CN215973889U - Multifunctional automatic operation device - Google Patents

Multifunctional automatic operation device Download PDF

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Publication number
CN215973889U
CN215973889U CN202121369848.3U CN202121369848U CN215973889U CN 215973889 U CN215973889 U CN 215973889U CN 202121369848 U CN202121369848 U CN 202121369848U CN 215973889 U CN215973889 U CN 215973889U
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module
axis
tray
lifting
plate
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武宏昌
徐飞
阎鹏飞
毛春辉
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Shenzhen Jingchuang Technology Co ltd
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Shenzhen Jingchuang Technology Co ltd
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Abstract

The invention provides a multifunctional automatic operation device, which comprises a rack, a lifting mechanism and a lifting mechanism, wherein the rack comprises an upper rack and a lower machine table which are used for supporting and protecting other modules; the multifunctional manipulator is used for transferring material trays and material products; the tray transplanting module is fixed on the surface of the lower machine table and positioned below the multifunctional manipulator module and used as a transfer platform for bearing trays and materials; one end of the tray transfer module is fixed on the surface of the lower machine table and positioned below the tray transplanting module, and the other end of the tray transfer module extends out of the lower machine table and is butted with the upper machine table; the product material loading goes up and down to overturn the module and the product is received material and goes up and down to overturn the module, and the two structure is the same, and the setting side by side is transplanted one side of module at the charging tray for carry, receive the material product. The multifunctional automatic operation device can adapt to products of various different types, provides loading and unloading operation for different upper computers, has strong adaptability and can be suitable for application in various occasions.

Description

Multifunctional automatic operation device
Technical Field
The invention belongs to the field of automatic detection, and particularly relates to a multifunctional automatic operation device.
Background
Along with the rapid development of the modern society, people live rich and gorgeous, and various modern products meeting the life of people are more and more, so that the quality of the product is more and more selected while the use function of the product is met, and the experience feeling of the product is more and more emphasized; when the product is updated and updated quickly, a manufacturer captures the market demand constantly to adopt quantitative and small-batch production in order to meet the customer demand and maintain certain competitiveness, the production process is frequently changed to adapt to the production of different commodities, the repeated material conveying and loading and unloading operations in the production process of a large number of commodities occupy considerable labor force, and the repeated actions easily cause the fatigue of operators to cause safety accidents, particularly for the product like a sheet material, due to the material or production characteristics, the manual material conveying and loading and unloading in the equipment easily cause stains or damages to the surface of the product, for example, if the upper computer in the production is similar to ultrasonic cleaning equipment, equipment liquid in the upper computer is attached to the surface of the product after the product comes out of the upper computer, the product surface is damaged or polluted without being processed and directly received and collected, and the manual material feeding or receiving cannot keep up with the speed of mass production line, delays the production progress, increases more hands and causes the increase of the cost.
Disclosure of Invention
In view of the above, the present invention provides a multifunctional automatic operation device, which is suitable for various types of products, and provides loading and unloading operations for different upper computers, and the multifunctional automatic operation device has strong adaptability, is suitable for various applications, especially for the occasions requiring water removal operations, and can greatly save manpower, reduce labor intensity, greatly improve product quality, reduce scratches, and improve labor safety of operators.
The specific technical scheme is as follows:
a multifunctional automatic operation device is characterized in that: comprises that
The rack comprises an upper rack and a lower machine table and is used for supporting and protecting other modules;
the multifunctional manipulator comprises an XYZ three-axis motion module, and a material taking disc module and a vacuum product taking module which are arranged on the XYZ three-axis motion module, wherein the XYZ three-axis motion module is fixedly erected on the surface of a lower machine table, and the material taking disc module and the vacuum product taking module are used for completing the transfer of a material tray and a material product;
the tray transplanting module is fixed on the surface of the lower machine table through the mounting block and is positioned below the multifunctional manipulator module to serve as a transfer platform for bearing trays and materials;
one end of the tray transfer module is fixed on the surface of the lower machine table and positioned below the tray transplanting module, and the other end of the tray transfer module extends out of the lower machine table and is butted with the upper machine table;
the product material loading goes up and down to overturn the module and the product is received material and goes up and down to overturn the module, and the two structure is the same, and the setting side by side is transplanted one side of module at the charging tray for carry, receive the material product.
The X-axis and Y-axis movement module comprises an X-axis movement module, a Y-axis movement module and a Z-axis movement module, wherein the Y-axis movement module comprises a Y-axis mounting frame, a Y-axis linear sliding table module fixed on the Y-axis mounting frame and a Y-axis guide rail arranged in parallel with the Y-axis linear sliding table module; the X-axis motion module comprises an X-axis mounting frame, an X-axis linear sliding table module fixed on the X-axis mounting frame and an X-axis guide rail arranged in parallel with the X-axis linear sliding table module; the Z-axis motion module comprises a Z-axis fixing plate, a Z-axis linear sliding table module and a Z-axis guide rail, wherein the Z-axis linear sliding table module is fixed on the Z-axis fixing plate, and the Z-axis guide rail is arranged in parallel with the Z-axis linear sliding table module; the X-axis mounting rack is arranged on a sliding table of the Y-axis linear sliding table module and can perform linear motion along the Y-axis direction under the action of a Y-axis motor; the Z-axis fixing plate is fixedly arranged on a sliding table of the X-axis linear sliding table module and can perform linear motion along the X-axis direction under the action of the X-axis motor; get material dish module and get the product module with the vacuum, through the fixed setting of Z axle connecting plate on the slip table of Z axle sharp slip table module to can carry out the vertical linear motion of Z axle direction under the effect of Z axle motor.
Furthermore, the material taking disc module comprises a cantilever supporting plate, one end of the cantilever supporting plate is fixed on the Z-axis connecting plate, the other end of the cantilever supporting plate extends outwards, a rotary cylinder mounting block is arranged at the bottom of the cantilever supporting plate, two rotary cylinders are symmetrically arranged on the surface of the rotary cylinder mounting block, and each rotary cylinder is connected with a grapple;
the vacuum product taking module comprises a vacuum adsorption drainage system, a sucker and a sucker lifting cylinder assembly, wherein the sucker lifting cylinder assembly is fixed on the Z-axis connecting plate, is connected with the sucker and drives the sucker to move up and down; the vacuum adsorption drainage system is connected with the sucker through a vacuum air pipe, the vacuum adsorption drainage system comprises a vacuum generator and a vacuum water filter, the sucker is communicated with the vacuum water filter through the vacuum air pipe, the vacuum water filter is connected with the vacuum generator through the vacuum air pipe, and the water outlet end of the vacuum water filter is connected with a water outlet pipe.
Furthermore, still be provided with the burin module on the Z axle motion module, including burin lift cylinder and burin, burin lift cylinder sets up on the Z axle connecting plate, connect the burin and can drive the burin and carry out the elevating movement.
Further, the tray transplanting module comprises an upper layer of carrying platform and a lower layer of carrying platform, and the upper layer of carrying platform and the lower layer of carrying platform are respectively an upper tray carrying jig and a lower tray carrying jig; the lower tray bearing jig is fixed on the surface of the lower machine table through a lower line rail mounting block and comprises a lower bearing tray, a lower line rail is arranged on the lower line rail mounting block, and the lower bearing tray is erected on the lower line rail in a matched mode; the blanking disc bearing jig also comprises a lower transplanting cylinder assembly which is fixed on the lower machine table and is positioned below the lower bearing disc, and the lower transplanting cylinder assembly is connected with the lower bearing disc and can drive the lower bearing disc to move along a lower linear rail; the upper tray bearing jig is fixed on the surface of the lower machine table through an upper line rail mounting block and erected above the lower line rail and comprises an upper bearing tray, the upper line rail is arranged on the upper line rail mounting block, and the upper bearing tray is erected on the upper line rail in a matching manner; the upper tray bearing jig also comprises an upper transplanting air cylinder assembly which is fixed on one side of the upper line rail mounting block, is connected with the upper bearing tray and can drive the upper bearing tray to move along the upper line rail; the two ends of the upper air cylinder transplanting component and the lower air cylinder transplanting component are provided with buffers.
Furthermore, the surfaces of the upper bearing disc and the lower bearing disc are provided with concave material disc positions, water-absorbing sponge is paved on the material disc positions, the material disc positions are also provided with drain holes, and the drain connectors are communicated with the lower surfaces of the upper bearing disc and the lower bearing disc and are connected with drain pipes; waterproof grooves are formed in the peripheries of the upper bearing plate and the lower bearing plate; and a row of air exhaust knives are uniformly arranged on the side edge of the upper bearing plate in the moving direction.
Furthermore, the tray transfer module is fixed on the lower machine table through a mounting plate, cantilever supports are fixedly arranged on two sides of the mounting plate and are Z-shaped, an upper cross beam of each cantilever support is fixed on the mounting plate, and a linear guide rail is arranged on each cantilever support; the lower cross beam of the cantilever support extends out of the lower machine table and is in butt joint with the upper machine position; the bottom end of a lower cross beam of the cantilever support is provided with a lifting supporting plate platform, and the lifting supporting plate platform is connected with the lower cross beam through a guide shaft; still be provided with the push cylinder on the mounting panel, be located between the both sides entablature.
Further, pulleys are arranged at the junctions of the lower cross beam and the upper cross beam of the cantilever support and the lower cross beam, a steel wire rope is arranged on the pulleys in a matched manner, one end of the steel wire rope is connected with the lifting supporting plate platform, the other end of the steel wire rope is connected with a wire rail transfer block, and the wire rail transfer block is arranged on a linear guide rail of the upper cross beam and can move on the linear guide rail of the upper cross beam; a pushing connecting plate is erected between the wire track switching blocks on the cantilever brackets at two sides to ensure that the wire track switching blocks at two sides move synchronously; the pushing cylinder is connected with the pushing connecting plate and drives the pushing connecting plate to move.
Further, product material loading lift upset module includes lifting unit, feed bin upset subassembly and conveyor belt subassembly, and the upset subassembly is fixed on lifting unit, and lifting unit passes through the connection mounting panel to be fixed on board down to the inside extension in board surface below down, and conveyor belt subassembly passes through the supporting leg to be fixed on board surface down, and belt conveying platform among the conveyor belt subassembly erects on the supporting leg, and belt conveying platform direction of delivery's one end extends to lifting unit and feed bin upset subassembly's juncture.
Furthermore, the lifting assembly comprises guide pillars, guide sleeves, a lifting plate and a lead screw lifting mechanism, the guide sleeves are nested at four corners of the connecting and mounting plate, and the guide pillars and the guide sleeves are in clearance fit; the lifting plate comprises an upper lifting plate and a lower lifting plate which are respectively positioned at the upper ends and the lower ends of the four guide pillars; the screw rod lifting mechanism comprises a lifting screw rod, a driving motor and a speed reducer, the lifting screw rod penetrates through the connecting mounting plate and is connected with the upper lifting plate and the lower lifting plate, and the lifting screw rod can be driven by the driving motor and the speed reducer to perform lifting motion; feed bin upset subassembly includes rotary supporting seat and swivel mount, and the fixed setting of rotary supporting seat is in on the last lifter plate, the swivel mount passes through the rotation axis setting on rotary supporting seat, and speed reducer and rotating electrical machines are connected to the rotation axis, then can drive the swivel mount and rotate 90 degrees.
Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic view of the overall structure of the multifunctional automatic working device:
FIG. 2 is a schematic view of the overall structure of the multifunctional manipulator;
FIG. 3 is a schematic view of the overall structure of the take-out tray module and the vacuum product take-out module;
FIG. 4 is a schematic view of a tray transplanting module;
FIG. 5 is a schematic view of a tray transfer module;
FIG. 6 is a schematic view of a product loading, lifting and turning module;
FIG. 7 is a schematic view of a silo structure;
the automatic material collecting and transferring system comprises a multifunctional manipulator 1, a material tray transplanting module 2, a material tray transferring module 3, a product loading lifting and overturning module 4, a product receiving lifting and overturning module 5, a discharging machine 6, a product 7, a material tray 8 and a material bin 9;
100-Y-axis mounting rack, 101-Y-axis linear sliding table module, 102-Y-axis guide rail, 103-X-axis mounting rack, 104-X-axis linear sliding table module, 105-X-axis guide rail, 106-Y-axis motor, 107-X-axis motor, 108-Z-axis motor, 110-material taking disc module and 120-vacuum product taking module; 111-cantilever supporting plate, 112-rotary cylinder mounting block, 113-rotary cylinder, 114-grapple, 115-reinforcing block, 116-reinforcing rib, 121-suction cup, 122-vacuum air pipe, 123-vacuum generator, 124-vacuum water filter, 125-suction cup lifting cylinder, 126-mounting connecting plate, 127-water outlet pipe, 130-graver lifting cylinder and 131-graver;
200-feeding tray bearing jig, 201-feeding rail mounting block, 202-feeding rail, 203-feeding bearing tray, 204-feeding planting cylinder component, 210-discharging tray bearing jig, 211-discharging rail mounting block, 212-discharging rail, 213-discharging bearing tray, 214-discharging planting cylinder component, 220-buffer, 230-waterproof groove, 240-air knife;
300-a mounting plate, 301-a cantilever support, 302-a linear guide rail, 303-a lifting supporting plate platform, 304-a guide shaft, 305-a pushing cylinder, 306-a pulley, 307-a steel wire rope, 308-a linear rail transfer block, 309-a pushing connecting plate, 3011-an upper beam and 3012-a lower beam;
400-connecting mounting plate, 401-guide column, 402-guide sleeve, 403-upper lifting plate, 404-lower lifting plate, 405-lifting screw rod, 406-driving motor, 410-supporting leg, 411-belt conveying platform, 412-in-place detection sensor, 413-positioning block, 414-positioning cylinder, 420-rotary supporting seat, 421-rotary frame, 422-rotary shaft and 423-rotary motor.
Detailed Description
The embodiments described below with reference to the drawings are illustrative only and should not be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
As shown in fig. 1, the multifunctional automatic working device of the present embodiment is characterized in that: the device comprises a rack, an upper rack and a lower machine table 6, wherein the rack is used for supporting and protecting other modules;
the multifunctional manipulator 1 comprises an XYZ three-axis motion module, and a material taking disc module 110 and a vacuum product taking module 120 which are arranged on the XYZ three-axis motion module, wherein the XYZ three-axis motion module is fixedly erected on the surface of the lower machine table 6, and the material taking disc module 110 and the vacuum product taking module 120 are used for completing the transfer of material discs and material products;
the tray transplanting module 2 is fixed on the surface of the lower machine table 6 through an installation block and is positioned below the multifunctional manipulator module 1 to serve as a transfer platform for bearing trays and material products;
one end of the tray transfer module 3 is fixed on the surface of the lower machine table 6 and is positioned below the tray transplanting module 2, and the other end of the tray transfer module extends out of the lower machine table 6 and is butted with the upper machine table;
the product loading lifting and overturning module 4 and the product receiving lifting and overturning module 5 are identical in structure and arranged on one side of the tray transplanting module 2 in parallel to convey and receive material products.
With further reference to fig. 2, the XYZ three-axis motion module is divided into an X-axis motion module, a Y-axis motion module and a Z-axis motion module, and the Y-axis motion module includes a Y-axis mounting frame 100, a Y-axis linear sliding table module 101 fixed on the Y-axis mounting frame 100, and a Y-axis guide rail 102 arranged in parallel with the Y-axis linear sliding table module 101; the X-axis motion module comprises an X-axis mounting frame 103, an X-axis linear sliding table module 104 fixed on the X-axis mounting frame 103, and an X-axis guide rail 105 arranged in parallel with the X-axis linear sliding table module 104; the Z-axis motion module comprises a Z-axis fixing plate, a Z-axis linear sliding table module and a Z-axis guide rail, wherein the Z-axis linear sliding table module is fixed on the Z-axis fixing plate, and the Z-axis guide rail is arranged in parallel with the Z-axis linear sliding table module; the X-axis mounting frame 103 is arranged on a sliding table of the Y-axis linear sliding table module 101 and can perform linear motion along the Y-axis direction under the action of a Y-axis motor 106; the Z-axis fixing plate is fixedly arranged on a sliding table of the X-axis linear sliding table module 104 and can perform linear motion along the X-axis direction under the action of an X-axis motor 107; the material taking disc module 110 and the vacuum product taking module 120 are fixedly arranged on a sliding table of the Z-axis linear sliding table module through a Z-axis connecting plate, and can perform vertical linear motion in the Z-axis direction under the action of the Z-axis motor 108.
As further shown in fig. 3, the material taking disc module 110 includes a cantilever support plate 111, one end of the cantilever support plate 111 is fixed on the Z-axis connection plate, the other end extends outwards, a rotary cylinder mounting block 112 is arranged at the bottom, two rotary cylinders 113 are symmetrically arranged on the surface of the rotary cylinder mounting block 112, each rotary cylinder 113 is connected with a grapple 114, the rotary cylinders 113 provide power for grabbing the material disc, and the grapple 114 is used for grabbing the material disc. The cantilever support plate 111 is further provided with a reinforcing block 115, reinforcing ribs 116 are further arranged at the positions of the cantilever support plate 111 and the rotary cylinder mounting block 112, and the reinforcing block 115 and the reinforcing ribs 116 both play a role in increasing strength.
In addition, the vacuum product taking module 120 comprises a vacuum adsorption drainage system, a sucker 121 and a sucker lifting cylinder assembly, wherein the sucker lifting cylinder assembly is fixed on the Z-axis connecting plate, is connected with the sucker 121 and drives the sucker 121 to move up and down; the vacuum adsorption drainage system is connected with the suction cup 121 through the vacuum air pipe 122, the vacuum adsorption drainage system comprises a vacuum generator 123 and a vacuum water filter 124, the suction cup 121 is communicated with the vacuum water filter 124 through the vacuum air pipe 122, the vacuum water filter 124 is connected with the vacuum generator 123 through the vacuum air pipe 122, and the water outlet end of the vacuum water filter 124 is connected with the water outlet pipe 127. Vacuum adsorption drainage system connects sucking disc 121, provides suction for the sucking disc adsorbs the product, still has the effect that the moisture in the filtering sucking disc inhales gas simultaneously. The sucker lifting cylinder assembly comprises a sucker lifting cylinder 125 and a mounting connecting disc 126, and the mounting connecting disc 126 is connected with the sucker 121 and the sucker lifting cylinder 125 and plays a role in fixing the sucker 121.
Further, still be provided with the burin module on the Z axle motion module, including burin lift cylinder 130 and burin 131, burin lift cylinder 130 sets up on the Z axle connecting plate, connects burin 131 and can drive burin 131 and carry out the elevating movement. The nicking tool 131 can nick the corresponding location of the product.
As further shown in fig. 4, the tray transplanting module includes an upper and a lower layer of loading platforms, which are an upper tray carrying fixture 200 and a lower tray carrying fixture 210, respectively; the blanking plate bearing jig 210 comprises a lower bearing plate 213 fixed on the surface of the lower machine table 6 through a lower wire rail mounting block 211, a lower wire rail 212 is arranged on the lower wire rail mounting block 211, the lower bearing plate 213 is erected on the lower wire rail 212 in a matching manner, the blanking plate bearing jig 210 further comprises a lower transplanting cylinder assembly 214 fixed on the lower machine table 6 and located below the lower bearing plate 213, and the lower transplanting cylinder assembly 214 is connected with the lower bearing plate 213 and can drive the lower bearing plate 213 to move along the lower wire rail 212. The upper tray bearing jig 200 comprises an upper bearing tray 203, is fixed on the surface of the lower machine table 6 through an upper linear rail mounting block 201, and is erected above a lower linear rail 212, an upper linear rail 202 is arranged on the upper linear rail mounting block 201, and the upper bearing tray 203 is matched and erected on the upper linear rail 202; the upper tray bearing jig 200 further comprises an upper transplanting cylinder assembly 204 which is fixed on one side of the upper linear rail mounting block 201, is connected with the upper bearing tray 203 and can drive the upper bearing tray 203 to move along the upper linear rail 202; both ends of the upper planting cylinder assembly 204 and the lower planting cylinder assembly 214 are provided with dampers. The lower planting cylinder assembly 214 and the upper planting cylinder assembly 204 are preferably rodless cylinder assemblies.
Preferably, the surfaces of the upper bearing plate 203 and the lower bearing plate 213 are provided with concave material plate positions for containing material plates and products, water-absorbing sponge is paved on the material plate positions, the material plate positions are also provided with drain holes, and the drain connectors are communicated with the lower surfaces of the upper bearing plate and the lower bearing plate and are connected with drain pipes; waterproof grooves are formed in the peripheries of the upper bearing plate and the lower bearing plate; a row of air knives 240 are uniformly arranged on the side edge of the upper bearing plate 203 in the moving direction. The arrangement of the water absorption sponge can absorb water drops on the lower surface of the product, the arrangement of the water discharge pipe and the water discharge hole can discharge water accumulated in the upper bearing plate 203 and the lower bearing plate 213, and the waterproof groove can prevent water from overflowing. The air knife 240 can blow off water drops or dirt such as dust on the upper surface of the product in the lower bearing tray 213. The dust removal and water removal facilities are arranged, so that the surface of the product is kept clean and dry after the upper computer is operated, and the product is not required to be polluted by residual stains on the surface when being collected and stacked.
Further as shown in fig. 5, the tray transfer module 3 is fixed on the surface of the lower machine table 6 through a mounting plate 300, cantilever supports 301 are fixedly arranged on two sides of the mounting plate 300 and are in a shape of a "Z", upper crossbeams 3011 of the cantilever supports 301 are fixed on the mounting plate 300, and linear guide rails 302 are mounted on the upper crossbeams; the lower cross beam 3012 of the cantilever support 301 extends out of the lower machine table 6 and is butted with an upper machine position; the bottom end of a lower cross beam 3012 of the cantilever support 301 is provided with a lifting supporting plate platform 303, the lifting supporting plate platform 303 is connected with the lower cross beam 3012 through a guide shaft 304, a pulley 306 is arranged at the junction of the lower cross beam 3012 and an upper cross beam 3011 of the cantilever support 301 and the lower cross beam 3012, a steel wire rope 307 is arranged on the pulley 306 in a matching manner, one end of the steel wire rope 307 is connected with the lifting supporting plate platform 303, the other end of the steel wire rope is connected with a wire rail transfer block 308, and the wire rail transfer block 308 is arranged on a linear guide rail 302 of the upper cross beam 3011 and can move on the linear guide rail 302 of the upper cross beam 3011. And a pushing connecting plate 309 is erected between the wire rail transfer blocks 308 on the cantilever supports 301 at two sides to ensure that the wire rail transfer blocks 308 at two sides move synchronously. The mounting plate 300 is further provided with a pushing cylinder 305 which is positioned between the upper cross beams 3011 on the two sides, and the pushing cylinder 305 is connected with the pushing connecting plate 309 to drive the pushing connecting plate 309 to move.
As shown in fig. 6, the product loading lifting turnover module 4 comprises a lifting assembly, a bin turnover assembly and a conveying belt assembly, the turnover assembly is fixed on the lifting assembly, the lifting assembly is fixed on the lower machine table 6 through a connecting mounting plate 400 and extends towards the inside of the surface below the lower machine table 6, the conveying belt assembly is fixed on the surface of the lower machine table 6 through a supporting leg 410, a belt conveying platform 411 in the conveying belt assembly is erected on the supporting leg 410, and one end of the conveying direction of the belt conveying platform 411 extends to the junction of the lifting assembly and the bin turnover assembly. The top end of the belt conveying platform 411 is further provided with an in-place detection sensor 412 for detecting whether a product is in place or not, positioning blocks can be further arranged on two sides of the belt conveying platform 411 for positioning the product, the positions of the positioning blocks 413 are adjustable, and power is provided by a positioning cylinder 414.
Specifically, the lifting assembly includes a guide post 401, a guide sleeve 402, a lifting plate and a screw lifting mechanism, the guide sleeve 402 is embedded at four corners of the connecting mounting plate 400, and the guide post 401 is in clearance fit with the guide sleeve 402. The lifting plate includes an upper lifting plate 403 and a lower lifting plate 404, which are respectively located at the upper and lower ends of the four guide posts 401. The screw rod lifting mechanism comprises a lifting screw rod 405, a driving motor 406 and a speed reducer, wherein the lifting screw rod 405 penetrates through the mounting plate 400 and is connected with the upper lifting plate 403 and the lower lifting plate 404, and can be driven by the driving motor 406 and the speed reducer to perform lifting motion. The feed bin upset subassembly includes rotary support seat 420 and rotatory frame 421, and the fixed setting of rotary support seat 420 is on last lifter plate 403, and rotatory frame 421 passes through rotation axis 422 and sets up on rotary support seat 420, and rotation axis 422 connects speed reducer and rotating electrical machines 423, then can drive rotatory frame 421 rotatory 90 degrees. The product feeding lifting and overturning module 4 and the product receiving lifting and overturning module 5 have the same structure, and additional illustration is not shown in the attached drawings. In addition, a limit sensor is arranged on the guide column 401, the lifting position of the lifting assembly can be sensed and limited, and a rotation detection sensor is also arranged in the bin overturning assembly and used for monitoring the rotating position and angle.
Further, use multi-functional automatic operation device to carry out material product material loading, receive the step as follows of material, what the host computer butt joint here is ultrasonic cleaning equipment, but in other embodiments dock multiple host computer: 1. the operator places the bin full of products into the rotating frame 421 of the product loading lift-over module 4.
2. After the operator leaves the device, the rotating frame 421 in the product loading lifting and overturning module 4 is overturned from the horizontal state by 90 ° to the vertical state, the lifting module is lowered to a proper position, that is, the sheet material product contacts the belt on the belt conveying platform 411, the belt moves to take the sheet product out of the bin, and the belt stops moving when the in-place detection sensor 412 detects the product.
3. The vacuum product taking module 120 of the multifunctional manipulator 1 moves to the position above the belt conveying platform 411, sheet products are sucked from the belt line and are placed into the material tray of the upper material tray bearing jig 200, the above material taking process is circulated, and the material tray in the upper material tray bearing jig 200 is filled with the products.
4. The material taking disc module 110 of the multifunctional manipulator 1 picks the full material disc in the material loading disc bearing jig 200 and then puts the full material disc on the lifting support plate platform 303 in the material disc transfer module 3, and the upper computer is treated.
5. After the upper computer finishes processing the product, the tray transfer module 3 lifts the tray from the operation space of the upper computer to a proper position, the tray taking module 110 of the multifunctional manipulator 1 picks the tray from the tray transfer module 3 and puts the tray into the lower tray bearing jig 210, then the lower bearing tray 213 retracts, and the air knife in the upper tray bearing jig 200 is started to remove the surface water drops or stains on the sheet product in the lower bearing tray 213 by wind.
6. The take-up tray module 110 of the multifunctional robot 1 grabs the trays from the lower tray carrying jig 210 into the upper tray carrying jig 200.
7. The vacuum product taking module 120 of the multifunctional manipulator 1 sucks a sheet product from the upper tray bearing jig 200 and puts the sheet product on a belt line of the product receiving lifting and overturning module 5, and during the process, the nicking tool 131 of the multifunctional manipulator 1 can perform NG marking on a specific area of the product on the belt line according to instruction information of an upper computer; the belt line carries the product to the empty feed bin of rotatory frame centre gripping, and after every receipts a slice, lifting unit rises a suitable height, guarantees that the product folds in order and inserts in the feed bin and do not produce the collision, and rotatory frame is by vertical direction rotation 90 degrees to horizontality after filling with the product in the feed bin.
8. The operator collects the processed full material bin from the product receiving lifting and overturning module 5, and the above processes are repeated circularly.
The multifunctional automatic operation device is characterized in that an operator only needs to place full sheet materials into a feeding station of a machine table and take the full sheet materials out of the feeding station of the machine table, the sheet materials are placed in order and sent to an upper computer, the whole sheet material is taken out of the upper computer, water drops on the sheet materials are removed, corresponding operations are carried out on the corresponding sheet materials at specific positions according to instruction information of the upper computer, the sheet materials are placed into a material box in order, the full sheet materials are conveyed to a material receiving port of equipment, the operator only needs to take and place the material box at the material placing bin and the material receiving bin, the labor intensity is reduced, the safety is improved, no damage is caused to the products, all operations except taking and placing of the material box are completed by the equipment, the labor is greatly reduced, the production efficiency is improved, the cost control of an automatic production line is completely met, supplementing the industry blank.
It should be noted that, the structures of the present invention are not all shown in the drawings, such as the electrical control module, however, it can be understood according to the relevant contents of the present invention that the multifunctional manipulator 1, the tray transplanting module 2, the tray transferring module 3, the product loading lifting and overturning module 4, and the product receiving lifting and overturning module 5 are electrically connected thereto, and complete the whole automated operation under the control thereof.
Any reference in the specification to "the present embodiment" or the like means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. This schematic representation in various places throughout this specification does not necessarily refer to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the purview of one skilled in the art to effect such feature, structure, or characteristic in connection with other ones of the embodiments.
While specific embodiments of the invention have been described in detail with reference to exemplary embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. In particular, reasonable variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the foregoing disclosure, the drawings and the appended claims without departing from the spirit of the invention. Except variations and modifications in the component parts and/or arrangements, the scope of which is defined by the appended claims and equivalents thereof.

Claims (10)

1. A multifunctional automatic operation device is characterized in that: comprises that
The rack comprises an upper rack and a lower machine table and is used for supporting and protecting other modules;
the multifunctional manipulator comprises an XYZ three-axis motion module, and a material taking disc module and a vacuum product taking module which are arranged on the XYZ three-axis motion module, wherein the XYZ three-axis motion module is fixedly erected on the surface of a lower machine table, and the material taking disc module and the vacuum product taking module are used for completing the transfer of a material tray and a material product;
the tray transplanting module is fixed on the surface of the lower machine table through the mounting block and is positioned below the multifunctional manipulator module to serve as a transfer platform for bearing trays and materials;
one end of the tray transfer module is fixed on the surface of the lower machine table and positioned below the tray transplanting module, and the other end of the tray transfer module extends out of the lower machine table and is butted with the upper machine table;
the product material loading goes up and down to overturn the module and the product is received material and goes up and down to overturn the module, and the two structure is the same, and the setting side by side is transplanted one side of module at the charging tray for carry, receive the material product.
2. The multifunctional automatic operating device according to claim 1, wherein the XYZ three-axis motion module is divided into an X-axis motion module, a Y-axis motion module and a Z-axis motion module, and the Y-axis motion module comprises a Y-axis mounting frame, a Y-axis linear sliding table module fixed on the Y-axis mounting frame, and a Y-axis guide rail juxtaposed to the Y-axis linear sliding table module; the X-axis motion module comprises an X-axis mounting frame, an X-axis linear sliding table module fixed on the X-axis mounting frame and an X-axis guide rail arranged in parallel with the X-axis linear sliding table module; the Z-axis motion module comprises a Z-axis fixing plate, a Z-axis linear sliding table module and a Z-axis guide rail, wherein the Z-axis linear sliding table module is fixed on the Z-axis fixing plate, and the Z-axis guide rail is arranged in parallel with the Z-axis linear sliding table module; the X-axis mounting rack is arranged on a sliding table of the Y-axis linear sliding table module and can perform linear motion along the Y-axis direction under the action of a Y-axis motor; the Z-axis fixing plate is fixedly arranged on a sliding table of the X-axis linear sliding table module and can perform linear motion along the X-axis direction under the action of the X-axis motor; get material dish module and get the product module with the vacuum, through the fixed setting of Z axle connecting plate on the slip table of Z axle sharp slip table module to can carry out the vertical linear motion of Z axle direction under the effect of Z axle motor.
3. The multifunctional automatic operating device as claimed in claim 2, wherein the material taking disc module comprises a cantilever supporting plate, one end of the cantilever supporting plate is fixed on the Z-axis connecting plate, the other end of the cantilever supporting plate extends outwards, a rotary air cylinder mounting block is arranged at the bottom of the cantilever supporting plate, two rotary air cylinders are symmetrically arranged on the surface of the rotary air cylinder mounting block, and each rotary air cylinder is connected with a grapple;
the vacuum product taking module comprises a vacuum adsorption drainage system, a sucker and a sucker lifting cylinder assembly, wherein the sucker lifting cylinder assembly is fixed on the Z-axis connecting plate, is connected with the sucker and drives the sucker to move up and down; the vacuum adsorption drainage system is connected with the sucker through a vacuum air pipe, the vacuum adsorption drainage system comprises a vacuum generator and a vacuum water filter, the sucker is communicated with the vacuum water filter through the vacuum air pipe, the vacuum water filter is connected with the vacuum generator through the vacuum air pipe, and the water outlet end of the vacuum water filter is connected with a water outlet pipe.
4. The multifunctional automatic working device according to claim 2, wherein the Z-axis movement module is further provided with a graver module, which comprises a graver lifting cylinder and a graver, wherein the graver lifting cylinder is arranged on the Z-axis connecting plate, is connected with the graver and can drive the graver to move up and down.
5. The multifunctional automatic operating device according to claim 1, wherein the tray transplanting module comprises an upper layer of carrying platform and a lower layer of carrying platform, which are an upper tray carrying jig and a lower tray carrying jig respectively; the lower tray bearing jig is fixed on the surface of the lower machine table through a lower line rail mounting block and comprises a lower bearing tray, a lower line rail is arranged on the lower line rail mounting block, and the lower bearing tray is erected on the lower line rail in a matched mode; the blanking disc bearing jig also comprises a lower transplanting cylinder assembly which is fixed on the lower machine table and is positioned below the lower bearing disc, and the lower transplanting cylinder assembly is connected with the lower bearing disc and can drive the lower bearing disc to move along a lower linear rail; the upper tray bearing jig is fixed on the surface of the lower machine table through an upper line rail mounting block and erected above the lower line rail and comprises an upper bearing tray, the upper line rail is arranged on the upper line rail mounting block, and the upper bearing tray is erected on the upper line rail in a matching manner; the upper tray bearing jig also comprises an upper transplanting air cylinder assembly which is fixed on one side of the upper line rail mounting block, is connected with the upper bearing tray and can drive the upper bearing tray to move along the upper line rail; the two ends of the upper transplanting cylinder and the lower transplanting cylinder are provided with buffers.
6. The multifunctional automatic operation device according to claim 5, wherein the surfaces of the upper bearing plate and the lower bearing plate are provided with concave material tray positions, water-absorbing sponge is laid on the material tray positions, the material tray positions are also provided with drain holes, and the drain connectors are communicated with the lower surfaces of the upper bearing plate and the lower bearing plate and are connected with drain pipes; waterproof grooves are formed in the peripheries of the upper bearing plate and the lower bearing plate; and a row of air exhaust knives are uniformly arranged on the side edge of the upper bearing plate in the moving direction.
7. The multifunctional automatic operating device according to claim 1, wherein the tray transfer module is fixed on the lower machine table through a mounting plate, cantilever supports are fixedly arranged on two sides of the mounting plate and are Z-shaped, upper cross beams of the cantilever supports are fixed on the mounting plate, and linear guide rails are arranged on the upper cross beams; the lower cross beam of the cantilever support extends out of the lower machine table and is in butt joint with the upper machine position; the bottom end of a lower cross beam of the cantilever support is provided with a lifting supporting plate platform, and the lifting supporting plate platform is connected with the lower cross beam through a guide shaft; still be provided with the push cylinder on the mounting panel, be located between the both sides entablature.
8. The multifunctional automatic operating device according to claim 7, wherein pulleys are arranged at the junctions of the lower cross beam and the upper cross beam of the cantilever support and the lower cross beam, a steel wire rope is arranged on the pulleys in a matching manner, one end of the steel wire rope is connected with the lifting supporting plate platform, the other end of the steel wire rope is connected with a wire rail transfer block, and the wire rail transfer block is arranged on the linear guide rail of the upper cross beam and can move on the linear guide rail of the upper cross beam; a pushing connecting plate is erected between the wire track switching blocks on the cantilever brackets at two sides to ensure that the wire track switching blocks at two sides move synchronously; the pushing cylinder is connected with the pushing connecting plate and drives the pushing connecting plate to move.
9. The multifunctional automatic operation device according to claim 1, wherein the product loading, lifting and overturning module comprises a lifting assembly, a bin overturning assembly and a conveying belt assembly, the overturning assembly is fixed on the lifting assembly, the lifting assembly is fixed on the lower machine table through a connecting and mounting plate and extends towards the lower part of the surface of the lower machine table, the conveying belt assembly is fixed on the surface of the lower machine table through a supporting leg, a belt conveying platform in the conveying belt assembly is erected on the supporting leg, and one end of the conveying direction of the belt conveying platform extends to a junction of the lifting assembly and the bin overturning assembly.
10. The multi-functional automatic handling device of claim 9, wherein the lifting assembly comprises guide posts, guide sleeves, a lifting plate and a screw lifting mechanism, the guide sleeves are nested at four corners of the connecting mounting plate, and the guide posts and the guide sleeves are in clearance fit; the lifting plate comprises an upper lifting plate and a lower lifting plate which are respectively positioned at the upper ends and the lower ends of the four guide pillars; the screw rod lifting mechanism comprises a lifting screw rod, a driving motor and a speed reducer, the lifting screw rod penetrates through the connecting mounting plate and is connected with the upper lifting plate and the lower lifting plate, and the lifting screw rod can be driven by the driving motor and the speed reducer to perform lifting motion; feed bin upset subassembly includes rotary supporting seat and swivel mount, and the fixed setting of rotary supporting seat is in on the last lifter plate, the swivel mount passes through the rotation axis setting on rotary supporting seat, and speed reducer and rotating electrical machines are connected to the rotation axis, then can drive the swivel mount and rotate 90 degrees.
CN202121369848.3U 2021-06-21 2021-06-21 Multifunctional automatic operation device Active CN215973889U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121369848.3U CN215973889U (en) 2021-06-21 2021-06-21 Multifunctional automatic operation device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121369848.3U CN215973889U (en) 2021-06-21 2021-06-21 Multifunctional automatic operation device

Publications (1)

Publication Number Publication Date
CN215973889U true CN215973889U (en) 2022-03-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121369848.3U Active CN215973889U (en) 2021-06-21 2021-06-21 Multifunctional automatic operation device

Country Status (1)

Country Link
CN (1) CN215973889U (en)

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