CN215469827U - Automatic part taking equipment for high-speed machining of valve body parts - Google Patents
Automatic part taking equipment for high-speed machining of valve body parts Download PDFInfo
- Publication number
- CN215469827U CN215469827U CN202023257695.1U CN202023257695U CN215469827U CN 215469827 U CN215469827 U CN 215469827U CN 202023257695 U CN202023257695 U CN 202023257695U CN 215469827 U CN215469827 U CN 215469827U
- Authority
- CN
- China
- Prior art keywords
- valve body
- cylinder
- speed processing
- axis
- rotating mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The utility model discloses automatic picking equipment for high-speed processing of a valve body component, which belongs to the technical field of valve body processing and conveying, wherein companies research and develop a high-speed and high-precision processing technology of a valve body, and a picking device in the existing valve body processing process cannot meet the high-speed processing requirement, so that the automatic picking equipment for high-speed processing of the valve body component is researched and developed, and the technical scheme is characterized in that a picking and placing mechanism comprises a three-shaft moving mechanism with a portal frame structure, a thumb cylinder, a right-angle rotating mechanism and a tray supporting table, wherein the three-shaft moving mechanism comprises two parallel moving rails, an X-direction moving table respectively assembled on the moving rails through two end parts of the portal frame, a Y-direction moving table horizontally moving at the position of a cross beam of the portal frame, a Z-direction moving table vertically moving on the cross beam of the portal frame, and the thumb cylinder is installed on the Z-direction moving table through the right-angle rotating mechanism, so as to achieve the purpose of efficiently picking and clamping the valve body, the effect of adjusting and placing the position of the valve body can be realized.
Description
Technical Field
The utility model relates to the field of valve body machining automation equipment, in particular to automatic workpiece taking equipment for high-speed machining of a valve body component.
Background
Generally, in the manufacturing process of a valve body, the initial workpiece of the valve body is a metal copper block, which is processed by different processing equipment, the surface of the valve body is processed into a required specification and shape, and then the valve body is placed on a product tray in batch for packaging, so as to be sold to downstream enterprises or distributors.
Firstly, valve body processing is from material clamping district to machining region, and the valve body piles up in the workbin after coming out from machining region, and if the work piece after the processing drops to the workbin from high to and pile up a plurality of work pieces in the workbin, because striking, friction, the colliding with between the work piece cause the work piece surface to produce deformation, scratch like this, influence subsequent processing. For example, subsequent electroplating, polishing, etc. require the workpiece surface to be relatively smooth and complete. Therefore, in the processing process, a person is required to supervise and control.
Therefore, the processing condition is visible, manpower is consumed in the process of supervision and processing of personnel, the valve body is taken, the operation of placing is collected, the manual efficiency is low, and the requirement for long-term development of enterprises is not facilitated.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects in the prior art, at least solves the technical problems in the related technology to a certain extent, and provides automatic workpiece taking equipment for high-speed processing of valve body parts, so as to achieve the purposes of improving workpiece taking efficiency, avoiding the collision and abrasion of the outer surfaces of workpieces and improving product quality.
In order to solve the technical problems, the technical scheme of the utility model is as follows: an automatic pickup device for high-speed processing of valve body components comprises a pickup and placement mechanism;
get a three-axis moving mechanism, thumb cylinder, right angle rotary mechanism and the tray brace table that places the mechanism and include portal frame structure, three-axis moving mechanism includes two parallel removal rails, assembles respectively through two tip of portal frame X on the removal rail to the mobile station, at the crossbeam position horizontal migration's of portal frame Y to the mobile station, the Z of vertical removal on the portal frame crossbeam to the mobile station, and the thumb cylinder passes through right angle rotary mechanism to be installed on Z to the mobile station.
Preferably, the clamping device further comprises a clamping moving mechanism, the clamping moving mechanism comprises a linear slide rail, a mover, an X-axis rotating mechanism, a Y-axis rotating mechanism and a clamping jaw cylinder, the mover is assembled on the linear slide rail and moves back and forth to a required position, the X-axis rotating mechanism is assembled on the mover and is used for driving the clamping jaw cylinder to rotate around an X axis to the required position, and the Y-axis rotating mechanism is assembled on the X-axis rotating mechanism and is used for driving the clamping jaw cylinder to rotate around the Y axis to the required position.
Preferably, the right-angle rotating mechanism comprises a stepping motor or a servo motor and is used for driving the thumb cylinder to rotate for 90 degrees and reset.
Preferably, a middle rotating seat is arranged on the tray supporting table, a limiting groove is formed in the top of the middle rotating seat, and the workpiece is partially embedded into the limiting groove and supports the workpiece to keep a vertical state.
Preferably, the end of the movable rail is provided with an infrared sensor, the infrared sensor is connected with an alarm, and the infrared sensor triggers the alarm to work when the X-direction movable table approaches.
Preferably, the clamping jaw cylinder comprises two clamping jaw parts, a mounting seat, a cylinder body and an auxiliary spring, the two clamping jaw parts are rotatably mounted on the mounting seat and driven by power of the cylinder body to open and close, and the auxiliary spring is connected to the inner sides of the two clamping jaw parts and used for providing reset opening and closing elastic force.
Preferably, the clamping claw part is provided with an air passage, an air bag is connected to the outlet of the air passage, the other end of the air passage is connected with an air pump device, and the air pump device is used for controlling the expansion and contraction of the air bag.
Preferably, a flexible silica gel layer is coated and fixed on the outer layer of the air bag.
The technical effects of the utility model are mainly reflected in the following aspects: can press from both sides and get and carry according to the position state of valve body, press from both sides the position state that the process can adjust the valve body of getting to satisfy the position requirement that the valve body placed on the tray, can improve work efficiency, working process safe and reliable.
Drawings
FIG. 1 is a block diagram showing the arrangement of the structure of a pick-and-place mechanism in example 1;
FIG. 2 is a block diagram showing a structural arrangement of a clip moving mechanism in embodiment 2;
FIG. 3 is a schematic view showing a partially disassembled state of the pickup and placement mechanism in embodiment 1;
FIG. 4 is a schematic structural view of a jaw cylinder in accordance with embodiment 1;
fig. 5 is a schematic structural view of embodiment 3.
Reference numerals: 1. a pick and place mechanism; 11. a three-axis moving mechanism; 111. a moving rail; 112. a gantry; 113. an X-direction moving table; 114. a Y-direction moving stage; 115. a Z-direction mobile station; 116. a cross beam; 12. a thumb cylinder; 13. a right-angle rotating mechanism; 14. a tray support table; 2. a clip moving mechanism; 21. a linear slide rail; 22. a mover; 23. an X-axis rotating mechanism; 24. a Y-axis rotating mechanism; 25. a clamping jaw cylinder; 3. a middle transposable; 31. a limiting groove; 41. an infrared sensor; 42. an alarm; 51. a jaw portion; 52. a mounting seat; 53. a cylinder body; 54. an auxiliary spring; 61. an airway; 62. an air bag; 63. an air pump device; 7. and (5) a workpiece.
Detailed Description
The embodiments of the present invention will be described in detail below, examples of which are illustrated in the accompanying drawings, and the embodiments described below by referring to the drawings are exemplary and intended to explain the present invention so that the technical aspects of the present invention can be more easily understood and appreciated, and are not to be construed as limiting the present invention.
Example 1:
an automatic pickup device for high-speed processing of valve body components comprises a pickup placement mechanism 1. Referring to fig. 1, 3 and 4, the pick-and-place mechanism 1 includes a three-axis moving mechanism 11 in the structure of a gantry 112, a thumb cylinder 12, a right-angle rotating mechanism 13 and a pallet supporting table 14. The three-axis moving mechanism 11 includes two parallel moving rails 111, an X-direction moving table 113 mounted on the moving rails 111 through both ends of a gantry 112, a Y-direction moving table 114 horizontally moving at a position of a beam 116 of the gantry 112, and a Z-direction moving table 115 vertically moving on the beam 116 of the gantry 112, and the thumb cylinder 12 is mounted on the Z-direction moving table 115 through a right-angle rotating mechanism 13. The three-axis moving mechanism 11 is mechanical equipment which is used in a machining factory in many ways in the market, and mainly completes movement in three directions, so that the thumb cylinder 12 can be located at a required position, and clamping of the workpiece 7 is realized. In this embodiment, the three-axis moving mechanism 11 is not described too much, and referring to fig. 3, it can be understood that the three-axis moving mechanism 11 of this embodiment can move in three directions. That is, the Y-direction moving stage 114 moves in the X direction on the X-direction moving stage 113, the Z-direction moving stage 115 can move in the Y direction on the Y-direction moving stage 114, and the thumb cylinder 12 can move in the Z direction on the Z-direction moving stage 115.
The tray supporting platform 14 is provided with a middle rotating seat 3, the top of the middle rotating seat 3 is provided with a limiting groove 31, and the limiting groove 31 is used for partially embedding the workpiece 7 and supporting the workpiece 7 to keep a vertical state. The middle rotary seat 3 is columnar, the limiting groove 31 is just used for placing the workpiece 7, and the workpiece 7 is partially left outside the limiting groove 31, so that the clamping of the thumb cylinder 12 is facilitated.
In addition, the right-angle rotating mechanism 13 enables the thumb cylinder 12 to axially rotate. The right angle rotation mechanism 13 includes a stepping motor or a servo motor for driving the thumb cylinder 1290 degree rotation and reset. Referring to fig. 4, the thumb cylinder 12 holds the first end of the workpiece 7 while holding the workpiece 7, and then the workpiece 7 can be changed in position by rotating.
In an implementation process, the workpiece 7 is transported to the position of the thumb cylinder 12, at this time, the workpiece 7 is in a horizontal state, the workpiece 7 has a left end and a right end according to the horizontal state, which are defined as a first end and a second end below, at this time, the thumb cylinder 12 is in a vertical state to clamp the second end of the horizontal workpiece 7, then the thumb cylinder 12 is driven by the right-angle rotation mechanism 13 to rotate, so that the state of the thumb cylinder 12 is horizontal, so that the workpiece 7 is changed from the horizontal state to the vertical state, and then is positioned on the middle rotating base 3 through the three-axis moving mechanism 11, the thumb cylinder 12 releases the workpiece 7, and the workpiece 7 falls onto the middle rotating base 3. Then, the thumb cylinder 12 is restored to the vertical state to get the valve body (work piece 7) from well swivel mount 3 and press from both sides again, the first end of valve body is got by the clamp, and then direct transport to the mounting groove position of tray, the valve body just is put into on the tray.
Example 2:
in order to facilitate processing and transportation and improve the transportation distance, the device also comprises a clamping moving mechanism 2. Referring to fig. 2, the clamping moving mechanism 2 includes a linear slide rail 21, a mover 22, an X-axis rotating mechanism 23, a Y-axis rotating mechanism 24, and a clamping jaw cylinder 25, wherein the mover 22 is mounted on the linear slide rail 21 to move back and forth to a desired position, the X-axis rotating mechanism 23 is mounted on the mover 22 and is used for driving the clamping jaw cylinder 25 to rotate around the X-axis to a desired position, and the Y-axis rotating mechanism 24 is mounted on the X-axis rotating mechanism 23 and is used for driving the clamping jaw cylinder 25 to rotate around the Y-axis to a desired position. For the X-axis rotating mechanism 23 and the Y-axis rotating mechanism 24, servo motor devices are adopted, and similarly, reference may be made to the right-angle rotating mechanism 13 in embodiment 1, that is, illustrated in fig. 4, which drives the object to rotate. The functions of the linear drive and the rotary drive can be realized by using the existing driver. The configuration of embodiment 2 described above realizes gripping of the workpiece 7, and further realizes rotation of the workpiece 7 in the X-axis direction by the X-axis rotation mechanism 23 to adjust the position state. Likewise, so does the Y-axis rotation mechanism 24.
Referring to fig. 1, an infrared sensor 41 is disposed at an end of the moving rail 111, the infrared sensor 41 is connected to an alarm 42, and the infrared sensor 41 triggers the alarm 42 to operate when the X-direction moving stage 113 approaches.
Example 3:
referring to fig. 4 and 5, the gripper cylinder 25 or the thumb cylinder 12 includes two gripper portions 51, a mounting seat 52, a cylinder body 53, and an auxiliary spring 54, the two gripper portions 51 are rotatably mounted on the mounting seat 52 and driven by the power of the cylinder body 53 to perform an opening and closing operation, and the auxiliary spring 54 is connected to the inner sides of the two gripper portions 51 to provide a return opening and closing elastic force. The clamping claw part 51 is provided with an air channel 61, an air bag 62 is connected to the outlet position of the air channel 61, the other end of the air channel 61 is connected with an air pump device 63, and the air pump device 63 is used for controlling the expansion and contraction of the air bag 62. On the basis of the structure, a flexible silica gel layer can be coated and fixed on the outer layer of the air bag 62.
The cylinder 53 is driven by power to open and close the jaw 51, thereby completing the gripping of the workpiece 7. In embodiment 3, in order to improve the gripping reliability of the workpiece 7, the air bag 62 is additionally operated by the air pump device 63. When the air bag 62 works, the workpiece 7 can be covered, so that the periphery of the workpiece 7 is softly placed and protected, and the external collision and friction are avoided. The air bag 62 may or may not be coated with a silicone layer, depending on the shape and assembly requirements of the workpiece 7.
Based on above-mentioned embodiment, this scheme can press from both sides and get and carry according to the position state of valve body, presss from both sides the position state that the process can adjust the valve body of getting to satisfy the position requirement that the valve body placed on the tray, can improve work efficiency, work process safe and reliable can reduce the manual work.
The above are only typical examples of the present invention, and besides, the present invention may have other embodiments, and all the technical solutions formed by equivalent substitutions or equivalent changes are within the scope of the present invention as claimed.
Claims (8)
1. An automatic pickup device for high-speed processing of valve body parts is characterized by comprising a pickup and placement mechanism;
get a three-axis moving mechanism, thumb cylinder, right angle rotary mechanism and the tray brace table that places the mechanism and include portal frame structure, three-axis moving mechanism includes two parallel removal rails, assembles respectively through two tip of portal frame X on the removal rail to the mobile station, at the crossbeam position horizontal migration's of portal frame Y to the mobile station, the Z of vertical removal on the portal frame crossbeam to the mobile station, and the thumb cylinder passes through right angle rotary mechanism to be installed on Z to the mobile station.
2. The automatic pickup device for high-speed processing of the valve body component according to claim 1, wherein: the clamping moving mechanism comprises a linear slide rail, a mover, an X-axis rotating mechanism, a Y-axis rotating mechanism and a clamping jaw cylinder, the mover is assembled on the linear slide rail and moves back and forth to a required position, the X-axis rotating mechanism is assembled on the mover and used for driving the clamping jaw cylinder to rotate to the required position around an X axis, and the Y-axis rotating mechanism is assembled on the X-axis rotating mechanism and used for driving the clamping jaw cylinder to rotate to the required position around the Y axis.
3. The automatic pickup device for high-speed processing of the valve body component according to claim 1, wherein: the right-angle rotating mechanism comprises a stepping motor or a servo motor and is used for driving the thumb cylinder to rotate 90 degrees and reset.
4. The automatic pickup device for high-speed processing of the valve body component according to claim 1, wherein: the tray supporting table is provided with a middle rotating seat, the top of the middle rotating seat is provided with a limiting groove, and the limiting groove is used for enabling a workpiece to be partially embedded and supporting the workpiece to keep a vertical state.
5. The automatic pickup device for high-speed processing of the valve body component according to claim 1, wherein: the end of the movable rail is provided with an infrared inductor which is connected with an alarm, and the infrared inductor triggers the alarm to work when the X-direction movable table is close to the X-direction movable table.
6. The automatic pickup device for high-speed processing of the valve body component according to claim 2, wherein: the clamping jaw air cylinder comprises two clamping jaw parts, a mounting seat, a cylinder body and an auxiliary spring, the two clamping jaw parts are rotatably mounted on the mounting seat and driven by power of the cylinder body to open and close, and the auxiliary spring is connected to the inner sides of the two clamping jaw parts and used for providing reset opening and closing elastic force.
7. The automatic pickup device for high-speed processing of the valve body component according to claim 6, wherein: the clamping claw part is provided with an air passage, an air bag is connected to the outlet of the air passage, the other end of the air passage is connected with an air pump device, and the air pump device is used for controlling the expansion and contraction of the air bag.
8. The automatic pickup device for high-speed processing of the valve body component according to claim 7, wherein: and a flexible silica gel layer is coated and fixed on the outer layer of the air bag.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023257695.1U CN215469827U (en) | 2020-12-29 | 2020-12-29 | Automatic part taking equipment for high-speed machining of valve body parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023257695.1U CN215469827U (en) | 2020-12-29 | 2020-12-29 | Automatic part taking equipment for high-speed machining of valve body parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215469827U true CN215469827U (en) | 2022-01-11 |
Family
ID=79718000
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023257695.1U Active CN215469827U (en) | 2020-12-29 | 2020-12-29 | Automatic part taking equipment for high-speed machining of valve body parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215469827U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114684598A (en) * | 2020-12-29 | 2022-07-01 | 苏州佰富琪智能制造有限公司 | Automatic part taking equipment for high-speed machining of valve body parts |
-
2020
- 2020-12-29 CN CN202023257695.1U patent/CN215469827U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114684598A (en) * | 2020-12-29 | 2022-07-01 | 苏州佰富琪智能制造有限公司 | Automatic part taking equipment for high-speed machining of valve body parts |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104828282A (en) | Multi-station film sticking machine | |
| CN215469827U (en) | Automatic part taking equipment for high-speed machining of valve body parts | |
| CN111495693A (en) | Asynchronous double-valve dispensing equipment | |
| CN209614272U (en) | A kind of six axis loading and unloading robot systems | |
| CN111300263A (en) | Feeding and discharging device of polishing machine and polishing disc positioning method | |
| CN204505263U (en) | Three-D feeding mechanical hand | |
| CN207458698U (en) | The full-automatic material-feeding and material collecting device of laser resistance adjuster | |
| CN110722070B (en) | Robot workstation of bending | |
| CN114684598A (en) | Automatic part taking equipment for high-speed machining of valve body parts | |
| CN109228767B (en) | Movable column type automatic feeding and discharging glass engraving and milling machine and working method thereof | |
| CN209793234U (en) | Mechanical arm for double-Z-axis machine tool and double-Z-axis machine tool applying mechanical arm | |
| CN111332773A (en) | Multi-station switching intelligent debugging production line and working method thereof | |
| CN214454892U (en) | C-shaped spring setting machine | |
| CN212372223U (en) | Equipment for overturning robot integrated workpiece | |
| CN213036214U (en) | Side labeller | |
| CN111906816A (en) | Equipment for overturning robot integrated workpiece | |
| CN205572021U (en) | Cantilever type manipulator and digit control machine tool | |
| CN218985325U (en) | Optical fiber silicon plate multi-position positioning device | |
| CN220971269U (en) | Positioning fixture for welding | |
| CN215511779U (en) | Full-automatic glass processing system | |
| CN216025919U (en) | Multi-station flexible glue injection machine | |
| CN218947671U (en) | Portable arm is used in commodity circulation transport | |
| CN220131222U (en) | Feeding device capable of adjusting workpiece posture in multidimensional space | |
| CN211137175U (en) | Industrial carrying three-axis manipulator | |
| CN218227605U (en) | Exterior injection molding automatic line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220920 Address after: 215000 Building 2, 1009 Xihong Road, Taihu street, Wuzhong District, Suzhou City, Jiangsu Province Patentee after: Suzhou Feihang defense equipment Co.,Ltd. Address before: 215000 No.3 Factory building, 2655 tianedang Road, Hengjing street, Wuzhong District, Suzhou City, Jiangsu Province Patentee before: SUZHOU ABIFUQI INTELLIGENT MANUFACTURING Co.,Ltd. |
|
| TR01 | Transfer of patent right |