CN215612850U - Multifunctional integrated earphone online dispenser - Google Patents
Multifunctional integrated earphone online dispenser Download PDFInfo
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- CN215612850U CN215612850U CN202023244234.0U CN202023244234U CN215612850U CN 215612850 U CN215612850 U CN 215612850U CN 202023244234 U CN202023244234 U CN 202023244234U CN 215612850 U CN215612850 U CN 215612850U
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Abstract
The utility model discloses a multifunctional integrated earphone online dispenser, which comprises a bar code scanner, a dispensing valve, a production line mechanism, a rack and an outer cover, wherein the bar code scanner is arranged on the frame; the product enters the assembly line mechanism through the feeding hole, the two-dimensional code on the product is identified through the code scanner, and the product information is stored, so that an important basis is provided for tracing the glue dispensing quality of the product in the follow-up process; photographing the product through a light source and a camera to determine a dispensing position; after the dispensing position is determined, dispensing the product; after the product is dispensed, the weight of the dispensing glue is detected through a glue weight detection mechanism, so that the dispensing quality is ensured; curing the dispensing glue through a UV curing mechanism; the product is finally detected by the visual rechecking mechanism, and the detected product is sent out through a discharge hole of the assembly line mechanism; the utility model has complete functions, simple operation, high qualification rate and good market application value.
Description
Technical Field
The utility model relates to a multifunctional dispenser, in particular to a multifunctional integrated earphone online dispenser.
Background
In industrial production, the dispenser is widely used in the fields of semiconductor, electronic product, LED manufacturing and the like, and is suitable for dispensing requirements required by an automatic production line supporting high-tech industries. The traditional desktop type dispenser uses manual dispensing, has complex operation process, low efficiency and low precision and is difficult to meet the dispensing requirement of complex figures. With the rapid development of industrial automation, the online automatic dispenser starts to replace the traditional dispenser, can realize production automation, and improves production efficiency and dispensing precision. Meanwhile, with the improvement of the standard of living of the national living, the wireless earphone is one of common electronic products in daily life, a large amount of production and manufacturing are needed, the earphone product is small and exquisite, the integration level is high, and higher requirements are provided for the work efficiency of dispensing the earphone product, the dispensing precision and the quality tracing of the product dispensing effect. At present, a dispenser using an earphone product in the industry has a single function, and cannot meet the requirements of code scanning, glue dispensing, UV curing and visual reinspection of the product on one device. The method has the outstanding problems that the product needs to be taken and placed for many times, the product taking and placing times are increased, the taking and placing errors are introduced, the non-processing time of the product taking and placing is increased, the dispensing efficiency and the dispensing precision are reduced, and meanwhile, the occupied area is large when multiple devices are combined together.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing a multifunctional integrated earphone online dispenser, wherein a product enters a production line mechanism through a feed port, a code scanner identifies a two-dimensional code on the product, product information is stored, and an important basis is provided for tracing the product dispensing quality tracing in the follow-up process; photographing the product through a light source and a camera to determine a dispensing position; after the dispensing position is determined, dispensing the product; after the product is dispensed, the weight of the dispensing glue is detected through a glue weight detection mechanism, so that the dispensing quality is ensured; curing the dispensing glue through UV curing; and finally detecting the product through the visual rechecking mechanism, and sending the product out through a discharge hole of the assembly line mechanism after detection.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a multifunctional integrated earphone online dispenser comprises a bar code scanner, a dispensing valve, a production line mechanism, a rack and an outer cover; the equipment comprises a rack and an outer cover, wherein the rack is provided with a pipeline mechanism and a portal frame, the portal frame is provided with a first sliding track, a second sliding track and a third sliding track, the portal frame is vertically connected with the first sliding track, the first sliding track is vertically connected with the second sliding track, and the second sliding track is vertically connected with the third sliding track; the assembly line mechanism right slideway is provided with a UV curing mechanism, and the UV curing mechanism is connected with the assembly line right slideway in parallel; the third sliding track is provided with a lifting plate and a glue dispensing valve, and the lifting plate and the glue dispensing valve are connected with the third sliding track in parallel; the left track of the portal frame is provided with a code scanning mechanism, the code scanning mechanism is connected with the left track of the portal frame in parallel, the right track of the portal frame is provided with a visual rechecking mechanism, and the visual rechecking mechanism is connected with the right track of the portal frame in parallel; the frame is equipped with glues heavy detection mechanism, glue heavy detection mechanism and assembly line mechanism parallel placement.
Preferably, the assembly line mechanism and the portal frame are arranged on the rack, the portal frame is provided with a first sliding track, a second sliding track and a third sliding track, the portal frame is perpendicularly connected with the first sliding track, the first sliding track is perpendicularly connected with the second sliding track, and the second sliding track is perpendicularly connected with the third sliding track.
Preferably, assembly line mechanism includes belt fixed block, belt, lead screw, guide arm mount pad, guide arm, belt idler, belt take-up pulley, hexagonal connecting rod, step motor, motor fixed plate, hand wheel, shaft coupling, inductor fixed plate, cylinder fixed plate, control belt and belt pulley and belt take-up pulley and install about on the belt fixed block, the lead screw is installed at the lead screw mount pad, the guide arm is installed at the guide arm mount pad, step motor fixes on the motor fixed plate, motor fixed plate and belt fixed block are fixed at the guide arm, on the lead screw mount pad, coupling joint step motor and hexagonal connecting rod, on the hand wheel installation lead screw, the inductor is installed on the inductor fixed plate, the cylinder is installed on the cylinder fixed plate.
Preferably, first slip track includes first slip track motor, first slip track slip table, first slip track guide rail, first slip track motor and first slip track slip table dress are in portal frame one side, first slip track slip table and first slip track guide rail parallel arrangement, first slip track motor install in first slip track slip table upper end, first slip track motor and first slip track slip table parallel connection.
Preferably, the second sliding track comprises a second sliding track motor, a second sliding track sliding table and a second sliding track guide rail, the second sliding track motor and the second sliding track sliding table are mounted on a connecting plate of the second sliding track sliding table and the second sliding track guide rail and are perpendicular to the second sliding track guide rail, and the second sliding track sliding table is connected with the second sliding track motor in parallel.
Preferably, the third sliding track comprises a third sliding track motor and a third slideway sliding table, the third sliding track motor is mounted on the third sliding track sliding table, and the lifting sliding plate is mounted on the third sliding track sliding table and fixedly connected with the third sliding track sliding table.
Preferably, the UV curing mechanism comprises a UV lamp and a UV lamp mounting bracket, the UV lamp is mounted on the UV lamp mounting bracket, and the UV lamp mounting bracket is fixed on the assembly line mechanism.
Preferably, the rubber weight detection mechanism comprises an electronic scale and an electronic scale mounting plate, and the electronic scale is mounted on the electronic scale mounting plate.
Preferably, the lifting sliding plate is provided with a dispensing valve, a first CCD camera, a dispensing valve, a first lens and a first light source, the first lens is fixed below the first CCD camera, and the first light source is connected with the dispensing valve in parallel.
Preferably, the code scanning mechanism is provided with a fixed plate, and the code scanner is fixed on the fixed plate.
Preferably, the vision rechecking mechanism comprises a camera fixing block and a light source fixing block, the second CCD camera and the prism are fixed on the camera fixing block, the second lens is mounted on the second CCD camera, and the second light source is mounted on the light source fixing block and is fixed on the camera fixing block at the same time.
Compared with the prior art, the multifunctional integrated earphone online dispenser has the advantages that by adopting the scheme, a product enters the assembly line mechanism through the feeding hole, the two-dimensional code on the product is identified through the code scanner, the product information is stored, and an important basis is provided for tracing the dispensing quality of the subsequent tracking product; photographing the product through a light source and a camera to determine a dispensing position; after the dispensing position is determined, dispensing the product; after the product is dispensed, the weight of the dispensing glue is detected through a glue weight detection mechanism, so that the dispensing quality is ensured; curing the dispensing glue through a UV curing mechanism; and finally detecting the product through the visual rechecking mechanism, and sending the product out through a discharge hole of the assembly line mechanism after detection.
Drawings
For a clearer explanation of the embodiments or technical solutions in the prior art, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the frame structure of the present invention;
FIG. 3 is a schematic diagram of a code scanner according to the present invention;
FIG. 4 is a schematic diagram of the pipeline structure of the present invention.
The above legend shows: the device comprises a rack 1, an outer cover 2, a production line mechanism 3, a portal frame 4, a first sliding rail motor 5, a first sliding rail sliding table 6, a first sliding rail guide rail 7, a second sliding rail motor 8, a second sliding rail sliding table 9, a connecting plate 10, a third sliding rail motor 11, a third sliding rail sliding table 12, a lifting sliding plate 13, a first CCD camera 14, a dispensing valve 15, a first lens 16, a first light source 17, a fixing plate 18, a code scanner 19, a camera fixing block 20, a light source fixing block 21, a second CCD camera 22, a prism 23, a second lens 24, a second light source 25, a UV lamp 26, a UV lamp mounting bracket 27, an electronic scale 28, an electronic scale mounting plate 29, a belt fixing block 30, a belt 31, a screw rod 32, a guide rod mounting seat 33, a guide rod 34, a belt idler pulley 35, a tensioning pulley 36, a hexagonal connecting rod 37, a stepping motor 38, a motor fixing plate 39, a hand wheel 40, a positioning plate, a positioning mechanism, a positioning mechanism, a positioning mechanism, a positioning mechanism, the device comprises a coupler 41, a sensor 42, a sensor fixing plate 43, a material blocking cylinder 44, a material blocking plate 45, a clamping cylinder 46, a clamping push block 47, a jacking cylinder 48, a jacking cylinder mounting plate 49, a visual reinspection positioning cylinder 50, a visual reinspection positioning cylinder mounting plate 51, a code scanning positioning cylinder 52, a movable side mounting plate 53, a production line bottom plate 54, a first sliding rail 55, a second sliding rail 56, a third sliding rail 57 and a second sliding rail guide rail 58.
Detailed Description
In order to facilitate an understanding of the utility model, the utility model is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1-4, one embodiment of the present invention is:
a multifunctional integrated earphone online dispenser comprises a code scanner 19, a dispensing valve 15, a track assembly line 3, a rack 1 and an outer cover 2; the equipment comprises a rack 1 and an outer cover 2, wherein the rack 1 is provided with a pipeline mechanism 3 and a portal frame 4, the portal frame 4 is provided with a first sliding track 55, a second sliding track 56 and a third sliding track 57, the portal frame 4 is vertically connected with the first sliding track 55, the first sliding track 55 is vertically connected with the second sliding track 56, and the second sliding track 56 is vertically connected with the third sliding track 57; a UV curing mechanism is arranged on the right slideway of the assembly line mechanism 3, and is connected with the right slideway of the assembly line mechanism 3 in parallel; the third sliding track 57 is provided with a lifting sliding plate 13 and a dispensing valve 15, and the lifting plate 13 and the dispensing valve 15 are connected with the third sliding track 57 in parallel; a code scanning mechanism is arranged on the left track of the portal frame 4, the code scanning mechanism is connected with the left track of the portal frame 4 in parallel, a visual rechecking mechanism is arranged on the right track of the portal frame 4, and the visual rechecking mechanism is connected with the right track of the portal frame 4 in parallel; frame 1 is equipped with glues heavy detection mechanism, glue heavy detection mechanism and assembly line mechanism 3 parallel placement.
Preferably, the assembly line mechanism 3 and the portal frame 4 are arranged on the rack, a first sliding rail 55, a second sliding rail 56 and a third sliding rail 57 are arranged on the portal frame 4, the portal frame 4 is vertically connected with the first sliding rail 55, the first sliding rail 55 is vertically connected with the second sliding rail 56, and the second sliding rail 56 is vertically connected with the third sliding rail 57.
Preferably, the assembly line mechanism comprises a belt fixing block 30, a belt 31, a screw rod 32, a guide rod mounting seat 33, a guide rod 34, a belt idler 35, a belt tensioning wheel 36, a hexagonal connecting rod 37, a stepping motor 38, a motor fixing plate 39, a hand wheel 40, a coupler 41, an inductor 42, an inductor fixing plate 43, a material blocking cylinder 44, a material blocking plate 45, a clamping cylinder 46, a clamping push block 47, a jacking cylinder 48, a jacking cylinder mounting plate 49, a visual rechecking positioning cylinder 50, a visual rechecking positioning cylinder mounting plate 51, a code scanning positioning cylinder 52, a movable side mounting plate 53 and an assembly line bottom plate 54; the left and right side belts 31, the belt idler wheels 35 and the belt tensioning wheels 36 of the assembly line mechanism 3 are installed on the belt fixing block 30, one side of the belt fixing block 30 is installed on the movable side installation plate 53, one side of the belt fixing block is installed on the screw rod and guide rod installation seat 33, the screw rod 32 and the guide rod 34 are installed in the screw rod and guide rod installation seat 33, the stepping motor 38 is fixed on the motor fixing plate 39, the motor fixing plate 39 and the belt fixing block 30 are fixed on the screw rod and guide rod installation seat 33, the coupler 41 is connected with the stepping motor 38 and the hexagonal connecting rod 37, the hand wheel 40 is installed on the screw rod 32, the inductor 42 is installed on the inductor fixing plate 43, the material blocking plate 45 is installed on the material blocking cylinder 44, the clamping push block 47 is installed on the clamping cylinder 46, the jacking cylinder 48 is installed on the jacking cylinder installation plate 49, the code scanning positioning cylinder 52 is installed on the assembly line bottom plate 54, and the visual rechecking positioning cylinder 50 is installed on the visual rechecking positioning cylinder installation plate 51.
Preferably, the first sliding track 55 includes a first sliding track motor 5, a first sliding track sliding table 6 and a first sliding track guide rail 7, the first sliding track motor 5 and the first sliding track sliding table 6 are installed on one side of the portal frame 4, the first sliding track sliding table 6 is parallel to the first sliding track guide rail 7, the first sliding track motor 5 is installed on the upper end of the first sliding track sliding table 6, and the first sliding track motor 5 is parallel to the first sliding track sliding table 6.
Preferably, the second sliding track 56 includes a second sliding track motor 8, a second sliding track sliding table 9, and a second sliding track guide rail 58, the second sliding track motor 8 and the second sliding track sliding table 9 are mounted on the connecting plate 10 of the second sliding track sliding table 9 and the second sliding track guide rail 58, and are perpendicular to the second sliding track guide rail 58, and the second sliding track sliding table 9 is connected with the second sliding track motor 8 in parallel.
Preferably, the third sliding track 57 includes a third sliding track motor 11 and a third sliding track sliding table 12, the third sliding track motor 11 is installed on the third sliding track sliding table 12, and the lifting sliding plate 13 is installed on the third sliding track sliding table 12 and is fixedly connected thereto.
Preferably, the UV curing mechanism comprises a UV lamp 26 and a UV lamp mounting bracket 27, wherein the UV lamp 26 is mounted on the UV lamp mounting bracket 27, and the UV lamp mounting bracket 27 is fixed on the pipeline mechanism 3.
Preferably, the weight detection mechanism comprises an electronic scale 28 and an electronic scale mounting plate 29, and the electronic scale 28 is mounted on the electronic scale mounting plate 29.
Preferably, the lifting slide plate 13 is provided with a dispensing valve 15, a first CCD camera 14, a dispensing valve 15, a first lens 16 and a first light source 17, the first lens 16 is fixed under the first CCD camera 14, and the first light source 17 is connected in parallel with the dispensing valve 15.
Preferably, the code scanning mechanism is provided with a fixing plate 18, and the code scanner 19 is fixed on the fixing plate 18.
Preferably, the visual review mechanism comprises a camera fixing block 20 and a light source fixing block 21, the second CCD camera 22 and the prism 23 are fixed on the camera fixing block 20, the second lens 24 is mounted on the second CCD camera 22, and the second light source 25 is mounted on the light source fixing block 21 and is fixed on the camera fixing block 20.
The product is fed into the assembly line mechanism through the feeding hole, the product is identified through the code scanner, the product is photographed through the light source and the camera, the glue dispensing position is determined, glue is dispensed to the product through the glue dispensing valve, the glue quality is detected through the glue weight detection mechanism after the product is dispensed, the glue is cured through UV curing, the product is finally detected through the visual rechecking mechanism, and the product is discharged through the discharging hole of the assembly line mechanism after the detection.
Compared with the beneficial effects of the prior art, by adopting the scheme, the multifunctional integrated earphone online dispenser provided by the utility model has the advantages that a product enters a track assembly line through a feed port, a two-dimensional code on the product is identified through a code scanner, product information is stored, and an important basis is provided for tracing the dispensing quality of the subsequent tracking product; photographing the product through a light source and a camera to determine a dispensing position; after the dispensing position is determined, dispensing the product; after the product is dispensed, the weight of the dispensing glue is detected through a glue weight detection mechanism, so that the dispensing quality is ensured; curing the dispensing glue through UV curing; and finally detecting the product through the visual rechecking mechanism, and sending the product out through a discharge hole of the assembly line mechanism after detection.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the utility model as defined by the appended claims.
Claims (10)
1. A multifunctional integrated earphone online dispenser is characterized by comprising a code scanner, a dispensing valve, a production line mechanism, a rack and an outer cover; the equipment comprises a rack and an outer cover, wherein the rack is provided with a pipeline mechanism and a portal frame, the portal frame is provided with a first sliding track, a second sliding track and a third sliding track, the portal frame is vertically connected with the first sliding track, the first sliding track is vertically connected with the second sliding track, and the second sliding track is vertically connected with the third sliding track; the assembly line mechanism right slideway is provided with a UV curing mechanism, and the UV curing mechanism is connected with the assembly line right slideway in parallel; the third sliding track is provided with a lifting plate and a glue dispensing valve, and the lifting plate and the glue dispensing valve are connected with the third sliding track in parallel; the left track of the portal frame is provided with a code scanning mechanism, the code scanning mechanism is connected with the left track of the portal frame in parallel, the right track of the portal frame is provided with a visual rechecking mechanism, and the visual rechecking mechanism is connected with the right track of the portal frame in parallel; the frame is equipped with glues heavy detection mechanism, glue heavy detection mechanism and assembly line mechanism parallel placement.
2. The multifunctional integrated earphone on-line dispenser as claimed in claim 1, wherein the rack is provided with a pipeline mechanism and a gantry, the gantry is provided with a first sliding rail, a second sliding rail and a third sliding rail, the gantry is vertically connected with the first sliding rail, the first sliding rail is vertically connected with the second sliding rail, and the second sliding rail is vertically connected with the third sliding rail.
3. The multifunctional integrated earphone on-line dispenser according to claim 1, the assembly line mechanism includes the belt fixed block, the belt, the lead screw, the guide arm mount pad, the guide arm, the belt idler, belt take-up pulley, the hexagonal connecting rod, step motor, the motor fixed plate, the hand wheel, the shaft coupling, the inductor fixed plate, the cylinder fixed plate, control belt and belt pulley and belt take-up pulley and install on controlling the belt fixed block, lead screw and guide arm are installed at the guide arm, in the lead screw mount pad, the guide arm is installed at the guide arm mount pad, step motor fixes on the motor fixed plate, motor fixed plate and belt fixed block are fixed at the guide arm, on the lead screw mount pad, coupling joint step motor and hexagonal connecting rod, on the hand wheel installation lead screw, the inductor is installed on the inductor fixed plate, the cylinder is installed on the cylinder fixed plate.
4. The online multifunctional integrated earphone dispenser according to claim 2, wherein the first sliding track comprises a first sliding track motor, a first sliding track sliding table and a first sliding track guide rail, the first sliding track motor and the first sliding track sliding table are mounted on one side of the portal frame, the first sliding track sliding table is arranged in parallel with the first sliding track guide rail, the first sliding track motor is mounted at the upper end of the first sliding track sliding table, and the first sliding track motor is connected in parallel with the first sliding track sliding table.
5. The multifunctional integrated earphone on-line dispenser according to claim 2, wherein the second sliding track comprises a second sliding track motor, a second sliding track sliding table and a second sliding track guide rail, the second sliding track motor and the second sliding track sliding table are mounted on a connecting plate of the second sliding track sliding table and the second sliding track guide rail and are perpendicular to the second sliding track guide rail, and the second sliding track sliding table is connected with the second sliding track motor in parallel.
6. The multifunctional integrated earphone on-line dispenser according to claim 2, wherein the third sliding track comprises a third sliding track motor and a third sliding track sliding table, the third sliding track motor is mounted on the third sliding track sliding table, and the lifting slide plate is fixedly connected to the third sliding track sliding table.
7. The multifunctional integrated earphone on-line dispenser according to claim 1, wherein the UV curing mechanism comprises a UV lamp and a UV lamp mounting bracket, the UV lamp is mounted on the UV lamp mounting bracket, and the UV lamp mounting bracket is fixed on the assembly line mechanism.
8. The multifunctional integrated earphone online dispenser as claimed in claim 1, wherein the glue weight detection mechanism comprises an electronic scale and an electronic scale mounting plate, and the electronic scale is mounted on the electronic scale mounting plate.
9. The multifunctional integrated earphone on-line dispenser as claimed in claim 1, wherein the code scanning mechanism is provided with a fixing plate, and the code scanner is fixed on the fixing plate.
10. The multifunctional integrated earphone on-line dispenser as claimed in claim 1, wherein the visual re-inspection mechanism comprises a camera fixing block and a light source fixing block, the second CCD camera and the prism are fixed on the camera fixing block, the lens is mounted on the second CCD camera, and the second light source is mounted on the light source fixing block and is fixed on the camera fixing block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023244234.0U CN215612850U (en) | 2020-12-29 | 2020-12-29 | Multifunctional integrated earphone online dispenser |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202023244234.0U CN215612850U (en) | 2020-12-29 | 2020-12-29 | Multifunctional integrated earphone online dispenser |
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| CN215612850U true CN215612850U (en) | 2022-01-25 |
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| CN202023244234.0U Active CN215612850U (en) | 2020-12-29 | 2020-12-29 | Multifunctional integrated earphone online dispenser |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116651693A (en) * | 2023-06-07 | 2023-08-29 | 苏州汇创芯精密智能装备有限公司 | Double-valve abnormal movement mechanism |
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2020
- 2020-12-29 CN CN202023244234.0U patent/CN215612850U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116651693A (en) * | 2023-06-07 | 2023-08-29 | 苏州汇创芯精密智能装备有限公司 | Double-valve abnormal movement mechanism |
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