CN113080476B - Resource-saving type comprehensive utilization and processing technology for flaxseeds - Google Patents
Resource-saving type comprehensive utilization and processing technology for flaxseeds Download PDFInfo
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- CN113080476B CN113080476B CN202110420160.1A CN202110420160A CN113080476B CN 113080476 B CN113080476 B CN 113080476B CN 202110420160 A CN202110420160 A CN 202110420160A CN 113080476 B CN113080476 B CN 113080476B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
- A23N5/002—Machines for hulling, husking or cracking nuts for skinning nut kernels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/10—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/04—Pretreatment of vegetable raw material
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- Oil, Petroleum & Natural Gas (AREA)
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Abstract
The invention relates to the technical field of flaxseed processing, in particular to a resource-saving type comprehensive utilization processing technology for flaxseeds, which comprises a base and a support frame, and further comprises a controller, a screening mechanism, a rolling mechanism and an extracting mechanism, wherein the screening mechanism comprises a feeding barrel, a separating box, a shelling component and an adsorption component, the rolling mechanism comprises a pressing plate and an extrusion component, the extracting mechanism comprises a reaction box and a grinding component, the grinding component is arranged below one end of the separating box far away from the pressing plate, the reaction box is fixedly arranged at the bottom of the grinding component, and the shelling component, the grinding component and the controller are electrically connected with each other. Meanwhile, the nutritional ingredients in the flaxseed kernel and the flaxseed hull can be effectively extracted.
Description
Technical Field
The invention relates to the technical field of linseed processing, in particular to a resource-saving linseed comprehensive utilization and processing technology.
Background
Flaxseed is the mature seed of flax. In China, linseed is mainly used as an oil material for the production and processing of edible vegetable oil. The main components of linseed include fat, protein and dietary fiber, and other components include minerals, lignans, flaxseed gum, vitamins, etc. Scientific research shows that the flaxseed contains cyanogenic glucoside, VB6 resistant factor, phytic acid and other toxic substances or anti-nutritional factors. Cyanogenic glycosides, also known as cyanogenic glycosides and cyanohydrin glycosides, can produce cyanides under the action of a hydrolase. The raw flaxseeds contain different contents of cyanogenic glycosides, and the contents of cyanogenic glycosides are greatly different according to varieties, production areas, environments and the like.
Chinese patent application No.: CN 202010977010.6; the publication date is as follows: 2020.12.01 discloses a high-efficiency flaxseed kernel hulling device, which comprises a friction huller, a wind separator and a screen separator, wherein the wind separator comprises a wind separation bin, the top of the wind separation bin is provided with a feed inlet, the bottom of the wind separation bin is provided with a first discharge outlet and a second discharge outlet, the side of the wind separation bin is provided with an air inlet and a fan, the friction huller is arranged above the feed inlet, the screen separator is arranged below the first discharge outlet, a material throwing mechanism is arranged in the wind separation bin and comprises a material throwing plate, the rear end of the material throwing plate is hinged in the wind separation bin, the front end of the material throwing plate extends to the upper part of the first discharge outlet, and a driving mechanism for driving the material throwing plate to swing up and down is arranged below the material throwing plate. According to the invention, the material throwing mechanism is arranged in the wind power separation bin, so that the shelled materials are separated in the throwing process under the action of the material throwing mechanism and the wind power of the fan, and the separation effect is good.
Chinese patent application No.: CN 201921454480.3; the publication date is as follows: 2020.07.21 discloses linseed oil shelling device with screening function, including casing, first motor, fan and second motor, the top internally mounted of casing has the live-rollers, the front end of live-rollers is connected with first transmission chain, the embedded first motor of installing in rear of casing, the internally mounted of casing has the squeeze roll, the inside left side of casing is provided with the fan, the below of filter screen is provided with the axis of rotation, the embedded second motor that installs in right side surface of casing, the surface of connecting axle is connected with third transmission chain. This linseed oil shelling device with screening function, the inside equidistant range of casing has the shelling sword, drives the flaxseed through the live-rollers and rolls to shelling sword surface and cut, has improved and has carried out broken speed to the flaxseed shell, and the live-rollers surface is provided with the lug, has increased the frictional force between flaxseed and the shelling sword, has improved the quality to the flaxseed shell breakage.
The above two inventive structures have the following disadvantages:
1. the blade is fixed design, and the linseed is when the shelling, and easy card is between blade and feed bin, not only influences the shelling effect, influences the unloading efficiency after the shelling simultaneously.
2. A plurality of mechanisms in the device are all independently operated and independently use one driving source, so that the power consumption and the manufacturing cost of the device are higher, and the processing cost of flaxseeds is not favorably reduced.
3. Only flaxseeds are dehulled, while dehulled flaxseed kernels and flaxseed hulls do not sufficiently extract the nutritional content of both.
According to the deficiency of the prior art, therefore it is necessary to design a processing technology for comprehensively utilizing the resource-saving flaxseeds in all directions, which can guarantee the rapid transportation of the flaxseeds and the flaxseed husks while guaranteeing the shelling efficiency, has low power consumption, is beneficial to reducing the cost, and can effectively extract the nutrient contents in the flaxseeds and the flaxseed husks.
Disclosure of Invention
The invention aims to provide a resource-saving comprehensive utilization and processing technology of flaxseeds.
In order to achieve the purpose, the invention adopts the following technical scheme:
the processing technology comprises the steps of firstly shelling the flaxseeds to prepare flaxseed kernels and flaxseed hulls, grinding the flaxseed kernels to form a powdery object, and then carrying out centrifugal separation to form flaxseed oil and flaxseed paste; adding the linseed sauce into the linseed sauce, neutralizing with the complex enzyme A, and stirring and performing enzymolysis for 40min at 40 ℃ and under the condition that the pH value is 5.5; stirring and performing enzymolysis for 1h at 40 ℃ and pH 6.0 under the action of the complex enzyme B; obtaining flaxseed slurry; the flax seed husk processing device comprises a base, a support frame, a controller, a screening mechanism, a grinding mechanism and an extraction mechanism, wherein a green thickening agent is added into the flax seed husk, the flax seed husk is ground and washed by water, the liquid part is concentrated and dried to form flax seed glue, the solid part is dried and crushed to form crude fibers, the screening mechanism is arranged at the top of the base and used for separating flax seed kernels and flax seed husk, the screening mechanism comprises a feeding barrel, a separating box, a shelling component and an adsorption component, the feeding barrel is fixedly arranged at the top of the support frame, the separating box is fixedly arranged on the outer wall of the feeding barrel, the top of the separating box is fixedly connected with the support frame, the shelling component is arranged in the feeding barrel, the adsorption component is arranged in the separating box, the grinding mechanism is arranged at the top of the base and used for grinding the flax seed kernels, the grinding mechanism comprises a pressing plate and an extrusion assembly, the pressing plate is arranged inside the separation box in a sliding mode, the extrusion assembly is arranged at the top of the base, the extraction mechanism is arranged at the bottom of the separation box and used for extracting lignans in flaxseed shells, the extraction mechanism comprises a reaction box and a grinding assembly, the grinding assembly is arranged below one end, far away from the pressing plate, of the separation box, the reaction box is fixedly arranged at the bottom of the grinding assembly, and the shelling assembly and the grinding assembly are electrically connected with the controller;
furthermore, the shelling assembly comprises a driving motor, a squeezing roller and a plurality of scrapers, the driving motor is fixedly arranged on the outer wall of the separation box, a rotating wheel is sleeved on the output end of the driving motor, a first rotating shaft is inserted into the top of the supporting frame, the squeezing roller is fixedly arranged on the outer wall of the first rotating shaft, the first rotating shaft is rotatably connected with the feeding barrel, a flywheel is sleeved on the outer wall of the first rotating shaft, the rotating wheel and the flywheel are sleeved through a first belt, the plurality of scrapers are equidistantly inserted into the inner wall of the feeding barrel, the diameter of the squeezing roller is smaller than that of the feeding barrel, a rubber ring is sleeved on the outer wall of the squeezing roller, and the driving motor is electrically connected with the controller.
Further, a feeding opening and a discharging opening are formed in the outer wall of the feeding barrel in the circumferential direction, a feeding hopper is fixedly arranged on the outer wall of the feeding opening, a discharging channel is fixedly arranged on the outer wall of the discharging opening, the discharging channel is fixedly connected with the top of the separation box, a material receiving opening is formed in the top of the separation box, and two arc-shaped guide plates are symmetrically arranged on the inner wall, close to the discharging opening, of the feeding barrel.
Further, the inside of separator box is vertical baffle that is equipped with, the both ends of baffle are equipped with first cavity and second cavity respectively, the bottom of first cavity is equipped with a plurality of unloading hole, the bottom of second cavity is equipped with the feed opening, the fixed filter screen that is equipped with of one end that the separator box is close to the feed opening, the fixed limiting plate that is equipped with of top one end that the separator box is close to the filter screen, it is provided with out the flitch to slide on the inner wall of first cavity, the fixed toper collecting box that is equipped with in bottom of a plurality of unloading hole, the fixed unloading pipe that is equipped with in its bottom, the fixed solenoid valve that is equipped with on the outer wall of unloading pipe, the one end that the unloading passageway was kept away from to the separator box is the symmetry and is provided with two exhaust nets, the solenoid valve is connected with the controller electricity.
Further, the adsorption component comprises a driving bevel gear, a driven bevel gear and a plurality of fans, the driving bevel gear is sleeved at one end of the first rotating shaft, which is far away from the driving motor, a first hinge shaft is inserted at the top of the separation box, the driven bevel gear is sleeved at the top of the first hinge shaft, the driving bevel gear is in meshed connection with the driven bevel gear, the driving bevel gear is larger than the driven bevel gear, the first bevel gear is sleeved at the bottom of the first hinge shaft, a second hinge shaft is inserted on the side wall of the separation box, a second bevel gear is sleeved at one end of the second hinge shaft, which is near to the first bevel gear, the first bevel gear is in meshed connection with the second bevel gear, a driving wheel is sleeved at the second hinge shaft, which is far away from the second bevel gear, the plurality of fans are rotatably arranged in the second chamber through a third hinge shaft, a driven wheel is sleeved on one of the third hinge shafts, which is near to the second hinge shaft, the action wheel and the driven wheel are sleeved through a second belt, a first belt wheel is sleeved on the outer wall of each third hinge shaft, and a plurality of first belt wheels are sleeved through third belts.
Furthermore, the extrusion assembly comprises a rotary disc, a push rod and a connecting rod, a third bevel gear is rotatably arranged on the outer wall of one end, close to the driving motor, of the separation box through a rotating rod, a supporting plate is fixedly arranged on the top of the base, a second rotating shaft and a third rotating shaft are respectively inserted into two ends of the top of the supporting plate, a fourth bevel gear is sleeved on the top of the second rotating shaft, the third bevel gear is meshed with the fourth bevel gear, a second belt wheel is sleeved on a third hinge shaft far away from the second bevel gear and one end, far away from the third bevel gear, of the rotating rod, a fourth belt is sleeved between the two second belt wheels, third belt wheels are sleeved on the outer walls of the second rotating shaft and the third rotating shaft, a fifth belt is sleeved between the two third belt wheels, the rotary disc is sleeved on the top of the third rotating shaft, the push rod is sleeved on the inner wall of one end, close to the rotary disc, of the separation box through a linear shaft, the pressing plate is fixedly connected with the push rod, the connecting rod is hinged between the push rod and the rotary table, two limiting rods are symmetrically arranged on the outer wall of one end, close to the push rod, of the pressing plate, and each limiting rod is connected with the separation box in an inserting mode.
Further, the grinding assembly comprises a grinding box, a first electric push rod and a grinding roller, the grinding box is fixedly arranged at the bottom of the feed opening, the first electric push rod is fixedly arranged on the outer wall of the grinding box, a pulling block is fixedly arranged on the output end of the first electric push rod, the grinding roller is hinged to the outer wall of the pulling block, and the first electric push rod is electrically connected with the controller.
Furthermore, the bottom of the grinding box is provided with a slot, a baffle is inserted into the slot, the bottom of the grinding box is fixedly connected with the top of the reaction box, the baffle is attached to the top of the reaction box, an injection pipe is fixedly arranged on the outer wall of the reaction box, the bottom of the reaction box is provided with a blanking plate in a sliding mode, a second electric push rod is fixedly arranged on the outer wall of the reaction box, the output end of the second electric push rod is fixedly connected with one end of the bottom of the blanking plate, and the second electric push rod is electrically connected with the controller.
Further, a collecting box is arranged right below the reaction box.
A resource-saving comprehensive utilization and processing technology of flaxseeds comprises the following steps:
s1: loading and dehulling flaxseeds:
the dried flaxseeds are poured into the feeding barrel from the feeding hopper, the driving motor is started through the controller, so the rotating wheel is driven to rotate through the output end of the controller, the first rotating shaft is sleeved with the flywheel, the rotating wheel and the flywheel are sleeved through the first belt, the first rotating shaft is rotatably connected with the feeding barrel because the extrusion roller is fixedly connected with the first rotating shaft, the extrusion roller is driven to rotate in the feeding barrel and is matched with a plurality of scrapers to extrude the flaxseeds between the extrusion roller and the inner wall of the feeding barrel, the rubber ring plays a role of buffering to prevent the flaxseeds from being crushed due to overlarge stress, the end part of each scraper is of an oblique angle structure, the function of conveying the flaxseeds and the flaxseeds after shelling to a discharging port can be realized during extrusion, the flaxseeds and the flaxseeds after shelling fall into the separating box from the discharging channel, the two arc-shaped guide plates can prevent the flaxseeds and the flaxseeds after shelling from being accumulated in the feeding barrel, the function of guiding and accelerating the feeding speed is achieved.
S2: screening the linseed shells and the linseed kernels:
flaxseed kernel and flaxseed hull after the shelling fall into to the separator box in, because drive bevel gear and first pivot cup joints, driven bevel gear cup joints with first articulated shaft, first bevel gear cup joints with first articulated shaft, therefore it is rotatory to drive first bevel gear, again because second bevel gear and action wheel cup joint with the both ends of second articulated shaft respectively, cup joint from the third articulated shaft that is close to the second articulated shaft rather than one of them, the action wheel with cup joint through the second belt between the follow driving wheel, a plurality of fan all is connected through the rotation of the inner wall of third articulated shaft with the second cavity, therefore it is rotatory to drive a plurality of fan, cooperate two exhaust nets, make the inside of second cavity form the negative pressure, thereby adsorb the flaxseed hull that falls into in the first cavity.
When flaxseed kernel and flaxseed hull after the shelling fall to the separator box, the flaxseed kernel is heavier, directly fall into the inside of first cavity, and the flaxseed hull is lighter, by the inside of wind-absorbing to the second cavity, the baffle is used for separating flaxseed hull and flaxseed kernel, play the effect of categorised collection, pile up in the inside flaxseed kernel of first cavity and receive the extrusion back, the inside oil that contains falls into the inside of toper collecting box from a plurality of unloading hole, when needs take out, start the solenoid valve through the controller, thereby open the unloading pipe, discharge, and the oil of flaxseed kernel is discharged the back, remaining sediment seed then can be used for making the linseed sauce, when needs take out, slide out the discharge plate, take out it from first cavity is inside.
S3: synchronous treatment of screening and oil pressing:
when screening flaxseed kernels and flaxseed husks, one end of one of the third hinge shaft and the rotating rod, which is far away from the second bevel gear, is sleeved with the two second belt wheels, the two second belt wheels are sleeved with the fourth belt, the third bevel gear is sleeved with the rotating rod, the fourth bevel gear is sleeved with the second rotating shaft, the second rotating shaft and the third rotating shaft are sleeved with the two third belt wheels, the two third belt wheels are sleeved with the fifth belt, the rotating disc is sleeved with the third rotating shaft, the push rod is fixedly connected with the pressing plate, the push rod and the rotating disc are respectively hinged with two ends of the connecting rod, the two limiting rods are matched, and the flaxseed kernels can be squeezed by the pressing plate when being collected in the first cavity, so that the oil in the flaxseed kernels can be squeezed.
S4: extracting beneficial substances in the linseed shells:
flax seed shell gets into the inside back of grinding the case from the feed opening in the second cavity, starts first electric putter through the controller, therefore drives through its output and draws the piece to the one end pulling that is close to second electric putter, owing to the grinding roller with draw the piece articulated to grind the flax seed shell that falls into grinding incasement portion through rotatory grinding roller, grind it and be powdered.
The flaxseed shell is ground into powdered back, takes out the baffle, carries it to the inside of reaction box, then resets the baffle, and water or ethanol are gone into through the injection pipe to the rethread, react rather than hydrolysising, obtain lignan, then start the output through second electric putter to the flitch is opened under the drive, arranges lignan to the inside of collecting the box, and follow-up after smashing, can make crude fiber.
The invention has the beneficial effects that:
1. according to the invention, through designing the husking assembly, namely the driving motor, the extrusion roller and the scrapers, when flaxseeds enter the feeding barrel, the driving motor is started through the controller to drive the extrusion roller to rotate in the feeding barrel and is matched with the scrapers to extrude the flaxseeds between the extrusion roller and the inner wall of the feeding barrel, the rubber ring plays a role in buffering and preventing the flaxseeds from being broken due to overlarge stress, the end part of each scraper is of an oblique angle structure and can play a role in conveying husked flaxseed kernels and flaxseed shells to a discharge opening while extruding, the two arc-shaped guide plates can prevent the husked flaxseeds and flaxseed shells from being accumulated in the feeding barrel to play a role in guiding and accelerating the feeding speed, compared with the prior art, the flaxseeds can be prevented from being clamped between the blades and the inner wall of the feeding barrel during husking, and the full friction of the flaxseeds with the rubber ring is ensured, is favorable for improving the shelling efficiency and further facilitates the subsequent screening work of the flaxseed kernels and the flaxseed shells.
2. According to the invention, by designing the driving bevel gear, the transmission bevel gear, the first bevel gear, the second bevel gear, the driving wheel, the driven wheel, the first belt wheel, the second belt wheel, the third bevel gear and the like, when the adsorption component adsorbs and screens the linseed shells, the pressing plate can synchronously extrude the linseed kernels collected in the first chamber, and the oil contained in the linseed kernels is squeezed out.
3. According to the invention, by designing the extraction mechanism, namely the reaction box and the grinding assembly, after the flaxseed husks are separated from the flaxseed kernels, the flaxseed husks can be independently conveyed into the grinding box and ground into powder, and then water and cargo ethanol are injected into the reaction box through the injection pipe for reaction, so that the nutritional cost of lignans is obtained.
4. According to the invention, the two ends of the end part of the scraper are designed into the bevel structures, so that the contact area between the scraper and the flaxseed shell is reduced, the pressure intensity of the end part of the scraper in contact with the flaxseed shell can be increased, the friction coefficient is increased, the shelling effect is improved, meanwhile, the flaxseed can slide off the scraper before and after shelling, and cannot be accumulated in the feeding channel or on the surface of the scraper, and further, the resource waste is avoided.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings in the embodiments of the present invention are briefly described below.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is an enlarged view taken at A in FIG. 1;
FIG. 3 is a schematic perspective view of the present invention;
FIG. 4 is a schematic perspective view of the loading bucket, the separating box, the hulling assembly and the adsorbing assembly of the present invention;
FIG. 5 is an enlarged view of FIG. 4 at B;
FIG. 6 is an enlarged view at C in FIG. 4;
FIG. 7 is a schematic plan view of the separation chamber, the grinding chamber and the reaction chamber of the present invention;
FIG. 8 is a plan sectional view taken along line D-D of FIG. 7;
FIG. 9 is an exploded perspective view of the grinding box, grinding roller and first electric push rod of the present invention;
in the figure: a base 1, a fourth bevel gear 10, a second belt wheel 100, a fourth belt 101, a third belt wheel 102, a fifth belt 103, a collection box 104, a support frame 2, a controller 3, a screening mechanism 4, a feeding bucket 40, a feeding hopper 400, a feeding channel 401, an arc guide plate 402, a separation box 41, a partition plate 410, a filter screen 411, a discharging plate 412, a cone collection box 413, a discharging pipe 414, a solenoid valve 415, a first bevel gear 416, a second bevel gear 417, a driving wheel 418, a driven wheel 419, a shelling component 42, a driving motor 420, a squeezing roller 421, a scraper 422, a rotating wheel 423, a flywheel 424, a first belt 425, a rubber ring 426, a suction component 43, a driving bevel gear 430, a driven bevel gear 431, a fan 432, a second belt 433, a first belt wheel 434, a third belt 435, a third bevel gear 436, a rolling mechanism 5, a pressing plate 50, a squeezing component 51, a turntable 510, a pushing rod 511, a connecting rod 512, a picking mechanism 6, the device comprises a reaction box 60, an injection pipe 600, a blanking plate 601, a second electric push rod 602, a grinding assembly 61, a grinding box 610, a first electric push rod 611, a rolling roller 612, a pulling block 613 and a baffle 614.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some components of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.
The processing technology comprises the following steps: (1) the flaxseeds are sorted into a large grade, a medium grade and a small grade according to the particle sizes by vibrating sieves with the aperture of 4mm and 3mm respectively, and then are separately fed into a microwave dryer, so that the power of the microwave dryer is kept at 55kw, and the segmented microwave drying treatment is carried out: first stage heating at 105 deg.C for 30 s; heating at 110 deg.C for the second period of 1 min; and carrying out third stage heating at 115 ℃ for 30 w; then, naturally cooling the flaxseeds subjected to the segmented microwave drying treatment to 80 ℃, enabling the flaxseeds to enter a husking machine, separating the flaxseeds in the discharged material through a color selector, and performing grading specific gravity screening on the residual products in the discharged material through a specific gravity screening machine to separate the flaxseeds; respectively carrying out subsequent processing;
(2) grinding the flaxseed kernels to form a powdery object, and performing centrifugal separation to form flaxseed oil and flaxseed paste;
(3) grinding and crushing flaxseed husks, adding water or ethanol which is 10 times of that of the flaxseed husks, hydrolyzing at 90 ℃ for 2 hours, carrying out solid-liquid separation, concentrating and drying a liquid part to obtain flaxseed gum, and drying and crushing a solid part to obtain flaxseed fibers;
(4) adding water which is 2 times of the weight of the linseed sauce into the linseed sauce obtained in the step (2), mixing in a beaker, then adding complex enzyme A accounting for 0.2% of the weight of the sauce, and stirring and performing enzymolysis for 40min at the temperature of 40 ℃ and under the condition that the pH value is 5.5;
(5) continuously adding complex enzyme B with the weight of 0.3 percent of the weight of the sauce, and stirring and performing enzymolysis for 1h at the temperature of 40 ℃ and under the condition that the pH value is 6.0;
(6) heating to 100 deg.C for inactivating enzyme for 20 min; finally separating and removing residues to obtain flaxseed slurry, wherein the compound enzyme A is amylase and cellulase in a mass ratio of 1: 2; the compound enzyme B is composed of neutral protease and flavor protease according to the mass ratio of 2:1, and the enzymes can be selected from similar enzymes in the market.
If the process is contradictory to the specification equipment, the extraction process can be adjusted based on the process equipment.
Referring to fig. 1 to 9, the processing equipment of the comprehensive utilization processing technology for resource-saving flaxseeds comprises a base 1 and a support frame 2, wherein the support frame 2 is fixedly arranged on the top of the base 1, the processing equipment further comprises a controller 3, a screening mechanism 4, a grinding mechanism 5 and an extraction mechanism 6, the controller 3 is fixedly arranged on the outer wall of the support frame 2, the screening mechanism 4 is arranged on the top of the support frame 2 for separating flaxseed kernels from flaxseed husks, the screening mechanism 4 comprises a feeding barrel 40, a separating box 41, a husking component 42 and an adsorption component 43, the feeding barrel 40 is fixedly arranged on the top of the support frame 2, the separating box 41 is fixedly arranged on the outer wall of the feeding barrel 40, the top of the separating box 41 is fixedly connected with the support frame 2, the husking component 42 is arranged inside the feeding barrel 40, the adsorption component 43 is arranged inside the separating box 41, the flax seed kernel rolling mechanism is characterized in that the rolling mechanism 5 is arranged at the top of the base 1 and used for rolling flax seed kernels, the rolling mechanism 5 comprises a pressing plate 50 and an extrusion assembly 51, the pressing plate 50 is arranged inside the separation box 41 in a sliding mode, the extrusion assembly 51 is arranged at the top of the base 1, the extraction mechanism 6 is arranged at the bottom of the separation box 41 and used for extracting lignans in flax seed shells, the extraction mechanism 6 comprises a reaction box 60 and a grinding assembly 61, the grinding assembly 61 is arranged below one end, far away from the pressing plate 50, of the separation box 41, the reaction box 60 is fixedly arranged at the bottom of the grinding assembly 61, and the husking assembly 42 and the grinding assembly 61 are electrically connected with the controller 3.
The husking assembly 42 comprises a driving motor 420, a squeezing roller 421 and a plurality of scrapers 422, the driving motor 420 is fixedly arranged on the outer wall of the separation box 41, a rotating wheel 423 is sleeved on the output end of the driving motor, a first rotating shaft is inserted at the top of the support frame 2, the squeezing roller 421 is fixedly arranged on the outer wall of the first rotating shaft, the first rotating shaft is rotatably connected with the charging bucket 40, a flywheel 424 is sleeved on the outer wall of the first rotating shaft, the rotating wheel 423 and the flywheel 424 are sleeved through a first belt 425, the plurality of scrapers 422 are equidistantly inserted on the inner wall of the charging bucket 40, the diameter of the squeezing roller 421 is smaller than that of the charging bucket 40, a rubber ring 426 is sleeved on the outer wall of the squeezing roller 421, the driving motor 420 is electrically connected with the controller 3, after flaxseeds enter the charging bucket 40, the driving motor 420 is started through the controller 3, so that the rotating wheel 423 is driven by the output end of the driving motor, and the first rotating shaft is sleeved with the flywheel 424, runner 423 and flywheel 424 cup joint through first belt 425, again because squeeze roll 421 and first pivot fixed connection, first pivot is rotated with charging bucket 40 and is connected, thereby it is rotatory in charging bucket 40's inside to drive squeeze roll 421, thereby extrude the flaxseed that lies in between squeeze roll 421 and the charging bucket 40 inner wall with the cooperation of a plurality of scraper 422, rubber circle 426 plays the cushioning effect, prevent that the flaxseed atress is too big and the mill is rotten, the tip of every scraper 422 is the bevel structure, can play the effect of carrying the flaxseed kernel after shelling and flaxseed shell to the feed opening in the extruded while.
The outer wall of the circumferential direction of the feeding barrel 40 is provided with a feeding port and a discharging port, the outer wall of the feeding port is fixedly provided with a feeding hopper 400, the outer wall of the discharging port is fixedly provided with a discharging channel 401, the discharging channel 401 is fixedly connected with the top of the separating box 41, the top of the separating box 41 is provided with a receiving port, the inner wall of the feeding barrel 40 close to the discharging port is symmetrically provided with two arc-shaped guide plates 402, when flaxseeds are processed, the dried flaxseeds are firstly poured into the feeding barrel 40 from the feeding hopper 400, flaxseed kernels and flaxseed husks fall into the separating box 41 from the discharging channel 401, and the two arc-shaped guide plates 402 can prevent the flaxseed kernels and flaxseed husks from being accumulated in the feeding barrel 40, so as to play a role in guiding and accelerating the feeding speed.
The separation box 41 is vertically provided with a baffle 410, two ends of the baffle 410 are respectively provided with a first cavity and a second cavity, the bottom of the first cavity is provided with a plurality of discharging holes, the bottom of the second cavity is provided with a discharging hole, one end of the separation box 41 close to the discharging hole is fixedly provided with a filter screen 411, one end of the separation box 41 close to the top of the filter screen 411 is fixedly provided with a limit plate, the inner wall of the first cavity is provided with a discharging plate 412 in a sliding manner, the bottom of the plurality of discharging holes is fixedly provided with a conical collecting box 413, the bottom of the conical collecting box is fixedly provided with a discharging pipe 414, the outer wall of the discharging pipe 414 is fixedly provided with an electromagnetic valve 415, one end of the separation box 41 far away from the discharging channel 401 is symmetrically provided with two exhaust nets, the electromagnetic valve 415 is electrically connected with the controller 3, when flaxseed kernels and flaxseed shells fall to the separation box 41, the flaxseed kernels are heavier and directly fall into the first cavity, the flax seed shells are light and are adsorbed to the inside of the second chamber by wind, the partition plate 410 is used for separating the flax seed shells and the flax seed kernels to play a role in classifying and collecting, after the flax seed kernels accumulated in the first chamber are extruded, oil contained in the flax seed kernels falls into the conical collecting box 413 from a plurality of discharging holes, when the flax seed kernels need to be taken out, the electromagnetic valve 415 is started through the controller 3, so that the discharging pipe 414 is opened to be discharged, after the oil of the flax seed kernels is discharged, the residual dregs and seeds can be used for preparing flax seed paste, and when the flax seed kernels need to be taken out, the discharging plate 412 is slid open to be taken out from the inside of the first chamber.
The adsorption assembly 43 comprises a driving bevel gear 430, a driven bevel gear 431 and a plurality of fans 432, wherein the driving bevel gear 430 is sleeved at one end of a first rotating shaft far away from the driving motor 420, a first hinge shaft is inserted at the top of the separation box 41, the driven bevel gear 431 is sleeved at the top of the first hinge shaft, the driving bevel gear 430 is in meshed connection with the driven bevel gear 431, the driving bevel gear 430 is larger than the driven bevel gear 431, the bottom of the first hinge shaft is sleeved with a first bevel gear 416, a second hinge shaft is inserted on the side wall of the separation box 41, one end of the second hinge shaft close to the first bevel gear 416 is sleeved with a second bevel gear 417, the first bevel gear 416 is in meshed connection with the second bevel gear 417, the second hinge shaft far away from the second bevel gear 417 is sleeved with a driving wheel 418, the plurality of fans 432 are rotatably arranged in the second chamber through a third hinge shaft, one of the plurality of fans 432 is sleeved with a driven wheel 419 near the third hinge shaft, the driving wheel 418 and the driven wheel 419 are sleeved by a second belt 433, a first belt wheel 434 is sleeved on the outer wall of each third hinge shaft, a plurality of first belt wheels 434 are sleeved by a third belt 435, when the flaxseed kernels and the flaxseed husks after husking fall into the separation box 41, the driving bevel gear 430 is sleeved with the first hinge shaft, the driven bevel gear 431 is sleeved with the first hinge shaft, the first bevel gear 416 is sleeved with the first hinge shaft, so that the first bevel gear 416 is driven to rotate, the second bevel gear 417 and the driving wheel 418 are respectively sleeved with two ends of the second hinge shaft, the driven wheel 419 is sleeved with one of the third hinge shafts close to the second hinge shaft, the driving wheel 418 is sleeved with the driven wheel 419 by the second belt 433, and a plurality of fans 432 are rotatably connected with the inner wall of the second chamber by the third hinge shaft, so that a plurality of fans 432 are driven, two exhaust nets of cooperation for the inside formation negative pressure of second cavity, thereby adsorb the linseed shell that falls into in the first cavity.
The extrusion assembly 51 comprises a rotary disc 510, a push rod 511 and a connecting rod 512, a third bevel gear 436 is rotatably arranged on the outer wall of one end of the separation box 41 close to the driving motor 420 through a rotating rod, a supporting plate is fixedly arranged on the top of the base 1, a second rotating shaft and a third rotating shaft are respectively inserted into two ends of the top of the supporting plate, a fourth bevel gear 10 is sleeved on the top of the second rotating shaft, the third bevel gear 436 is meshed with the fourth bevel gear 10, one of the third hinged shaft far away from the second bevel gear 417 and one end of the rotating rod far away from the third bevel gear 436 are sleeved with a second belt pulley 100, a fourth belt 101 is sleeved between the two second belt pulleys 100, a third belt pulley 102 is sleeved on the outer wall of the second rotating shaft and the outer wall of the third rotating shaft, a fifth belt 103 is sleeved between the two third belt pulleys 102, the rotary disc 510 is sleeved on the top of the third rotating shaft, the push rod 511 is inserted and arranged on the inner wall of one end of the separation box 41 close to the rotary disc 510 through a linear shaft, the pressing plate 50 is fixedly connected with the push rod 511, the connecting rod 512 is hinged between the push rod 511 and the rotating disc 510, two limiting rods are symmetrically arranged on the outer wall of one end of the pressing plate 50 close to the push rod 511, each limiting rod is inserted with the separating box 41, when screening flaxseed kernels and flaxseed husks, because one of the limiting rods is arranged on a third hinge shaft far away from the second bevel gear 417 and one end of the rotating rod far away from the third bevel gear 436 are respectively sleeved with the two second belt wheels 100, the two second belt wheels 100 are sleeved through a fourth belt 101, the third bevel gear 436 is sleeved with the rotating rod, because the fourth bevel gear 10 is sleeved with the second rotating shaft, the second rotating shaft and the third rotating shaft are respectively sleeved with the two third belt wheels 102, the two third belt wheels 102 are sleeved through a fifth belt 103, the rotating disc 510 is sleeved with the third rotating shaft, the push rod 511 is fixedly connected with the pressing plate 50, and the rotating disc 510 are respectively hinged with two ends of the connecting rod 512, the action of the two limiting rods is matched, so that the linseed kernels can be squeezed by the pressure plate 50 while being collected in the first chamber, and the oil in the linseed kernels can be squeezed out.
The grinding assembly 61 comprises a grinding box 610, a first electric push rod 611 and a grinding roller 612, the grinding box 610 is fixedly arranged at the bottom of the feed opening, the first electric push rod 611 is fixedly arranged on the outer wall of the grinding box 610, a pull block 613 is fixedly arranged at the output end of the first electric push rod 611, the grinding roller 612 is hinged to the outer wall of the pull block 613, the first electric push rod 611 is electrically connected with the controller 3, after flaxseed shells enter the grinding box 610 from the feed opening in the second chamber, the first electric push rod 611 is started through the controller 3, the pull block 613 is driven to be pulled towards one end close to the second electric push rod 602 through the output end of the first electric push rod 611, and the grinding roller 612 is hinged to the pull block 613, so that the flaxseed shells falling into the grinding box 610 are ground into powder through the rotating grinding roller 612.
The bottom of the grinding box 610 is provided with a slot, a baffle 614 is inserted into the slot, the bottom of the grinding box 610 is fixedly connected with the top of the reaction box 60, the baffle 614 is attached to the top of the reaction box 60, the outer wall of the reaction box 60 is fixedly provided with an injection pipe 600, the bottom of the reaction box 60 is provided with a blanking plate 601 in a sliding manner, the outer wall of the reaction box 60 is fixedly provided with a second electric push rod 602, the output end of the second electric push rod 602 is fixedly connected with one end of the bottom of the blanking plate 601, the second electric push rod 602 is electrically connected with the controller 3, when flaxseed shells are ground into powder, the baffle 614 is drawn out and conveyed into the reaction box 60, then the baffle 614 is reset, water or ethanol is introduced through the injection pipe 600 to perform hydrolysis reaction with the flaxseed shells to obtain lignans, then the output end is started through the second electric push rod 602, so that the blanking plate 601 is driven to be opened, and the lignans are discharged into the collection box 104, and then the crude fiber can be prepared after the subsequent pulverization.
A collection box 104 is arranged right below the reaction box 60, and the collection box 104 is used for collecting lignans.
A resource-saving comprehensive utilization processing technology of flaxseeds comprises the following steps:
s1: loading and dehulling flaxseeds:
the dried flaxseeds are poured into the feeding barrel 40 from the feeding hopper 400, the driving motor 420 is started through the controller 3, so the rotating wheel 423 is driven to rotate through the output end of the driving motor, the first rotating shaft is sleeved with the flywheel 424, the rotating wheel 423 and the flywheel 424 are sleeved through the first belt 425, and the first rotating shaft is rotatably connected with the feeding barrel 40 because the extrusion roller 421 is fixedly connected with the first rotating shaft, so as to drive the extrusion roller 421 to rotate in the feeding barrel 40, the extrusion roller is matched with a plurality of scrapers 422 to extrude the flaxseeds between the extrusion roller 421 and the inner wall of the feeding barrel 40, the rubber ring 426 plays a role in buffering, the flaxseeds are prevented from being excessively stressed and being broken, the end part of each scraper 422 is of an oblique angle structure, the function of conveying the flaxseed kernels and the flaxseed husks downwards during extrusion can be realized, the flaxseeds and the flaxseeds after shelling fall into the separating box 41 from the discharging channel 401, the two arc-shaped guide plates 402 can prevent flaxseed kernels and flaxseed husks from accumulating inside the feeding barrel 40, and play a role in guiding and accelerating the feeding speed.
S2: screening the linseed shells and the linseed kernels:
when the flaked flaxseed kernels and flaxseed husks fall into the separation box 41, the driving bevel gear 430 is connected with the first rotating shaft in a sleeved mode, the driven bevel gear 431 is connected with the first hinged shaft in a sleeved mode, the first bevel gear 416 is connected with the first hinged shaft in a sleeved mode, so that the first bevel gear 416 is driven to rotate, the second bevel gear 417 and the driving wheel 418 are connected with two ends of the second hinged shaft in a sleeved mode respectively, the driven wheel 419 is connected with one of the third hinged shafts close to the second hinged shaft in a sleeved mode, the driving wheel 418 and the driven wheel 419 are connected in a sleeved mode through the second belt 433, the plurality of fans 432 are connected with the inner wall of the second chamber in a rotating mode through the third hinged shaft, the plurality of fans 432 are driven to rotate, and are matched with the two exhaust nets, negative pressure is formed inside the second chamber, and accordingly the flaxseed husks falling into the first chamber are adsorbed.
When the flaxseed kernels and the flaxseed husks after husking fall into the separation box 41, the flaxseed kernels are heavier and directly fall into the first chamber, the flaxseed husks are lighter and are adsorbed into the second chamber by wind, the partition plate 410 is used for separating the flaxseed husks from the flaxseed kernels and plays a role in classified collection, the flaxseed kernels accumulated in the first chamber are extruded, oil contained in the flaxseed kernels falls into the conical collection box 413 from a plurality of discharging holes, when the flaxseed kernels need to be taken out, the electromagnetic valve 415 is started through the controller 3, the discharging pipe 414 is opened and discharged, the residual flaxseed kernels can be used for preparing flaxseed paste after the oil of the flaxseed kernels is discharged, and when the flaxseed kernels need to be taken out, the discharging plate 412 is slid to be opened and taken out from the first chamber.
S3: synchronous treatment of screening and oil pressing:
when the flaxseed kernels and the flaxseed husks are screened, one of the third hinged shaft far away from the second bevel gear 417 and one end of the rotating rod far away from the third bevel gear 436 are respectively sleeved with the two second belt wheels 100, the two second belt wheels 100 are sleeved through the fourth belt 101, the third bevel gear 436 is sleeved with the rotating rod, the fourth bevel gear 10 is sleeved with the second rotating shaft, the second rotating shaft and the third rotating shaft are respectively sleeved with the two third belt wheels 102, the two third belt wheels 102 are sleeved through the fifth belt 103, the rotating disk 510 is sleeved with the third rotating shaft, the push rod 511 is fixedly connected with the pressing plate 50, the push rod 511 and the rotating disk 510 are respectively hinged with two ends of the connecting rod 512, and the function of the two limiting rods is matched, so that the flaxseed kernels can be squeezed by the pressing plate 50 while being collected in the first chamber, and the oil in the flaxseed kernels can be squeezed out.
S4: extracting beneficial substances in the linseed shells:
after entering the interior of the grinding box 610 through the discharge opening in the second chamber, the first electric push rod 611 is activated by the controller 3, so that the pulling block 613 is pulled toward the end close to the second electric push rod 602 through the output end thereof, and since the rolling roller 612 is hinged to the pulling block 613, the flaxseed hull falling into the interior of the grinding box 610 is ground by the rotating rolling roller 612, and is ground into powder.
After the flaxseed shells are ground into powder, the baffle 614 is drawn out, the flaxseed shells are conveyed to the inside of the reaction box 60, then the baffle 614 is reset, water or ethanol is introduced through the injection pipe 600 to react with the flaxseed shells through hydrolysis to obtain lignans, then the output end is started through the second electric push rod 602, so that the blanking plate 601 is driven to be opened, the lignans are discharged to the inside of the collection box 104, and crude fibers can be prepared after the crude fibers are crushed subsequently.
The working principle of the invention is as follows: when flaxseed is processed, firstly, dried flaxseed is poured into the loading barrel 40 from the loading hopper 400, the driving motor 420 is started through the controller 3, so that the rotating wheel 423 is driven to rotate through the output end of the driving motor, the rotating wheel 423 and the flywheel 424 are sleeved through the first belt 425 because the first rotating shaft 421 is fixedly connected with the first rotating shaft which is rotatably connected with the loading barrel 40, so as to drive the extruding roller 421 to rotate in the loading barrel 40, the rubber ring 426 is matched with the plurality of scrapers 422 to extrude flaxseed between the extruding roller 421 and the inner wall of the loading barrel 40, the rubber ring 426 plays a role in buffering, the flaxseed is prevented from being crushed due to overlarge stress, the end part of each scraper 422 is of an oblique angle structure, the end part of each scraper 422 can play a role in conveying flaxseed kernels and flaxseed shells after husking to the lower part at the same time of extruding, the flaxseed kernels and flaxseed shells after husking fall into the separating box 41 from the unloading channel 401, the two arc-shaped guide plates 402 can prevent flaxseed kernels and flaxseed husks from accumulating inside the feeding barrel 40, and play a role in guiding and accelerating the feeding speed.
When the flaked flaxseed kernels and flaxseed husks fall into the separation box 41, the driving bevel gear 430 is connected with the first rotating shaft in a sleeved mode, the driven bevel gear 431 is connected with the first hinged shaft in a sleeved mode, the first bevel gear 416 is connected with the first hinged shaft in a sleeved mode, so that the first bevel gear 416 is driven to rotate, the second bevel gear 417 and the driving wheel 418 are connected with two ends of the second hinged shaft in a sleeved mode respectively, the driven wheel 419 is connected with one of the third hinged shafts close to the second hinged shaft in a sleeved mode, the driving wheel 418 and the driven wheel 419 are connected in a sleeved mode through the second belt 433, the plurality of fans 432 are connected with the inner wall of the second chamber in a rotating mode through the third hinged shaft, the plurality of fans 432 are driven to rotate, and are matched with the two exhaust nets, negative pressure is formed inside the second chamber, and accordingly the flaxseed husks falling into the first chamber are adsorbed.
When the flaxseed kernels and the flaxseed husks after husking fall into the separation box 41, the flaxseed kernels are heavier and directly fall into the first chamber, the flaxseed husks are lighter and are adsorbed into the second chamber by wind, the partition plate 410 is used for separating the flaxseed husks from the flaxseed kernels and plays a role in classified collection, the flaxseed kernels accumulated in the first chamber are extruded, oil contained in the flaxseed kernels falls into the conical collection box 413 from a plurality of discharging holes, when the flaxseed kernels need to be taken out, the electromagnetic valve 415 is started through the controller 3, the discharging pipe 414 is opened and discharged, the residual flaxseed kernels can be used for preparing flaxseed paste after the oil of the flaxseed kernels is discharged, and when the flaxseed kernels need to be taken out, the discharging plate 412 is slid to be opened and taken out from the first chamber.
When the flaxseed kernels and the flaxseed husks are screened, one of the third hinged shaft far away from the second bevel gear 417 and one end of the rotating rod far away from the third bevel gear 436 are respectively sleeved with the two second belt wheels 100, the two second belt wheels 100 are sleeved through the fourth belt 101, the third bevel gear 436 is sleeved with the rotating rod, the fourth bevel gear 10 is sleeved with the second rotating shaft, the second rotating shaft and the third rotating shaft are respectively sleeved with the two third belt wheels 102, the two third belt wheels 102 are sleeved through the fifth belt 103, the rotating disk 510 is sleeved with the third rotating shaft, the push rod 511 is fixedly connected with the pressing plate 50, the push rod 511 and the rotating disk 510 are respectively hinged with two ends of the connecting rod 512, and the function of the two limiting rods is matched, so that the flaxseed kernels can be squeezed by the pressing plate 50 while being collected in the first chamber, and the oil in the flaxseed kernels can be squeezed out.
After the flaxseed husks enter the interior of the grinding box 610 through the discharge opening in the second chamber, the first electric push rod 611 is activated by the controller 3, so that the pulling block 613 is pulled toward the end close to the second electric push rod 602 through the output end of the first electric push rod, and the milling roller 612 is hinged to the pulling block 613, so that the flaxseed husks falling into the interior of the grinding box 610 are milled into powder by the rotating milling roller 612.
After the flaxseed shells are ground into powder, the baffle 614 is drawn out and conveyed to the inside of the reaction box 60, then the baffle 614 is reset, water or ethanol is introduced through the injection pipe 600 to react with the hydrolysis of the water or ethanol to obtain lignans, then the output end is started through the second electric push rod 602, so that the blanking plate 601 is driven to be opened, the lignans are discharged to the inside of the collection box 104, and the crude fibers can be prepared after the crude fibers are crushed subsequently.
Claims (7)
1. A resource-saving linseed omnibearing comprehensive utilization processing technology is characterized by comprising the following steps: the processing equipment comprises a base (1), a support frame (2), a controller (3), a screening mechanism (4), a rolling mechanism (5) and an extracting mechanism (6), wherein the screening mechanism (4) is arranged at the top of the support frame (2), the screening mechanism (4) comprises a feeding barrel (40), a separating box (41), a shelling component (42) and an adsorption component (43), the feeding barrel (40) is fixedly arranged at the top of the support frame (2), the shelling component (42) is arranged inside the feeding barrel (40), the adsorption component (43) is arranged inside the separating box (41), the rolling mechanism (5) is arranged at the top of the base (1), the rolling mechanism (5) comprises a pressing plate (50) and an extruding component (51), the pressing plate (50) is arranged inside the separating box (41) in a sliding manner, and the extruding component (51) is arranged at the top of the base (1), the extraction mechanism (6) is arranged at the bottom of the separation box (41), the extraction mechanism (6) comprises a reaction box (60) and a grinding assembly (61), the grinding assembly (61) is arranged below one end, far away from the pressing plate (50), of the separation box (41), and the reaction box (60) is fixedly arranged at the bottom of the grinding assembly (61); the extrusion assembly (51) comprises a rotary disc (510), a push rod (511) and a connecting rod (512), a third bevel gear (436) is rotatably arranged on the outer wall of one end, close to the driving motor (420), of the separation box (41) through a rotating rod, a supporting plate is fixedly arranged at the top of the base (1), a second rotating shaft and a third rotating shaft are respectively inserted into two ends of the top of the supporting plate, a fourth bevel gear (10) is sleeved at the top of the second rotating shaft, the third bevel gear (436) is meshed with the fourth bevel gear (10) and connected with the third bevel gear (10), a second belt wheel (100) is sleeved on a third hinged shaft far away from the second bevel gear (417) and one end, far away from the third bevel gear (436), of the rotating rod, a second belt wheel (100) is sleeved on the outer walls of the second rotating shaft and the third rotating shaft, a third belt wheel (102) is sleeved on the top of the third rotating shaft, the push rod (511) is inserted into one end, close to the rotary disc (510), of the separation box (41), the connecting rod (512) is hinged between the push rod (511) and the rotating disc (510); the adsorption component (43) comprises a driving bevel gear (430), a driven bevel gear (431) and a plurality of fans (432), the driving bevel gear (430) is sleeved at one end of a first rotating shaft, which is far away from the driving motor (420), a first hinge shaft is inserted at the top of the separation box (41), the driven bevel gear (431) is sleeved at the top of the first hinge shaft, the driving bevel gear (430) is in meshed connection with the driven bevel gear (431), a first bevel gear (416) is sleeved at the bottom of the first hinge shaft, a second hinge shaft is inserted on the side wall of the separation box (41), a second bevel gear (417) is sleeved at one end of the second hinge shaft, which is close to the first bevel gear (416), the first bevel gear (416) is in meshed connection with the second bevel gear (417), a driving wheel (418) is sleeved at one end of the second hinge shaft, which is far away from the second bevel gear (417), and a driven wheel (419) is sleeved on a third hinge shaft, which is close to the second hinge shaft, a first belt wheel (434) is sleeved on the outer wall of each third hinge shaft;
the processing technology comprises the following steps: (1) the flaxseeds are sorted into a large grade, a medium grade and a small grade according to the particle sizes by vibrating sieves with the aperture of 4mm and 3mm respectively, and then are separately fed into a microwave dryer, so that the power of the microwave dryer is kept at 55kw, and the segmented microwave drying treatment is carried out: first stage heating at 105 deg.C for 30 s; heating at 110 deg.C for the second period of 1 min; and carrying out third stage heating at 115 ℃ for 30 w; then, naturally cooling the flaxseeds subjected to the segmented microwave drying treatment to 80 ℃, enabling the flaxseeds to enter a husking machine, separating the flaxseeds in the discharged material through a color selector, and performing grading specific gravity screening on the residual products in the discharged material through a specific gravity screening machine to separate the flaxseeds; respectively carrying out subsequent processing;
(2) grinding the flaxseed kernels to form a powdery object, and performing centrifugal separation to form flaxseed oil and flaxseed paste;
(3) grinding and crushing flaxseed husks, adding water or ethanol which is 10 times of that of the flaxseed husks, hydrolyzing at 90 ℃ for 2 hours, carrying out solid-liquid separation, concentrating and drying a liquid part to obtain flaxseed gum, and drying and crushing a solid part to obtain flaxseed fibers;
(4) adding water which is 2 times of the weight of the linseed sauce into the linseed sauce obtained in the step (2), mixing in a beaker, then adding complex enzyme A accounting for 0.2% of the weight of the sauce, and stirring and performing enzymolysis for 40min at the temperature of 40 ℃ and under the condition that the pH value is 5.5;
(5) continuously adding complex enzyme B with the weight of 0.3 percent of the weight of the sauce, and stirring and performing enzymolysis for 1h at the temperature of 40 ℃ and under the condition that the pH value is 6.0;
(6) heating to 100 deg.C for inactivating enzyme for 20 min; finally separating and removing residues to obtain flaxseed slurry, wherein the compound enzyme A is amylase and cellulase in a mass ratio of 1: 2; the compound enzyme B is composed of neutral protease and flavor protease according to the mass ratio of 2: 1.
2. The process of claim 1, wherein the comprehensive utilization process comprises the following steps: shelling subassembly (42) includes driving motor (420), squeeze roll (421) and a plurality of scraper (422), driving motor (420) are fixed to be established on the outer wall of separator box (41), and the cover is equipped with runner (423) on its output, and the top of support frame (2) is inserted and is equipped with first pivot, squeeze roll (421) are fixed to be established on the outer wall of first pivot, and the cover is equipped with flywheel (424) on the outer wall of first pivot, and a plurality of scraper (422) are equidistant to be inserted and establish on the inner wall of loading bucket (40), driving motor (420) are connected with controller (3) electricity.
3. The process of claim 2, wherein the comprehensive utilization process comprises the following steps: a feeding opening and a discharging opening are formed in the outer wall of the feeding barrel (40), a feeding hopper (400) is arranged on the outer wall of the feeding opening, a discharging channel (401) is arranged on the outer wall of the discharging opening, and a material receiving opening is formed in the top of the separation box (41).
4. The process of claim 3, wherein the comprehensive utilization process comprises the following steps: the inside of separator box (41) is vertical baffle (410) that is equipped with, and the both ends of baffle (410) are equipped with first cavity and second cavity respectively, and the bottom of first cavity is equipped with a plurality of blanking hole, and the bottom of second cavity is equipped with the feed opening, and the fixed filter screen (411) that is equipped with of one end that is close to the feed opening of separator box (41), the fixed toper collecting box (413) that is equipped with in bottom of a plurality of blanking hole, fixed unloading pipe (414) that is equipped with in its bottom.
5. The process of claim 1, wherein the comprehensive utilization process comprises the following steps: the grinding assembly (61) comprises a grinding box (610), a first electric push rod (611) and a grinding roller (612), the grinding box (610) is fixedly arranged at the bottom of the feed opening, the first electric push rod (611) is fixedly arranged on the outer wall of the grinding box (610), a pulling block (613) is fixedly arranged on the output end of the first electric push rod, the grinding roller (612) is hinged to the outer wall of the pulling block (613), and the first electric push rod (611) is electrically connected with the controller (3).
6. The process of claim 5, wherein the comprehensive utilization process comprises the following steps: the bottom of the grinding box (610) is provided with a slot, a baffle (614) is inserted into the slot, the bottom of the slot is provided with a blanking plate (601) in a sliding manner, the outer wall of the reaction box (60) is fixedly provided with a second electric push rod (602), the output end of the second electric push rod is fixedly connected with one end of the bottom of the blanking plate (601), and the second electric push rod (602) is electrically connected with the controller (3).
7. The process of claim 6, wherein the comprehensive utilization process comprises the following steps: a collecting box (104) is arranged under the reaction box (60).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110420160.1A CN113080476B (en) | 2021-04-19 | 2021-04-19 | Resource-saving type comprehensive utilization and processing technology for flaxseeds |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110420160.1A CN113080476B (en) | 2021-04-19 | 2021-04-19 | Resource-saving type comprehensive utilization and processing technology for flaxseeds |
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| CN113080476A CN113080476A (en) | 2021-07-09 |
| CN113080476B true CN113080476B (en) | 2022-02-11 |
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| CN113632902A (en) * | 2021-08-21 | 2021-11-12 | 李香妹 | New way for preparing linseed beverage and linseed composite vegetable protein beverage by enzymolysis shelling method |
| CN113854583B (en) * | 2021-11-01 | 2022-09-02 | 常德十美堂万华农产品开发有限公司 | Tea-oil camellia seed stoving peeling device of crushing formula that rolls |
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| CN114794240B (en) * | 2022-05-09 | 2023-10-13 | 青海金祁连乳业有限责任公司 | Production device and method of flaxseed intelligence-improving primary-taste milk |
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| KR20010095469A (en) * | 2000-03-30 | 2001-11-07 | 추후보정 | Processing of flaxseed |
| CN103013672B (en) * | 2012-12-13 | 2014-04-02 | 山西省农业科学院农产品加工研究所 | Process for comprehensively utilizing flax seed skin |
| CN105054231B (en) * | 2015-07-20 | 2017-05-10 | 内蒙古久鼎食品有限公司 | Linseed dehulling method |
| CN208609854U (en) * | 2017-12-28 | 2019-03-19 | 河池学院 | A kind of novel grinding formula hulling machine for sunflower seed |
| CN108325581B (en) * | 2018-02-07 | 2020-04-24 | 中国农业机械化科学研究院 | Comprehensive utilization process of flaxseeds |
| CN108409813A (en) * | 2018-03-30 | 2018-08-17 | 广州利众生物科技有限公司 | A method of continuously extracting flaxseed gum and flax lignan from flaxseed meal |
| CN108719911A (en) * | 2018-06-21 | 2018-11-02 | 青岛德慧海洋生物科技有限公司 | The processing method that linseed total integration utilizes |
| CN109318522A (en) * | 2018-10-18 | 2019-02-12 | 宁夏吴忠市国海粮油有限公司 | A kind of linseed press apparatus |
| CN211051567U (en) * | 2019-09-03 | 2020-07-21 | 河北凯阔食品集团股份有限公司 | Flaxseed oil hulling device with screening function |
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