CN214927231U - Insulating cushion block and isolated strip-shaped double-station equipment for solar module sleeve - Google Patents
Insulating cushion block and isolated strip-shaped double-station equipment for solar module sleeve Download PDFInfo
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- CN214927231U CN214927231U CN202121229944.8U CN202121229944U CN214927231U CN 214927231 U CN214927231 U CN 214927231U CN 202121229944 U CN202121229944 U CN 202121229944U CN 214927231 U CN214927231 U CN 214927231U
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Abstract
The utility model discloses a solar energy component cover insulating pad and isolation rectangular duplex position equipment, including the equipment platform to and set up the frame on the equipment platform, the one end of equipment platform has set gradually and has punched a hole and cut mechanism and duplex position drop feed mechanism, and the other end is provided with sucking disc back-and-forth movement mechanism, be provided with receiving mechanism, suction means and plastic mechanism on the frame, still be provided with a plurality of cylinders of reforming on the equipment platform, plastic mechanism's below is provided with the carriage, the below of carriage is provided with conveyor motor. The utility model provides an insulating cushion is established to solar energy component cover and is cut mechanism, duplex position drop feed mechanism, receiving mechanism, suction means, plastic mechanism etc. by punching a hole and constitute in order to keep apart rectangular equipment, and duplex position drop feed mechanism can carry insulating cushion, keep apart rectangular two kinds of materials, and this equipment degree of automation is higher, uses manpower sparingly the resource, practices thrift the cost of labor, has effectively improved work efficiency, and the practicality is strong.
Description
Technical Field
The utility model relates to a mechanical equipment technical field, especially a solar energy component cover insulating pad piece and keep apart rectangular duplex position equipment.
Background
Solar energy is generated by hydrogen and helium fusion of hydrogen atoms in the sun to release huge nuclear energy, and radiation energy from the sun, most of energy required by human beings directly or indirectly come from the sun. The plants release oxygen and absorb carbon dioxide through photosynthesis, and solar energy is converted into chemical energy to be stored in the plants, so that more environment-friendly renewable resources are provided for human beings.
In order to fully utilize the energy of the sun, the solar panel is produced by the operation, and can convert the solar energy into electric energy; the solar panel, also called a solar cell module, is a core part in a solar power generation system and also an important component part in the solar power generation system. In the process of assembling the solar module, the insulating cushion blocks are required to be sleeved at the positions of the outgoing lines of the solar module or the isolating strips are required to be arranged on the solar module, the current general method is manual operation, but the problems of low working efficiency, poor accuracy and the like exist, the unification of the positions of all the insulating cushion blocks to be placed and the isolating strips cannot be guaranteed, and therefore, the equipment is very necessary to be researched and developed to replace manual operation so as to meet the requirement of assembling operation of the solar module.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem, a solar energy component cover insulating cushion and isolation rectangular duplex position equipment has been designed.
Realize above-mentioned purpose the technical scheme of the utility model be, insulating cushion of solar energy component cover and keep apart rectangular duplex position equipment, including the equipment platform to and set up the frame on the equipment platform, the one end of equipment platform has set gradually and has punched a hole and cut mechanism and duplex position drop feed mechanism, and the other end is provided with sucking disc back-and-forth movement mechanism, be provided with receiving mechanism, suction means and plastic mechanism on the frame, still be provided with a plurality of cylinders of reforming on the equipment platform, plastic mechanism's below is provided with the carriage, the below of carriage is provided with conveyor motor.
As the utility model discloses a further explanation, punch a hole and cut mechanism and include the base, set up punching device, fixed length on the base and pull rubber roll and cutting device, set up inside the base and pull the traction motor that the rubber roll is connected through belt drive and fixed length, set up inside the base and through the motor that cuts that belt drive and cutting device are connected.
As the utility model discloses a further explanation, duplex position drop feed mechanism includes the board, sets up on the board and with the blowing draw gear that cuts the mechanism connection that punches a hole, the upper portion and the lower part of board are provided with insulating pad raw and other materials blowing station respectively, keep apart rectangular raw and other materials blowing station, insulating block raw and other materials blowing station with it all is provided with magnetic powder brake to keep apart rectangular raw and other materials blowing station.
As the utility model discloses a further explanation, sucking disc back-and-forth movement mechanism is including installing sucking disc back-and-forth movement motor on the frame, set up in the hold-in range that the synchronizing wheel of equipment platform tip and both ends are connected with sucking disc back-and-forth movement motor and synchronizing wheel respectively, the hold-in range passes suction means is connected rather than the transmission.
As the utility model discloses a further explanation, receiving mechanism removes the lead screw, with remove the gas claw lift cylinder that removes lead screw fixed connection and install the material gas claw that connects on the gas claw lift cylinder including setting up the removal motor about on the frame, with remove the removal motor drive and be connected, the below that lies in receiving mechanism on the frame is provided with connects material transition tool.
As a further explanation of the present invention, the suction mechanism includes a left moving mechanism, a right moving mechanism symmetrically disposed with the left moving mechanism, and an elevating mechanism disposed between the left moving mechanism and the right moving mechanism, the left moving mechanism and the right moving mechanism are all connected to the elevating mechanism, and the left moving mechanism, the right moving mechanism and the elevating mechanism are all provided with a suction cup.
As the utility model discloses a further explanation, left side moving mechanism includes left side moving motor and the left side lead screw of being connected with left side moving motor drive, right side moving mechanism includes right side moving motor and the right side moving screw of being connected with right side moving motor drive, elevating system includes elevator motor and the lift lead screw of being connected with the elevator motor drive.
As a further explanation of the utility model, the plastic mechanism including set up in cylinder about the plastic on the frame, with the plastic telescopic cylinder that the cylinder is connected about the plastic and install the plastic pole on plastic telescopic cylinder's transfer line.
As a further explanation of the utility model, the conveyer frame is arranged in a plurality ofly between the cylinder of reforming, conveying motor pass through belt drive with the conveyer frame is connected, and wherein solar energy component is located on the conveyer frame.
As a further explanation of the present invention, the frame is further provided with a camera module.
Its beneficial effects lie in, the utility model provides a solar energy component cover establishes insulating cushion and cuts the mechanism by punching a hole with keeping apart rectangular equipment, duplex position drop feed mechanism, receiving mechanism, suction means, plastic mechanism etc. are constituteed, duplex position drop feed mechanism can carry insulating cushion, keep apart rectangular two kinds of material, then cut the mechanism through punching a hole and accomplish insulating cushion or keep apart rectangular former stage and punch a hole through punching a hole, cut the processing operation, will cut insulating cushion or keep apart rectangular transplanting to trepanning position through receiving mechanism, then through suction means with insulating cushion or keep apart rectangular cover to solar energy component on, then carry out the plastic to insulating cushion or keep apart rectangular through plastic mechanism, this equipment degree of automation is higher, manpower resources are saved, practice thrift the cost of labor, work efficiency has effectively been improved, therefore, the clothes hanger is strong in practicability.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic structural view of another view angle of the present invention;
FIG. 3 is a schematic view of the structure of the equipment platform and the mechanisms mounted on the equipment platform;
FIG. 4 is a schematic structural view of a punching and cutting mechanism and a double-station discharging mechanism;
FIG. 5 is a schematic view of the structure of the reforming cylinder when the insulating pad is placed;
fig. 6 is a schematic view of the reforming cylinder in the case of spacer bars.
In the figure, 1, the equipment platform; 2. a double-station discharging mechanism; 201. a machine platform; 202. insulating cushion block raw material discharging station; 203. isolating a strip raw material discharge station; 204. a magnetic powder brake; 205. a discharge traction device; 3. a punching and cutting mechanism; 301. a base; 302. a punching device; 303. drawing the rubber roller with fixed length; 304. a cutting device; 305. a traction motor; 306. cutting the motor; 4. a frame; 5. a material receiving mechanism; 501. a left-right moving motor; 502. the screw rod moves left and right; 503. a pneumatic claw lifting cylinder; 504. a material receiving air claw; 6. a suction mechanism; 601. a right moving mechanism; 6011. a right movement motor; 6012. a right moving screw rod; 602. a left moving mechanism; 6021. a left movement motor; 6022. moving the screw rod leftwards; 603. a lifting mechanism; 6031. a lifting motor; 6032. a lifting screw rod; 604. a suction cup; 7. a shaping mechanism; 701. shaping an upper cylinder and a lower cylinder; 702. shaping a telescopic cylinder; 703. a shaping rod; 8. a carriage; 9. a conveying motor; 10. a reforming cylinder; 11. a forward-backward movement mechanism; 1101. a back-and-forth movement motor; 1102. a synchronous belt; 1103. a synchronizing wheel; 12. a camera module; 13. connect material transition tool.
Detailed Description
The requirements for the assembly operation of the solar module are higher and higher at present, and the existing operation of sleeving the insulating cushion block at the outgoing line and isolating the long strip is manual, so that the problems of low labor efficiency, poor accuracy, high cost and the like exist, and therefore the solar module is designed to be sleeved with the insulating cushion block and isolating the long strip double-station equipment.
The technical solution of the present invention will be explained in detail below according to the attached drawings:
as shown in fig. 1-6, the equipment mainly comprises an equipment platform 1 and a frame 4 arranged on the equipment platform 1, wherein the frame 4 plays a role of supporting, one end of the equipment platform 1 is sequentially provided with a punching and cutting mechanism 3 and a double-station discharging mechanism 2, the other end is provided with a sucking disc 604 front-back moving mechanism 11, the upper part of the equipment platform 1 is provided with a plurality of reforming cylinders 10, the frame 4 is provided with a material receiving mechanism 5, a suction mechanism 6 and a shaping mechanism 7, and a conveying frame 8 and a conveying motor 9 for driving the conveying frame 8 to work are further arranged below the shaping mechanism 7; the utility model discloses have two work positions, can establish insulating cushion or keep apart rectangular cover respectively on solar energy component, a tractor serves two purposes has improved work efficiency.
The mechanisms will be explained in detail one by one, and firstly, a double-station discharging mechanism 2 is introduced, which comprises a machine table 201 and a discharging traction device 205 arranged on the machine table 201 and connected with the punching and cutting mechanism 3, wherein an insulating pad raw material discharging station 202 and an isolating strip raw material discharging station 203 are respectively arranged at the upper part and the lower part of the machine table 201, and magnetic powder brakes 204 are respectively arranged at the insulating block raw material discharging station and the isolating strip raw material discharging station 203 to provide power support for conveying materials; the insulating pad raw material discharging station 202 and the isolating strip raw material discharging station 203 work independently, different stations are selected according to needs, and the discharging traction device 205 can be used for conveying the insulating pad raw materials or the isolating strips to the punching and cutting mechanism 3 in a traction mode to carry out next processing.
The punching and cutting mechanism 3 comprises a base 301, a punching device 302 arranged on the base 301, a fixed-length traction rubber roller 303 and a cutting device 304, a traction motor 305 arranged inside the base 301 and connected with the fixed-length traction rubber roller 303 through belt transmission, a cutting motor 306 arranged inside the base 301 and connected with the cutting device 304 through belt transmission, the fixed-length traction rubber roller 303 is driven to roll through the traction motor 305, so that insulating cushion block raw materials are driven or strip raw materials are isolated, after the fixed length reaches a specific size, the cutting motor 306 can drive the cutting device 304 to cut, then the punching device 302 can perform punching operation on the insulating cushion block or the isolated strip, and the punching is completed to enter the receiving mechanism 5.
The receiving mechanism 5 comprises a left-right moving motor 501 arranged on the frame 4, a left-right moving screw rod 502 in driving connection with the left-right moving motor 501, a gas claw lifting cylinder 503 fixedly connected with the left-right moving screw rod 502, a receiving gas claw 504 arranged on the gas claw lifting cylinder 503 and the like, a receiving transition fixture 13 is arranged below the receiving mechanism 5 on the frame 4 and used for carrying insulating cushion blocks or isolating strips, during work, the left-right moving motor 501 adjusts the position of the gas claw lifting cylinder 503 through the left-right moving screw rod 502, then the position of the receiving gas claw 504 is adjusted through the lifting of the gas claw lifting cylinder 503, the punched insulating cushion blocks or the isolating strips are clamped through the receiving gas claw 504 and vertically move downwards, and the receiving transition fixture 13 is placed.
The absorbing mechanism 6 absorbs the insulating cushion blocks or the isolating strips on the material receiving transition fixture 13 and sleeves the solar modules on the conveying frame 8, wherein the absorbing mechanism 6 comprises a left moving mechanism 602, a right moving mechanism 601 symmetrically arranged with the left moving mechanism 602, and a lifting mechanism 603 arranged between the left moving mechanism 602 and the right moving mechanism 601, the left moving mechanism 602 and the right moving mechanism 601 are both connected with the lifting mechanism 603, the left moving mechanism 602, the right moving mechanism 601 and the lifting mechanism 603 are all provided with suckers 604, the positions of the suckers 604 on the left side and the right side are adjusted by the left moving mechanism 602 and the right moving mechanism 601, then the vertical positions of all the suckers 604 are adjusted by the lifting mechanism 603, the suckers 604 can absorb the insulating cushion blocks or the isolating strips on the material receiving transition fixture 13, the absorbing mechanism 6 can absorb one or three insulating cushion blocks or isolating strips at a time according to requirements, when only one insulating cushion block or isolating strip is sucked, only the middle lifting mechanism 603 is adopted for sucking operation, and the left moving mechanism 602 and the right moving mechanism 601 are far away from the lifting mechanism 603; when three insulating cushion blocks are sucked or isolated to be long, the left moving mechanism 602, the right moving mechanism 601 and the lifting mechanism 603 operate, the distance between the left moving mechanism 602 and the lifting mechanism 603 can be adjusted according to requirements, the camera module 12 is further arranged on the frame 4, the insulating cushion blocks or isolated long strips are photographed through the camera module 12, the positions of holes are determined, the insulating cushion blocks or isolated long strips are conveniently and accurately sleeved on the solar assemblies on the conveying frame 8, the conveying frame 8 is arranged among the plurality of righting cylinders 10, and the solar assemblies on the conveying frame 8 are fixedly positioned through the righting cylinders 10.
The left moving mechanism 602 mentioned above includes a left moving motor 6021 and a left moving screw 6022 drivingly connected to the left moving motor 6021, the right moving mechanism 601 includes a right moving motor 6011 and a right moving screw 6012 drivingly connected to the right moving motor 6011, the lifting mechanism 603 includes a lifting motor 6031 and a lifting screw 6032 drivingly connected to the lifting motor 6031, the lifting motor 6031 drives the left moving mechanism 602 and the right moving mechanism 601 to move vertically integrally through the lifting screw 6032, then the left moving motor 6021 drives the suction cup 604 to move horizontally leftward through the left moving screw 6022, and the right moving motor 6011 drives the suction cup 604 to move horizontally rightward through the right moving screw 6012.
The front and back movement of the suction mechanism 6 is realized through a suction cup 604 front and back movement mechanism 11, the suction cup 604 front and back movement mechanism 11 comprises a suction cup 604 front and back movement motor 1101 installed on the frame 4, a synchronizing wheel 1103 arranged at the end part of the equipment platform 1 and a synchronous belt 1102 with two ends respectively connected with the suction cup 604 front and back movement motor 1101 and the synchronizing wheel 1103, the synchronous belt 1102 penetrates through the suction mechanism 6 and is in transmission connection with the suction cup 604 front and back movement motor 1101, and the suction cup 604 front and back movement motor 1101 drives the suction mechanism 6 to move through the synchronous belt 1102.
After the insulating cushion block or the isolating strip is sleeved on the solar component, the shaping mechanism 7 sleeves the insulating cushion block or the isolating strip arranged on the solar component for shaping to ensure the accurate sleeving position, and also adjusts the position degree of a traction line on the solar component, the shaping mechanism 7 comprises an upper shaping air cylinder 701 arranged on the frame 4, a lower shaping air cylinder 702 connected with the upper shaping air cylinder 701, and a shaping rod 703 arranged on a transmission rod of the shaping air cylinder 702, the upper shaping air cylinder 701 drives the shaping air cylinder 702 and the shaping rod 703 to move vertically, and the shaping rod 703 can press the sleeved insulating cushion block or the isolating strip, then the shaping telescopic cylinder 702 drives the shaping rod 703 to do telescopic motion, the shaping rod 703 is inserted between the traction wires on the solar assembly, the position of the shaping rod is corrected, and the whole process of the trepanning operation is completed.
Above-mentioned technical scheme has only embodied the utility model discloses technical scheme's preferred technical scheme, some changes that this technical field's technical personnel probably made to some parts wherein have all embodied the utility model discloses a principle belongs to within the protection scope of the utility model.
Claims (10)
1. Insulating cushion of solar energy component cover and keep apart rectangular duplex position equipment, including equipment platform (1) to and set up frame (4) on equipment platform (1), its characterized in that, the one end of equipment platform (1) has set gradually and has punched a hole and cut mechanism (3) and duplex position drop feed mechanism (2), and the other end is provided with sucking disc (604) back-and-forth movement mechanism (11), be provided with receiving mechanism (5), suction means (6) and plastic mechanism (7) on frame (4), still be provided with a plurality of cylinders (10) of reforming on equipment platform (1), the below of plastic mechanism (7) is provided with carriage (8), the below of carriage (8) is provided with conveying motor (9).
2. The solar module bushing insulating spacer and isolating strip double-station device according to claim 1, wherein the punching and cutting mechanism (3) comprises a base (301), a punching device (302) arranged on the base (301), a fixed-length drawing rubber roller (303) and a cutting device (304), a drawing motor (305) arranged inside the base (301) and connected with the fixed-length drawing rubber roller (303) through belt transmission, and a cutting motor (306) arranged inside the base (301) and connected with the cutting device (304) through belt transmission.
3. The solar module sleeve insulating pad and isolating strip double-station device according to claim 1, wherein the double-station discharging mechanism (2) comprises a machine table (201) and a discharging traction device (205) arranged on the machine table (201) and connected with the punching and cutting mechanism (3), the upper portion and the lower portion of the machine table (201) are respectively provided with an insulating pad raw material discharging station (202) and an isolating strip raw material discharging station (203), and the insulating pad raw material discharging station and the isolating strip raw material discharging station (203) are both provided with a magnetic powder brake (204).
4. The solar module bushing insulating spacer and isolating strip double-station device according to claim 1, wherein the sucking disc (604) back-and-forth moving mechanism (11) comprises a sucking disc (604) back-and-forth moving motor (1101) installed on the frame (4), a synchronizing wheel (1103) arranged at the end of the device platform (1), and a synchronous belt (1102) with two ends respectively connected with the sucking disc (604) back-and-forth moving motor (1101) and the synchronizing wheel (1103), and the synchronous belt (1102) passes through the sucking mechanism (6) and is in transmission connection with the sucking disc (604).
5. The insulating cushion block and isolating strip double-station device for the solar module sleeves according to claim 1, wherein the material receiving mechanism (5) comprises a left-right moving motor (501) arranged on the frame (4), a left-right moving screw rod (502) in driving connection with the left-right moving motor (501), an air claw lifting cylinder (503) fixedly connected with the left-right moving screw rod (502) and a material receiving air claw (504) arranged on the air claw lifting cylinder (503), and a material receiving transition fixture (13) is arranged on the frame (4) and below the material receiving mechanism (5).
6. The solar module sleeve insulating spacer block and isolating strip double-station device according to claim 1, wherein the suction mechanism (6) comprises a left moving mechanism (602), a right moving mechanism (601) symmetrically arranged with the left moving mechanism (602), and a lifting mechanism (603) arranged between the left moving mechanism (602) and the right moving mechanism (601), wherein the left moving mechanism (602) and the right moving mechanism (601) are both connected with the lifting mechanism (603), and suction cups (604) are arranged on the left moving mechanism (602), the right moving mechanism (601) and the lifting mechanism (603).
7. The solar module set insulating spacer block and isolating strip double-station device according to claim 6, wherein the left moving mechanism (602) comprises a left moving motor (6021) and a left moving screw rod (6022) in driving connection with the left moving motor (6021), the right moving mechanism (601) comprises a right moving motor (6011) and a right moving screw rod (6012) in driving connection with the right moving motor (6011), and the lifting mechanism (603) comprises a lifting motor (6031) and a lifting screw rod (6032) in driving connection with the lifting motor (6031).
8. The solar module bushing insulating block and isolating strip double-station device according to claim 1, wherein the shaping mechanism (7) comprises shaping upper and lower cylinders (701) arranged on the frame (4), shaping telescopic cylinders (702) connected with the shaping upper and lower cylinders (701), and shaping rods (703) arranged on transmission rods of the shaping telescopic cylinders (702).
9. The solar module set insulating spacer and isolating strip double-station apparatus as claimed in claim 1, wherein said conveyor frame (8) is arranged between a plurality of said reforming cylinders (10), said conveyor motor (9) is connected to said conveyor frame (8) by belt drive, wherein solar modules are located on said conveyor frame (8).
10. The solar module bushing insulating spacer and isolating strip double-station apparatus according to claim 1, wherein a camera module (12) is further provided on the frame (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121229944.8U CN214927231U (en) | 2021-06-02 | 2021-06-02 | Insulating cushion block and isolated strip-shaped double-station equipment for solar module sleeve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121229944.8U CN214927231U (en) | 2021-06-02 | 2021-06-02 | Insulating cushion block and isolated strip-shaped double-station equipment for solar module sleeve |
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| Publication Number | Publication Date |
|---|---|
| CN214927231U true CN214927231U (en) | 2021-11-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121229944.8U Active CN214927231U (en) | 2021-06-02 | 2021-06-02 | Insulating cushion block and isolated strip-shaped double-station equipment for solar module sleeve |
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| CN (1) | CN214927231U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113172898A (en) * | 2021-06-02 | 2021-07-27 | 无锡市精电技术有限公司 | Insulating cushion block and isolated strip-shaped double-station equipment for solar module sleeve |
-
2021
- 2021-06-02 CN CN202121229944.8U patent/CN214927231U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113172898A (en) * | 2021-06-02 | 2021-07-27 | 无锡市精电技术有限公司 | Insulating cushion block and isolated strip-shaped double-station equipment for solar module sleeve |
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