CN214802231U - Cyperus esculentus peeling machine and cyperus esculentus peeling production line - Google Patents
Cyperus esculentus peeling machine and cyperus esculentus peeling production line Download PDFInfo
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- CN214802231U CN214802231U CN202120549082.0U CN202120549082U CN214802231U CN 214802231 U CN214802231 U CN 214802231U CN 202120549082 U CN202120549082 U CN 202120549082U CN 214802231 U CN214802231 U CN 214802231U
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Abstract
The utility model discloses a chufa decorticator and chufa decortication production line relates to chufa processing equipment technical field, and it is low to have solved the production efficiency among the prior art, and manual operation is loaded down with trivial details, can not automize the technical problem of assembly line processing. The technical characteristics include a frame; the feeding device is provided with a feeding control mechanism for controlling the feeding amount; the peeling device is provided with a cutter head, a cutter strip is installed on the cutter head, and a gap for separating the cyperus bean hulls is formed between the cutter strip and the cutter head body; and the discharging device is arranged below the peeling device and can respectively discharge the bean skins and the peeled cyperus esculentus. The automatic feeding and discharging device has the advantages that the modular design and full-automatic operation are realized, the problem of frequent feeding and discharging operations of 2-3 workers is solved, automatic processing flow lines with different yields can be combined according to the yield requirements, and the processing efficiency is improved.
Description
Technical Field
The utility model relates to a cyperus esculentus processing equipment technical field, in particular to cyperus esculentus decorticator and cyperus esculentus decorticating production line.
Background
The cyperus esculentus is a novel oil crop, the average yield per mu is about 900 kilograms of fresh beans, the yield per mu is more than 3 times of that of soybeans, the yield per mu is 4 times of that of rapes, the oil yield is nearly 2 times of that of the soybeans, the cyperus esculentus is called 'oil king', the starch content is about 40%, the sugar content is 9-27%, the cyperus esculentus contains 84% of unsaturated acid, the protein content is about 10%, wherein the protein which can be digested and absorbed by pepsin accounts for 70.59%, the cyperus esculentus is rich in 17 amino acids, and the nutrition is extremely rich. The index of the edible oil can be compared favorably with that of olive oil. The development of the cyperus esculentus planting has important effects on ensuring the national edible oil safety and improving the edible oil self-sufficiency rate.
The cyperus esculentus can be processed into various food raw materials only by peeling before oil pressing and flour making. However, the chufa has irregular shape, the outer layer is a wrinkled hard skin, and the prior peeling method comprises the steps of caustic soda soaking, grinding by a grinding wheel, roller tumbling with an abrasive, cutting by a cutter and the like. The conventional cutting type peeling machine is processed in batches, 2-3 personnel are required for operation, manual feeding, manual discharging and manual screening cannot be realized, automation and assembly line processing cannot be realized, and the requirements of large-scale production and processing cannot be met.
SUMMERY OF THE UTILITY MODEL
The utility model discloses it is low to solve the production efficiency among the prior art, and manual operation is loaded down with trivial details, can not automize the technical problem of assembly line processing, provides cyperus bean peeling machine and cyperus bean peeling production line.
In order to solve the technical problem, the technical scheme of the utility model is specifically as follows:
a chufa decorticator, comprising:
a frame;
the feeding device is fixedly arranged above the rack and is provided with a feeding control mechanism for controlling the feeding amount;
the peeling device is fixedly arranged in the middle of the rack and below the feeding device, the peeling device is provided with a cutter head, a cutter strip is arranged on the cutter head, and a gap for separating the cyperus esculentus bean skins is formed between the cutter strip and the cutter head body;
and the discharging device is arranged below the peeling device and can respectively discharge the bean skins and the peeled cyperus esculentus.
Further, the feeding device comprises:
the storage box is fixedly arranged above the rack;
and the feeding control mechanism is arranged at the bottom of the material storage box.
Further, the feeding control mechanism comprises:
a discharging wheel of a feeder; two ends of a wheel shaft of a discharging wheel of the batch feeder are rotationally matched with two side plates below the material storage box, and the discharging wheel of the batch feeder is in a twelve-tooth fin shape;
and the feeding device motor is fixedly arranged on one side below the material storage box, and a shaft of the feeding device motor is fixedly connected with a shaft of a discharging wheel of the feeding device.
Further, the peeling apparatus includes:
the machine barrel is fixedly arranged at the middle position of the rack, and a barrel bottom plate is fixedly arranged at the bottom of the machine barrel;
the cutter head is provided with a plurality of cutter strips in a radial shape, and gaps for dropping cyperus bean skins are formed between the body of the cutter head and the cutter strips and between the cutter head and the machine barrel;
the machine barrel bottom plate is sleeved outside the cutter disc and is fixedly connected with the rack;
and the transmission mechanism is fixedly connected with the central hole of the cutter head and enables the cutter head to be positioned at the bottom of the machine barrel.
Further, the transmission mechanism includes:
the peeling motor is fixedly arranged on the rack, and a driving belt pulley is fixedly arranged on a shaft of the peeling motor;
the transmission shaft, the one end of transmission shaft with the hole fixed connection of blade disc, driven pulley has set firmly on the transmission shaft, driven pulley with the driving pulley passes through the V belt and connects.
Further, the discharge device comprises:
a discharge opening and a trash discharge opening;
the discharge port penetrates through one side of the machine barrel and is positioned above the cutter disc, and a discharge electric valve is installed at the discharge port;
the impurity discharging port penetrates through the other side of the machine barrel and is positioned below the bottom plate of the machine barrel.
Further, the production line for peeling cyperus esculentus comprises:
a plurality of chufa decorticator of installing on mounting platform side by side, a plurality of installation side by side the bin outlet of chufa decorticator all is in mounting platform one side, the trash discharge opening is in the mounting platform opposite side, the conveyer belt is all installed to the below of bin outlet and trash discharge opening.
The utility model discloses following beneficial effect has:
the utility model discloses a chufa decorticator and chufa peeling production line, through setting up the material control mechanism that throws that has control input, can realize automatic feeding, the blade disc on the peeling apparatus has the effect of separation chufa bean husk, realizes the separation of bean husk and peeled chufa, utilizes discharge device to discharge bean husk and peeled chufa respectively at last, has realized automated production, need not artifical material feeding, artifical row material and artifical screening; the plurality of cyperus esculentus hullers can be arranged side by side, all discharge ports are positioned on one side, all impurity discharge ports are positioned on the other side, and the conveying belts are used for concentrated discharge and collection, so that automation and assembly line processing are realized, and the requirements of large-scale production and processing can be met; the cyperus esculentus huller disclosed by the invention realizes modular design and full-automatic operation, solves the problem of frequent feeding and discharging operations by 2-3 workers, can be combined into automatic processing lines with different yields according to yield requirements, and improves the processing efficiency.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural view of the chufa peeling machine of the present invention;
FIG. 2 is a schematic side view of the chufa peeling machine of the present invention;
FIG. 3 is a schematic structural diagram of a transmission mechanism of the chufa peeling machine of the present invention;
FIG. 4 is a schematic view of a cutter head of the chufa peeling machine of the present invention;
FIG. 5 is a schematic view of the section A-A in FIG. 4 of the chufa decorticator of the present invention;
FIG. 6 is a schematic view of an automatic feeder of the chufa peeling machine of the present invention;
FIG. 7 is a schematic structural view of the chufa peeling production line of the present invention during operation;
fig. 8 is a schematic view of the overlooking structure of the chufa peeling production line of the present invention.
The reference numerals in the figures denote:
1. the device comprises a material storage box, 2, a machine barrel, 3, a discharging electric valve, 4, a discharging port, 5, a sundry discharging port, 6, a machine barrel bottom plate, 7, a cutter head, 8, a rack, 9, a transmission mechanism, 10, a peeling motor, 11, a driving belt pulley, 12, a transmission shaft, 13, a driven belt pulley, 14, a triangular belt, 15, a cutter blade, 16, a feeding device discharging wheel, 17, a feeding device motor, 18, an installation platform, 19 and a conveying belt.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1 to 8, a chufa decorticator includes:
a frame 8;
the feeding device is fixedly arranged above the rack 8 and is provided with a feeding control mechanism for controlling the feeding amount;
the peeling device is fixedly arranged in the middle of the rack 8 and below the feeding device, the peeling device is provided with a cutter 7, a cutter bar 15 is installed on the cutter 7, and a gap for separating the cyperus bean skins is formed between the cutter bar 15 and the cutter 7 body;
and the discharging device is arranged below the peeling device and can respectively discharge the bean skins and the peeled cyperus esculentus.
The working principle is as follows: through setting up the material control mechanism that throws that has control input, can realize automatic feeding, blade disc 7 and sword strip 15 on the peeling apparatus have the effect of separation cyperus bean skin, realize the separation of bean skin and peeled cyperus bean, utilize discharging device to discharge respectively bean skin and peeled cyperus bean, realized automated production, need not artifical material, artifical row and artifical screening, improved production efficiency.
In some embodiments, the dosing device comprises:
the storage box 1 is fixedly arranged above the rack 8;
and the feeding control mechanism is arranged at the bottom of the material storage box 1.
In some embodiments, the dosing control mechanism comprises:
a feeder discharge wheel 16; both ends of a wheel shaft of the discharging wheel 16 of the batch feeder are rotationally matched with two side plates below the material storage box 1, and the discharging wheel 16 of the batch feeder is in a twelve-tooth fin shape;
and the feeding device motor 17 is fixedly arranged on one side below the material storage box 1, and a shaft of the feeding device motor 17 is fixedly connected with a shaft of the discharging wheel 16 of the feeding device.
Specifically, as shown in fig. 1 and 6, the discharging wheels 16 of the feeder are mounted on two side plates below the storage box 1, the discharging wheels 16 of the feeder are in a twelve-tooth fin shape, a feeder motor 17 is mounted at one end of the discharging wheels, when the material needs to be fed to the peeling machine, the feeder motor 17 is started under the control of the electrical control system to feed the material quantitatively, the quantitative mode is that the feeding amount is determined according to the actual processing condition on site, the phenomenon of 'car holding' is prevented, and the peeling quality and efficiency of the cyperus esculentus beans are ensured; the discharge wheel 16 of the batch feeder is in the shape of a ten-toothed fin, it being understood that stopping at any position ensures that the cyperus esculentus in the storage bin 1 does not leak out by itself, and that the cyperus esculentus in the storage bin 1 is discharged along with the teeth of the fin of the discharge wheel 16 of the batch feeder when the discharge wheel 16 of the batch feeder rotates.
In some embodiments, the skinning device comprises:
a machine barrel 2, wherein the machine barrel 2 is fixedly arranged at the middle position of the machine frame 8, and a machine barrel bottom plate 6 is fixedly arranged at the bottom of the machine barrel 2;
the cutter head 7 is provided with a plurality of cutter strips 15 in a radial shape, and gaps for dropping cyperus bean skins are formed between the body of the cutter head 7 and the cutter strips 15 and between the cutter head 7 and the machine barrel 2;
the machine barrel bottom plate 6 is sleeved outside the cutter head 7 and is fixedly connected with the rack 8;
and the transmission mechanism 9 is fixedly connected with the central hole of the cutter disc 7, and the cutter disc 7 is positioned at the bottom of the machine barrel 2.
In some embodiments, the transmission mechanism 9 comprises:
the peeling motor 10 is fixedly arranged on the frame 8, and a driving belt pulley 11 is fixedly arranged on a shaft of the peeling motor 10;
Specifically, be radially install a plurality of sword strips 15 on the blade disc 7, the body of blade disc 7 with between the sword strip 15, and blade disc 7 with all have the space of the cyperus bean skin that drops between the barrel 2, the space size is 2mm wide, and the during operation skin of beans is discharged below the blade disc 7 under the vortex wind air current effect that produces when centrifugal force effect and blade disc 7 are rotatory, discharges the machine outside through discharge device.
Barrel bottom plate 6 is the square that forms for making with 5mm thick steel sheet, and appearance and size are the same with frame 8 size, and the hole is a bit bigger than the blade disc 7 appearance, leaves big 2mm wide space between its hole and the blade disc 7 external diameter, and barrel bottom plate 6 covers when installing in the outside of blade disc 7, and barrel bottom plate 6 installs on frame 8.
The knife strips 15 are two millimeters higher than the cutter 7, the peeling motor 10 is utilized to drive the transmission shaft 12 to rotate, the cutter 7 and the knife strips 15 are further driven to rotate, the rotating speed is adjusted to be proper according to the peeling requirement of the cyperus esculentus, the rotating speed of the embodiment is 300 plus 350 revolutions per minute, when the cutter 7 and the knife strips 15 rotate, the peeling work of the cyperus esculentus is completed, and the peeled cyperus esculentus peels fall below the cutter 7 through the gap between the knife strips 15 and the cutter 7 and are discharged out of the machine from the discharging device.
In some embodiments, the discharge device comprises:
a discharge opening 4 and a trash discharge opening 5;
the discharge opening 4 penetrates through one side of the machine barrel 2 and is positioned above the cutter disc 7, and a discharge electric valve 3 is arranged at the discharge opening 4;
the trash discharge port 5 penetrates the other side of the barrel 2 and is located below the barrel bottom plate 6.
Specifically, a cavity of 50mm is arranged between the impurity discharging port 5 and the bottom plate 6 of the machine barrel, and bean curd skin firstly falls into the cavity between the impurity discharging port 5 and the bottom plate 6 of the machine barrel from a clearance between the cutter head 7 and the cutter strip 15 and a clearance between the cutter head 7 and the machine barrel 2 and then is discharged out of the machine through the impurity discharging port 5. The peeled cyperus esculentus is discharged from the discharge port 4 through the discharge electric valve 3, in the embodiment, the discharge electric valve 3 is opened 3-5 minutes after the batch feeder finishes feeding, the discharge electric valve 3 is closed after discharging for 5 seconds, meanwhile, the batch feeder motor 17 starts to start again, the batch feeder is fed in the next period, and the process is circulated.
In some embodiments, a chufa decortication line comprises:
a plurality of chufa decorticators of installing side by side on mounting platform 18, a plurality of row of installing side by side the bin outlet 4 of chufa decorticator all is in mounting platform 18 one side, trash outlet 5 is in mounting platform 18 opposite side, conveyer belt 19 is all installed to the below of bin outlet 4 and trash outlet 5.
Specifically, as shown in fig. 7 and 8, a plurality of cyperus bean hullers can be installed side by side, all the discharge ports 4 are arranged on one side of the installation platform 18, all the impurity discharge ports are arranged on the other side of the installation platform 18, and the impurities are discharged and collected in a centralized manner by using the conveyor belt 19, so that automation and assembly line processing are realized, and the requirements of large-scale production and processing can be met; the cyperus esculentus huller disclosed by the invention realizes modular design and full-automatic operation, solves the problem of frequent feeding and discharging operations by 2-3 workers, can be combined into automatic processing lines with different yields according to yield requirements, and improves the processing efficiency.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (7)
1. A chufa decorticator, comprising:
a frame (8);
the feeding device is fixedly arranged above the rack (8) and is provided with a feeding control mechanism for controlling the feeding amount;
the peeling device is fixedly arranged in the middle of the rack (8) and is arranged below the feeding device, the peeling device is provided with a cutter head (7), a cutter strip (15) is installed on the cutter head (7), and a gap for separating the cyperus bean hulls is formed between the cutter strip (15) and the cutter head (7) body;
and the discharging device is arranged below the peeling device and can respectively discharge the bean skins and the peeled cyperus esculentus.
2. The chufa decorticator of claim 1, wherein the feed device comprises:
the storage box (1), the storage box (1) is fixedly arranged above the rack (8);
and the feeding control mechanism is arranged at the bottom of the material storage box (1).
3. The chufa decorticator of claim 2, wherein the feed control mechanism comprises:
a discharge wheel (16) of the batch feeder; two ends of a wheel shaft of the discharging wheel (16) of the batch feeder are rotationally matched with two side plates below the material storage box (1), and the discharging wheel (16) of the batch feeder is in a twelve-tooth fin shape;
the feeding device comprises a feeding device motor (17), wherein the feeding device motor (17) is fixedly arranged on one side below the material storage box (1), and a shaft of the feeding device motor (17) is fixedly connected with a shaft of a discharging wheel (16) of the feeding device.
4. The chufa decorticator of claim 1, wherein the decorticating device comprises:
the machine barrel (2), the machine barrel (2) is fixedly arranged at the middle position of the rack (8), and a machine barrel bottom plate (6) is fixedly arranged at the bottom of the machine barrel (2);
the cutting device comprises a cutter head (7), wherein a plurality of cutter strips (15) are radially arranged on the cutter head (7), and gaps for dropping cyperus bean skins are formed between a body of the cutter head (7) and the cutter strips (15) and between the cutter head (7) and the machine barrel (2);
the machine barrel bottom plate (6) is sleeved outside the cutter head (7) and is fixedly connected with the rack (8);
and the transmission mechanism (9), the transmission mechanism (9) is fixedly connected with the central hole of the cutter head (7) and enables the cutter head (7) to be positioned at the bottom of the machine barrel (2).
5. A cyperus esculentus decorticator according to claim 4, wherein the transmission mechanism (9) comprises:
the peeling motor (10), the peeling motor (10) is fixedly arranged on the rack (8), and a driving belt pulley (11) is fixedly arranged on a shaft of the peeling motor (10);
transmission shaft (12), the one end of transmission shaft (12) with the hole fixed connection of blade disc (7), driven pulley (13) have set firmly on transmission shaft (12), driven pulley (13) with driving pulley (11) are connected through V belt (14).
6. The chufa decorticator of claim 4, wherein the discharge device comprises:
a discharge opening (4) and a trash discharge opening (5);
the discharge opening (4) penetrates through one side of the machine barrel (2) and is positioned above the cutter disc (7), and a discharge electric valve (3) is installed at the discharge opening (4);
the impurity discharging port (5) penetrates through the other side of the machine barrel (2) and is positioned below the bottom plate (6) of the machine barrel.
7. A cyperus esculentus dehulling production line, characterized in that, comprises a plurality of cyperus esculentus dehulling machines according to claim 6 installed side by side on an installation platform (18), the discharge outlets (4) of the cyperus esculentus dehulling machines installed side by side are all arranged at one side of the installation platform (18), the trash discharge outlet (5) is arranged at the other side of the installation platform (18), and a conveyor belt (19) is installed below the discharge outlets (4) and the trash discharge outlets (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120549082.0U CN214802231U (en) | 2021-03-17 | 2021-03-17 | Cyperus esculentus peeling machine and cyperus esculentus peeling production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120549082.0U CN214802231U (en) | 2021-03-17 | 2021-03-17 | Cyperus esculentus peeling machine and cyperus esculentus peeling production line |
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| Publication Number | Publication Date |
|---|---|
| CN214802231U true CN214802231U (en) | 2021-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120549082.0U Active CN214802231U (en) | 2021-03-17 | 2021-03-17 | Cyperus esculentus peeling machine and cyperus esculentus peeling production line |
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| Country | Link |
|---|---|
| CN (1) | CN214802231U (en) |
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2021
- 2021-03-17 CN CN202120549082.0U patent/CN214802231U/en active Active
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