CN113206493A - Longitudinal insulating cushion block sleeving equipment for solar module - Google Patents
Longitudinal insulating cushion block sleeving equipment for solar module Download PDFInfo
- Publication number
- CN113206493A CN113206493A CN202110616497.XA CN202110616497A CN113206493A CN 113206493 A CN113206493 A CN 113206493A CN 202110616497 A CN202110616497 A CN 202110616497A CN 113206493 A CN113206493 A CN 113206493A
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- motor
- lifting
- solar module
- linear bearing
- material preparation
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G15/00—Cable fittings
- H02G15/08—Cable junctions
- H02G15/18—Cable junctions protected by sleeves, e.g. for communication cable
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/30—Electrical components
- H02S40/34—Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Abstract
本发明公开了太阳能组件纵向套绝缘垫块设备，包括框架、设置于所述框架上且用于对太阳能组件地归正的归正装置、设置于所述归正装置上方且用于将绝缘垫块套到太阳能组件上的套孔装置、设置于所述套孔装置的一侧且用于对绝缘垫块原料进行处理的原料裁切装置、设置于所述套孔装置和所述原料裁切装置之间且用于将裁切好的绝缘垫块移载至所述套孔装置的备料装置。通过原料裁切装置完成绝缘垫块前期的冲孔、裁切处理作业，通过备料装置将裁切好的绝缘垫块移载至套孔装置，通过套孔装置将绝缘垫块套到太阳能组件上，通过归正装置对太阳能组件进行上料，便于套绝缘垫块；本发明实现了从纵向上完成套绝缘垫块，提高了工作效率，实用性强。
The invention discloses a device for longitudinally sheathing insulating spacers for solar modules, comprising a frame, a correcting device arranged on the frame and used for correcting the solar module, and a device arranged above the correcting device and used to install an insulating pad A hole-sleeve device for covering the block on a solar module, a raw material cutting device arranged on one side of the hole-sleeve device and used for processing the raw materials of the insulating spacer blocks, and the hole-sleeve device and the raw material cutting device A material preparation device between the devices and used for transferring the cut insulating spacer blocks to the grommet device. The punching and cutting operations of the insulating spacer block in the early stage are completed by the raw material cutting device, the cut insulating spacer block is transferred to the sleeve device through the material preparation device, and the insulating spacer block is sleeved on the solar module through the sleeve device. , the solar module is loaded by the correcting device, which is convenient for covering the insulating spacer block; the invention realizes the covering of the insulating spacer block from the longitudinal direction, which improves the work efficiency and has strong practicability.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to equipment for longitudinally sleeving an insulating cushion block on a solar module.
Background
The solar panel is also called as a solar cell module, is a core part in a solar power generation system, and is also the most important part in the solar power generation system; the photovoltaic power generation equipment in the prior art is an electric appliance taking solar energy as an energy source, and adopts the principle that a solar panel generates power by absorbing sunlight and directly supplies power to an application product or charges a storage battery and then supplies power to the application product by the storage battery; the photovoltaic power generation equipment does not need complex and expensive pipeline laying and high-low voltage conversion equipment, can randomly adjust the position of a product, is safe, energy-saving and pollution-free, and works stably and reliably; an insulating cushion block is sleeved at an outgoing line of the solar component, but at present, the material sleeving operation is carried out manually, so that the problems of low working efficiency, poor precision and the like exist;
in view of the above, there is a need to improve the existing lead wire nesting manner so as to adapt to the needs of the solar module assembling operation.
Disclosure of Invention
The invention aims to solve the problems and designs a solar module longitudinal insulating cushion block sleeving device.
The technical scheme of the invention is that the solar module longitudinal insulating cushion block sleeving device comprises a frame and a solar module longitudinal insulating cushion block sleeving device,
the correcting device is arranged on the frame and used for correcting the solar component;
the trepanning device is arranged above the correcting device and used for sheathing the insulating cushion block on the solar assembly;
the raw material cutting device is arranged on one side of the trepanning device and is used for processing the raw material of the insulating cushion block;
and the material preparation device is arranged between the trepanning device and the raw material cutting device and is used for transferring the cut insulating cushion block to the trepanning device.
As a further explanation of the invention, the raw material cutting device comprises a magnetic powder brake, a punching mechanism, a fixed-length traction rubber roll, a cutting mechanism and a material receiving air claw which are sequentially arranged towards the direction of the material preparation device, wherein the fixed-length traction rubber roll is in driving connection with a fixed-length traction motor through belt transmission, and the material receiving air claw is connected with an air claw telescopic cylinder.
As a further explanation of the present invention, the material preparation device includes a left moving mechanism, a right moving mechanism symmetrically disposed with respect to the left moving mechanism, and a lifting mechanism disposed between the left moving mechanism and the right moving mechanism, wherein material preparation jigs are disposed in the left moving mechanism, the right moving mechanism, and the lifting mechanism, the material preparation jigs are L-shaped, and a positioning needle is disposed on a horizontal portion of the material preparation jigs.
As a further explanation of the present invention, the left moving mechanism includes a left moving motor, a left moving screw drivingly connected to the left moving motor, a left linear bearing sleeved on the left moving screw, and a left connecting plate connecting the left linear bearing and the material preparation jig.
As a further explanation of the present invention, the right moving mechanism includes a right moving motor, a right moving screw drivingly connected to the right moving motor, a right linear bearing sleeved on the right moving screw, and a right connecting plate connecting the right linear bearing and the material preparation jig.
As a further explanation of the present invention, the lifting mechanism includes a first lifting motor, a first lifting screw connected to the first lifting motor through a belt transmission, and a first lifting linear bearing sleeved on the first lifting screw, wherein the first lifting linear bearing is connected to the material preparation jig.
As a further description of the present invention, the trepanning device includes a suction cup, a second lifting motor, a front motor, a rear motor, a connecting member connected to the suction cup, a second lifting screw connected to the second lifting motor through a belt drive, a second lifting linear bearing sleeved on the second lifting screw, and a front drive screw connected to the front motor and the rear motor in a driving manner, wherein the second lifting linear bearing is connected to the connecting member.
As a further explanation of the invention, the trepanning device further comprises a shaping lifting cylinder, a connecting assembly, a shaping telescopic cylinder, a shaping rod and a supporting plate, wherein the extending end of the shaping lifting cylinder is connected with the shaping telescopic cylinder through the connecting assembly, the supporting plate is in an L shape, the extending end of the shaping telescopic cylinder is connected with the vertical part of the supporting plate, and the shaping rod is connected with the horizontal part of the supporting plate.
As a further explanation of the present invention, the reforming device includes a plurality of reforming cylinders disposed on the frame, a conveying rack disposed between the reforming cylinders, and a conveying motor for driving the conveying rack, wherein the solar module is disposed on the conveying rack.
As a further explanation of the present invention, a camera is disposed at one side of the stock preparation apparatus.
The equipment for longitudinally sleeving the insulating cushion block on the solar module has the beneficial effects that the equipment for longitudinally sleeving the insulating cushion block on the solar module mainly comprises a raw material cutting device, a material preparing device, a hole sleeving device and a correcting device, wherein the raw material cutting device is used for completing the early punching and cutting processing operation of the insulating cushion block; the invention realizes the completion of the insulating cushion blocks from the longitudinal direction, improves the working efficiency and has strong practicability.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the material cutting apparatus of the present invention;
FIG. 3 is a schematic structural view of the material preparation apparatus of the present invention;
FIG. 4 is a schematic view of the trepanning device of the present invention;
FIG. 5 is a schematic view of the structure of the reforming apparatus according to the present invention;
FIG. 6 is a schematic view of another embodiment of the device of the present invention;
in the figure, 1, frame; 2. a reforming device; 201. a reforming cylinder; 202. a carriage; 203. a conveying motor; 3. a trepanning device; 301. a suction cup; 302. a second lift motor; 303. front and rear motors; 304. a connecting member; 305. a second lifting screw; 306. a second lifting linear bearing; 307. a front and rear drive screw; 308. a shaping lifting cylinder; 309. shaping a telescopic cylinder; 310. a shaping rod; 311. a support plate; 312. a connecting assembly; 4. a raw material cutting device; 401. a magnetic powder brake; 402. a punching mechanism; 403. drawing the rubber roller with fixed length; 404. a cutting mechanism; 405. a material receiving air claw; 406. a fixed-length traction motor; 407. a pneumatic claw telescopic cylinder; 5. a material preparation device; 501. a left moving mechanism; 5011. a left movement motor; 5012. moving the lead screw to the left; 5013. a left linear bearing; 5014. a left connecting plate; 502. a right moving mechanism; 5021. a right movement motor; 5022. moving the lead screw to the right; 5023. a right linear bearing; 5024. a right connecting plate; 503. a lifting mechanism; 5031. a first lift motor; 5032. a first lifting screw; 5033. a first lifting linear bearing; 504. preparing a jig; 6. a camera.
Detailed Description
Because the requirements for the assembly operation of the solar module are higher and higher at present, and the problems of low labor efficiency, poor accuracy, high cost and the like exist because the existing work of sleeving the insulating cushion block at the outgoing line is more manual, a device for longitudinally sleeving the insulating cushion block on the solar module is designed, and the technical scheme of the invention is explained in detail according to the attached drawings;
as shown in fig. 1-6, the apparatus includes a frame 1, a correcting device 2 disposed on the frame 1, a trepanning device 3 disposed above the correcting device 2, a raw material cutting device 4 disposed on one side of the trepanning device 3, a material preparing device 5 disposed between the trepanning device 3 and the raw material cutting device 4, and a camera 6 disposed on one side of the material preparing device 5, wherein the material preparing device 5 is disposed above the trepanning device 3 and the raw material cutting device 4, and the camera 6 is fixed on the frame 1; according to the invention, the insulating cushion block sleeving operation of the solar module is completed mainly by arranging the material preparing device 5 and the trepanning device 3 in the longitudinal direction, so that the working efficiency is improved, and the practicability is strong.
The lower raw material cutting device 4 is described in detail below, and is used for processing the raw materials of the insulating cushion block, and comprises a magnetic powder brake 401, a punching mechanism 402, a fixed-length traction rubber roll 403, a cutting mechanism 404 and a material receiving air claw 405, which are sequentially arranged towards the direction of a material preparation device 5, wherein the fixed-length traction rubber roll 403 is in driving connection with a fixed-length traction motor 406 through belt transmission, and the material receiving air claw 405 is connected with an air claw telescopic cylinder 407; the raw materials of the insulating cushion block are arranged on an unreeling shaft, the raw materials are unreeled and advance according to a material feeding path through a roller, then a punching mechanism 402 acts and punches corresponding holes on the raw materials, a fixed-length traction rubber roller 403 transmits the raw materials, a material receiving air claw 405 grasps the end part of the raw materials, a cutting mechanism 404 cuts off redundant materials, and at the moment, the material receiving air claw 405 grasps the cut insulating cushion block with subsequent trepanning.
The following will explain in detail the lower material preparing device 5, which is used for transferring the cut insulating pad block to the trepanning device 3, and includes a left moving mechanism 501, a right moving mechanism 502 symmetrically arranged with the left moving mechanism 501, and a lifting mechanism 503 arranged between the left moving mechanism 501 and the right moving mechanism 502, wherein the left moving mechanism 501, the right moving mechanism 502 and the lifting mechanism 503 are all provided with material preparing jigs 504, that is, the material preparing device 5 is provided with three material preparing jigs 504; the material receiving claw 405 puts the insulating cushion blocks on the material preparation jig 504, the material preparation jig 504 is L-shaped, the horizontal part of the material preparation jig 504 is provided with a positioning needle, so that the insulating cushion blocks are put on the horizontal part, holes of the insulating cushion blocks are sleeved on the positioning needle for positioning, the material preparation device 5 can prepare one or three insulating cushion blocks at a time according to requirements, when one insulating cushion block is prepared, the material preparation jig 504 in the lifting mechanism 503 is adopted, and the left moving mechanism 501 and the right moving mechanism 502 are far away from the lifting mechanism 503; when three insulating cushion blocks are prepared at the same time, the left moving mechanism 501, the right moving mechanism 502 and the lifting mechanism 503 all work, and the distance between the left moving mechanism 501 and the lifting mechanism 503 and the distance between the right moving mechanism 502 and the lifting mechanism 503 can be adjusted according to requirements; meanwhile, when the insulating cushion block is placed on the material receiving air claw 405, the camera 6 shoots the position of the insulating cushion block, so that the position of the hole is determined, and the insulating cushion block is conveniently and accurately sleeved on the positioning pin;
the left moving mechanism 501 mentioned above includes a left moving motor 5011, a left moving lead screw 5012 drivingly connected to the left moving motor 5011, a left linear bearing 5013 sleeved on the left moving lead screw 5012, and a left connecting plate 5014 connecting the left linear bearing 5013 and the material preparation jig 504; the left moving motor 5011 drives, the left moving lead screw 5012 rotates, the left linear bearing 5013 moves on the left moving lead screw 5012 in the horizontal direction, and the material preparation jig 504 in the left moving mechanism 501 is far away from or close to the lifting mechanism 503;
the right moving mechanism 502 mentioned above includes a right moving motor 5021, a right moving screw 5022 in driving connection with the right moving motor 5021, a right linear bearing 5023 sleeved on the right moving screw 5022, and a right connecting plate 5024 connecting the right linear bearing 5023 with the material preparation jig 504; the right moving motor 5021 drives, the right moving lead screw 5022 rotates, the right linear bearing 5023 moves on the right moving lead screw 5022 in the horizontal direction, and the material preparation jig 504 in the right moving mechanism 502 is far away from or close to the lifting mechanism 503;
the lifting mechanism 503 mentioned above includes a first lifting motor 5031, a first lifting screw 5032 connected to the first lifting motor 5031 through belt transmission, and a first lifting linear bearing 5033 sleeved on the first lifting screw 5032, wherein the first lifting linear bearing 5033 is connected to the material preparation tool; the first lifting motor 5031 drives, the first lifting screw 5032 rotates, and the first lifting linear bearing 5033 moves vertically on the rotation of the first lifting screw 5032; it should be added that the first lifting linear bearing 5033 is not only connected to the material preparation jig 504 in the lifting mechanism 503, but also connected to a plate, which is also connected to the material preparation jigs 504 in the left moving mechanism 501 and the right moving mechanism 502, so that the material preparation jigs 504 in the left moving mechanism 501 and the right moving mechanism 502 can also move in the vertical direction.
The lower reforming apparatus 2 for reforming the solar module, which includes a plurality of reforming cylinders 201 provided on the frame 1, a transfer rack 202 provided between the plurality of reforming cylinders 201, and a transfer motor 203 for driving the transfer rack 202, will be described in detail below; the solar energy component is located on the conveying frame 202, the plurality of reforming cylinders 201 locate the solar energy component, and the conveying frame 202 and the conveying motor 203 enable the solar energy component to move in place, so that the trepanning device 3 can conveniently trepan the insulating cushion block.
The lower trepanning device 3 is described in detail below, and is used for sleeving an insulating cushion block on a solar module, and comprises a suction cup 301, a second lifting motor 302, a front and rear motor 303, a connecting piece 304 connected with the suction cup 301, a second lifting screw 305 connected with the second lifting motor 302 through belt transmission, a second lifting linear bearing 306 sleeved on the second lifting screw 305, and a front and rear transmission screw 307 in driving connection with the front and rear motor 303, wherein the second lifting linear bearing 306 is connected with the connecting piece 304; the shaping lifting cylinder 308, a connecting assembly 312, a shaping telescopic cylinder 309, a shaping rod 310 and a supporting plate 311 are further included, the extending end of the shaping lifting cylinder 308 is connected with the shaping telescopic cylinder 309 through the connecting assembly 312, the supporting plate 311 is L-shaped, the extending end of the shaping telescopic cylinder 309 is connected with the vertical part of the supporting plate 311, and the shaping rod 310 is connected with the horizontal part of the supporting plate 311; the suction cup 301 sucks the insulating pad on the material preparation jig 504 in the material preparation device 5, the second lifting motor 302 drives, the second lifting screw 305 rotates, the second lifting linear bearing 306 moves vertically on the second lifting screw 305, the front and rear motors 303 drive, the front and rear transmission screws 307 rotate, the transmission screws are connected with the connecting piece 304, that is, the suction cup 301 can move up and down, left and right, the suction cup 301 sleeves the sucked insulating cushion block on the shaping rod 310, the shaping rod 310 props up holes on the insulating cushion block, the shaping rod 310 moves vertically through the shaping lifting cylinder 308 and moves horizontally through the shaping telescopic cylinder 309, thereby sleeving the insulating cushion block at the bottom of the outgoing line of the solar component, withdrawing the shaping rod 310 after sleeving, returning to the upper part of the insulating cushion block, and then pressing the insulating cushion block into the bottom of the outgoing line of the solar module to complete the trepanning operation of the insulating cushion block.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110616497.XA CN113206493A (en) | 2021-06-02 | 2021-06-02 | Longitudinal insulating cushion block sleeving equipment for solar module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110616497.XA CN113206493A (en) | 2021-06-02 | 2021-06-02 | Longitudinal insulating cushion block sleeving equipment for solar module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113206493A true CN113206493A (en) | 2021-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110616497.XA Pending CN113206493A (en) | 2021-06-02 | 2021-06-02 | Longitudinal insulating cushion block sleeving equipment for solar module |
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Citations (9)
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|---|---|---|---|---|
| CN102419412A (en) * | 2011-12-02 | 2012-04-18 | 常州天华新能源科技有限公司 | Automatic connection device for insulation detection of photovoltaic module |
| CN107464958A (en) * | 2017-09-27 | 2017-12-12 | 珠海华冠科技股份有限公司 | Automatic jacketing machine and its processing method |
| CN208231926U (en) * | 2018-04-25 | 2018-12-14 | 廊坊市万和包装机械有限公司 | Automatically laying machine is cut |
| CN109879036A (en) * | 2019-03-27 | 2019-06-14 | 夏安祥 | A kind of chip automatic charging device |
| CN211305419U (en) * | 2019-12-16 | 2020-08-21 | 苏州菲格尔曼自动化科技有限公司 | Material preparing mechanism for needle roller bearing of hub assembling device of electric vehicle |
| CN112091581A (en) * | 2020-08-18 | 2020-12-18 | 宁波市鄞州特尔斐电子有限公司 | Insulating gasket feeding device and method for gasket mounting equipment with reversing mechanism motor |
| CN212461708U (en) * | 2020-07-30 | 2021-02-02 | 盐城大丰阿特斯阳光电力科技有限公司 | Solar energy component erection equipment |
| CN112531076A (en) * | 2020-12-03 | 2021-03-19 | 无锡市精电技术有限公司 | Automatic trepanning machine for small materials of solar component |
| CN214707126U (en) * | 2021-06-02 | 2021-11-12 | 无锡市精电技术有限公司 | Longitudinal insulating cushion block sleeving equipment for solar module |
-
2021
- 2021-06-02 CN CN202110616497.XA patent/CN113206493A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102419412A (en) * | 2011-12-02 | 2012-04-18 | 常州天华新能源科技有限公司 | Automatic connection device for insulation detection of photovoltaic module |
| CN107464958A (en) * | 2017-09-27 | 2017-12-12 | 珠海华冠科技股份有限公司 | Automatic jacketing machine and its processing method |
| CN208231926U (en) * | 2018-04-25 | 2018-12-14 | 廊坊市万和包装机械有限公司 | Automatically laying machine is cut |
| CN109879036A (en) * | 2019-03-27 | 2019-06-14 | 夏安祥 | A kind of chip automatic charging device |
| CN211305419U (en) * | 2019-12-16 | 2020-08-21 | 苏州菲格尔曼自动化科技有限公司 | Material preparing mechanism for needle roller bearing of hub assembling device of electric vehicle |
| CN212461708U (en) * | 2020-07-30 | 2021-02-02 | 盐城大丰阿特斯阳光电力科技有限公司 | Solar energy component erection equipment |
| CN112091581A (en) * | 2020-08-18 | 2020-12-18 | 宁波市鄞州特尔斐电子有限公司 | Insulating gasket feeding device and method for gasket mounting equipment with reversing mechanism motor |
| CN112531076A (en) * | 2020-12-03 | 2021-03-19 | 无锡市精电技术有限公司 | Automatic trepanning machine for small materials of solar component |
| CN214707126U (en) * | 2021-06-02 | 2021-11-12 | 无锡市精电技术有限公司 | Longitudinal insulating cushion block sleeving equipment for solar module |
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