaw horizontal displacement acting cylinder push pedal, a cap-jaw up-and-down displacement acting cylinder push pedal bump limiting block 652 is respectively fixed on the upper surface and the lower surface of the cap-cover-jaw up-and-down displacement acting cylinder 65, a cap-jaw opening-and-closing acting cylinder 66 is fixed with a cap-jaw up-and-down displacement acting cylinder push pedal 653 of the cap-jaw up-and-down displacement acting cylinder 65 through a cap-opening-closing cylinder fixing base 661, a cover-jaw vertical-displacement-acting-cylinder push-plate ram 6531 is fixed to one side of the cover-jaw vertical-displacement-acting-cylinder push-plate 653 and at a position corresponding to the cover-jaw vertical-displacement-acting-cylinder push-plate ram stopper 652, a pair of cover-opening-closing-jaw blocks 67 are connected to the cover-jaw opening-closing-acting cylinder 66, a cover-cover jaw 671 is extended from each of lower end portions of the pair of cover-opening-closing-jaw blocks 67, the pair of cover-cover jaws 671 correspond to the cover-receptacle first-side-jaw abdicating chamber i 62211 and the cover-receptacle second-side-jaw abdicating chamber ii 62221, an upper end of the cover-cover pressing-holding plate 68 is fixed to a side of the cover-jaw opening-closing-acting cylinder 66 opposite to the right turn plate 104, and a lower end of the cover pressing-holding plate 68 extends to a lower side of the cover-jaw opening-closing-acting cylinder 66 and corresponds to the cover-opening-closing-opening-jaw block 67.
In the use state, a cover detection sensor (not shown) electrically connected to the electric controller 107 is provided at a position corresponding to the cover detection sensor fixing hole 62241 provided at the upper end of the cover detection sensor fixing plate 6224, and when the cover 707 is detected, a signal is fed back to the electric controller 107, and the right turn plate 104 is not rotated.
Fig. 12a also shows a cover-conveying guide rail 108j belonging to the structure of the cover-conveying vibratory pan 108d, and the cover 707 conveyed (i.e., input) by the cover-conveying vibratory pan 108d is conveyed via the cover-conveying guide rail 108j between the first side face i 6221 of the cover-receiving seat 622 and the opposite side of the second side face ii 6222 of the cover-receiving seat, so that the cover 707 is automatically mounted on the starter base 701 by the relevant parts of the structure of the cover-mounting mechanism 6.
In the following detailed description of the process of mounting the housing cover 707 by the housing cover mounting mechanism 6, after the housing cover conveying rail 108j conveys the housing cover 707 to the housing cover receiving seat 622 (schematically shown in fig. 12 a), assuming that the pair of housing cover open-close jaw blocks 67 is located above the housing cover receiving seat 622, the housing cover jaw vertical displacement action cylinder 65 is operated to drive the housing cover jaw vertical displacement action cylinder push plate 653, together with the housing cover jaw open-close action cylinder fixing seat 661, the housing cover jaw open-close action cylinder 66, the pair of housing cover open-close jaw blocks 67 and the housing cover pressing plate 68, to move downward, so that the pair of housing cover open-close jaw blocks 67 respectively correspond to the housing cover receiving seat first side face jaw yielding chamber i 62211 and the housing cover receiving seat second side face jaw yielding chamber ii 62221. Next, the cover-jaw opening/closing cylinder 66 is operated to displace the pair of cover-opening/closing jaw blocks 67 toward each other, thereby clamping the cover 707 by the cover jaws 671. Next, the housing cover jaw vertical displacement cylinder 65 is operated in the reverse direction, and the housing cover jaw vertical displacement cylinder push plate 653 is displaced upward, so that the pair of housing cover open-close jaw blocks 67 and the housing cover 707 clamped by the housing cover jaws 671 are lifted upward in the reverse direction. Next, the housing cover jaw horizontal displacement cylinder 64 is operated to displace the housing cover jaw horizontal displacement cylinder pushing plate 642 together with the housing cover jaw vertical displacement cylinder 65, the housing cover jaw opening/closing cylinder 66, the pair of housing cover opening/closing jaw blocks 67 (together with the housing cover 707), and the housing cover urging plate 68 in the direction of the starter base 701 on the right turntable starter base support mechanism 1 and to displace the housing cover in the clamped state to just correspond to the upper side of the starter base 701. Then, the housing cover jaw up-and-down displacement cylinder 65 moves down, and the housing cover jaw opening-closing cylinder 66 operates to repel the pair of housing cover opening-closing jaw blocks 67, so that the housing cover 707 is automatically released to the starter base 701. The housing cover 707 is attached to the starter base 701 by repeating the same process as described above.
Referring to fig. 13 in combination with fig. 1 and 3, the rivet retrieving and releasing mechanism 7 includes a first rivet setting device i 71 and a second rivet setting device ii 72, and since the second rivet setting device ii 72 has the same structure and operation rhythm as the first rivet setting device i 71, the applicant shall hereinafter describe only the first rivet setting device i 71, the first rivet setting device i 71 includes a rivet introducing block fixing frame 711, a rivet introducing block 712, a rivet pushing plate 713, a rivet pushing plate actuating cylinder 714, a rivet clamping jaw horizontal displacement acting cylinder mounting bracket 715, a rivet clamping jaw horizontal displacement acting cylinder 716, a rivet clamping jaw lifting acting cylinder 717, a rivet clamping jaw opening and closing acting cylinder 718, and a pair of rivet clamping jaws 719, a lower end of the rivet introducing block fixing frame 711 is fixed to an upper portion of the rivet introducing block fixing frame base, and the rivet introducing block fixing frame base lower portion is fixed to the work table 10, one end of the rivet introduction block 712 facing the rivet introduction block fixing frame 711 is fixed to a side of the rivet introduction block fixing frame 711 facing away from the right-hand rotary disk starter base carrying mechanism 1 by a fixing screw and an upper end of the rivet introduction block fixing frame 711 and constitutes a rivet push plate sliding groove 7121, the one end of the rivet introduction block 712 facing the rivet introduction block fixing frame 711 is partitioned by the rivet push plate sliding groove 7121 into a rivet introduction block fixing wall 7122 for fixing with the rivet introduction block fixing frame 711 on one side of the rivet push plate sliding groove 7121 and a rivet introduction wall 7123 on the other side of the rivet push plate sliding groove 7121, a rivet introduction groove 71231 communicating with the rivet push plate sliding groove 7121 is opened in the rivet introduction wall 7123, a rivet push plate actuating cylinder 714 is provided on a side of the rivet introduction block 712 facing upward from the end of the rivet introduction block fixing frame 711 and a rivet push plate actuating cylinder 7141 of the rivet actuating push plate cylinder 714 faces the rivet sliding groove 7121, a rivet push plate 713 is slidably disposed in the rivet push plate sliding groove 7121 and an end face of the rivet push plate 713 facing the rivet push plate actuating cylinder 714 is connected to the aforementioned rivet push plate actuating cylinder post 7141, a lower portion of the rivet retaining horizontal displacement action cylinder mounting bracket 715 is fixed to the aforementioned work table 10, a rivet retaining horizontal displacement action cylinder 716 is fixed in a horizontally lying state to an upper portion of the rivet retaining horizontal displacement action cylinder mounting bracket 715 facing a side of the aforementioned right rotating disc starter base support mechanism 1, a rivet retaining horizontal displacement action cylinder push plate head collision stopper 7161 is fixed to each of an end face and the other end face of the rivet retaining horizontal displacement action cylinder 716, and the rivet retaining lifting action cylinder 717 is fixed to the rivet retaining horizontal displacement action cylinder push plate 7162 of the rivet retaining horizontal displacement action cylinder 716 through the rivet retaining lifting action cylinder fixing base 7171, a rivet-holding-claw horizontal-displacement-acting cylinder push plate head 71621 corresponding to the above-mentioned rivet-holding-claw horizontal-displacement-acting cylinder push plate head stopper 7161 is fixed at the middle part in the length direction of the upward side of the rivet-holding-claw horizontal-displacement-acting cylinder push plate 7162, a rivet-holding-claw lifting-acting cylinder push plate head stopper 7172 is fixed at each of the upper end face and the lower end face of the above-mentioned rivet-holding-claw lifting-acting cylinder 717, a rivet-holding-claw opening-closing-acting cylinder 718 is fixed to a rivet-holding-claw fixing seat 7181 having an inverted L-shape, and the rivet-holding-claw fixing seat 7181 is provided to the rivet-holding-claw lifting-acting cylinder push plate 7173 of the rivet-holding-claw lifting-acting cylinder 717, a rivet-holding-claw lifting-acting cylinder push plate head 71731 is fixed to the rivet-holding-claw lifting-acting cylinder push plate head stopper 71731 at the position corresponding to the above the rivet-holding-claw lifting-acting cylinder push plate head stopper 7172, a pair of rivet holding jaws 719 are engaged with the rivet holding jaw opening and closing cylinder 718.
Fig. 13 also shows a first rivet conveying guide rail i 108k belonging to the structural system of the first rivet conveying vibratory pan i 108e and a second rivet conveying guide rail ii 108L belonging to the structural system of the second rivet conveying vibratory pan ii 108f, and the first rivet i 708a fed out from the first rivet conveying vibratory pan i 108e by the first rivet conveying guide rail i 108k is fed to the rivet pusher sliding groove 7121 through the rivet introducing groove 71231, and the feeding process of the second rivet ii 708b is the same as that described above, and therefore, the description thereof will not be repeated. Still taking the first rivet i 708a as an example, after the first rivet i 708a enters the rivet push plate sliding groove 7121, the rivet push plate 713 is pushed by the rivet push plate actuating cylinder post 7141 under the action of the rivet push plate actuating cylinder 714, the first rivet i 708a is pushed by the rivet push plate 713 to move, so that the position of the first rivet i 708a in the rivet push plate sliding groove 7121 is staggered from the position of the rivet introducing groove 71231, and after the pushing action of the first rivet i 708a is completed, the rivet push plate actuating cylinder 714 operates reversely (i.e., resets). In this state, and assuming that the pair of rivet holding claws 719 correspond to the first rivet i 708a, the rivet holding claw lifting/lowering cylinder 717 operates to displace the rivet holding claw lifting/lowering cylinder push plate 7173 downward, and the rivet holding claw fixing base 7181, the rivet holding claw opening/closing cylinder 718, and the pair of rivet holding claws 719 are driven downward, so that the pair of rivet holding claws 719 correspond to the upper end portion of the first rivet i 708a, that is, both sides of the base portion. Next, the rivet holding/releasing-claw opening/closing cylinder 718 is operated to close the pair of rivet holding/releasing claws 719 toward each other, that is, to displace them toward each other, thereby holding the upper end portion, that is, the base portion, of the first rivet i 708 a. Next, the rivet-clamping-jaw horizontal-displacement-acting cylinder 716 is operated to displace the rivet-clamping-jaw horizontal-displacement-acting cylinder pushing plate 7162 in the direction toward the starter base 701, and the rivet-clamping-jaw lifting/lowering acting cylinder 717, the rivet-clamping-jaw opening/closing acting cylinder 718, and the pair of rivet-clamping jaws 719 sandwiching the first rivet i 708a are driven by the rivet-clamping-jaw horizontal-displacement-acting cylinder pushing plate 7162 to correspond to the upper side of the case cover 707, and the first rivet i 708a at this time is aligned to the position just above the first rivet hole i 7072 of the case cover. Then, the rivet clip is put claw lift and is used cylinder 717 reverse work and make the rivet clip put claw lift and use cylinder push pedal 7173 displacement down, drive the rivet clip and put claw fixing base 7181, the rivet clip is put the claw and is opened and shut and use the cylinder 718, a pair of rivet clip is put the claw 719 and is descended, make first rivet I708 a insert the first rivet hole I7072 of shell cover, and the lower extreme of first rivet I708 a still inserts the first rivet hole I7012 of aforesaid starter base, and still lean out the below of the first rivet hole I7012 of starter base. Next, the rivet holding/releasing cylinder 718 is operated to repel the pair of rivet holding/releasing claws 719 to release the holding of the upper end, i.e., the base, of the first rivet i 708 a. The rivet holding/releasing-jaw lifting/lowering cylinder 717 is operated in reverse, the pair of rivet holding/releasing jaws 719 which have released the first rivet i 708a are displaced upward in the reverse process, and the reverse operation of the rivet holding/releasing-jaw horizontal displacement cylinder 716 is performed until the pair of rivet holding/releasing jaws 719 are again brought into correspondence with the first rivet i 708a to be gripped again in the rivet pusher plate sliding groove 7121, and the above process is repeated. Since the structure and the operation rhythm of the second rivet setting device II 72 are completely the same as those of the first rivet setting device I71, the applicant does not give any more description about the process of setting the second rivet II 708b by the second rivet setting device II 72.
Referring to fig. 14 and 15 in combination with fig. 1 and 3, the rivet punching mechanism 8 includes a punch head actuating cylinder fixing plate 81, a punch head actuating cylinder fixing plate bracket 82, a punch head actuating cylinder 83, a punch head up-down displacement sliding base 84, a punch head up-down displacement sliding base guide rail plate 85, a punch head 86, a clinching stud base guide pillar plate pushing cylinder 87, and a clinching stud base guide pillar plate top plate 88, the end of the punch head actuating cylinder fixing plate 81 remote from the right rotary disk starter base carrier 1 corresponds to the upper side of the work table 10 in an empty state and is fixed to the top of the punch head actuating cylinder fixing plate bracket 82, and the bottom of the punch head actuating cylinder fixing plate bracket 82 is fixed to the work table 10 by a bracket base plate 821, a back plate 822 is fixed to the punch head actuating cylinder fixing plate bracket 82 on the side facing the right rotary disk 104, the ram head actuating cylinder fixing plate 81 is fixed to the upper end of the back plate 822, the lower end of the back plate 822 is fixed to the stand base plate 821, one end of the ram head actuating cylinder fixing plate 81 facing the right rotary disk starter base carrier 1 corresponds to the upper side of the right rotary disk starter base carrier 1, the ram head actuating cylinder 83 is fixed to the upper side of one end of the ram head actuating cylinder fixing plate 81 facing the right rotary disk starter base carrier 1, the ram head actuating cylinder column 831 of the ram head actuating cylinder 83 extends to the lower side of the ram head actuating cylinder fixing plate 81 and is connected to the ram head up-down moving slide block 84 having a y-shape, and a slide block 841 is fixed to one side of the ram head up-down moving slide block 84 facing the back plate 822, the slide block 841 is slidably fitted to the guide rail plate slide block guides 851 on both sides of the ram head up-down moving slide block guide rail plate 85, the punch head up-down displacement sliding seat guide rail plate 85 is fixed with the back plate 822, the punch head 86 is fixed on the punch head up-down displacement sliding seat 84 at a position corresponding to the upper part of the right rotary disk starter base bearing mechanism 1, a first rivet punching claw I861 a and a second rivet punching claw II 861b extend below the punch head 86, a push cylinder of a push rivet top column seat guide plate 87 is arranged below the workbench 10 in a longitudinal cantilever state at a position (shown in fig. 15) corresponding to a push cylinder column abdicating hole 105 formed on the workbench 10, a push cylinder fixing rod 1 is fixed at each of four corners of one side of the push cylinder seat 871 of the push cylinder of the push rivet top column seat guide plate 87, the upper end of the push cylinder fixing rod 8711 is fixed with one side of the workbench 10 facing downwards through a screw fixing rod, and the push cylinder abdicating cylinder 872 of the push cylinder guide plate 87 and the push cylinder abdicating cylinder 872 are fixed with the workbench 10 through the screw fixing rod 871 The aperture 105 corresponds to the bottom of the right turn disc starter base carrier 1 and the clinch stud retainer stud plate top disc 88 is secured to the top of the jacking cylinder stud 872.
After the first rivet setting device i 71 and the second rivet setting device ii 72 of the structural system of the rivet extraction release mechanism 7 have completed the setting of the first rivet i 708a and the second rivet ii 708b, the first rivet i 708a and the second rivet ii 708b are punched by the rivet punching mechanism 8 of the present invention, and the cover 707 and the starter base 701 are riveted together. The process of press setting the first rivet i 708a and the second rivet ii 708b is described below by the applicant.
Under the rotation of the right rotary disk 104, the right rotary disk starter base bearing mechanism 1 together with the starter base 701 on which the mounting of the cover 707, the first rivet i 708a and the second rivet ii 708b is completed corresponds to the lower part of the ram head 86, at this time, the ram head actuating cylinder 83 operates, the ram head actuating cylinder column 831 descends to drive the ram head up-and-down displacement slide block 84 to descend correspondingly along the guide rail plate slide guide 851 of the ram head up-and-down displacement slide block guide 85 through the slide block 841, along with the downward displacement of the ram head up-and-down displacement slide block 84, the punch head 86 is driven by the punch head to move downward together with the first rivet punch claw i 861a and the second rivet punch claw ii 861b in a state corresponding to the first rivet i 708a and the second rivet ii 708b, respectively, and applies a downward pressing force to the first rivet i 708a and the second rivet ii 708 b. Meanwhile, the pushing cylinder 87 of the top-riveting pillar base guide plate operates, the pushing cylinder 872 extends upward, that is, the pushing cylinder protrudes outward toward the cylinder body, the top-riveting pillar base guide plate 13 of the structural system of the right rotary disk starter base-supporting mechanism 1 is pushed upward by the top plate 88 of the top-riveting pillar base guide plate fixed to the upper end (that is, the end) of the pushing cylinder 872, the top-riveting pillar base guide plate 13 pushes the top-riveting pillar base 15 upward through the top-riveting pillar base guide 14, and the bottom of the first rivet i 708a and the bottom of the second rivet ii 708b are simultaneously pushed by the pair of top-riveting pillars 16 located on the top-riveting pillar base 15, so that the first rivet i 861a and the second rivet ii 861b are simultaneously riveted by the cooperation of the first rivet i 708a and the second rivet ii 708b with the pair of top-riveting pillars 16.
Referring to fig. 16 in combination with fig. 1 and 3, the installation-terminating-workpiece removing mechanism 9 includes an installation-terminating-workpiece removing-jaw horizontal-displacement acting cylinder fixing bracket 91, an installation-terminating-workpiece removing-jaw horizontal-displacement acting cylinder 92, an installation-terminating-workpiece removing-jaw vertical-displacement acting cylinder 93, an installation-terminating-workpiece removing-jaw opening-closing acting cylinder 94, a pair of installation-terminating-workpiece removing jaws 95 and an installation-terminating-workpiece lead-out groove 96, a lower portion of the installation-terminating-workpiece removing-jaw horizontal-displacement acting cylinder fixing bracket 91 is fixed to the work table 10, the installation-terminating-workpiece removing-jaw horizontal-displacement acting cylinder 92 is fixed to an upper portion of the installation-terminating-workpiece removing-jaw horizontal-displacement acting cylinder fixing bracket 91 in a horizontal-lying state, and a push-plate pushing-removing-jaw horizontal-displacement acting cylinder head stopper 921 is fixed to one end surface and the other end surface of the installation-terminating-workpiece removing-jaw horizontal-displacement acting cylinder 92, the mounting end workpiece taking-off clamping jaw up-and-down displacement acting cylinder 93 is fixed with a mounting end workpiece taking-off clamping jaw up-and-down displacement acting cylinder fixing plate 931 and a mounting end workpiece taking-off clamping jaw horizontal displacement acting cylinder push plate 922 of the mounting end workpiece taking-off clamping jaw horizontal displacement acting cylinder 92 through a mounting end workpiece taking-off clamping jaw up-and-down displacement acting cylinder fixing plate 931, a mounting end workpiece taking-off clamping jaw horizontal displacement acting cylinder push plate push head 9221 is fixed at the lower part of the mounting end workpiece taking-off clamping jaw horizontal displacement acting cylinder push plate 922 and is positioned at the length direction central position, a mounting end workpiece taking-off clamping jaw horizontal displacement acting cylinder push plate push head limiting block 932 is corresponding to the mounting end workpiece taking-off clamping jaw horizontal displacement acting cylinder push plate push head limiting block 921, a mounting end workpiece taking-off clamping jaw up-and-down displacement acting cylinder push plate head limiting block 932 is fixed on the upper end surface and the lower end surface of the mounting end workpiece taking-off clamping jaw up-and opening-and closing cylinder 94 through mounting end workpiece taking-off clamping jaw opening and closing cylinder fixing base 941 and mounting end workpiece taking-up A mounting end workpiece take-off jaw up-down displacement action cylinder push plate 933 away from the jaw up-down displacement action cylinder 93 is fixed, a mounting end workpiece take-off jaw up-down displacement action cylinder push plate 933 is fixed on one side of the mounting end workpiece take-off jaw up-down displacement action cylinder push plate 933 and a mounting end workpiece take-off jaw up-down displacement action cylinder push plate striker 9331 is fixed at a position corresponding to a mounting end workpiece take-off jaw striker stopper 932, a pair of mounting end workpiece take-off jaws 95 is connected with a mounting end workpiece take-off jaw opening-closing action cylinder 94 and alternately corresponds to the right rotary disk starter base carrying mechanism 1 and a mounting end workpiece lead-out groove 96, the mounting end workpiece lead-out groove 96 is fixed with the workbench 10 at a position corresponding to the right rotary disk starter base carrying mechanism 1 in a state of inclining from one end of the right rotary disk 104 toward a direction away from the right rotary disk 104, and the mounting-end work lead-out groove 96 projects out of the edge of the table 10 in a downwardly inclined state away from the end of the right turn plate 104.
Also shown in fig. 16 is a support column 961 for fixedly mounting the finish work lead-out slot 96, the bottom of the support column 961 being fixed to the table 10. As shown in fig. 16, one side of the mounting end workpiece lead-out groove 96 facing the right turn plate 104 is fixed to the support column 961, and the other side is fixed to the mounting end workpiece removing jaw horizontal displacement cylinder fixing bracket 91.
When the mounting end workpiece needs to be removed from the right rotary disc starter base bearing mechanism 1 after the first rivet I708 a and the second rivet II 708b are riveted, the mounting end workpiece is removed from the clamping jaw horizontal displacement acting cylinder 92 to work, so that the mounting end workpiece is removed from the clamping jaw horizontal displacement acting cylinder push plate 922 to drive the mounting end workpiece to be removed from the clamping jaw vertical displacement acting cylinder 93, the mounting end workpiece is removed from the clamping jaw opening and closing acting cylinder 94, and the pair of mounting end workpiece removing clamping jaws 95 move from a station where the mounting end workpiece guide-out grooves 96 are formed to a position above the starter base 701 corresponding to the right rotary disc starter base bearing mechanism 1. Next, the mounting end workpiece removing jaw vertical displacement action cylinder 93 operates to make the mounting end workpiece removing jaw vertical displacement action cylinder push plate 933 drive the mounting end workpiece removing jaw opening and closing action cylinder 94 and the pair of mounting end workpiece removing jaws 95 to move downward. At this time, the lower portions of the pair of installation terminating workpiece removing claws 95 correspond to both sides of the starter base 701. Then, the mounting end work removing jaw opening and closing cylinder 94 is operated to move the pair of mounting end work removing jaws 95 toward each other and clamp the starter base 701. Then, the mounting end work removing jaw up-and-down displacement cylinder 93 is operated in reverse, and the pair of mounting end work removing jaws 95 are lifted up together with the starter base 701 in a clamped state in the reverse process. Then, the mounting end workpiece removing jaw horizontal displacement acting cylinder 92 is operated in the opposite direction to the above until the pair of mounting end workpiece removing jaws 95 with the starter base 701 (which is substantially the finished current starter) clamped thereby correspond to the mounting end workpiece lead-out groove 96. Then, the mounting end workpiece removing jaw opening and closing cylinder 94 operates to repel the pair of mounting end workpiece removing jaws 95, and the starter base 701, i.e., the finished current starter, is released to and led out from the mounting end workpiece lead-out groove 96.
Referring to fig. 17 in conjunction with fig. 1 and 3, the workpiece retention/non-detection mechanism 60 includes a workpiece retention/non-detection sensor fixing post 601, a workpiece retention/non-detection sensor fixing post 602, and a workpiece retention/non-detection sensor 603, the workpiece retention/non-detection sensor fixing post 601 corresponds to the right turntable starter base support mechanism 1, the bottom of the workpiece retention/non-detection sensor fixing post 601 is fixed to the worktable 10, the upper end of the workpiece retention/non-detection sensor fixing post extends upward in a direction away from the worktable 10, the workpiece retention/non-detection sensor fixing post 602 is fixed to the upper end of the workpiece retention/non-detection sensor fixing post 601 by screws in a state of being free from the edge portion of the right turntable 104 on the upward side, and the workpiece retention/non-detection sensor 603 is fixed to the end of the workpiece retention/non-detection sensor fixing post 602 facing the right turntable 104 and is supported by the right turntable starter base support mechanism The mechanism 1 corresponds to the upper side of one end of the table 10, and the workpiece retention detection sensor 603 is electrically connected to the electric controller 107 through a wire in a use state.
If there is a case where the aforementioned mounting-end workpiece removing mechanism 9 does not remove the mounted starter base 701 (substantially, the finished current starter), when the position of the workpiece staying or not detecting sensor 603 is detected and fed back to the electric controller 107 under the drive of the right turn plate 104, the right turn plate 104 stops rotating, and vice versa.
In conclusion, the technical scheme provided by the utility model overcomes the defects in the prior art, successfully completes the utility model task and truly realizes the technical effects of the applicant in the technical effect column.

Claims (9)

1. An automatic pin mounting mechanism for an automatic current starter assembly device, the automatic current starter assembly device comprising: the worktable (10) is arranged in a state of being vacated to a floor, a left rotary disc driving mechanism (101) is arranged on one downward side of the left end of the worktable (10), a right rotary disc driving mechanism (102) is arranged on one downward side of the right end of the worktable (10), a left power output part of the left rotary disc driving mechanism (101) extends to the upper side of the worktable (10) and is fixedly connected with the central position of a left rotary disc (103) positioned above the left end of the worktable (10), a right power output part of the right rotary disc driving mechanism (102) also extends to the upper side of the worktable (10) and is fixedly connected with the central position of a right rotary disc (104) positioned above the right end of the worktable (10), and a first pin conveying vibration disc (108a), a first static contact conveying vibration disc I (108b) and a first pin conveying vibration disc I (108b) are arranged around the periphery of the worktable (10) in a clockwise direction, A second static contact conveying vibration disk II (108c), a shell cover conveying vibration disk (108d), a first rivet conveying vibration disk I (108e) and a second rivet conveying vibration disk II (108 f); the left rotary disk starter base bearing mechanisms (20), the number of the left rotary disk starter base bearing mechanisms (20) is one group, and the left rotary disk starter base bearing mechanisms are arranged at intervals around the edge part of one upward side of the left rotary disk (103); the automatic pin installation mechanism is characterized by comprising a first pin installation mechanism (2), wherein the first pin installation mechanism (2) comprises a starter first pin leading-in guide rail matching support (21), a starter first pin clamping jaw horizontal displacement acting cylinder support (22), a starter first pin clamping jaw horizontal displacement acting cylinder (23), a starter first pin clamping jaw up-and-down displacement acting cylinder (24), a starter first pin clamping jaw rotating acting cylinder fixing support (25), a starter first pin clamping jaw rotating acting cylinder (26), a starter first pin clamping jaw opening-and-closing acting cylinder (27) and a pair of starter first pin clamping jaws (28), the starter first pin leading-in guide rail matching support (21) corresponds to one end, facing the workbench (10), of the left rotary disc starter base bearing mechanism (20), and the lower part of the starter first pin leading-in guide rail matching support (21) is up-and-down adjusted with the starter first pin leading-in guide rail matching support (21) A matching bracket base (211) is fixed towards one side of the left rotary disc (103), the bottom of the starter first pin leading-in guide rail matching bracket base (211) is fixed with the workbench (10) through a screw, a starter first pin receiving block (212) is fixed on the upper part of the starter first pin leading-in guide rail matching bracket (21) and one side back to the left rotary disc (103) through a starter first pin receiving block screw (2121), a starter first pin step cavity (2122) is formed between the upper surface of the starter first pin receiving block (212) and the upper surface of the starter first pin leading-in guide rail matching bracket (21), the lower end of a starter first pin clamping jaw horizontal displacement acting cylinder bracket (22) is fixed with the workbench (10), the upper end extends towards a pin far away from the workbench (10), a starter first clamping jaw horizontal displacement acting cylinder (23) is horizontally arranged with the first pin clamping bracket in a horizontal state The upper end of a claw horizontal displacement acting cylinder bracket (22) is fixed towards one side of the left rotary disc (103), a starter first pin clamping jaw up-and-down displacement acting cylinder (24) is fixed with a starter first pin clamping jaw horizontal displacement acting cylinder push plate (233) of a starter first pin clamping jaw horizontal displacement acting cylinder (23) through a starter first pin clamping jaw up-and-down displacement acting cylinder fixing plate (244), the upper end of a starter first pin clamping jaw rotation acting cylinder fixing frame (25) is fixed with the bottom of the starter first pin clamping jaw up-and-down displacement acting cylinder push plate (243) of the starter first pin clamping jaw up-and-down displacement acting cylinder (24), the starter first pin clamping jaw rotation acting cylinder (26) is fixed at the lower end of one side of the starter first pin clamping jaw rotation acting cylinder fixing frame (25) towards the left rotary disc (103) in a horizontal state, a starter first pin jaw opening and closing cylinder (27) is connected in a horizontally cantilevered state to the starter first pin jaw rotating cylinder (26) through a rotating cylinder block (271) and is rotated by the starter first pin jaw rotating cylinder (26) alternately by 90 ° clockwise or counterclockwise, a pair of starter first pin jaws (28) are connected in a mutually corresponding state to one end of the starter first pin jaw opening and closing cylinder (27) toward the upper portion of the starter first pin entry guide fitting bracket (21), and the pair of starter first pin jaws (28) are alternately displaced between above the starter first pin receiving block (212) and above the left turn disc starter base bearing mechanism (20) under the action of the starter first pin jaw horizontal displacement cylinder (23).
2. The automatic pin mounting mechanism of an automatic electric current starter mounting apparatus according to claim 1, it is characterized in that the left rotary disk driving mechanism (101) comprises a left rotary disk driving motor (1011) and a left rotary disk driving reduction gearbox (1012), the left rotary disk driving motor (1011) is in transmission fit with the left rotary disk driving reduction gearbox (1012), the left rotary disk driving reduction gearbox (1012) and the left rotary disk driving motor (1011) are fixed on the downward side of the left end of the workbench (10), a left rotary disk driving reduction gearbox power output shaft (10121) of the left rotary disk driving reduction gearbox (1012) is used as the left power output part to extend to the upper part of the workbench (10) and is fixed with the center position of the left rotary disk (103), and the power output shaft (10121) of the left rotary disk drive reduction gearbox is in running fit with the workbench (10) through a bearing (10122) of the power output shaft of the left rotary disk drive reduction gearbox.
3. The automatic pin mounting mechanism of an automatic electric current starter mounting apparatus according to claim 1, the mechanism is characterized in that the right rotary disk driving mechanism (102) comprises a right rotary disk driving motor (1021) and a right rotary disk driving reduction box (1022), the right rotary disk driving motor (1021) is in transmission fit with the right rotary disk driving reduction box (1022), the right rotary disk driving reduction box (1022) and the right rotary disk driving motor (1021) are fixed on one side of the right end of the workbench (10) facing downwards, a right rotary disk driving reduction box power output shaft (10221) of the right rotary disk driving reduction box (1022) is used as the right power output part to extend to the upper part of the workbench (10) and is fixed with the central position of the right rotary disk (104), and the power output shaft (10221) of the right rotary disk drive reduction gearbox is in running fit with the workbench (10) through a power output shaft bearing (10222) of the right rotary disk drive reduction gearbox.
4. The automatic pin mounting mechanism for an automatic current starter assembly apparatus according to claim 1, wherein the left rotary disk starter base support mechanism (20) comprises a left rotary disk starter base support block fixing base plate (201), a left rotary disk starter base first support block I (202), and a left rotary disk starter base second support block II (203), the left rotary disk starter base support block fixing base plate (201) has a rectangular body shape and is provided with a left rotary disk starter base support block fixing base plate screw hole (2011) at each of four corners, the left rotary disk starter base support block fixing base plate screw (2012) fixes the left rotary disk starter base support block fixing base plate (201) to an edge portion of an upward facing side of the left rotary disk (103) at a position corresponding to the left rotary disk starter base support block fixing base plate screw hole (2011), a starter coil base end insertion abdicating hole (2013) is arranged at the center position of a left rotary disc starter base supporting block fixing bottom plate (201), a left rotary disc starter base first supporting block I (202) and one end of the left rotary disc starter base supporting block fixing bottom plate (201) facing to the edge of the left rotary disc (103) are fixed, a left rotary disc starter base first supporting block baffle plate I (2021) is respectively fixed at the positions corresponding to the end surfaces of the two ends of the left rotary disc starter base first supporting block I (202) through screws, the upper end of the left rotary disc starter base first supporting block baffle plate I (2021) extends out of the upper surface of the left rotary disc starter base first supporting block I (202), a negative temperature coefficient thermistor connecting pin base supporting cavity (2022) is further formed at the upper part of the left rotary disc starter base first supporting block I (202), and a connecting pin base supporting block used for connecting the left rotary disc starter base first supporting block I (2022) is arranged (202) A left rotary disk starter base first supporting block fixing screw hole I (2023) fixed with a left rotary disk starter base supporting block fixing bottom plate (201), a left rotary disk starter base first supporting block supporting cavity II (2024) is formed at the upper part of the left rotary disk starter base first supporting block I (202) and at one side facing to a left rotary disk starter base second supporting block II (203), the left rotary disk starter base second supporting block II (203) is fixed with one end of the left rotary disk starter base supporting block fixing bottom plate (201) facing to the center of the left rotary disk (103), a left rotary disk starter base second supporting block baffle plate II (2031) is fixed at the position corresponding to the two end faces of the left rotary disk starter base second supporting block II (203) through a screw, a left rotary disk starter base second supporting block baffle plate II (2031) is formed at the upper part of the left rotary disk starter base second supporting block II (203) and at one side facing to the left rotary disk starter base first supporting block I (202) A left rotary disc starter base second supporting block supporting cavity II (2032) corresponding to the left rotary disc starter base first supporting block supporting cavity II (2024) in position, and a left rotary disc starter base second supporting block fixing screw hole (2033) for fixing the left rotary disc starter base second supporting block II (203) and the left rotary disc starter base supporting block fixing bottom plate (201) is arranged on the left rotary disc starter base second supporting block II (203); and under the action of the starter first pin clamping jaw horizontal displacement acting cylinder (23), the pair of starter first pin clamping jaws (28) corresponds to the starter first pin receiving block (212) or corresponds to the upper part between the left rotary disc starter base first supporting block I (202) and the left rotary disc starter base second supporting block II (203).
5. The automatic pin mounting mechanism of an automatic assembling device of a current starter according to claim 1, wherein a first stopper i (231) of a push plate of a first pin-jaw horizontal displacement acting cylinder is provided on one end surface of said starter first pin-jaw horizontal displacement acting cylinder (23), and a second stopper ii (232) of the push plate of the first pin-jaw horizontal displacement acting cylinder is provided on the other end surface.
6. The automatic pin mounting mechanism for an automatic assembling device of a current starter as claimed in claim 1, wherein a starter first pin jaw up-and-down displacement cylinder stack upper limit block (241) is fixed to an upper end surface of said starter first pin jaw up-and-down displacement cylinder (24), a starter first pin jaw up-and-down displacement cylinder push plate lower limit block (242) is fixed to a lower end surface of said starter first pin jaw up-and-down displacement cylinder (24), a starter first pin jaw horizontal displacement cylinder push plate displacement limit degree striker (2331) is fixed to a lower portion of said starter first pin jaw horizontal displacement cylinder push plate (233), and said starter first pin jaw horizontal displacement cylinder push plate displacement limit degree striker (2331) corresponds to said starter first pin jaw horizontal displacement cylinder push plate first limit block i (231) and starter first pin jaw horizontal displacement cylinder push plate displacement limit degree striker (2331) And a second limit block II (232) of the displacement acting cylinder push plate.
7. The automatic pin mounting mechanism of an automatic assembling device of current starter according to claim 6, wherein a starter first pin jaw up-and-down displacement cylinder push plate displacement limit degree striker (2431) is fixed to a side portion of said starter first pin jaw up-and-down displacement cylinder push plate (243), the starter first pin jaw up-and-down displacement cylinder push plate displacement limit degree striker (2431) corresponding to between said starter first pin jaw up-and-down displacement cylinder stack upper stopper (241) and starter first pin jaw up-and-down displacement cylinder push plate lower stopper (242).
8. The automatic pin mounting mechanism of an automatic assembling device of a current starter according to claim 1, wherein a first stopper i (261) of a first pin jaw rotation acting cylinder of a starter is fixed to one end surface of the first pin jaw rotation acting cylinder (26) of the starter, and a second stopper ii (262) of the first pin jaw rotation acting cylinder of the starter is fixed to the other end surface.
9. The automatic pin mounting mechanism of an electric current starter automatic assembling apparatus according to claim 1, wherein a rotation-acting cylinder base rotation limit position first striker i (2711) corresponding in position to the starter first pin jaw rotation-acting cylinder first stopper i (261) is fixed to one end of the rotation-acting cylinder base (271), and a rotation-acting cylinder base rotation limit position second striker ii (2712) corresponding in position to the starter first pin jaw rotation-acting cylinder second stopper ii (262) is fixed to the other end of the rotation-acting cylinder base (271).
CN202122309987.3U 2021-09-23 2021-09-23 Automatic installation mechanism for pins of automatic assembly device of current starter Active CN216027862U (en)

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Application Number Priority Date Filing Date Title
CN202122309987.3U CN216027862U (en) 2021-09-23 2021-09-23 Automatic installation mechanism for pins of automatic assembly device of current starter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122309987.3U CN216027862U (en) 2021-09-23 2021-09-23 Automatic installation mechanism for pins of automatic assembly device of current starter

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CN216027862U true CN216027862U (en) 2022-03-15

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